Bryant 580D User Manual

COMMERCIAL SINGLE PACKAGE ROOFTOP GAS HEATING/ELECTRIC COOLING UNITS
Model 579F/580D
Sizes 036-300
3to25Tons
580D036-072
580D090-150
Standard-Efficiency Rooftop Units with:
• Exclusive integrated gas control board with diagnostics
• Alumagard™ heat exchanger coating
• Induced-draft fan for gas combustion
• Tubular, dimpled heat exchangers
• Pre-painted galvanized steel cabinet for long life and quality appearance
• Commercial strength baserails with built-in rigging capability
• Non-corrosive, sloped condensate drain pan, meets ASHRAE 62-89 (IAQ)
• Two-inch return-air filters
• A wide assortment of factory-installed options available, in­cluding high static drives that provide additional performance range
579F180,216
579F240,300
INTEGRATED GAS UNIT CONTROLLER (IGC) (All Models) — All ignition components are contained in the compact IGC
which is easily accessible for servicing. The IGC control board, designed and manufactured exclusively for Bryant rooftop units, provides built-in diagnostic capability. An LED (light-emitting di­ode) simplifies troubleshooting by providing visual fault notifica­tion and system status confirmation.
The IGC also contains an exclusive anti-cycle protection for gas heat operation. After 4 continuous cycles on the unit high­temperature limit switch, the gas heat operation is disabled, and an error code is issued. This feature greatly improves reliability of the rooftop unit.
FEATURES/BENEFITS
Every compact one-piece unit arrives fully assembled, charged, tested, and ready to run.
Form No. PDS 580D.36.8
The IGC also contains burner control logic for accurate and dependable gas ignition. The LED is visible without removing the unit control box access panel. This LED fault-notification system reduces service person troubleshooting time and mini­mizes service costs. The IGC also maximizes heating efficiency by controlling evaporator-fan on and off delays.
QUIET, EFFICIENT OPERATION AND DEPENDABLE PER­FORMANCE — Compressors have vibration isolators for ex-
tremely quiet operation. Efficient fan and motor design permits operation at very low sound levels and all 580D036-150 units are mounted either on independent mounting rails (036-072) or on an exclusive polycore plate (090-150).
The 580D090-150 and 579F180-300 units offer high energy ef­ficiency and lower utility costs through part-load operation using 2 stages of cooling.
Quiet and efficient operation is provided by belt-driven evapo­rator fans (standard on all units over 5 tons). The belt-driven evaporator-fan is equipped with variable-pitch pulleys which al­low adjustment within the rpm ranges of the factory-supplied pulleys.
A standard (low-medium static) and alternate (high static) drive is available for 579F180-300 units.
Increased operating efficiency is achieved through computer­designed coils featuring staggered internally enhanced copper tubes. Fins are ripple-edged for strength, lanced, and double waved for higher heat transfer.
Tubular, dimpled gas heat exchangers optimize heat transfer for improved efficiency. The tubular design permits hot gases to make multiple passes across the path of the supply air. The dimpled design creates a turbulent gas flow to maximize heating efficiency. The extra thick Alumagard™ heat exchanger coating provides corrosion resistance and ensures long life.
The California Air Quality Management Districts NO ment of 40 nanograms/joule or less is met when low NO CRLOWNOX001A00 is installed for sizes 036-060.
require-
x
kit
x
The unsightly appearance of flue stacks is eliminated and the effects of wind on heating operations are diminished by the in­duced draft combustion system. The inducer fan draws hot combustion gas through the heat exchanger at the optimum rate for the most effective heat transfer. The heat exchanger oper­ates under negative pressure, preventing flue gas leakage into the indoor supply air.
During the heating mode, the evaporator-fan relay automatically starts the evaporator fan after the heat exchanger warms up to a suitable temperature. The 30-second fan delay prevents cold air from entering the supply duct system when the conditioned space is calling for heat to maximize efficiency.
The direct-spark ignition system saves operating expense when compared to pilot ignition systems. No crossover tube is re­quired, therefore no sooting or pilot fouling problems can occur.
All 580D and 579F standard units are designed for natural gas, but an accessory LP (liquid propane) conversion kit is available, if required.
SAFETY IS BUILT IN — All 580D and 579F units have a flame rectification sensor to quickly sense the burner flame and ignite burners almost immediately. Fast shutdown is a certainty since the sensor reacts quickly to any flame outage or system failure. In the event of a shutdown, an error code is issued at the IGC board.
Safety is also assured due to the heating safety controls which will shut down the unit if there is a problem. If excessive tem­peratures develop, limit switches shut off the gas valve. After 4 continuous short cycles of the high-temperature limit switch, the IGC board locks out the gas heat cycle to prevent any further short cycles. This safety feature is provided exclusively on Bryant rooftop units. The rollout switch also deenergizes the gas valve in the event of a flame rollout.
DURABLE, DEPENDABLE CONSTRUCTION— Designed for durability in any climate, the weather-resistant cabinets are con­structed of galvanized steel and bonderized, and all exterior panels are coated with a prepainted baked enamel finish. The paint finish is non-chalking, and is capable of withstanding ASTM B117 500-hour Salt Spray Test. All internal cabinet pan­els are primed, permitting longer life and a more attractive ap­pearance for the entire unit.
In addition, the 580D090-150 units are designed with a single, continuous top piece to eliminate any possible leaks. Totally­enclosed condenser-fan motors and permanently-lubricated bearings provide additional unit dependability.
EASY INSTALLATION AND CONVERSION — All units are shipped in the vertical discharge configuration for fit-up to stand­ard roof curbs. (Two different curb sizes fit unit sizes 036-072 and 090-150, respectively,and one curb size is needed for 180­300 units.) The contractor can order and install the roof curb early in the construction stage, before decisions on size require­ments are made.
All units feature roll-formed baserail design with forklift slots and rigging holes for easier maneuvering. (Forklift slots are found on 3 sides for 580D036-150 units and on 2 sides for 180-300 units.) The standard 580D036-060 units have operating weights under 500 lb and durable packaging protects all units during shipment and storage.
The units can be easily converted from a vertical to a hori­zontal discharge configuration either by interchanging the panels supplied with the unit (sizes 036-150) or by using one of the horizontal supply/return adapter roof curbs (sizes 180-300).
NOTE: On units using horizontal supply and return the acces­sory barometric relief or power exhaust must be installed on the return ductwork.
Convenient duct openings in the 579F180-300 unit basepans permit side-by-side or concentric duct connections (see Applica­tion data section on page 65) without requiring internal unit modification.
The non-corrosive sloped condensate pan permits either an ex­ternal horizontal side condensate drain (outside the roof curb) or an internal vertical bottom drain (inside the roof curb). Both op­tions require an external, field-supplied P-trap. Also, the con­denser coil grille (available on the 036-150 units as a field­installed accessory provides a metal plate as an alternate location for the field-supplied disconnect, if desired.
The 579F/580D units were designed with service technicians in mind. The single-row condenser coils on the 580D036-060 and 090 units simplify the cleaning process. The efficient in-shot burners and all ignition components are contained in an easily removable, compact assembly.
The 580D036-150 units also have a standard filter access panel, which permits tool-less filter changes, even on units with horizontal economizers.
SIMPLE ELECTRICAL CONNECTIONS — Terminal boards, located in the base unit control box, facilitate connections to room thermostat, outdoor thermostat(s), and economizer. Serv­ice panels are quickly removed, permitting easy servicing.
Thru-the-bottom service connection capability (sizes 036-150) and thru-the-curb service connections (sizes 180-300) allow power and control wiring to be routed through unit base pan (036-150 units) or curb (180-300 units), minimizing roof pen­etrations. Both power and control connections are made on the same side of the unit to simplify installation.
In addition, color-coded wires permit easy tracing and diagnostics.
2
PROVEN COMPRESSOR RELIABILITY — Design techniques feature computer programmed balance between compressor, condenser, and evaporator. Hermetic (036-150 units) and semi­hermetic (180-300 units) compressors with suction and discharge service valves are equipped with compressor over­current and overtemperature protection to ensure dependability. Crankcase heaters (180-300 units) prevent refrigerant dilution of oil during off cycles and ensure proper lubrication at start-up to prolong compressor life. Crankcase heaters are not neces­sary on 036-150 units due to high-side crankcase design (sizes 072,150) and low refrigerant charge levels (sizes 036-150).
The 579F180 unit (with factory-supplied unloading) is equipped with a thermostatic expansion valve to precisely adjust refriger­ant flow during Stage 1 (unloaded) operation. All other 579F/ 580D units have the exclusive Acutrol™ metering device which precisely controls refrigerant flow, preventing slugging and flood-back, while maintaining optimum unit performance.
Additional unloaders are not recommended on the 579F180­300 units.
INTEGRATED ECONOMIZERS AND OUTDOOR AIR —
Optional economizers and manual outdoor-air dampers intro­duce outdoor air which mixes with the conditioned air,improving indoor air quality and often reducing energy consumption.
During a first stage call for cooling, if the outdoor-air tempera­ture is below the control changeover set point, the discharge-air sensor modulates the economizer outdoor-air damper open to achieve the changeover set point. When second-stage cooling is called for, the compressor is energized in addition to the economizer.If the outdoor-air temperature is above the change­over set point, the first stage of compression is activated and the economizer stays at vent position. Economizer operation is controlled by Accusensor™ I dry-bulb thermostat that senses outdoor-air temperature. Accessory upgrade kits include Accu­sensor II solid-state enthalpy control (sizes 036-150) and Accu­sensor III enthalpy sensor.
The Durablade economizer (option or accessory) on the 580D036-150 units has a reliable sliding plate damper which is easily adjusted for 100% outdoor air, 100% return air, or any proportions of mixed air.
The 580D036-150 units can also utilize the optional Parablade economizer. This economizer incorporates a parallel-opposed
blade design with standard enthalpy controls. In addition, the Parablade economizer has a spring return built into the damper motor to provide reliable close-on-power-loss. The Parablade economizer comes equipped with up to 45% barometric relief capability for high outdoor airflow applications.
For units without economizer, year-round ventilation is en­hanced by a manual outdoor-air damper (ordered as standard on 579F180-300; ordered as an accessory or an option on 580D036-150 units). The damper can be preset to admit up to 25% outdoor air (sizes 180-300) or 50% outdoor air (sizes 036-150).
In addition, the barometric relief damper or power exhaust accessory can be utilized to help maintain proper building pressure.
INDOOR-AIR QUALITY — Sloped condensate pans minimize biological growth in rooftop units in accordance with ASHRAE (American Society of Heating, Refrigeration, and Air Condition­ing Engineers) Standard 62-89. Two-inch filters with optional dirty filter indicator switch provide for greater particle reduction in the return air. The face-split evaporator coils improve the de­humidification capability of standard units, and standard en­thalpy controls provided with the optional or accessory (sizes 036-150) economizers maximize building humidity control.
TABLE OF CONTENTS
Page
Features/Benefits ..........................1-3
Model Number Nomenclature ...................4,5
ARI Capacity Ratings ........................6,7
Physical Data ............................8-13
Options and Accessories .....................14-16
Base Unit Dimensions .......................17-20
Accessory Dimensions ......................21-24
Selection Procedure .........................25
Performance Data .........................26-55
Electrical Data ............................56,57
Typical Piping and Wiring ....................58,59
Typical Wiring Schematics ....................60-62
Controls ................................63,64
Application Data ..........................65,66
Guide Specifications ........................67-72
3
MODEL NUMBER NOMENCLATURE
580D036-150 MODELS ONLY
*Contains high pressure, (loss-of-charge) low-pressure, and freeze protec-
tion cutout switches. NOTE: The example model number 580DEV090180CB designates a 7
ton 460-3-60 volt gas/electric rooftop unit with 180,000 Btuh natural gas heat, Durablade economizer, and alternate drive.
1
2
4
MODEL NUMBER NOMENCLATURE (cont)
579F180-300 MODELS ONLY
NOTE: The example model number 579FEV180230CB designates
a 15-ton 460-3-60 volt gas/electric rooftop unit with 230,000 Btuh natural gas heat input, economizer, and the standard low-medium fan drive static capability.
5
ARI* CAPACITY RATINGS
UNIT 580D
NOMINAL
TONS
STANDARD
CFM
NET COOLING
CAPACITY
(Btuh)
TOTAL
kW
Belt Drive Direct Drive
SEER†
036 3 1200 35,000 4.0 10.0 9.7 8.2 048 4 1600 47,000 5.5 10.0 9.7 8.2 060 5 2000 57,000 6.7 10.0 9.7 8.2
UNIT
NOMINAL
TONS
STANDARD
CFM
NET COOLING
CAPACITY
(Btuh)
TOTAL
kW
EER
SOUND RATING
(Bels)
580D072 6 2100 72,000 8.0 9.0 8.2 ** 580D090 7 580D102 8
1
2
1
2
2800 85,000 9.6 8.9 8.6 9.35 3000 99,000 11.0 9.0 8.6 9.00
580D120 10 4000 117,000 13.0 9.0 8.8 9.35 580D150 12
1
2
4500 145,000 16.1 9.0 8.8 9.20
579F180 15 5250 178,000 20.7 8.6 8.8 10.70 579F216 18 6000 190,000 21.3 8.9 9.0 9.20 579F240 20 6200 222,000 25.5 8.6 9.5 8.80 579F300 25 7200 268,000 31.4 8.5 9.5 8.40
LEGEND
Bels Sound Levels (1 bel = 10 decibels) db Dry Bulb EER Energy Efficiency Ratio IPLV — Integrated Part-Load Values SEER — Seasonal Energy Efficiency Ratio wb Wet Bulb
SOUND
RATING
(Bels)
IPLV
*Air Conditioning and Refrigeration Institute.
†Applies only to units with capacity of 65,000 Btuh or less.
**The IPLV applies only to two-stage cooling units.
NOTES:
1. Rated in accordance with ARI Standards 210/240-89 (for sizes 036-120) or 360-89 (for sizes 150-240) and 270-89.
2. The 579F300 is beyond the scope of the ARI certification program.
3. ARI ratings are net values, reflecting the effects of circulating fan heat.
4. Ratings are based on:
Cooling Standard: 80 F db, 67 F wb indoor entering-air temperature and 95 F db air entering outdoor unit. IPLV Standard: 80 F db, 67 F wb indoor entering-air temperature and 80 F db outdoor entering-air temperature.
6
ARI* CAPACITY RATINGS (cont)
HEATING CAPACITIES AND EFFICIENCIES — 580D036-150
UNIT 580D
036 074 —/ 72,000 59,200 25-55 80.0 80.0 77.2 036 115 115,000/ 82,000 92,000 55-85 80.0 80.0 76.7 048 074 —/ 72,000 59,200 25-55 80.0 80.0 77.2 048 115 —/115,000 92,000 35-65 80.0 80.0 77.1 048 150 150,000/120,000 120,000 50-80 80.0 80.0 76.9 060 074 —/ 72,000 59,200 25-55 80.0 80.0 77.2 060 115 —/115,000 92,000 35-65 80.0 80.0 77.1 060 150 150,000/120,000 120,000 50-80 80.0 80.0 76.9 072 074 —/ 72,000 59,200 25-55 80.0 80.0 77.2 072 115 —/115,000 92,000 35-65 80.0 80.0 77.1 072 150 150,000/120,000 120,000 50-80 80.0 80.0 76.9
090 125 —/125,000 100,000 20-50 80.0 80.0 75.8 090 180 180,000/120,000 144,000 35-65 80.0 80.0 77.1 090 224 224,000/180,000 179,200 45-75 80.0 80.0 77.1 102 125 —/125,000 100,000 20-50 80.0 80.0 75.8 102 184 180,000/120,000 144,000 35-65 80.0 80.0 77.1 102 224 224,000/180,000 179,200 45-75 80.0 80.0 77.1 120 180 180,000/120,000 144,000 35-65 80.0 80.0 77.1 120 224 224,000/180,000 179,200 35-65 80.0 80.0 77.1 120 250 250,000/200,000 200,000 40-70 80.0 80.0 76.4 150 224 224,000/180,000 179,200 35-65 80.0 80.0 77.1 150 250 250,000/200,000 200,000 40-70 80.0 80.0 76.4
AFUE — Annual Fuel Utilization Efficiency NOTE: NOxlevels are 40 nanograms/joule or less with the accessory NOxreduction kit (sizes 036-060).
HEATING INPUT
Stage 2/Stage 1
LEGEND
(Btuh)
OUTPUT CAPACITY
(Btuh)
TEMPERATURE
RISE
(F)
AFUE
(%)
STEADY-STATE
EFFICIENCY
(%)
CALIFORNIA
SEASONAL
EFFICIENCY
(%)
HEATING CAPACITIES AND EFFICIENCIES — 579F180-300
UNIT 579F
180 230 230,000/172,000 186,000 15-45 81.0 3800 180 300 300,000/225,000 243,000 30-60 81.0 3800 216 275 275,000/206,000 223,000 15-45 81.0 4750 216 360 360,000/270,000 292,000 20-50 81.0 5450 240 275 275,000/206,000 223,000 15-45 81.0 4750 240 360 360,000/270,000 292,000 20-50 81.0 5450 300 275 275,000/206,000 223,000 15-45 81.0 4750 300 360 360,000/270,000 292,000 20-50 81.0 5450
*All units are 2-stage heat. NOTE: Minimum allowable temperature of mixed-air entering the heat exchanger during first-stage
heating is 45 F. There is no minimum mixed-air temperature limitation during second-stage heating. For entering-air temperatures below 45 F both stages of heat must be energized together to minimize condensation issues and to ensure proper unit operation.
HEATING INPUT
(Btuh)
Stage 2/Stage 1*
OUTPUT CAPACITY
(Btuh)
TEMPERATURE
RISE
(F)
STEADY-STATE
EFFICIENCY
(%)
MINIMUM HEATING
CFM
7
PHYSICAL DATA — 580D036-072
UNIT SIZE 580D 036 048 060 072 NOMINAL CAPACITY (tons) 3456
OPERATING WEIGHT (lb)
Unit
Al/Al* 460 470 490 565 Al/Cu* 465 476 497 576 Cu/Cu* 468 482 505 587
Economizer
Durablade 34 34 34 34 Parablade 42 42 42 42
Roof Curb† 115 115 115 115
COMPRESSOR Hermetic
Quantity 1111 No. Cylinders (per Circuit) 2222 Oil (oz) 50 50 50 54
REFRIGERANT TYPE R-22
Expansion Device Acutrol™ Feed Device Operating Charge (lb-oz)
Circuit 1 3-6 4-11 5-13 7-8 Circuit 2 ————
CONDENSER COIL Enhanced Copper Tubes, Aluminum Lanced Fins
Rows...Fins/in. 1...17 1...17 1...17 2...17 Total Face Area (sq ft) 7.36 11.39 13.19 10.42
CONDENSER FAN Propeller Type
Nominal Cfm 3500 4000 4000 4000 Quantity...Diameter (in.) 1...22.0 1...22.0 1...22.0 1...22.0 Motor Hp...Rpm Watts Input (Total) 325 325 325 325
EVAPORATOR COIL Enhanced Copper Tubes, Aluminum Double-Wavy Fins
Rows...Fins/in. 2...15 2...15 3...15 4...15 Total Face Area (sq ft) 4.17 5.5 5.5 5.5
EVAPORATOR FAN Centrifugal Type
Quantity...Size (in.) Std 1...10 x 10 1...10 x 10 1...11 x 10 1...10 x 10 Type Drive Std Direct Direct Direct Belt Nominal Cfm 1200 1600 2000 2400
Motor Hp Std ———— Maximum Continuous Bhp Std .34 .75 1.20 2.40 Motor Frame Size Std 48 48 48 56 Nominal Rpm High/Low Std 860/800 1075/970 1075/970 Fan Rpm Range Std 1070-1460 Motor Bearing Type Ball Ball Ball Ball
Maximum Allowable Rpm 2100 2100 2100 2100 Motor Pulley Pitch Diameter Min/Max (in.) Std 2.8/3.8
Nominal Motor Shaft Diameter (in.) Std Fan Pulley Pitch Diameter (in.) Std ———4.5 Nominal Fan Shaft Diameter (in.) ————
Belt, Quantity...Type...Length (in.) Std 1...A...40 Pulley Center Line Distance (in.) Std 14.7-15.5 Speed Change per Full Turn of Std ———80
Movable Pulley Flange (rpm) Alt 48 70 80
Movable Pulley Maximum Full Turns Std ——— 5
From Closed Position Alt 555—
Factory Setting Std ——— 3 Factory Speed Setting (rpm) Std 1225 Fan Shaft Diameter at Pulley (in.)
Alt 1...10 x 10 1...10 x 10 1...10 x 10 Alt Belt Belt Belt
Alt ———— Alt 1.00 1.00 1.80 Alt 48 48 48 Alt ———— Alt 760-1000 835-1185 900-1300
Alt 1.9/2.9 1.9/2.9 2.4/3.4 Alt Alt 4.5 4.0 4.5
Alt 1...A...34 1...A...34 1...A...39 Alt 10.0-12.4 10.0-12.4 14.7-15.5
Alt 333— Alt 856 975 1060
LEGEND
Al Aluminum Bhp — Brake Horsepower Cu Copper
*Evaporator coil fin material/condenser coil fin material. Contact your
local representative for details about coated fins.
†Weight of 14-in. roof curb.
1
⁄4...1100
1
2
1
2
1
2
**Rollout switch lockout is manually reset by interrupting power to unit
or resetting thermostat.
††Requires an optional or accessory Controls Upgrade Kit. NOTE: The 580D036-150 units have a loss-of-charge/low-pressure
switch (accessory or option) located in the liquid line.
1
⁄4...1100
1
2
1
2
1
2
1
⁄4...1100
1
2
1
2
1
2
1
⁄4...1100
5
8
1
2
8
PHYSICAL DATA — 580D036-072 (cont)
UNIT SIZE 580D
036
MEDIUM/
HIGH HEAT
048
LOW/MEDIUM/
HIGH HEAT
060
LOW/MEDIUM/
HIGH HEAT
072
LOW/MEDIUM/
HIGH HEAT
FURNACE SECTION
Rollout Switch Cutout Temp (F)** 195 195 195 195 Burner Orifice Diameter
(in. ...drill size)
Natural Gas Std .113...33 .113...33/.113...33/.129...30 .113...33/.113...33/.129...30 .113...33/.113...33/.129...30 Liquid Propane Alt .089...43 .089...43/.089...43/.102...38 .089...43/.089...43/.102...38 .089...43/.089...43/.102...38
Pilot Orifice Diameter
(Quantity) in. ...drill size
Natural Gas Std ——— Liquid Propane Alt ———
Thermostat Heat Anticipator Setting (amps)
208/230 v and 575 v Stage 1 .14 .14 .14 .14 460 v Stage 1 .14 .14 .14 .14
Gas Input (Btuh) Stage 1 72,000/82,000 72,000/115,000/120,000 72,000/115,000/120,000 72,000/115,000/120,000 Efficiency (Steady Temperature Rise Range 25-55/55-85 25-55/35-65/50-80 25-55/35-65/50-80 25-55/35-65/50-80
Manifold Pressure (in. wg)
Gas Valve Quantity 1111 Gas Valve Pressure Range
Field Gas Connection
Stage 2 .14 .14 .14 .14
State) (%) 80 80 80 80
Natural Gas Std 3.5 3.5 3.5 3.5 Liquid Propane Alt 3.5 3.5 3.5 3.5
Psig 0.180-0.487 0.180-0.487 0.180-0.487 0.180-0.487 in. wg 5.0-13.5 5.0-13.5 5.0-13.5 5.0-13.5
Size (in.)
Stage 2 .14 .14 .14 .14
Stage 2 —/115,000 —/—/150,000 —/—/150,000 —/—/150,000
1
2
1
2
1
2
1
2
HIGH-PRESSURE SWITCH (psig)††
Standard Compressor
Internal Relief (Differential)
Cutout 428 428 Reset (Auto.) 320 320
450±50 500±50
LOW-PRESSURE SWITCH (psig)††
Cutout 7±3 Reset (Auto.) 22±7
FREEZE PROTECTION
THERMOSTAT (F)**
Opens 30±5 Closes 45±5
OUTDOOR-AIR INLET SCREENS Cleanable
Quantity...Size (in.) 1...20 x 24 x 1
RETURN-AIR FILTERS Throwaway
Quantity...Size (in.) 2...16 x 25 x 2
LEGEND
Al Aluminum Bhp — Brake Horsepower Cu Copper
*Evaporator coil fin material/condenser coil fin material. Contact your
local representative for details about coated fins.
†Weight of 14-in. roof curb.
**Rollout switch lockout is manually reset by interrupting power to unit
or resetting thermostat.
††Requires an optional or accessory Controls Upgrade Kit. NOTE: The 580D036-150 units have a loss-of-charge/low-pressure
switch (accessory or option) located in the liquid line.
9
PHYSICAL DATA — 580D090-150
UNIT SIZE 580D 090 102 120 150 NOMINAL CAPACITY (tons) 7
1
2
81⁄
2
10 121⁄
2
OPERATING WEIGHT (lb)
Unit
Al/Al* 870 880 1035 1050 Al/Cu* 881 896 1057 1077 Cu/Cu* 893 907 1080 1100
Economizer
Durablade 44 44 44 44 Parablade 62 62 62 62
Roof Curb† 143 143 143 143
COMPRESSOR Hermetic
Quantity 2222 No. Cylinders (per Circuit) 2222 Oil (oz) 50 ea 50 ea 50 ea 54 ea
REFRIGERANT TYPE R-22
Expansion Device Acutrol™ Feed Device Operating Charge (lb-oz)
Circuit 1 4-13 6-14 5-13 8-10 Circuit 2 4-14 6- 3 5-14 8- 8
CONDENSER COIL Enhanced Copper Tubes, Aluminum Lanced Fins
Rows...Fins/in. 1...17 2...17 2...17 2...17 Total Face Area (sq ft) 20.50 18.00 17.42 25.00
CONDENSER FAN Propeller Type
Nominal Cfm 6500 6500 7000 7000 Quantity...Diameter (in.) 2...22 2...22 2...22 2...22 Motor Hp...Rpm Watts Input (Total) 600 600 600 600
1
⁄4...1100
1
⁄4...1100
1
⁄4...1100
1
⁄4...1100
EVAPORATOR COIL Enhanced Copper Tubes, Aluminum Double-Wavy Fins
Rows...Fins/in. 3...15 3...15 3...15 4...15 Total Face Area (sq ft) 8.0 8.0 10.0 11.1
EVAPORATOR FAN Centrifugal Type
Quantity...Size (in.) Std 1...15 x 15 1...15 x 15 1...15 x 15 1...15 x 15 Type Drive Std Belt Belt Belt Belt Nominal Cfm 3000 3400 4000 5000
Motor Hp Std ———— Maximum Continuous Bhp Std 2.40 2.40 2.40 4.20 Motor Frame Size Std 56 56 56 56 Nominal Rpm High/Low ————
Fan Rpm Range Std 590-840 685-935 685-935 860-1080 Motor Bearing Type Ball Ball Ball Ball
Maximum Allowable Rpm 2100 2100 2100 2100 Motor Pulley Pitch Diameter Min/Max (in.) Std 2.4/3.4 2.8/3.8 2.8/3.8 4.0/5.0
Nominal Motor Shaft Diameter (in.) Std Fan Pulley Pitch Diameter (in.) Std 7.0 7.0 7.0 8.0 Nominal Fan Shaft Diameter (in.) ————
Belt, Quantity...Type...Length (in.) Std 1...A...49 1...A...49 1...A...49 1...A...52 Pulley Center Line Distance (in.) Std 16.75-19.25 16.75-19.25 15.85-17.50 15.85-17.50 Speed Change per Full Turn of Std 50 50 50 44
Movable Pulley Flange (rpm) Alt 50 50 50
Movable Pulley Maximum Full Turns Std 5555
From Closed Position Alt 5—5 6
Factory Setting Std 5555 Factory Speed Setting (rpm) Std 590 685 685 860 Fan Shaft Diameter at Pulley (in.) 1111
LEGEND
Al Aluminum Bhp — Brake Horsepower Cu Copper
*Evaporator coil fin material/condenser coil fin material. Contact your
local representative for details about coated fins.
†Weight of 14-in. roof curb.
Alt 1...15 x 15 1...15 x 15 1...15 x 15 Alt Belt Belt Belt
Alt ———— Alt 2.90 5.25 Alt 56 56
Alt 685-935 835-1085 900-1260
Alt 2.8/3.8 3.4/4.4 3.1/4.1 Alt ——
5
8
5
8
5
8
7
8
7
8
7
8
Alt 7.0 7.0 5.9
Alt 1...A...49 1...A...49 1...BX...46 Alt 16.75-19.25 15.85-17.50 15.85-17.50
Alt 5—5 5 Alt 685 835 960
**Rollout switch lockout is manually reset by interrupting power to unit
or resetting thermostat.
††Requires an optional or accessory Controls Upgrade Kit. NOTE: The 580D036-150 units have a loss-of-charge/low-pressure
switch (accessory or option) located in the liquid line.
10
PHYSICAL DATA — 580D090-150 (cont)
UNIT SIZE 580D
090
LOW/MEDIUM/
HIGH HEAT
102
LOW/MEDIUM/
HIHG HEAT
120
LOW/MEDIUM/
HIGH HEAT
150
LOW/
MEDIUM HEAT
FURNACE SECTION
Rollout Switch Cutout Temp (F)†† 195 195 195 195 Burner Orifice Diameter
(in. ...drill size)
Natural Gas Std .120...31 .120...31 .120...31/.120...31/.129...30 .120...31/.129...30 Liquid Propane Alt .096...41 .096...41 .096...41/.096...41/.102...38 .096...41/.102...38
Pilot Orifice Diameter
(Quantity) in. ...drill size
Natural Gas Std —— —— Liquid Propane Alt —— ——
Thermostat Heat Anticipator Setting (amps)
208/230 v and 575 v Stage 1 .14 .14 .14 .14 460 v Stage 1 .14 .14 .14 .14
Gas Input (Btuh) Stage 1 125,000/120,000/180,000 125,000/120,000/180,000 120,000/180,000/200,000 180,000/200,000
Efficiency (Steady Temperature Rise Range 20-50/35-65/45-75 20-50/35-65/45-75 35-65/35-65/40-70 35-65/40-70
Manifold Pressure (in. wg)
Gas Valve Quantity 11 11 Gas Valve Pressure Range
Field Gas Connection
Stage 2 .20 .20 .20 .20
State) (%) 80 80 80 80
Natural Gas Std 3.5 3.5 3.5 3.5 Liquid Propane Alt 3.5 3.5 3.5 3.5
Psig 0.180-0.487 0.180-0.487 0.180-0.487 0.180-0.487 in. wg 5.0-13.5 5.0-13.5 5.0-13.5 5.0-13.5
Size (in.)
Stage 2 .20 .20 .20 .20
Stage 2 —/180,000/224,000 —/180,000/224,000 180,000/224,000/250,000 224,000/250,000
1
⁄2/3⁄4/3⁄
4
1
⁄2/3⁄4/3⁄
4
3
⁄4/3⁄4/3⁄
4
3
⁄4/3⁄
4
HIGH-PRESSURE SWITCH (psig)††
Standard Compressor
Internal Relief (Differential)
Cutout 428 428 Reset (Auto.) 320 320
450±50 500±50
LOW-PRESSURE SWITCH (psig)††
Cutout 7±3 Reset (Auto.) 22±7
FREEZE PROTECTION
THERMOSTAT (F)**
Opens 30±5 Closes 45±5
OUTDOOR-AIR INLET SCREENS Cleanable
Quantity...Size (in.) 1...20 x 25 x 1
1...16 x 25 x 1
RETURN-AIR FILTERS Throwaway
Quantity...Size (in.) 4...16 x 20 x 2 4...16 x 20 x 2 4...20 x 20 x 2 4...20 x 20 x 2
Al Aluminum
LEGEND
Bhp — Brake Horsepower Cu Copper
*Evaporator coil fin material/condenser coil fin material. Contact your
local representative for details about coated fins.
†Weight of 14-in. roof curb.
**Rollout switch lockout is manually reset by interrupting power to unit
or resetting thermostat.
††Requires an optional or accessory Controls Upgrade Kit. NOTE: The 580D036-150 units have a loss-of-charge/low-pressure
switch (accessory or option) located in the liquid line.
11
PHYSICAL DATA — 579F180-300
UNIT SIZE 579F 180 216 240 300 NOMINAL CAPACITY (tons) 15 18 20 25
OPERATING WEIGHT (lb)
Unit
Al/Al* 1650 2150 2200 2250 Economizer 110 110 110 110 Roof Curb† 200 200 200 200
COMPRESSOR Semi-Hermetic
Model No. ...Quantity
(Number of Cylinders)
Oil (oz) 115 88,115 115 ea 128 ea No. of Cylinders (per circuit) 6666 Cooling Capacity Stages (%) 0, 66, 100 0, 57, 100 0, 50, 100 0, 50, 100
06D-537...1 (6)
REFRIGERANT TYPE R-22
Expansion Device TXV Acutrol™ Refrigerant Metering Device Operating Charge (lb-oz)
Circuit 1** 19-4 13-4 12-13 16-12
Circuit 2 11-0 12-13 15-12
CONDENSER COIL
Rows...Fins/in. 2...17 3...15 3...15 4...15 Total Face Area (sq ft) 22.2 22.2 22.2 22.2
3
⁄8-in. Enhanced Copper Tubes, Aluminum Lanced or Copper Fins
CONDENSER FAN Propeller Type
Nominal Cfm 10,500 10,500 14,200 14,200 Quantity...Diameter (in.) 3...22 3...22 2...30 2...30 Motor Hp...Rpm Watts Input (Total) 1100 1100 3400 3400
EVAPORATOR COIL
Rows...Fins/in. 2...17 3...17 4...15 4...15 Total Face Area (sq ft) 17.9 17.9 17.9 17.9
1
⁄2...1050
3
⁄8-in. Enhanced Copper Tubes, Aluminum or Copper Plate Fins, Face Split
EVAPORATOR FAN Centrifugal Type
Quantity...Size (in.) 2...10 x 10 2...12 x 12 2...12 x 12 2...12 x 12 Type Drive Belt Belt Belt Belt Nominal Cfm 6000 7200 8000 10,000 Motor Hp 3.7 5 7 Motor Nominal rpm 1725 1745 1745 1740
Maximum Continuous Bhp 4.25 5.90 Motor Frame Size 56H 184T 213T 215T
Nominal Rpm High/Low ——— — Fan Rpm Range Low-Medium Static 891-1179 817-1038 1002-1225 1066-1283
Motor Bearing Type Ball Ball Ball Ball Maximum Allowable Rpm 1550 1550 1550 1550 Motor Pulley Pitch Diameter Low-Medium Static 3.1-4.1 3.7-4.7 5.4-6.6 4.9-5.9
Min/Max (in.) High Static 3.7-4.7 4.9-5.9 5.4-6.6 4.9-5.9 Nominal Motor Shaft Diameter (in.) Fan Pulley Pitch Diameter (in.) Low-Medium Static 6.0 7.9 9.4 8.0
Nominal Fan Shaft Diameter (in.) 1 Belt, Quantity...Type...Length (in.) Low-Medium Static 1...BX...42 1...BX...46 1...BX...53 2...BX...50
Pulley Center Line Distance (in.) 13.5-15.5 13.3-14.8 14.6-15.4 14.6-15.4 Speed Change per Full Turn of Low-Medium Static 48 37 37 36
Movable Pulley Flange (rpm) High Static 55 34 44 45 Movable Pulley Maximum Full Turns
From Closed Position Factory Setting 3.5 3.5 3.5 3.5 Factory Speed Setting (rpm) Low-Medium Static 1035 934 1120 1182
Fan Shaft Diameter at Pulley (in.) 1
LEGEND
Al Aluminum Bhp — Brake Horsepower Cu — Copper TXV — Thermostatic Expansion Valve
*Evaporator coil fin material/condenser coil fin material.
†Weight of 14-in. roof curb.
**On 579F180-300 units, Circuit 1 consists of lower portion of condenser coil and
lower portion of evaporator coil, and Circuit 2 is the upper portion of both coils.
High Static 1227-1550 994-1197 1193-1458 1332-1550
7
8
High Static 5.2 8.6 7.9 6.4
3
16
High Static 1...BX...42 1...BX...50 1...BX...50 2...BX...47
555 5
High Static 1389 1104 1328 1470
3
16
††Rollout switch lockout is manually reset by interrupting power to unit or resetting
thermostat.
\The 579F300 unit requires 2-in. industrial-grade filters capable of handling face
velocities of up to 625 ft/min (such as American Air Filter no. 5700 or equivalent).
NOTE: The 579F180-300 units have a low-pressure switch (standard) located on the suction side.
06D-824...1 (6) 06D-818...1 (4)
1
⁄2...1050 1...1075 1...1075
11⁄
8
17⁄
16
17⁄
16
06D-824...2 (6) 06D-328...2 (6)
1
2
8.7 [208/230 v]
9.5 [460 v]
13⁄
8
17⁄
16
17⁄
16
10.2 [208/230 v]
10
11.8 [460 v]
13⁄
8
17⁄
16
17⁄
16
12
PHYSICAL DATA — 579F180-300 (cont)
UNIT SIZE 579F
180
LOW/HIGH HEAT
216
LOW/HIGH HEAT
240
LOW/HIGH HEAT
300
LOW/HIGH HEAT
FURNACE SECTION
Rollout Switch Cutout
Temp (F)†† 190 190 190 190
Burner Orifice Diameter
(in. ...drill size)
Natural Gas 0.1405...28/0.136...29 0.1405...28/0.136...29 0.1405...28/0.136...29 0.1405...28/0.136...29
Thermostat Heat Anticipator Setting (amps)
208/230 v Stage 1 0.98 0.98 0.98 0.98
460 v Stage 1 0.80 0.80 0.80 0.80 Gas Input (Btuh) Stage 1 172,000/225,000 206,000/270,000 206,000/270,000 206,000/270,000 Efficiency (Steady State) (%) 81 81 81 81
Temperature Rise Range 15-45/30-60 15-45/20-50 15-45/20-50 15-45/20-50 Manifold Pressure (in. wg)
Natural Gas 3.3 3.3 3.3 3.3 Gas Valve Pressure Range
in. wg 5.5-13.5 5.5-13.5 5.5-13.5 5.5-13.5
psig 0.235-0.487 0.235-0.487 0.235-0.487 0.235-0.487 Gas Valve Quantity 1111 Field Gas Connection Size (in.)
Stage 2 0.44 0.44 0.44 0.44
Stage 2 0.44 0.44 0.44 0.44
Stage 2 230,000/300,000 275,000/360,000 275,000/360,000 275,000/360,000
3
4
3
4
3
4
3
4
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief
(Differential)
Cutout 426
Reset (Auto.) 320
LOW-PRESSURE SWITCH (psig)
Cutout 7 Reset (Auto.) 22
FREEZE PROTECTION THERMOSTAT (F)
Opens 30±5 Closes 45±5
OUTDOOR-AIR INLET SCREENS Cleanable
Quantity...Size (in.) 2...20 x 25 x 1
1...20 x 20 x 1
RETURN-AIR FILTERS Throwaway\
Quantity...Size (in.) 4...20 x 20 x 2
POWER EXHAUST
LEGEND
Al Aluminum Bhp — Brake Horsepower Cu Copper TXV — Thermostatic Expansion Valve
*Evaporator coil fin material/condenser coil fin material. †Weight of 14-in. roof curb.
**On 579F180-300 units, Circuit 1 consists of lower portion of con-
denser coil and lower portion of evaporator coil, and Circuit 2 is the upper portion of both coils.
1
⁄2Hp 208/230-460 v Motor Direct Drive, Prop-Fan (Factory-wired for 460 v)
††Rollout switch lockout is manually reset by interrupting power to unit
or resetting thermostat.
\ The 579F300 unit requires 2-in. industrial-grade filters capable of
handling face velocities of up to 625 ft/min (such as American Air Fil­ter no. 5700 or equivalent).
NOTE: The 579F180-300 units have a low-pressure switch (standard) located on the suction side.
4...16 x 20 x 2
13
OPTIONS AND ACCESSORIES
ITEM OPTION* ACCESSORY†
Parablade Economizer (036-150 only) X Parablade Economizer with Power Exhaust (036-150) X Integrated Economizer (180-300) XX Durablade Integrated Economizer (036-150; Includes Hood) XX Manual Outdoor-Air Damper (ordered as standard on 180-300
units without optional economizer) Controls Upgrade Kit (036-150)** XX Condenser Coil Grille (036-150) X Alternate Drive (090, 180-300) X Alternate Motor and Drive (036-060, 120,150) X LP (Liquid Propane) Conversion Kit X Commercial Programmable Thermostat X 25% Open Two-Position Damper X 100% Open Two-Position Damper (036-150) X Barometric Relief Damper (180-300)†† X Roof Curbs (Vertical and Horizontal Discharge) X Horizontal Adapter (180-300) X Thermostats and Subbases X Power Exhaust (180-300)†† X Low-Ambient Kits (180-300) X Winter Start Time-Delay Relay (216-300) X MotormasterT Head Pressure Control (Speed Control) (180,216) X Motormaster II Head Pressure Control (Cycle Control) (036-150) X Motormaster III Head Pressure Control (Speed Control) (240-300) X Time GuardT II Control Circuit X Thru-the-Bottom Service Connections (036-150) X Accusensor™ II Enthalpy Control (036-150) X Accusensor III Enthalpy Sensor X Condenser Coil Hail Guard Assembly (036-150) X Flue Shield (036-150) X NO
Reduction Kit (036-060) X
x
Flue Discharge Deflector (036-150) X Fan/Filter Status (036-150) X
*Factory-installed.
†Field-installed.
**Includes high-pressure, low-pressure/loss-of-charge, and freeze protection switches.
††Not available with horizontal adapter curb (180-300).
NOTES:
1. Refer to 579F/580D price pages or contact your local representative for accessory and option package information.
2. For units being installed in CaliforniaAir Quality Management Districts which require NO
emissions of 40 nanograms/joule or less, kit CRLOWNOX001A00 must be in-
x
stalled (sizes 036-060).
XX
HEAD PRESSURE CONTROL
The 580D036 and 579F240 standard units are designed to operate in cooling at outdoor temperatures down to 25 F, the standard 579F180 unit operates down to 40 F, the standard 579F216 unit operates down to 35 F; and the standard 579F300 unit operates down to 48 F. With accessory Motormaster control (579F180,216) (condenser-fan speed modulation), Motormaster II control (condenser-fan cycling for units sizes 036-150),
−20 F low-ambient kit (condenser fan sequencing for 579F180), or Motormaster III control (579F240,300) (condenser fan speed modulation) units can operate at outdoor temperatures down to −20 F. The head pres­sure controls, which mount in the condenser section, control the condenser-fan motor to maintain correct con­densing temperature. Refer to Trade Prices or contact your local representative for appropriate accessory combinations for desired outdoor ambient temperature operation.
MOTORMASTER II CONTROL (036-150)
MOTORMASTER CONTROL (180,216)
14
MOTORMASTER III CONTROL (240,300)
OPTIONS AND ACCESSORIES (cont)
LIQUID PROPANE (LP) CONVERSION KITS
036-072 SHOWN
The LP conversion kit allows the unit to utilize a liquid propane fuel supply in areas where natural gas is unavailable, and per­mits the unit to be converted from natural gas to LP gas use. The kit contains the orifices required for LP operation.
BRYANT COMMERCIAL
PROGRAMMABLE THERMOSTAT
Designed specifically for use with Bryant commercial sys­tems, this Bryant programmable thermostat features LED occupied/unoccupied displays and setback mode which can override continuous fan operation.
TIME GUARDT II CONTROL
Time Guard II control automatically prevents compressor from restarting for at least 5 minutes after a shutdown. Accessory prevents short cycling of compressor if thermostat is changed rapidly. Time Guard II control mounts in the control compart­ment of unit.
DURABLADE ECONOMIZER
(SIZES 036-150)
Exclusive Durablade economizer damper design saves energy while providing economical and reliable cooling. A sliding plate on the face of the economizer controls the amount of outdoor air entering the system. Closed, it provides a leakproof seal which prevents ambient air from seeping in or conditioned air from seeping out. It can be ad­justed easily for 100% outdoor air or any proportions of mixed air. Like the base unit, the economizer is converted easily for horizontal discharge applications.
PARABLADE ECONOMIZER
(SIZES 036-150)
The unique design of the Parablade economizer saves energy while providing economical and reliable cooling. The design uses a parallel­opposed blade damper. The economizer also has built-in spring return for reliable close-on-power-loss. The Parablade design incorporates standard enthalpy controls and up to 45% barometric relief capability for additional flexibility in high outdoor airflow applications.
15
OPTIONS AND ACCESSORIES (cont)
ACCUSENSOR™ II
CONTROL
(036-150 Only)
ACCUSENSOR III
SENSOR
REV. B
CONTACTS SHOWN IN HIGH ENTHALPY
OR UNPOWERED STATE
B
198818A
C
TR
D
S
S
O
5
ENTHALPY
3
TR
24VAC
2
CONTROL
TR1
1
+
MINIMUM
POSITION
OPEN
1
3
T
P
2
T1
4
P1
CONTACT RATINGS: 1.5A RUN, 3.5A IN
RUSH AT 24VAC
%
H
U
M
I
D
I
T
Y
90
70
60
30
10
CW–SETPOINTS–CCW
D
50
DAMPER
C
OUTDOOR TEMP.
OPEN
55
B
A
3 mA MIN. AT 11 VDC
60 65 70
DAMPER
CLOSED
75
°F
80
85
97-3672
REV.
Accusensor economizer controls help provide efficient, economical economizer operation. Accusensor II solid-state enthalpy control in­cludes the logic and one sensor to calculate both dry- and wet-bulb of the outdoor air to provide an accurate enthalpy reading on 036-150 units. It then decides when to energize the economizer based on this reading. The 180-300 unit economizer provides the decision-making function internally, and requires one Accusensor III sensor for solid-state enthalpy sensing. A second Accusensor III sensor (required for all units for differential enthalpy sensing) compares outdoor temperature and hu­midity to return-air temperature and humidity and determines the most economical mixture of air (purchased in addition to enthalpy control [sizes 036-150] or to first solid-state enthalpy sensor [sizes 180-300] for differential enthalpy sensing).
POWER EXHAUST (180-300 SHOWN)
When used with accessory/optional economizer, the power exhaust accessory helps to relieve building over-pressurization.
NOTE: This accessory is not available with horizontal supply adapter.
THERMOSTAT
H
C
Thermostat (24 v) provides one- or 2-stage coolingforcontrolof unit. Matching subbases are available with or without tamperproof switches and automatic changeover.
16
BASE UNIT DIMENSIONS — 580D036-072
UNIT 580D
ABCD
lb kg lb kg lb kg lb kg
CORNER WEIGHT*
036 140 63.5 105 47.6 159 72.1 56 25.4 048 142 64.4 106 48.1 162 73.5 60 27.2 060 150 68.0 115 52.2 160 72.6 65 29.5 072 165 74.8 136 61.7 200 90.7 64 29.0
*Weights are for unit only (aluminum plate fins) and do not include options or crating.
CONNECTION SIZES
1
⁄169 Dia. [27] Field Power
A 1
Supply Hole
3
B
⁄49— 14 NPT Condensate
Drain
1
⁄29—14 NPT Gas Connection
C
BOTTOM POWER CHART, THESE
HOLES REQUIRED FOR USE WITH
ACCESSORY PACKAGES — CRBTMPWR001A00 (
CRBTMPWR002A00 (
THREADED
CONDUIT
SIZE
1
†Select either
on wire size.
WIRE SIZE
1
⁄2( 24 V
3
⁄4( Power† 11⁄89 [28.4]
1
⁄4( Power† 13⁄49 [44.4]
3
⁄49 or 11⁄49 for power, depending
1
1
⁄29,11⁄49)
HOLE SIZES
⁄29,3⁄49)
REQUIRED
(MAX)
7
⁄89 [22.2]
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Center of gravity.
3. Direction of airflow.
4. On vertical discharge units, ductwork to be attached to accessory roof curb only. For horizontal discharge units, field-supplied flanges should be attached to horizon­tal discharge openings, and all ductwork should be attached to the flanges.
5. Minimum clearance (local codes or jurisdiction may prevail): a. Between unit, flue side and combustible surfaces, 36 inches. b. Bottom of unit to combustible surfaces (when not using curb), 1 inch. Bottom of
base rail to combustible surfaces (when not using curb) 0 inches.
c. Condenser coil, for proper airflow, 36 in. one side, 12 in. the other. The side get-
ting the greater clearance is optional. d. Overhead, 60 in. to assure proper condenser fan operation. e. Between units, control box side, 42 in. per NEC (National Electrical Code). f. Between unit and ungrounded surfaces, control box side, 36 in. per NEC. g. Between unit and block or concrete walls and other grounded surfaces, control
box side, 42 in. per NEC.
h. Horizontal supply and return end, 0 inches.
6. With the exception of the clearance for the condenser coil and combustion side as stated in Notes 5a, b, and c, a removable fence or barricade requires no clearance.
7. Units may be installed on combustible floors made from wood or Class A, B, or C roof covering material if set on baserail.
8. The vertical center of gravity is 18-69 [457] up from the bottom of the base rail. Hori­zontal center of gravity is shown.
17
BASE UNIT DIMENSIONS — 580D090-150
UNIT 580D
lb kg lb kg lb kg lb kg ft-in. mm ft-in. mm ft-in. mm ft-in. mm
090 189 86 161 73 239 109 280 127 1-2 102 191 87 163 74 242 110 284 129 3-3 120 225 102 192 87 285 129 333 151 2-5 150 228 103 195 88 289 131 338 153 1-2
CORNER WEIGHT* DIMENSIONS
A B C D ‘‘H’’ ‘‘J’’ ‘‘K’’ ‘‘L’’
7
⁄8378 3-55⁄161050 2-911⁄16856 2- 27⁄16672
7
⁄81013 3-55⁄161050 2-911⁄16856 2- 27⁄16672
7
⁄8759 4-15⁄161253 3-03⁄8924 2-107⁄16875
7
⁄8378 4-15⁄161253 3-03⁄8924 2-107⁄16875
*Weights are for units only (aluminum plate fins) and do not include options or crating.
CONNECTION SIZES
3
⁄89 Dia [35] Field Power Supply Hole
A 1 B 21⁄29 Dia [64] Power Supply Knockout
3
⁄49 Dia [44] Charging Port Hole
C 1 D7⁄89 Dia [22] Field Control Wiring Hole E3⁄49—14 NPT Condensate Drain F1⁄29—14 NPT Gas Connection 090 125 & 102 125
3
⁄49—14 NPT Gas Connection All Others
G 29 Dia [51] Power Supply Knockout
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Center of gravity.
3. Direction of airflow.
4. On vertical discharge units, ductwork to be attached to accessory roof curb only. For horizontal discharge units field-supplied flanges should be attached to hori­zontal discharge openings, and all ductwork should be attached to the flanges.
5. Minimum clearance (local codes or jurisdiction may prevail): a. Between unit (flue side) and combustible surfaces, 48 inches.
b. Bottom of unit to combustible surfaces (when not using curb) 1 inch.
Bottom of base rail to combustible surfaces (when not using curb) 0 inches.
c. Condenser coil, for proper airflow, 36 in. one side, 12 in. the other. The side
getting the greater clearance is optional. d. Overhead, 60 in. to assure proper condenser fan operation. e. Between units, control box side, 42 in. per NEC (National Electrical Code). f. Between unit and ungrounded surfaces, control box side, 36 in. per NEC. g. Between unit and block or concrete walls and other grounded surfaces, con-
trol box side, 42 in. per NEC. h. Horizontal supply and return end, 0 inches.
6. With the exception of the clearance for the condenser coil and combustion side as stated in Notes 5a, b, and c, a removable fence or barricade requires no clearance.
7. Units may be installed on combustible floors made from wood or Class A, B, or C roof covering material if set on base rail.
8. The vertical center of gravity is 18-79 [483] up from the bottom of the base rail. Horizontal center of gravity is shown.
BOTTOM POWER CHART, THESE HOLES REQUIRED FOR USE WITH ACCESSORY
PACKAGES — CRBTMPWR001A00 (
OR CRBTMPWR002A00 (1⁄29,11⁄49)
THREADED
CONDUIT SIZE
1
⁄2( 24 V
3
⁄4( Power† 11⁄89 [28.4]
11⁄4( Power† 13⁄49 [44.4]
†Select either
WIRE SIZE
3
⁄49 or 11⁄49 for power, depending on wire size.
1
⁄29,3⁄49)
REQUIRED HOLE
SIZES (MAX)
7
⁄89 [22.2]
18
BASE UNIT DIMENSIONS — 579F180,216
UNIT 579F
ft-in. mm ft-in. mm ft-in. mm
180 3-2 965 4-0 1219 1-10 559 216 3-7 1090 3-2 965 1- 8 508
UNIT 579F
180 384 174 370 168 358 162 538 244 216 520 235 508 230 486 220 636 288
*Weights are for unit only (aluminum plate fins) and do not in-
clude options or crating.
NOTES:
1. Dimensions in ( ) are in millimeters.
2. Center of gravity.
3. Direction of airflow.
4. Ductwork tobe attached to accessory roof curb or adapter only.
5. Minimum clearance: a. Rear: 7809 (2134) forcoil removal. This dimension can be re-
duced to 4809 (1219) if conditions permit coil removal from
the top. b. Left side: 4809 (1219) for proper condenser coil airflow. c. Front: 4809 (1219) for control box access. d. Right side: 4809 (1219) for proper operation of damper and
power exhaust (if so equipped). e. Top: 6809 (1829) to assure proper condenser fan operation. f. Local codes or jurisdiction may prevail.
6. With the exception of clearance for the condenser coil and the damper/power exhaust as stated in Note No. 5, a removable fence or barricade requires no clearance.
7. Dimensions are from outside of corner post.Allow 08­each side for top panel drip edge.
8. Do not locate adjacent units with flue discharge facing econo­mizer inlet.
ABCD
lb kg Lb kg lb kg lb kg
DIMENSIONS
XYZ
CORNER WEIGHT*
5
⁄169 (8) on
19
BASE UNIT DIMENSIONS — 579F240,300
NOTES:
1. Dimensions in ( ) are in millimeters.
2. Center of gravity.
3. Direction of airflow.
4. Ductwork to be attached to accessory roof curb or adapter only.
5. Minimum clearance: a. Rear: 7809 (2134) for coil removal. This dimension
can be reduced to 4809 (1219) if conditions permit coil removal from the top.
b. 4809 (1219) to combustible surfaces, all four sides
(includes between units).
c. Left side: 4809 (1219) for proper condenser coil
airflow. d. Front: 4809 (1219) for control box access. e. Right side: 4809 (1219) for proper operation of
damper and power exhaust (if so equipped).
f. Top: 6809 (1829) to assure proper condenser fan
operation.
g. Bottom: 149 (356) to combustible surfaces (when not
using curb or adapter).
h. Control box side: 3809 (914) to ungrounded surfaces
(non-combustible).
i. Control box side, 3869 (1067) to block or concrete
walls, or other grounded surfaces. j. Local codes or jurisdiction may prevail.
6. With the exception of clearance for the condenser coil and the damper/power exhaust as stated in Note No. 5, a removable fence or barricade requires no clearance.
7. Dimensions are from outside of corner post. Allow
5
⁄169 (8) on each side for top panel drip edge.
08-
8. Do not locate adjacent units with the discharge facing economizer inlet.
UNIT 579F
lb kg lb kg lb kg lb kg ft-in. mm
240 520 235 508 230 532 241 640 290 3-2 965 300 527 239 545 247 578 262 600 272 3-7 1092
*Weights are for unit only (aluminum plate fins) and do not include op-
tions or crating.
CORNER WEIGHT*
ABCD
DIMENSION
X
20
ACCESSORY DIMENSIONS
ROOF CURB
ACCESSORY
‘‘A’’
CRRFCURB001A00 18-29 [356] CRRFCURB002A00 28-09 [610]
UNIT SIZE
580D
036-072
18-49 [406]
‘‘D’’ALT
DRAIN
HOLE
3
1
⁄49 [45]
‘‘E’’
GAS
3
⁄49 NPT3⁄49 NPT1⁄29 NPT
3
⁄49 NPT 11⁄49 NPT1⁄29 NPT
POWER CONTROL
UNIT SIZE
580D
036-072
‘‘B’’ ‘‘C’’
11
16
9
18-9
[551]
*Either connector package available for either roof curb.
NOTES:
1. Roof curb accessory is shipped unassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance 4 ft on each side.
7. Direction of airflow.
CONNECTOR
PKG ACY
CRBTMPWR001A00*
(Thru-The-Bottom)
CRBTMPWR002A00*
(Thru-The-Bottom)
Roof Curb — 580D036-072
21
ACCESSORY DIMENSIONS (cont)
ROOF CURB
ACCESSORY CRRFCURB003A00 CRRFCURB004A00
‘‘A’’
18-29 [356]
28-09 [610]
UNIT SIZE 580D
090­150
UNIT
SIZE
580D
090­150
‘‘B’’ ‘‘C’’
7
28-8
16
9
18-1015⁄
[827]
[583]
16
9
‘‘D’’ALT
DRAIN
HOLE
13⁄
4
9
[45]
‘‘E’’
GAS
3
⁄49 NPT3⁄49NPT1⁄29 NPT
3
⁄49 NPT 11⁄49 NPT1⁄29 NPT
POWER CONTROL
*Either connector package available for either roof curb.
CONNECTOR
PACKAGE
ACCESSORY
CRBTMPWR001A00*
(THRU-THE-BOTTOM
CONNECTIONS)
CRBTMPWR002A00*
(THRU-THE-BOTTOM
CONNECTIONS)
NOTES:
1. Roof curb accessory is shipped unassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb. (Flanges of duct rest on curb.)
6. Service clearance 4 ft on each side.
7. Direction of airflow.
Roof Curb — 580D090-150
22
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