Bryant 583A User Manual

Page 1
SINGLE-PACKAGE GAS HEATING/ELECTRIC COOLING UNITS
UNIT 583A
Single-Package Rooftop Products with Energy-Saving Features
• Direct Spark Ignition
• Low Sound Levels
• Up to 81% AFUE
• 12 SEER
FEATURE/BENEFITS
One-piece heating and cooling unitswithlowsoundlevels,easy installation, low maintenance, and dependable performance.
EASY INSTALLATION — Factory-assembled package is a compact, fully self-contained, combination gas heating/electric cooling unit that is pre-wired, pre-piped, and pre-charged for minimum installation expense.
CONVERTIBLE DUCT CONFIGURATION — Unit is designed for easy use in either downflow or horizontal applications. Each unit is easily converted from horizontal to downflow with addition of two accessory duct covers.
EFFICIENT OPERATION High-Efficiency Design with SEER (Seasonal Energy Effi-
ciency Ratios) of 12.0 and AFUE (Annual Fuel Utilization Effi­ciency) rating as high as 81%.
Energy-Saving, Direct Spark Ignition saves gas by operating only when the room thermostat calls for heating. Standard units are furnished with natural gas controls. A low cost field-installed kit for propane conversion is available for all units.
All Units meet the California maximum oxides of nitrogen (NOx) emission requirements when accessory kit is used.
Model 583A
Sizes 024-060
2 to 5 Nominal Tons
DURABLE, DEPENDABLE COMPONENTS Compressors are designed for high efficiency. Each compres-
Monoport Inshot Burners produce precise air-to-gas mixture, which provides for clean and efficient combustion. The large monoport on the inshot (or injection type) burners seldom, if ever, requires cleaning. All gas furnace components are acces­sible in one compartment.
In addition, dimples located on the heat exchanger walls force the hot gases to stay in close contact with the walls, improving heat transfer.
Direct-Drive Multi-Speed, PSC (Permanent Split Capacitor) Blower Motor is standard on all 583A models.
Direct-Drive, PSC Condenser-Fan Motors are designed to
help reduce energy consumption and provide for cooling opera­tion down to 40 F outdoor temperature. MotormasterT II low am­bient kit is available as a field-installed accessory.
Corporate Thermostats include the Time GuardT II anti-short cycle protection circuitry. If an Original Equipment Manufacture (OEM) thermostat is used the Time Guard II field-installed anti­short cycle kit must be used.
Refrigerant System is designed to provide dependability. Liq­uid refrigerant strainers are used to promote clean, unrestricted operation. Each unit leaves the factory with a full refrigerant charge. Refrigerant service connections make checking operat­ing pressures easier.
Evaporator and Condenser Coils are computer-designed for optimum heat transfer and cooling efficiency. The evaporator coil is fabricated from copper tube and aluminum fins and is lo­cated inside the unit for protection against damage. The con­denser coil is internally mounted on the top tier of the unit. A FIOP (Factory-Installed Option) metal louvered grille is available on all models. Copper fin coils and pre-coated fin coils are avail­able from the factory by special order. These coils are recom­mended in applications where aluminum fins are likely to be damaged due to corrosion. They are ideal for seacoast applications.
Low Sound Ratings ensure a quiet indoor and outdoor envi­ronment with sound ratings as low as 7.2 bels. (See page 3.)
Form No. PDS 583A.24.1
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jobsite. A nesting feature ensures a positive basepan to roof curb seal when the unit is roof mounted. A convenient
3
⁄4-in.
wide perimeter flange makes frame mounting on a rooftop easy. Downflow Operation is easily provided in the field to allow ver-
tical ductwork connections. The basepan utilizes knockout style seals on the bottom openings to ensure a positive seal in the horizontal airflow mode.
Cabinets are constructed of heavy-duty, phosphated, zinc­coated prepainted steel capable of withstanding 500 hours in salt spray. Interior surfaces of the evaporator/heat exchanger compartment are insulated with cleanable semi-rigid insulation board, which keeps the conditioned air from being affected by the outdoor ambient temperature and provides improved indoor air quality. (Conforms to American Society of Heating, Refrig­eration and Air Conditioning Engineers No. 62P.) The sloped drain pan minimizes standing water in the pan.
TABLE OF CONTENTS
Page
Features/Benefits ................................1,2
Model Number Nomenclature ........................3
ARI Capacities ..................................3,4
Physical Data ....................................5
Options and Accessories ..........................6,7
Base Unit Dimensions.............................8,9
Accessory Dimensions ............................10
Selection Procedure ..............................11
Performance Data ..............................12-17
Typical Piping and Wiring ..........................18
Application Data .................................19
Electrical Data ...................................20
Typical Wiring Schematics ........................21-23
Controls ........................................24
Guide Specifications ............................25,26
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Model Number 583A – Single Package
Gas Heating/ Electric Cooling Unit
Electrical Supply N–208/230-1-60 P–208/230-3-60 E–460-3-60
Fuel and Controls W–Natural Gas P–Propane Gas
MODEL NUMBER NOMENCLATURE
583A N W 024 040 A A A D
Motor (Not an Option)
Option Code A – Base Unit Wire Grille H–Base Unit Louvered Grille J–Unit with Wire Grille and Vinyl-Coated
Condenser Coil
K–Unit with Louvered Grille and Vinyl-Coated
Condenser Coil
L–Unit with Wire Grille and CU/CU
Condenser Coil
M– Unit with Wire Grille and CU/CU Evaporator and
CU/CU Condenser Coil
N–Unit with Louvered Grille and CU/CU
Condenser Coil
P–Unit with Louvered Grille and CU/CU Evaporator
and CU/CU Condenser Coil
Series A–Original
Nominal Cooling Capacity 024 – 2.0 Tons 030 – 2.5 Tons 036 – 3.0 Tons 042 – 3.5 Tons 048 – 4.0 Tons 060 – 5.0 Tons
CU — Copper
ARI* CAPACITIES
COOLING CAPACITIES AND EFFICIENCIES
UNIT 583A
024040 024060
030040 030060
036060 036090
042060 042090
048090 048130
060090 060130
LEGEND
Bels — Sound Levels (1 bel = 10 decibels) db — Dry Bulb SEER — Seasonal Energy Efficiency Ratio wb — Wet Bulb
*Air Conditioning & Refrigeration Institute.
†Rated in accordance with U.S. Government DOE (Department of
Energy) test procedures and/or ARI Standard 210/240-94.
**Tested in accordance with ARI Standard 270-95 (not listed in ARI).
NOMINAL
TONS
STANDARD
CFM
2 800 24,000 12.0 7.2
1
2
⁄
2
1000 30,000 12.0 7.2
3 1200 35,000 12.0 7.4
1
3
⁄
2
1400 42,000 12.0 7.4
4 1600 48,000 12.0 8.0048115
5 1750 58,000 12.0 7.8060115
Brand Name Heat Input Size (Btuh)
040 – 40,000 060 – 60,000 090 – 90,000 115 – 115,000 130 – 130,000
NET COOLING
CAPACITIES
(Btuh)
NOTES:
1. Ratings are net values, reflecting the effects of circulating fan heat. Ratings are based on:
Cooling Standard: 80 F db, 67 F wb indoor entering-air temperature and 95 F db outdoor entering-air temperature.
2. Before purchasing this appliance, read important energy cost and efficiency information available from your retailer.
SEER†
SOUND
RATINGS**
(Bels)
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ARI* CAPACITIES (cont)
HEATING CAPACITIES AND EFFICIENCIES
UNIT 583A
024040 030040 80.0
024060 030060 47,040 35-65 80.1 036060 47,220 25-55 78.7 042060 47,220 15-45 78.7
036090 88,000 71,910 45-75 79.9 042090 90,000 71,910 35-65 79.9 048090 90,000 70,740 25-55 78.6 060090 90,000 70,740 25-55 78.6
048115 060115
048130 060130
LEGEND
AFUE — Annual Fuel Utilization Efficiency NOTE: Before purchasing this appliance, read important energy cost and efficiency information available from your retailer.
HEATING INPUT
(Btuh)
40,000 32,040 20-50
60,000
115,000 93,265 35-65 81.1 130,000 104,390 40-70 80.3
OUTPUT CAPACITY
(Btuh)
47,040 35-65 78.4
TEMPERATURE RISE
RANGE (°F)
AFUE (%)
80.1
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PHYSICAL DATA
UNIT SIZE 583A 024040 024060 030040 030060 036060 036090 042060 042090
1
⁄
NOMINAL CAPACITY (ton) 222
2
1
2
⁄
2
333
1
⁄
2
1
3
⁄
2
OPERATING WEIGHT (lb) 290 290 313 313 321 321 382 382
COMPRESSORS Scroll
Quantity 1
REFRIGERANT (R-22)
Quantity (lb) 3.4 3.4 4.4 4.4 5.2 5.2 6.4 6.4
REFRIGERANT METERING DEVICE Acutrol™ Device
Orifice ID (in.) .034 .034 .030 .030 .032 .032 .034 .034
CONDENSER COIL
Rows...Fins/in. 1...17 1...17 1...17 1...17 2...17 2...17 2...17 2...17 Face Area (sq ft) 9.1 9.1 12.7 12.7 9.1 9.1 12.3 12.3
CONDENSER FAN
Nominal Cfm 2350 2350 2350 2350 2350 2350 3300 3300 Diameter (in.) 22 22 22 22 22 22 22 22 Motor Hp (Rpm)
1
⁄8(825)1⁄8(825)1⁄8(825)1⁄8(825)1⁄8(825)1⁄8(825)1⁄4(1100)1⁄4(1100)
EVAPORATOR COIL
Rows ...Fins/in. 3...15 3...15 3...15 3...15 3...15 3...15 3...15 3...15 Face Area (sq ft) 3.1 3.1 3.1 3.1 3.7 3.7 4.7 4.7
EVAPORATOR BLOWER
Nominal Airflow (Cfm) 800 800 1000 1000 1200 1200 1400 1400 Size (in.) 10x10 10x10 10x10 10x10 11x10 11x10 11x10 11x10 Motor (Hp)
1
⁄
4
1
⁄
4
1
⁄
4
1
⁄
4
1
⁄
2
1
⁄
2
3
⁄
4
3
⁄
4
FURNACE SECTION*
Burner Orifice No. (Qty...Drill Size)
Natural Gas
Burner Orifice No. (Qty...Drill Size)
Liquid Propane
2...44 2...38 2...44 2...38 2...38 3...38 2...38 3...38
2...50 2...46 2...50 2...46 2...46 3...46 2...46 3...46
RETURN-AIR FILTERS (in.)†
Throwaway 20x20 20x20 20x20 20x20 20x24 20x24 24x30 24x30
UNIT SIZE 583A 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY (ton) 444555 OPERATING WEIGHT (lb) 421 421 421 468 468 468
COMPRESSORS Scroll
Quantity 1
REFRIGERANT (R-22)
Quantity (lb) 7.2 7.2 7.2 8.1 8.1 8.1
REFRIGERANT METERING DEVICE Acutrol Device
Orifice ID (in.) .034 .034 .034 .032 .032 .032
CONDENSER COIL
Rows...Fins/in. 2...17 2...17 2...17 2...17 2...17 2...17 Face Area (sq ft) 12.3 12.3 12.3 16.4 16.4 16.4
CONDENSER FAN
Nominal Cfm 3300 3300 3300 3300 3300 3300 Diameter (in.) 22 22 22 22 22 22 Motor Hp (Rpm)
1
⁄4(1100)1⁄4(1100)1⁄4(1100)1⁄4(1100)1⁄4(1100)1⁄4(1100)
EVAPORATOR COIL
Rows...Fins/in. 4...15 4...15 4...15 4...15 4...15 4...15 Face Area (sq ft) 4.7 4.7 4.7 4.7 4.7 4.7
EVAPORATOR BLOWER
Nominal Airflow (Cfm) 1600 1600 1600 1750 1750 1750 Size (in.) 11x10 11x10 11x10 11x10 11x10 11x10 Motor (Hp)
3
⁄
4
3
⁄
4
3
⁄
4
1.0 1.0 1.0
FURNACE SECTION*
Burner Orifice No. (Qty...Drill Size)
Natural Gas
Burner Orifice No. (Qty...Drill Size)
Liquid Propane
3...38 3...33 3...31 3...38 3...33 3...31
3...46 3...42 3...41 3...46 3...42 3...41
RETURN-AIR FILTERS (in.)†
Throwaway 24x30 24x30 24x30 24x30 24x30 24X30
*Based on altitude of 0 to 2000 feet.
†Required filter sizes shown are based on the larger of the ARI (Air Conditioning
and Refrigeration Institute) rated cooling airflow or the heating airflow velocity of 300 ft/min for throwaway type or 450 ft/min for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg.
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OPTIONS AND ACCESSORIES
FACTORY-INSTALLED OPTIONS Louvered Grille provides hail and vandalism protection. See
model number nomenclature for louvered grille options. Coil Options include copper/copper and vinyl-coated construc-
tion for refrigerant coils. Units are shipped standard with copper tube/aluminum fin construction. See model number nomencla­ture for coil options.
FIELD-INSTALLED ACCESSORIES
Economizer with Solid-State Controls and Barometric Relief Dampers
Manual Air Damper (25% open) Filter Rack Flat Roof Curbs (8-in. and 14-in.) Square-to-Round Duct Transition Kit Thermostats Controls Upgrade Kit Crankcase Heater Compressor Hard Start Kit (for use on single-phase units only) LP Conversion Kit High Altitude Kit Low NO Low Ambient Kit (MotormasterT II Control)
Solid-State Time GuardT II Device Duct Conversion Kit (Horizontal to Vertical)
Kit
x
Economizer with Solid-State Controls and Barometric Re­lief Dampers includes filter racks and provide outdoor air during
cooling and reduce compressor operation. Manual Outside Air Damper includes hood and filter rack with
adjustable damper blade for up to 25% outdoor air. Flat Roof Curbs in both 8 in. and 14 in. sizes are available for
roof mounted applications.
Compressor Hard Start Kit assists compressor start-up by providing additional starting torque on single-phase units and prolongs compressor motor life.
Duct Conversion Kit consists of 2 duct covers to be placed over the horizontal supply and return duct openings when the unit is converted for downshot applications.
Thermostats provide control for the system heating and cooling functions. Thermostat models are available in both program­mable and non-programmable versions.
Controls Upgrade Kit supplies high and low pressure safety protection and protects the unit from operating in unsuitable conditions.
LP (Liquid Propane) Conversion Kit allows for conversion from natural gas to liquid propane fuel.
Low NO
Quality Management Districts which require NO 40 nanograms/joule or less.
Kit for use with units being installed in California Air
x
emissions of
x
Low-Ambient Kit (Motormaster II Control) allows the use of mechanical cooling down to outdoor temperatures as low as 0° F.
Solid-State Time Guard II Device provides short-cycling pro­tection for the compressor. Not required with corporate elec­tronic thermostats.
Filter Rack features easy installation, serviceability, and high­filtering performance for vertical applications.
High Altitude Kit is for use at 2001 to 6000 ft above sea level. Kit consists of natural gas orifices that compensate for gas heat operation at high altitude.
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OPTIONS AND ACCESSORIES (cont)
Economizer
REPLACEMENT PANEL
MANUAL OUTSIDE AIR HOOD
DAMPER BLADE
Manual Outside Air Damper
Filter Rack
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BASE UNIT DIMENSIONS — UNIT SIZES 024-036
REQ’D CLEARANCES FOR OPERATION AND SERVICING. in. (mm)
Evaporator coil access side ....................36(914)
Power entry side (except for NEC requirements) ..........36(914)
Unit top ............................48(1219)
Side opposite ducts .......................36(914)
Duct panel ..........................12(304.8)*
*Minimum distances: If unit is placed less than 12 in. (304.8 mm) from wall system,
then the system performance may be compromised.
UNIT 583A
024040/060 208/230-1-60 290.0 639.3 35.02 [889.5] 22.0 [558.8] 14.5 [368.3] 16.0 [406.4] 030040/060 208/230-1-60, 208/230-3-60 313.0 690.0 39.02 [991.1] 22.0 [558.8] 15.3 [387.4] 17.6 [447.0] 036060/090 208/230-1-60, 208/230-3-60, 460-3-60 321.0 707.7 35.02 [889.5] 22.0 [558.8] 15.3 [387.4] 16.5 [419.1]
ELECTRICAL
CHARACTERISTICS
UNIT WEIGHT
lb kg X Y Z
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Top of unit .........................14(355.6)
Duct side of unit .......................2(50.8)
Side opposite ducts .....................14(355.6)
Bottom of unit .......................0.50 (12.7)
Flue panel .........................36(914.4)
NEC REQ’D CLEARANCES. in. (mm)
Between units, power entry side ..............42(1066.8)
Unit and ungrounded surfaces, power entry side .........36(914)
Unit and block or concrete walls and other grounded
surfaces, control box side .................42(1066.8)
UNIT HEIGHT
in. [mm]
‘‘A’’
CENTER OF GRAVITY
in. [mm]
CG — Center of Gravity COND — Condenser EVAP — Evaporator NEC — National Electrical Code REQ’D — Required
NOTE: Dimensions are in mm [in.].
LEGEND
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BASE UNIT DIMENSIONS — UNIT SIZES 042-060
REQ’D CLEARANCES FOR OPERATION AND SERVICING. in. (mm)
Evaporator coil access side ..................36(914)
Power entry side (except for NEC requirements) .........36(914)
Unit top ..........................48(1219)
Side opposite ducts .....................36(914)
Duct panel ........................12(304.8)*
*Minimum distances: If unit is placed less than 12 in. (304.8 mm) from wall
system, then the system performance may be compromised.
CG — Center of Gravity COND — Condenser EVAP — Evaporator NEC — National Electrical Code REQ’D — Required
NOTE: Dimensions are in mm [in.]
LEGEND
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Top of unit .........................14(355.6)
Duct side of unit .......................2(50.8)
Side opposite ducts .....................14(355.6)
Bottom of unit .......................0.50 (12.7)
Flue panel .........................36(914.4)
NEC REQ’D CLEARANCES. in. (mm)
Between units, power entry side ..............42(1066.8)
Unit and ungrounded surfaces, power entry side .........36(914)
Unit and block or concrete walls and other grounded
surfaces, control box side .................42(1066.8)
UNIT 583A
042060/090 208/230-1-60, 208/230-3-60, 460-3-60 382 842.2 38.98 [ 990.2] 23.0 [584.2] 16.3 [412.8] 16.6 [421.6] 048090/115/130 208/230-1-60, 208/230-3-60, 460-3-60 421 928.2 38.98 [ 990.2] 21.5 [546.1] 16.6 [422.1] 18.0 [457.2] 060090/115/130 208/230-1-60, 208/230-3-60, 460-3-60 468 1031.7 42.98 [1091.7] 23.5 [596.9] 16.3 [412.8] 17.6 [447.0]
ELECTRICAL
CHARACTERISTICS
UNIT WEIGHT
lb kg X Y Z
UNIT HEIGHT
in. [mm]
‘‘A’’
CENTER OF GRAVITY
in. [mm]
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ACCESSORY DIMENSIONS
UNIT 583A
FLAT
CURB
NOTES:
1. Roof curb must be set up for unit being installed.
2. Seal strip must be applied as required to unit being installed.
3. Dimensions in [ ] are in millimeters.
4. Roof curb is made of 16 gage steel.
5. Table lists only the dimensions per part number that have changed.
6. Attach ductwork to curb (flanges of duct rest on curb).
7. Insulated panels: 1-in. thick fiberglass 1 lb density.
8. Dimensions are in inches.
024-036
042-060
PART NUMBER
in. [mm]
CPRFCURB006A00 8 [203] 11 CPRFCURB007A00 14 [356] 11 CPRFCURB008A00 8 [203] 15 CPRFCURB009A00 14 [356] 15
A
B
in. [mm]
27
⁄32[301] 305⁄8[ 778] 283⁄4[ 730]
27
⁄32[301] 305⁄8[ 778] 283⁄4[ 730]
27
⁄32[402] 421⁄8[1070] 401⁄4[1022]
27
⁄32[402] 421⁄8[1070] 401⁄4[1022]
C
in. [mm]
in. [mm]
D
SIDE PANEL
SUPPORT RIB(S)
SEAL STRIP (FACTORY SUPPLIED)
COUNTER FLASHING (FIELD SUPPLIED)
ROOFING FELT (FIELD SUPPLIED)
CANT STRIP (FIELD SUPPLIED)
0.75"
3.0"
ROOFING MATERIAL (FIELD SUPPLIED)
10
BASE PAN
BOTTOM SUPPLY
NAILER
INSULATION (FIELD SUPPLIED)
4.0"
Page 11
SELECTION PROCEDURE (WITH EXAMPLE)
I DETERMINE COOLING AND HEATING REQUIRE-
MENTS AT DESIGN CONDITIONS:
Given:
Required Cooling Capacity (TC) ..........35,000 Btuh
Sensible Heat Capacity (SHC) ...........25,000 Btuh
Required Heating Capacity ..............60,000 Btuh
Condenser Entering Air Temperature ............95F
Indoor-Air Temperature ...........80Fedb, 67 F ewb
Evaporator Air Quantity...................1200 Cfm
External Static Pressure ..................0.1in.wg
Electrical Characteristics ..................208-1-60
II SELECT UNIT BASED ON REQUIRED COOLING
CAPACITY.
Enter Net Cooling Capacities table at condenser entering temperature of 95 F. Unit 583A--036 at 1200 cfm and 67 F ewb (entering wet bulb) will provide a total capacity of 35,000 Btuh and a SHC of 25,200 Btuh. Calculate SHC correction, if required, using Note 4 under Cooling Capaci­ties tables.
III SELECT HEATING CAPACITY OF UNIT TO PROVIDE
DESIGN CONDITION REQUIREMENTS.
In the Heating Capacities and Efficiencies table on page 4, note that the unit 583A--036090 will provide 71,910 Btuh with an input of 88,000 Btuh.
IV DETERMINE FAN SPEED AND POWER REQUIRE-
MENTS AT DESIGN CONDITIONS.
Before entering the air delivery tables, calculate the total static pressure required. From the Coil Pressure Drop Table, and the Filter Pressure Drop table on page 16, find at 1200 cfm:
External static pressure 0.1 in. wg Wet Coil 0.1 in. wg Filter 0.2 in. wg
Total static pressure 0.4 in. wg
Enter the table for Dry Coil Air Delivery — Horizontal and Downflow Discharge on page 15. For 208 v operation, de­duct 10% from value given. At 0.4 ESP (external static pressure), the fan will deliver 1213 cfm at medium speed. The fan speed should be set at medium speed.
V SELECT UNIT THAT CORRESPONDS TO POWER
SOURCE AVAILABLE.
The Electrical Data table on page 20 shows that the unit is designed to operate at 208-1-60.
given
example, the Wet
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Page 12
583A--024
Temp (F)
Air Ent
Condenser
85
95
105
115
125
583A--030
Temp (F)
Condenser
85
95
105
115
125
See Legend and Notes on page 13.
TC 22.3 24.9 27.6 22.9 25.3 28.1 23.3 25.6 28.3 SHC 20.2 16.9 13.6 21.7 18.0 14.2 23.0 19.0 14.7 kW 1.89 1.91 1.93 1.96 1.99 2.01 2.01 2.09 2.11
TC 21.4 23.8 26.5 21.9 24.0 27.0 22.4 24.5 27.2 SHC 19.8 16.5 13.2 21.3 17.4 13.8 22.4 18.6 14.3 kW 2.09 2.12 2.14 2.15 2.25 2.22 2.21 2.30 2.32
TC 20.5 22.8 25.4 21.0 23.2 25.8 21.5 23.3 26.0 SHC 19.3 16.1 12.8 20.7 17.2 13.4 21.5 18.1 13.9 kW 2.30 2.34 2.36 2.35 2.42 2.45 2.42 2.52 2.54
TC 19.5 21.7 24.2 20.0 22.0 24.5 20.6 22.1 24.6 SHC 18.8 15.7 12.4 20.0 16.7 13.0 20.6 17.7 13.4 kW 2.53 2.58 2.60 2.58 2.66 2.69 2.66 2.75 2.79
TC 18.5 20.6 23.0 19.2 20.8 23.2 19.7 20.9 23.3 SHC 18.3 15.2 11.9 19.2 16.3 12.5 19.7 17.2 13.0 kW 2.78 2.84 2.88 2.84 2.93 2.96 2.93 3.02 3.06
Air Ent
TC 27.5 30.2 32.7 28.2 30.9 33.4 28.8 31.4 33.8 SHC 24.4 20.3 16.0 26.2 21.5 16.7 27.8 22.7 17.4 kW 2.58 2.60 2.62 2.59 2.61 2.62 2.59 2.61 2.63
TC 26.2 29.1 31.8 27.0 30.0 32.4 27.6 30.3 32.9 SHC 23.9 20.0 15.7 25.8 21.3 16.5 27.6 22.6 17.2 kW 2.87 2.88 2.89 2.87 2.88 2.90 2.87 2.88 2.90
TC 24.9 27.8 30.6 25.6 28.4 31.2 26.4 29.0 31.7 SHC 23.1 19.5 15.4 25.1 21.0 16.2 26.4 22.3 17.0 kW 3.15 3.18 3.20 3.17 3.19 3.20 3.18 3.19 3.20
TC 23.3 26.2 29.2 24.1 26.9 29.8 25.0 27.4 30.3 SHC 22.3 18.9 14.9 24.1 20.4 15.8 25.0 21.8 16.6 kW 3.45 3.52 3.52 3.46 3.52 3.53 3.49 3.52 3.53
TC 21.6 24.5 27.6 22.6 25.1 28.2 23.6 25.6 28.6 SHC 21.6 18.1 14.4 22.6 19.6 15.3 23.6 21.1 16.1 kW 3.67 3.85 3.88 3.80 3.86 3.89 3.83 3.87 3.89
62 67 72 62 67 72 62 67 72
62 67 72 62 67 72 62 67 72
PERFORMANCE DATA
NET COOLING CAPACITIES
Evaporator Air — Cfm/BF
700/0.081 800/0.106 900/0.135
Evaporator Air — Ewb (F)
Evaporator Air — Cfm/BF
875/0.138 1000/0.149 1125/0.159
Evaporator Air — Ewb (F)
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Page 13
PERFORMANCE DATA (cont)
NET COOLING CAPACITIES (cont)
583A--036
Temp (F)
Air Ent
Condenser
85
95
105
115
125
583A--042
Temp (F)
Condenser
85
95
105
115
125
BF — Bypass Factor Ewb — Entering Wet-Bulb kW — Total Unit Power Input SHC — Sensible Heat Capacity (1000 Btuh) TC — Total Capacity (1000 Btuh) (net)
NOTES:
1. Ratings are net; they account for the effects of the evaporator-fan motor power and heat.
2. Direct interpolation is permissible. Do not extrapolate.
3. The following formulas may be used: t=t −
ldb edb
t = Wet-bulb temperature corresponding to enthalpy of air leaving
lwb
h=h −
lwb ewb
Where: h = Enthalpy of air entering evaporator coil
4. The SHC is based on 80 F edb temperature of air entering evaporator coil. Below 80 F edb, subtract (corr factor x cfm) from SHC.
Above 80 F edb, add (corr factor x cfm) to SHC.
Correction Factor = 1.10 x (1 − BF) x (edb − 80).
TC 31.4 36.2 40.6 32.4 37.1 41.2 33.1 37.6 41.5 SHC 28.7 24.4 19.7 30.9 26.0 20.4 33.1 27.3 20.9 kW 2.82 2.88 2.93 2.93 3.01 3.06 3.03 3.16 3.20
TC 30.0 34.3 39.0 30.7 35.0 39.6 31.7 35.7 39.9 SHC 28.0 23.7 19.2 30.1 25.2 19.9 31.7 26.7 20.5 kW 3.12 3.21 3.26 3.22 3.37 3.38 3.34 3.48 3.53
TC 28.6 32.6 37.3 29.4 33.4 37.9 30.4 34.0 38.2 SHC 27.3 23.1 18.6 29.4 24.7 19.4 30.4 26.1 20.0 kW 3.45 3.56 3.60 3.53 3.68 3.73 3.67 3.83 3.88
TC 27.0 30.8 35.7 28.2 31.5 36.2 29.1 32.0 36.4 SHC 26.4 22.4 18.0 28.2 23.9 18.8 29.1 25.4 19.4 kW 3.77 3.93 3.97 3.87 4.06 4.11 4.03 4.20 4.26
TC 25.5 29.0 33.9 26.7 29.4 34.4 27.8 29.8 34.6 SHC 25.5 21.7 17.4 26.7 23.2 18.2 27.8 24.6 18.8 kW 4.09 4.29 4.37 4.22 4.44 4.50 4.40 4.58 4.65
Air Ent
TC 39.2 42.9 46.1 39.8 43.3 46.3 40.2 43.3 46.2 SHC 35.4 29.5 23.4 37.4 30.7 23.8 39.1 31.6 24.0 kW 3.81 3.82 3.79 3.93 3.97 3.93 4.06 4.15 4.09
TC 37.6 41.6 44.9 38.3 42.0 45.1 38.7 42.0 45.1 SHC 34.4 29.0 23.0 36.6 30.3 23.5 38.7 31.3 23.8 kW 3.80 3.82 3.80 3.91 4.04 3.94 4.03 4.16 4.11
TC 35.9 40.0 43.6 36.6 40.3 43.7 37.3 40.3 43.6 SHC 33.6 28.4 22.5 35.6 29.7 23.0 37.3 30.8 23.4 kW 3.79 3.83 3.80 3.89 3.98 3.95 3.99 4.17 4.12
TC 34.2 38.2 42.0 34.9 38.5 42.1 35.8 38.5 42.0 SHC 32.7 27.7 21.9 34.9 29.1 22.5 35.8 30.2 22.9 kW 3.77 3.83 3.81 3.86 3.99 3.95 3.93 4.18 4.13
TC 32.5 36.4 40.1 33.5 36.6 40.2 34.3 36.6 40.1 SHC 31.8 26.9 21.2 33.5 28.3 21.8 34.3 29.4 22.2 kW 3.75 3.83 3.81 3.82 3.99 3.95 3.91 4.18 4.13
LEGEND
sensible capacity (Btuh)
1.10 x cfm
evaporator coil (h )
total capacity (Btuh)
4.5 x cfm
ewb
62 67 72 62 67 72 62 67 72
62 67 72 62 67 72 62 67 72
lwb
1050/0.111 1200/0.142 1350/0.181
1225/0.057 1400/0.075 1575/0.099
Evaporator Air — Cfm/BF
Evaporator Air — Ewb (F)
Evaporator Air — Cfm/BF
Evaporator Air — Ewb (F)
13
Page 14
PERFORMANCE DATA (cont)
NET COOLING CAPACITIES (cont)
583A--048
Temp (F)
Air Ent
Condenser
85
95
105
115
125
583A--060
Temp (F)
Condenser
85
95
105
115
125
BF — Bypass Factor Ewb — Entering Wet-Bulb kW — Total Unit Power Input SHC — Sensible Heat Capacity (1000 Btuh) TC — Total Capacity (1000 Btuh) (net)
NOTES:
1. Ratings are net; they account for the effects of the evaporator-fan motor power and heat.
2. Direct interpolation is permissible. Do not extrapolate.
3. The following formulas may be used: t=t −
ldb edb
t = Wet-bulb temperature corresponding to enthalpy of air leaving
lwb
h=h −
lwb ewb
Where: h = Enthalpy of air entering evaporator coil
4. The SHC is based on 80 F edb temperature of air entering evaporator coil. Below 80 F edb, subtract (corr factor x cfm) from SHC.
Above 80 F edb, add (corr factor x cfm) to SHC.
Correction Factor = 1.10 x (1 − BF) x (edb − 80).
TC 45.2 49.7 54.7 46.4 50.9 56.0 47.5 51.9 57.1 SHC 41.4 34.6 27.6 44.6 37.2 29.2 47.5 39.6 30.8 kW 4.04 4.08 4.12 4.05 4.09 4.13 4.06 4.10 4.14
TC 43.5 47.8 52.5 44.6 48.0 53.7 45.7 49.8 54.6 SHC 40.4 33.7 26.7 43.4 34.9 28.3 45.7 38.6 29.8 kW 4.45 4.50 4.55 4.46 4.62 4.56 4.47 4.53 4.58
TC 41.3 45.4 49.8 42.3 46.4 50.9 43.4 47.2 51.7 SHC 39.0 32.5 25.6 41.6 34.9 27.1 43.4 37.2 28.6 kW 4.91 4.95 5.00 4.93 4.97 5.02 4.93 4.98 5.03
TC 37.6 42.4 46.4 39.0 43.3 47.5 40.6 44.0 48.3 SHC 35.4 30.9 24.1 38.3 32.9 25.6 40.6 35.0 27.0 kW 5.39 5.46 5.51 5.41 5.48 5.43 5.44 5.49 5.55
TC 33.9 36.1 42.5 35.8 37.8 43.4 37.4 38.8 44.1 SHC 27.8 25.5 22.1 33.7 28.0 23.4 37.4 30.1 24.6 kW 6.30 5.94 6.05 6.18 5.97 6.06 6.15 5.98 6.08
Air Ent
TC 55.2 60.9 66.4 56.1 61.5 66.4 56.6 61.6 66.9 SHC 49.9 42.1 33.8 53.2 44.3 33.9 55.9 46.3 35.3 kW 4.92 4.97 5.00 5.14 5.23 5.28 5.41 5.55 5.59
TC 52.2 58.0 63.7 53.2 58.5 64.1 53.9 58.4 64.0 SHC 48.2 41.0 32.7 51.8 43.2 33.6 53.9 44.8 34.2 kW 5.39 5.57 5.50 5.64 5.75 5.77 5.90 6.03 6.09
TC 49.1 54.4 60.4 49.9 54.9 60.7 50.9 55.0 60.5 SHC 47.3 39.4 31.5 49.9 41.6 32.4 50.9 43.5 33.0 kW 5.87 5.98 6.02 6.13 6.22 6.30 6.34 6.57 6.62
TC 45.9 50.2 55.2 46.8 50.3 55.5 47.3 50.2 55.3 SHC 45.3 37.4 29.4 46.8 39.4 29.8 47.3 41.0 30.8 kW 6.39 6.48 6.54 6.57 6.75 6.81 6.85 7.07 7.14
TC 42.5 46.5 50.6 43.7 46.9 50.6 44.9 46.2 50.2 SHC 42.5 36.1 27.3 43.7 38.4 28.2 44.9 39.5 28.6 kW 7.03 7.13 7.13 7.22 7.38 7.40 7.51 7.67 7.72
LEGEND
sensible capacity (Btuh)
1.10 x cfm
evaporator coil (h )
total capacity (Btuh)
4.5 x cfm
ewb
62 67 72 62 67 72 62 67 72
62 67 72 62 67 72 62 67 72
lwb
1400/0.050 1600/0.085 1800/0.119
1750/0.082 2000/0.130 2250/0.162
Evaporator Air — Cfm/BF
Evaporator Air — Ewb (F)
Evaporator Air — Cfm/BF
Evaporator Air — Ewb (F)
14
Page 15
PERFORMANCE DATA (cont)
DRY COIL AIR DELIVERY* — HORIZONTAL AND DOWNFLOW DISCHARGE — UNIT SIZES 024-060
(Deduct 10% for 208 Volts)
230 AND 460 VOLT
Unit
583A
024
030
036
042
048
060
*Air delivery values are without air filter and are for dry coil. (See Wet Coil Pressure Drop table.)
NOTE: Deduct field-supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure available for ducting.
Motor Speed
Low
Med
High
Low
Med
High
Low
Med
High
Low
Med
High
Low
Med
High
Low
Med
High
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Watts 281282281278276—————— Cfm 899828757691619—————— Watts — — — 375 370 363 357 352 — — — Cfm — — — 969 897 824 744 649 — — — Watts —————468457444431423— Cfm —————994913826730620— Watts 246244243241——————— Cfm 982860808736——————— Watts 343339336332328322317———— Cfm 1233 1170 1109 1038 953 855 754 ———— Watts ————441432421410400—— Cfm ————1202 1111 1021 929 826 — — Watts — 470 458 445 430 415 399 384 — — — Cfm — 1463 1406 1344 1273 1188 1091 983 — — — Watts — — 514 501 487 471 455 438 422 — — Cfm — — 1497 1428 1348 1255 1152 1042 929 — — Watt — — — 646 636 626 614 602 589 — — Cfm — — — 1491 1412 1325 1128 1120 1003 — — Watts 643 625 614 605 593 574 549 518 485 454 — Cfm 1626 1614 1579 1532 1478 1421 1361 1295 1218 1120 — Watts ————726695661625591561540 Cfm ————1731 1672 1610 1541 1456 1345 1193 Watts ———————790766742713 Cfm ———————1699 1602 1494 1367 Watts 614 588 577 572 566 556 539 517 491 — — Cfm 1591 1549 1581 1490 1460 1421 1372 1312 1242 — — Watts 778 756 738 719 699 676 650 623 596 572 555 Cfm 1854 1837 1804 1759 1705 1643 1577 1508 1440 1375 1315 Watts ————896862829800775752728 Cfm ————1956 1879 1797 1709 1615 1514 1406 Watts 903 898 873 842 814 792 777 764 743 701 618 Cfm 2249 2220 2149 2066 1988 1923 1871 1821 1751 1632 1424 Watts — 1002 978 960 941 914 880 839 798 764 750 Cfm — 2465 2366 2272 2181 2091 2001 1909 1815 1718 1617 Watts — — — 1080 1080 1066 1041 1008 972 938 — Cfm — — — 2390 2266 2208 2144 2041 1903 1772 —
External Static Pressure (in. wg)
15
Page 16
PERFORMANCE DATA (cont)
583A WET COIL PRESSURE DROP
UNIT SIZE
583A
024
030
036
042
048
060
AIRFLOW
(cfm)
700 0.0535 800 0.067 900 0.123
900 0.0687 1000 0.083 1100 0.150 1100 0.084 1200 0.100 1300 0.177 1300 0.099 1400 0.177 1500 0.204 1500 0.199 1600 0.137 1700 0.156 1900 0.108 2000 0.120 2100 0.132
PRESSURE DROP
(in. wg)
ECONOMIZER/1-in. FILTER PRESSURE DROP (in. wg)
UNIT 583A PRESSURE DROP
024-036 0.20 042-060 0.25
OUTDOOR SOUND: ONE-THIRD OCTAVE BAND DATA — DECIBELS
UNIT 583A
Frequency (Hz) 024 030 036 042 048 060
63 43.6 52.6 49.5 56.8 54.7 55.5
125 54.1 47.3 56.4 56.9 64.0 64.1 250 57.1 58.2 61.0 64.0 69.9 66.6 500 64.9 63.2 67.4 68.0 73.3 70.6
1000 67.6 66.1 68.1 67.7 73.5 72.6 2000 64.1 64.0 65.8 64.6 70.4 69.8 4000 59.7 61.3 64.8 61.3 66.7 67.5 8000 53.5 57.0 56.8 55.5 60.5 61.6
Bels — Sound Levels (1 bel = 10 decibels)
16
Page 17
PERFORMANCE DATA (cont)
HIGH ALTITUDE COMPENSATION
ORIFICE CONVERSION — 3.5 in. wg MANIFOLD PRESSURE*
NATURAL GAS ONLY
ALTITUDE (ft)
0-2000
2001-4500
4501-6000
*As the height above sea level increases, there is less oxygen per cubic ft of air.
Therefore heat input rate should be reduced at higher altitudes.
†Orifices available through your distributor.
ORIFICE CONVERSION — 3.5 in. wg MANIFOLD PRESSURE*
ALTITUDE (ft)
0-2000
2001-4500
4501-6000
*As the height above sea level increases, there is less oxygen per cubic ft of air.
Therefore, heat input rate should be reduced at higher altitudes.
†Orifices available through your distributor.
INPUT (Btuh)
40,000 32,040 #44 60,000 47,040 #38 90,000 71,910 #38
115,000 93,265 #33
130,000 104,390 #31
33,290 27,130 #49 49,930 40,690 #43 74,900 61,040 #43 95,700 78,000 #38
108,180 88,170 #36
31,310 25,520 #50 46,970 38,280 #44 70,450 57,420 #44 90,020 73,370 #40
101,760 82,930 #37
LIQUID PROPANE ONLY
INPUT (Btuh)
40,000 33,200 #50 57,000 47,310 #46
85,500 70,965 #46 115,000 95,450 #42 127,000 105,410 #41
33,290 27,630 #53
47,430 39,370 #50
71,150 59,050 #50
95,700 79,430 #45 105,690 87,720 #44
31,310 25,990
44,620 37,030 #51
66,930 55,550 #51
90,020 74,720 #47
99,140 82,510 #45
OUTPUT
(Btuh)
OUTPUT
(Btuh)
ORIFICE
NUMBER†
ORIFICE
NUMBER†
NOT TO BE USED
ABOVE 4500 FT
17
Page 18
TYPICAL PIPING AND WIRING
Vertical Discharge
NEC — National Electrical Code
Horizontal Discharge
18
Page 19
APPLICATION DATA
1. Condensate trap — A 2-in. condensate trap must be field supplied.
2. Ductwork — Secure downflow discharge ductwork to roof curb. For horizontal discharge applications, attach ductwork to unit with flanges.
3. To convert a unit to downflow discharge — Units are equipped with factory-installed inserts in the downflow openings. Remove the inserts similar to removing an electri­cal knock-out. Use an accessory duct cover to seal the hori­zontal discharge openings in the unit. Units installed in horizontal discharge orientation do not require duct covers.
5. Maximum cooling airflow — To minimize the possibility of condensate blow-off from the evaporator, airflow through the units should not exceed 450 cfm/ton.
6. Minimum cooling airflow — The minimum cooling airflow is 350 cfm/ton.
19
Page 20
ELECTRICAL DATA
UNIT SIZE 583A
024 208/230-1-60 187 253 10.3 56.0 0.8 2.0 15.7 25 030
036
042
048
060
FLA — Full Load Amps HACR — Heating, Air Conditioning
LRA — Locked Rotor Amps MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection RLA — Rated Load Amps
*Fuse or HACR Breaker.
NOTES:
1. In compliance with NEC (National Electrical Code) requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. The CGA (Canadian Gas Association) units may be fuse or circuit breaker.
2. Minimum wire size is based on 60 C copper wire. If other than 60 C wire is used, or if length exceeds wire length in table, determine size from NEC.
3. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater than 2%.
age of voltage imbalance. % Voltage imbalance
= 100 x
V-PH-Hz
208/230-1-60 187 253 13.5 73.0 0.8 2.1 19.8 30 208/230-3-60 187 253 9.0 63.0 0.8 2.1 14.2 20 208/230-1-60 187 253 16.7 97.0 0.8 3.6 25.3 40 208/230-3-60 187 253 11.2 75.0 0.8 3.6 18.4 25
460-3-60 414 506 5.4 37.5 0.9 1.9 9.6 15 208/230-1-60 187 253 17.9 104.0 1.6 4.1 28.1 45 208/230-3-60 187 253 12.4 88.0 1.6 4.1 21.2 30
460-3-60 414 506 6.1 44.0 0.9 2.0 10.5 15 208/230-1-60 187 253 19.5 104.0 1.6 4.1 30.1 45 208/230-3-60 187 253 12.4 88.0 1.6 4.1 21.2 30
460-3-60 414 506 5.8 44.0 0.9 2.0 10.2 15 208/230-1-60 187 253 28.8 169.0 1.6 6.2 43.8 60 208/230-3-60 187 253 17.3 123.0 1.6 6.2 29.4 45
460-3-60 414 506 9.0 62.0 0.9 3.2 15.4 20
LEGEND
and Refrigeration
Use the following formula to determine the percent-
max voltage deviation from average voltage
VOLTAGE
RANGE
Min Max RLA LRA FLA FLA MCA MOCP*
average voltage
COMPRESSOR
OUTDOOR FAN
MOTOR
EXAMPLE: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 − 452=5v (BC) 464 − 457=7v (AC) 457 − 455=2v
Maximum deviation is 7 v. Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
INDOOR FAN
MOTOR
AB = 452 v BC = 464 v AC = 455 v
Average Voltage =
= 1.53%
POWER SUPPLY FUSE OR
HACR BRKR
452 1 464 1 455
3
1371
=
3
= 457
7
457
20
Page 21
TYPICAL WIRING SCHEMATIC — 208/230-1-60 SHOWN
Field Splice
Terminal (Marked)
Terminal
(Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
QT — Quadruple Terminal
RS — Rollout Switch
TRAN — Transformer
LEGEND
Field Power Wiring
Accessory or
Optional Wiring
To Indicate Common
Potential Only, Not
to Represent Wiring
Anticipator
AHA — Adjustable Heat
BR — Blower Relay
C—Contactor
CAP — Capacitor
COMP — Compressor Motor
CR — Combustion Relay
EQUIP — Equipment
FS — Flame Sensor
FU — Fuse
GND — Ground
GVR — Gas Valve Relay
HS — Hall Effect Sensor
Transformer
HV — High Voltage
TRAN — Transformer
I—Ignitor
IDM — Induced-Draft Motor
IFM — Indoor-Fan Motor
IGC — Integrated Gas Unit
Controller
LS — Limit Switch
MGV — Main Gas Valve
Code
NEC — National Electrical
OFM — Outdoor-Fan Motor
with type 90 degree C wire or its equivalent.
NOTES:
1. If any of the original wires furnished are replaced, it must be replaced
connect BLK wire from IFM. For medium speed, disconnect RED
2. See Trade Prices for thermostat and subbases.
3. Use 75 degree C copper conductors for field installation.
4. For high speed IFM, disconnect RED wire from IGC terminal BM and
wire from IGC terminal BM and connect BLU wire from IFM.
Models 583A sizes 042-060 have LS1 only.
5. Models 583A sizes 024-036 have LS1 and LS2 wired in series.
21
Page 22
TYPICAL WIRING SCHEMATIC — 208/230-3-60 SHOWN
LEGEND
AHA — Adjustable Heat Anticipator BR — Blower Relay C—Contactor CAP — Capacitor COMP — Compressor Motor CR — Combustion Relay CS — Centrifugal Switch EQUIP — Equipment FS — Fusible Link FU — Fuse GND — Ground GV — Gas Valve GVR — Gas Valve Relay HS — Hall Effect Sensor HV — High Voltage I—Ignitor IDM — Induced-Draft Motor IFC — Indoor-Fan Contactor IFM — Indoor-Fan Motor IGC — Integrated Gas Unit Controller L1 — Line LS — Limit Switch LS1 — Limit Switch MGV — Main Gas Valve
NOTES:
1. If any of the original wires furnished are replaced, they must be replaced with type 90 degree C wire or its equivalent.
2. See Trade Prices for thermostat and subbases.
3. Use 75 degree C copper conductors for field installation.
4. For high speed IFM, disconnect RED wire from IGC terminal BM and connect BLK wire from IFM. For medium speed, disconnect RED wire from IGC terminal BM and connect BLU wire from IFM.
NEC — National Electrical Code OFM — Outdoor-Fan Motor QT — Quadruple Terminal RS — Rollout Switch SEN — Sensor SW — Switch TRAN — Transformer
Field Splice Terminal (Marked)
Terminal (Unmarked) Splice
Splice (Marked) Factory Wiring
Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential
Only, Not to Represent Wiring
22
Page 23
TYPICAL WIRING SCHEMATIC — 460-3-60 SHOWN
LEGEND
AHA — Adjustable Heat Anticipator BR — Blower Relay C—Contactor CAP — Capacitor COMP — Compressor Motor CR — Combustion Relay CS — Centrifugal Switch EQUIP — Equipment FS — Fusible Link FU — Fuse GND — Ground GV — Gas Valve GVR — Gas Valve Relay HS — Hall Effect Sensor HV — High Voltage I—Ignitor IDM — Induced-Draft Motor IFC — Indoor-Fan Contactor IFM — Indoor-Fan Motor IGC — Integrated Gas Unit Controller L1 — Line LS — Limit Switch LS1 — Limit Switch MGV — Main Gas Valve
NOTES:
1. If any of the original wires furnished are replaced, they must be replaced with type 90 degree C wire or its equivalent.
2. See Trade Prices for thermostat and subbases.
3. Use 75 degree C copper conductors for field installation.
4. For high speed IFM, disconnect RED wire from IGC terminal BM and connect BLK wire from IFM. For medium speed, disconnect RED wire from IGC terminal BM and connect BLU wire from IFM.
NEC — National Electrical Code OFM — Outdoor-Fan Motor QT — Quadruple Terminal RS — Rollout Switch SEN — Sensor SW — Switch TRAN — Transformer
Field Splice Terminal (Marked)
Terminal (Unmarked) Splice
Splice (Marked) Factory Wiring
Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential
Only, Not to Represent Wiring
23
Page 24
CONTROLS
OPERATING SEQUENCE Heating — When the thermostat calls for heating, terminal ‘‘W’’
outdoor (condenser) fan motor (OFM). Both motors start in­stantly.The set of normally open contacts of IFR close and com­plete the circuit through IFM. The IFM starts instantly.
On the loss of the thermostat call for cooling, 24 v is removed from both the ‘‘Y’’ and ‘‘G’’ terminals (provided the fan switch is in the ‘‘AUTO’’ position) deenergizing the compressor contactor and opening the contacts supplying power to compressor/OFM. After a 30-second delay, the IFM shuts off. If the thermostat fan selector switch in is the ‘‘ON’’ position, the IFM will run continuously.
NOTE: On units with a Time GuardT II device: once the com- pressor has started and then stopped, it cannot be restarted again until 5 minutes have elapsed.
24
Page 25
GUIDE SPECIFICATIONS
PACKAGED GAS HEATING/ELECTRIC COOLING UNITS CONSTANT VOLUME APPLICATION
HVAC GUIDE SPECIFICATIONS SIZE RANGE: 2 to 5 TONS, NOMINAL COOLING
40,000 TO 130,000 BTUH NOMINAL HEATING INPUT
BRYANT MODEL NUMBER: 583A
PART 1 — GENERAL
1.01 SYSTEM DESCRIPTION Outdoor rooftop mounted, gas heating/electric cooling unit
utilizing a hermetic compressor for cooling duty. Unit shall discharge supply air vertically or horizontally as shown on contract drawings. Condenser fan/coil section shall have a draw-thru design with vertical discharge for minimum sound levels.
1.02 QUALITY ASSURANCE
A. Unit shall be rated in accordance with ARI Standards 210/
240-94 and 270-95.
B. Unit shall be designed in accordance with UL Standard
1995.
C. Unit shall be manufactured in a facility registered to
ISO 9001 manufacturing quality standard.
D. Unit shall be UL listed and CSA certified as a total pack-
age for safety requirements.
E. Roof curb shall be designed to conform to NRCA
Standards.
F. Insulation and adhesives shall meet NFPA 90A require-
ments for flame spread and smoke generation.
G. Cabinet insulation shall meet ASHRAE Standard 62P.
1.03 DELIVERY, STORAGE AND HANDLING Unit shall be stored and handled per manufacturer’s
recommendations.
PART 2 — PRODUCTS
2.01 EQUIPMENT
A. General:
Factory-assembled, single-piece, heating and cooling unit. Contained within the enclosure shall be all factory wiring, piping, controls, refrigerant charge (R-22), and special features required prior to field start-up.
B. Unit Cabinet:
1. Unit cabinet shall be constructed of phosphated, zinc­coated, pre-painted steel capable of withstanding 500 hours in salt spray.
2. Normal service shall be through a single removable cabinet panel.
3. The unit shall be constructed on a rust proof basepan that has an externally trapped, integrated sloped drain pan.
4. Evaporator fan compartment top surface shall be insu­lated with a minimum
1
⁄2-in. thick, flexible fiberglass in­sulation, coated on the air side and retained by adhesive and mechanical means. The evaporator wall sections will be insulated with a minimum semi-rigid foil-faced board capable of being wiped clean. Alumi­num foil-faced fiberglass insulation shall be used in the entire indoor air cavity section.
5. Unit shall have a field-supplied condensate trap.
C. Fans:
1. The evaporator fan shall be 3-speed, direct-drive, as shown on equipment drawings.
2. Fan wheel shall be made from steel, and shall be double-inlet type with forward curved blades with cor­rosion resistant finish. Fan wheel shall be dynamically balanced.
3. Condenser fan shall be direct drive propeller type with aluminum blades riveted to corrosion resistant steel spiders, be dynamically balanced, and discharge air vertically.
D. Compressor:
1. Fully hermetic compressors with factory-installed vi­bration isolation.
2. Scroll compressors shall be standard on all units.
E. Coils:
Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless copper tubes with all joints brazed (copper/copper and vinyl-coated construction available as option). Tube sheet openings shall be belled to prevent tube wear.
F. Heating Section:
1. Induced-draft combustion type with energy saving di­rect spark ignition system and redundant main gas valve.
2. Induced-draft motors shall be provided with solid-state hall-effect sensor to ensure adequate airflow for combustion.
3. The heat exchangers shall be constructed of alumi­nized steel for corrosion resistance.
4. Burners shall be of the in-shot type constructed of alu­minum coated steel.
5. All gas piping and electric power shall enter the unit cabinet at a single location.
G. Refrigerant Components:
Refrigerant components shall be of the fixed orifice feed type.
H. Filters:
Filter section shall consist of field-installed, throwaway, 1-in. thick fiberglass filters of commercially available sizes.
I. Controls and Safeties:
1. Unit controls shall be complete with a self-contained low voltage control circuit.
2. Compressors shall incorporate a solid-state compres­sor protector that provides reset capability.
J. Operating Characteristics:
1. Unit shall be capable of starting and running at 125 F ambient outdoor temperature per maximum load crite­ria of ARI Standard 210.
2. Compressor with standard controls shall be capable of operation down to 40 F ambient outdoor temperature.
3. Units shall be provided with fan time delay to prevent cold air delivery before the heat exchanger warms up.
4. Unit shall be provided with 30-second fan time delay after the thermostat is satisfied.
K. Electrical Requirements:
All unit power wiring shall enter the unit cabinet at a single location.
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GUIDE SPECIFICATIONS (cont)
L. Motors:
1. Compressor motors shall be of the refrigerant-cooled type with line-break thermal and current overload protection.
2. All fan motors shall have permanently lubricated bear­ings, and inherent, automatic reset, thermal overload protection.
3. Condenser-fan motor shall be totally enclosed.
M. Special Features:
1. Louvered Grille: Wire grille shall be standard on all units. Louvered
grille shall be available as a factory-installed option to provide hail guard and vandalism protection.
2. Coil Options: Shall include factory-installed optional copper/copper
and vinyl-coated refrigerant coils.
3. Economizer:
a. Economizer controls capable of providing free
cooling using outside air.
b. Equipped with low leakage dampers not to
exceed 3% leakage, at 1.0 in. wg pressure differential.
c. Spring return motor shuts off outdoor damper on
power failure.
4. Flat Roof Curb: Curbs shall have seal strip and a wood nailer for flash-
ing and shall be installed per manufacturer’s instructions.
5. Manual Outdoor Air Damper: Package shall consist of damper,birdscreen, and rain-
hood which can be preset to admit outdoor air for year-round ventilation.
6. Thermostat: To provide for one-stage heating and cooling in addi-
tion manual or automatic changeover and indoor fan control.
7. Natural-to-Propane Conversion Kit: Shall be complete with all required hardware to con-
vert to liquid propane (LP) operation at 3.5 in. wg manifold pressure.
8. Low Ambient Package: Shall consist of a solid-state control and condenser
coil temperature sensor for controlling condenser-fan motor operation, which shall allow unit to operate down to 0° F outdoor ambient temperature.
9. Filter Rack Kit: Shall provide filter mounting for downflow applications.
10. Controls Upgrade Kit:
Shall provide high and low pressure safety protection.
11. Square-To-Round Duct Transitions:
Shall have the ability to convert the supply and return openings from rectangular to round.
12. Compressor Protection:
Solid-state control shall protect compressor by pre­venting ‘‘short cycling.’’
13. Duct Conversion Kit:
Shall enable conversion of a factory supplied side discharge unit to downflow discharge airflow unit.
14. Crankcase Heater:
Shall provide anti-floodback protection for low-load cooling applications.
15. High Altitude Kit:
Shall consist of natural gas orifices to compensate for gas heat operation at 2001 to 6000 ft above sea level.
16. Low NO
Shall provide NO 40 nanograms/joule to meet California emission
Kit:
x
reduction to values below
x
requirements.
17. Compressor Hard Start Kit:
Shall provide additional starting torque for single­phase compressors.
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SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
UNIT MUST BE INSTALLED IN ACCORDANCE
WITH INSTALLATION INSTRUCTIONS
Copyright 1999 Bryant Heating & Cooling Systems
Printed in U.S.A. 4-99 5258-300
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