355AAV EVOLUTIONtHIGH EFFICIENCY GAS FURNACE
DELUXE 4--WAY MULTIPOISE VARIABLE--SPEED
TWO--STAGE CONDENSI NG GAS FURNACE
Series 120 Input Rates: 40,000 thru 120,000 Btuh
Product Data
Perfect Heatt technology, the ultimate in heating
comfort . . .
The Bryant Evolutiont with Perfect Heatt technology achieves
the optimum combination of comfort and efficency.
The Evolutiont achieves industry--leading ultra--high efficiency at
up to 96.6 percent Annual Fuel Utilization Efficiency (AFUE).
Efficient performance is enhanced through the variable--speed
design. To maintain ideal comfort, Perfect Heatttechnology
automatically adjusts the heating level, maximizing the use of low
heating levels that produce near silent furnace operation while
meeting the exact heating needs. This unit is designed to keep the
indoor temperature within less than 1 degree of the thermostat
setpoint. Because it operates in low heat most of the time, the
Evolutiont uses up to 80% less power than single--capacity
furnaces.
In addition to providing ultimate comfort, the Evolutiont has a
sealed combustion system. This system brings combustion air to
the furnace and vents flue gases outside the furnace in a safe
manner. Because it is sealed, operational noise is minimal. A sealed
combustion system also means fewer cold drafts and less air
infiltration.
Quality materials are the key behind the Evolution’st outstanding
performance. Bryant stands behind quality. We offer lifetime
warranty protection* on the heat exchangers, the heart of the
Evolutiont . The rest of the furnace is backed by a limited 5--year
A08030
warranty.
The Evolutiont is available in 6 heat/airflow combinations. The
unit has a 4--way multipoise design and can be installed in upflow,
downflow, or horizontal positions covering up to 24 different
applications. The Evolutiont can be vented as aDirect
vent/2--pipe furnace or as a non--direct vent/1 --pipe application.
The versatile 4--way multipoise design in conjunction with variable
speed makes the Evolutiont ideal for use with split system
cooling, including 2--speed units. A Bryant Evolutiont air
purifier, humidifier, comfort ventilator, and Comfort Zone II
control will provide year round comfort and efficiency.
Designed for durability, comfort, and reliability, the Evolutiont is
the ultimate in versatile, efficient comfort.
Bryant Evolutionr System — When the Evolutiont
variable--speed gas furnace is matched with the Evolutiont
Control and an air conditioner or heat pump, the homeowner will
experience the ultimate in Perfect Heatt and Perfect Humidityt
through unparalleled control of temperature, humidity, indoor air
quality, and zoning. The Bryant Evolutiont System also provides
unprecedented ease of use through onscreen, text--based service
reminders and equipment malfunction alerts.
1
For even greater comfort and convenience, match the Evolutiont
furnace with an Evolution air conditioner or heat pump. This will
create a fully communicating system, requiring only 4 thermostat
wires between system components. In some cases, troubleshooting
can even be done from the outdoor unit without entering the home.
Optional remote access through telephone or Internet is also
available when combined with a remote connectivity kit.
Evolutiont FEATURES / BENEFITS
Perfect Humidityt—The Perfect Humidity system actively
controls both temperature and humidity in the home to provide the
best comfort all year long. Other systems depend on heating or
cooling to manage the moisture in the air. But, Perfect Humidityt
gives the homeowner the right amount of humidity day and night,
even in mild weather. No other manufacturer can do this! Perfect
Humidity saves energy, too. By keeping humidity under control,
the homeowner can set their thermostat to stay comfortable and
save energy—up to 20% off their cooling costs!
Perfect Heatt—On the coldest days of the year, the Evolutiont
Furnace has the capacity to heat the home. On moderate days when
less heat is required, this furnace will regulate itself to a lower
355AAV
capacity—providing a comfortable home and minimizing
operating costs.
The patented algorithm adjusts the low heat operating time to
match the indoor conditions.
Reliable Heat Exchanger Design—The primary heat exchanger is
made of aluminized steel for corrosion resistance. The patented
Everlastict condensing heat exchanger cells are laminated with
polypropylene for greater resistance to corrosion and epoxy coated
externally to prevent oxidation. This break--through in heating
technology helps extend the life of the furnace for years of
dependable performance. The heat exchanger is positioned in the
furnace to extract additional heat. Stainless steel 409 coupling box
componentry between heat exchangers has exceptional corrosion
resistance in natural gas and propane applications.
Perfect Lightt Igniter—Bryant’s unique SiN igniter is not only
physically robust but it is also electrically robust. It is capable of
running at line voltage and does not require complex voltage
regulators as do other brands. This unique feature further enhances
the reliability of Evolutiont gas furnace and continues Bryant’s
tradition of technology leadership and innovation in providing a
reliable and durable product.
FanOnt—Improves comfort all year long by allowing selection
of the continuous fan speed right at the thermostat.
SmartEvapt—Allows the system to reduce summertime
humidity levels by nearly 10% over standard systems.
Media Filter Cabinet—Enhanced indoor air quality in the home
is made easier with our media filter cabinet—a standard accessory
on all deluxe furnaces. When installed as a part of the system, this
cabinet allows for easy and convenient addition of a Bryant high
efficiency air filter.
Perfect Heatt Control Center—The microprocessor control
center features state--of--the--art combustion, temperature, and
airflow control to maximize comfort while operating at peak
efficiency.
Combustion control is obtained by taking the inducer motor RPM
reading when the medium--heat pressure switch makes. Using this
information, the microprocessor maintains a consistent air--to--fuel
ratio independent of vent sizing and conditions during all phases of
heat.
The first cycle after power reset provides 16 minutes of low heat
before switching to high heat unless the room thermostat has been
satisfied. Subsequent thermostat cycles provide anywhere from 0
to 16 minutes of low or medium heat depending on the length of
the previous thermostat cycle.
Airflow control is accomplished by the microprocessor and blower
motor. The ECM blower motor is configured by the
microprocessor to react to changes in the static load on the air
delivery system. The ECM blower uses this information to deliver
correct airflow independent of variations in system restrictions.
(For example, dirty filter or zone damper changes during a cycle.)
A special dehumidification function allows direct input from a
thermidistat or humidistat. This input adjusts system airflow for
greater humidity removal and increased cooling comfort during
summer months.
Warranty—The Evolutiont heat exchangers come with a
Limited Warranty for lifetime of original owner in single family
residence; 20 years in other residential and commercial
applications. Five--year limited warranty on entire furnace.
Direct Venting or Optional Ventilated Combustion Air —The
Evolutiont can be installed as a 2--pipe (Direct Vent) furnace or
as a non--direct vent/1--pipe application. This provides added
flexibility to meet diverse installation needs.
ElectronicVariable-- SpeedMotors—ECMMotors
(Electronically Commutated Motor) provide variable--speed
operation to optimize comfort levels in the home year round. They
are also more economical to operate than standard motors.
Sealed Combustion System—Evolutiont brings in combustion
air from outside the furnace, which results in especially quiet
operation.
Insulation—Foil--faced insulation in heat exchanger section of the
casing minimizes heat loss.
Insulated Blower Compartment—The acoustical insulation
reduces air and motor noise for quiet operation.
Monoport Burners—The burners are finely tuned for smooth,
quiet combustion and economical operation.
Bottom Closure—Factory-- installed for side return; easily
removable for bottom return.
Blower Access Panel Switch—Automatically shuts off 115--v
power to furnace whenever blower access panel is opened.
Quality Registration—The Evolutiont is engineered and
manufactured under an ISO 9001 registered quality system.
Certifications—The Evolutiont, Model 355AAV units are CSA
(A.G.A. and C.G.A.) design certified for use with natural and
propane gases. The furnace is factory--shipped for use with natural
gas. A CSA listed gas conversion kit is required to convert furnace
for use with propane gas. The efficiency is GAMA efficiency
rating certified. The Evolutiont meets California Air Quality
Management District emission requirements.
These furnaces are not approved for installation in mobile homes.
2
FURNACE COMPONENTS
1
13
2
14
3
4
5
6
6
7
9
8
16
15
17
18
10
19
11
12
A02287
NOTE:
a. The 355AAV Furnace is built for use with natural gas. The furnace can be converted for propane gas with a factory--authorized
and listed accessory conversion kit.
b. Control location and actual controls may be different than shown above.
355AAV
1. Burner sight glass for viewing burner flame.
2. Burner assembly (inside). Operates with energy--saving,
inshot burners and hot surface igniter for safe, dependable
heating.
3. Combustion--air intake connection to ensure contaminant-free air (right or left side).
4. Redundant 2-- stage gas valve. Safe, efficient. Features one
gas control with two internal shutoff valves.
5. Junction box for 115--v electrical power supply.
6. Vent outlet. Uses PVC pipe to carry vent gases from the
furnace’s combustion system (right or left side).
7. Secondary condensing heat exchanger (inside). Wrings out
more heat through condensation. Constructed with patented
Polypropylene--laminated steel to ensure durability.
8. Pressure switches ensure adequate flow of flue products
through furnace and out vent system.
9. Inducer motor. Pulls hot flue gases through the heat
exchangers, maintaining negative pressure for added safety.
10. Condensate drain connection. Collects moisture condensed
during combustion process.
11. Heavy--duty blower. Circulates air across the heat
exchangers to transfer heat into the home.
12. Air filter and retainer. May be used for side return application.
13. Rollout switch (manual reset) to prevent overtemperature.
14. Primary serpentine heat exchanger (inside). Stretches fuel
dollars with the S-- shaped heat-- flow design. Solid
construction of corrosion--resistant aluminized steel means
reliability.
15. 3--amp fuse provides electrical and component protection.
16. Light emitting diodes (LEDs) on control center. Code
lights are for diagnosing furnace operation and service
requirements.
17. Perfect Heatt Control Center.
18. Blower access panel safety interlock switch.
19. Transformer (24v) behind control center provides low-voltage power to furnace control and thermostat.
E Z F l e x M e d i a F i l t e r w i t h e n d c a p s --- 1 6 --- i n . ( 9
pack)
2 --- in. — KGAVT0101BRA
3 --- in. — KGAVT0201BRA
2 --- in. — KGAVT0501CVT
3 --- in. — KGAVT0601CVT
P908--- 0001XXXXXX
P908--- 0001
Model FILCAB or EZXCAB
EXPXXLMC0016X
042040 042060 042080 060080 060100 060120
XXXXXX
XXXXXX
XXXXXX
XXXXXX
UNIT SIZE
E Z F l e x M e d i a F i l t e r w i t h e n d c a p s --- 2 0 --- i n . ( 9
pack)
E Z F l e x M e d i a F i l t e r w i t h e n d c a p s --- 2 4 --- i n . ( 6
pack)
R e p l a c e m e n t E Z F l e x F i l t e r --- 1 6 --- i n . ( 1 0 pa c k )EXPXXFIL0016X
R e p l a c e m e n t E Z F l e x F i l t e r --- 2 0 --- i n . ( 1 0 pa c k )EXPXXFIL0020XXX
R e p l a c e m e n t E Z F l e x F i l t e r --- 2 4 --- i n . ( 1 0 pa c k )EXPXXFIL0024X
Exterior Filter Rack --- Universal, 1”
(adjustable from 14” to 24”) with filter
Unframed Filter 1 --- in. — 16 x 25
Unframed Filter 1 --- in. — 20 x 25
Unframed Filter 1 --- in. — 24 x 25
Combustible Floor Base (Not required when
evaporator coil case is used.)
* Factory --- authorized an d field ---installed. Gas conversion kits are CSA (AGA/CGA) recognized.
S 16 x 25 (406.4 x 635.0 mm) filters suitable for side retu rn on all furnace sizes.
EXPXXLMC0020XXX
EXPXXLMC0024XX
KGAFR0301ALL
KGAFR0306ALL
( 6 --- p a c k )
KGAWF1301UFR
KGAWF1306UFR (6 pack)
KGAWF1401UFR
KGAWF1406UFR (6 pack)
KGAWF1501UFR
KGAWF1506UFR (6 pack)
KGASB0201ALLXXXXX
XXXXX
XXXXX
XXX
XX
4
BRYANT ACCESSORIES (CONTINUED)
DESCRIPTIONPAR T NO.
UNIT SIZE
042040 042060 042080 060080 060100 060120
N a t u r a l --- T o --- P r o p a n e G a s C o n v e r s i o n Ki t
(Single Kit)*
P r o p a n e --- T o --- N a t u r a l G a s C o n v e r s i o n Ki t
(Single Kit)
ECM Motor Simulator (replaces the ECM motor
to aid troubleshooting
Door Gasket KitKGBAC0110DGKXXXXXX
Advanced Product Monitor (software and
hardware to link PC laptop to control board)
ECM Control Replacement Module --- 1/2 HPHK44EA122XXX
ECM Control Replacement Module --- 1 HPHK52EA122XXX
Gas Orifice Kit Size 42 (Qty 50)KGAHA0150N42
Gas Orifice Kit Size 43 (Qty 50)KGAHA0250N43
Gas Orifice Kit Size 44 (Qty 50)KGAHA0350N44
Gas Orifice Kit Size 45 (Qty 50)KGAHA0450N45
Gas Orifice Kit Size 46 (Qty 50)KGAHA0550N46
Gas Orifice Kit Size 47 (Qty 50)KGAHA1550N47
Gas Orifice Kit Size 48 (Qty 50)KGAHA850N48
Gas Orifice Kit Size 54 (Qty 50)
Gas Orifice Kit Size 55 (Qty 50)
Gas Orifice Kit Size 56 (Qty 50)
Gas Orifice Kit Size 1.25mm (Qty 50)
Gas Orifice Kit Size 1.30mm (Qty 50)
* Factory --- authorized an d field ---installed. Gas conversion kits are CSA (AGA/CGA) recognized.
S 16 x 25 (406.4 x 635.0 mm) filters suitable for side retu rn on all furnace sizes.
KGANP4101ALLXXXXXX
KGAPN3501ALLXXXXXX
KGASD0301FMSXXXXXX
KGAFD0301APMXXXXXX
See Installation Instructions for model, altitude, and
heat value u sages.
KGAHA0850P54
KGAHA0750P55
KGAHA0850P56
KGAHA05750125
KGAHA5750130
355AAV
5
THERMOSTAT AND ZONING CONTROL OPTIONS
NON---PROGRAMMABLE THERMOSTAT SELECTION
T C --- N A C o r T P --- N A C
T C --- N H C o r T P --- N H CFor use with 1 speed Air Conditioner --- _F/_C, Auto Changeover
T P --- N R H *For use with 2 speed Air Conditioner --- _F/_C, Auto Changeover
* Model HP & 2 Stage thermostat must be field converted to air conditioner operation.
PROGRAMMABLE THERMOSTAT SELECTION
T P --- P A C
For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover
For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover,
7 --- D a y P r o g r a m m a b l e
TP---PHP*
T P --- P R H *
T B --- P A C
355AAV
T P --- P R H {
T P --- P R H }
SYSTXBBUID01---B
* Model HP & 2 Stage thermostat must be field converted to air conditioner operation.
{ Hybrid Heat™ thermostat is used with furnace and heat pump application.
} Thermidistat can be con figured for heatin g, cooling, an d Hybrid Heat applications. It must be configu red for each specific application.
For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover,
7 --- D a y P r o g r a m m a b l e
For use with 2 speed Air Conditioner --- _F/_C, Auto Changeover,
7 --- D a y P r o g r a m m a b l e
For use with 1 speed Air Conditioner --- _F/_C, Auto Changeover,
5 --- 2 P r o g r a m m a b l e
F o r u s e w i t h t w o --- s t a g e a p p l i c a t i o n s --- _F/_C, Auto Changeover,
7 --- D a y P r o g r a m m a b l e
F o r m u l t i --- u s e / s t a g e c o n f i g u r a t i o n s --- _F/_C, Auto Changeover
7 --- D a y P r o g r a m m a b l e
Evolutiont user interface
ZONING CONTROL SELECTION
ZONEBB3Z(AC/HP)01Zone Perfect Three --- Zone Kit
ZONEBB2KIT01--- BZone Perfect Plus--- B 2 --- Z o n e K i t
ZONEBB4KIT01--- BZone Perfect Plus--- B 4 --- Z o n e K i t
ZONEBB8KIT01--- BZone Perfect Plus--- B 8 --- Z o n e K i t
SYSTXBBUIZ01--- BEvolution Zone User Interface
SYSTXBBRRS01Evolution Remote Room Sensor
SYSTXBBSMS01Evolution Smart Sensor
SYSTXBB4ZC01Evolution 4 --- Zone Damper Control
6
T
MODEL PLUG
CONNECTOR
SW1 SETUP
SWITCHES AND
BLOWER OFF-
DELAY
AIR CONDITIONING
(A/C) AIRFLOW
SETUP SWITCHES
24-V THERMOSTAT
TERMINALS
STATUS AND COMM
LED LIGHTS
3-AMP FUSE
RANSFORMER 24-VAC
CONNECTIONS
115-VAC (L2) NEUTRAL
CONNECTIONS
USER INTERFACE
OR ADVANCED
PRODUCT
MONITOR
CONNECTOR
PL1 – LOW VOLTAGE MAIN
HARNESS CONNECTOR
SOFTWARE
VERSION
CONTINUOUS FAN
SETUP SWITCHES
(CF) AIRFLOW
EAC-1 TERMINAL
(115-V AC 1.0 AMP MAX.)
EXAMPLE:
V12 HK42FZ022 3407
PART
NUMBER
CONNECTOR
DATE
CODE
OAT
SW4 SETUP
SWITCHES
115-VAC (L1) LINE
VOLTAGE CONNECTIONS
HUMIDIFIER
TERMINAL (24-VAC
0.5 AMP MAX.
ACRDJ – AIR
CONDITIONING
RELAY DISABLE
CONNECTOR
PL3 – ECM BLOWER
CONNECTOR
PL2 – HOT SURFACE
IGNITER & INDUCER
MOTOR CONNECTOR
A concentric vent kit allows vent and combustion--air pipes to
terminate through a single exit in a roof or side wall. One pipe
runs inside the other allowing venting through the inner pipe and
combustion air to be drawn in through the outer pipe.
A93086
Downflow Subbase
A88202
One base fits all furnace sizes. The base is designed to be installed
between the furnace and a combustible floor when no coil box is
used or when a coil box other than a Bryant cased coil is used. It is
A.G.A. design certified for use with Bryant 355AAV furnaces
when installed in downflow applications.
7
ELECTRONIC OR
MECHANICAL
AIR CLEANER
Cleans the air of smoke, dirt, and
many pollens commonly found.
Saves decorating and cleaning
355AAV
expenses by keeping carpets,
furniture and drapes cleaner.
HUMIDIFIER
By adding moisture to winter-dry
air, a Carrier Humidifier can often
improve comfort and keeps
woodwork, wallpaper, and pain in
better condition. Moisturizing
household air also helps to retain
normal body heat and provides
comfort at lower temperatures.
CONTROLS:
THERMOSTATS
AND ZONING
Available in programmable and
non-programmable models,
Carrier thermostats maintain a
constant, comfortable temperature level in the home.
For the ultimate in home comfort,
Carrier‘s 2-, 4- or 8-zone
systems allow temperature
control of individual “zones” of
the home. This is accomplished
through a series of electronic
dampers and remote rooom
sensors. The 4-zone system is
shown.
ENERGY/HEAT
RECOVERY
VENTILATOR
energy or heat recovery
Carrier‘s
ventilators exhaust stale indoor
air and provide fresh outdoor air
to the home while minimizing
heat loss and humidity level.
Especially useful for today‘s
tighter constructed houses.
MEETS DOE RESIDENTIAL
CONSERVATION SERVICES
PROGRAM STANDARDS.
Before purchasing this
appliance, read important
energy cost and efficiency
information available from your
retailer.
REGISTERED
CERTIFIED
REGISTERED QUALITY SYSTEM
These products are engineered and
manufactured under an ISO 9001 registered
quality system.
As an ENERGY STAR
Partner, Bryant Corporation
has determined that this
product meets the ENERGY
STAR guidelines for energy
efficiency.
8
PHYSICAL DATA
DESCRIPTION
Direct---Drive Motor Hp (ECM)1/21/21/2111
Motor Full Load Amps7.77.77.712.812.812.8
RPM (Nominal)—SpeedsVariable 250 — 1300
Blower Wheel Diameter X Width (in.)11 X 1010 X 711 X 1011 X 1011 X 1011 X 10
Filter Size (in./mm) Nominal A
(Washable)
Shipping Weight (lb)205170182204203234
Limit ControlSPST
Heating Blower Control (Off Delay)Selectable 90, 120, 150, or 180 SEC Intervals
Burners (Monoport)234456
Gas Connection Size1 / 2 --- i n . N P T
Gas Valve (Redundant) Manufacturer
Minimum Inlet Pressure (in. wc)
Maximum Inlet Pressure (in. wc)
Ignition DeviceH o t S u r f a c e --- S i N
042040042060042080060080060100060120
(1) 24 X 25 X 1 /
610 X 635 X 25
(1) 16 X 25 X 1 /
406 X 635 X 25
(1) 20 X 25 X 1 /
508 X 635 X 25
UNIT SIZE
(1) 20 X 25 X 1 /
508 X 635 X 25
W h i t e --- R o d g e r s
4.5 (Natural Gas)
13.6 (Natural Gas)
(1) 20 X 25 X 1 /
508 X 635 X 25
(1) 24 X 25 X 1 /
610 X 635 X 25
PERFORMANCE DATA
UNIT SIZE042040042060042080060080060100060120
CERTIFIED TEMP RISE RANGE
(˚F/˚C)
CERTIFIED EXT STATIC PRESSURE
(ESP)
AIRFLOW CFM‡
Low
OUTPUT CAPACITY
BTUH* (96)
High
AFUE%* Nonweatherized 96
INPUT BTUH†
Low
High
Heating0.100.120.150.150.200.20
Cooling0.500.500.500.500.500.50
Heating Low
Heating High78510701490153015301900
Cooling
(Max)
Upflow250003700049000490006100073000
Downflow250003600049000490006100073000
Horizontal250003600049000490006100073000
Upflow3800057000750007500094000113000
Downflow3700056000750007500094000113000
Horizontal3700056000750007500093000112000
Upflow96.694.194.194.194.194.1
Downflow9592.792.792.792.792.7
Horizontal96.193.793.793.793.793.7
Low260003900052000520006500078000
High40000600008000080000100000120000
25--- 55 /
--- 4 --- 1 3
30 --- 60/
--- 1 --- 1 6
525
(620**)
139014001375197519502060
50--- 80 /
10--- 27
35 --- 65/
2 --- 1 8
500
(590**)
50--- 80/
10--- 27
35--- 65/
2 --- 1 8
705
(830**)
50--- 80/
10--- 27
35--- 65/
2 --- 1 8
685
(810**)
50--- 80/
10--- 27
45--- 75/
7 --- 2 4
875
(1030**)
50--- 80/
10--- 27
45--- 75/
(1390**)
355AAV
7 --- 2 4
1180
* Capacity in accordance with U.S. Government DOE test procedures.
† Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2% f or each 1000 ft above sea level .
In Canada, derate the unit 5% for elevations from 2000 to 4500 ft above sea level.
‡ Airflow shown is for bottom only retur n ---air supply with factory ---supplied 1 --- in. washable filter(s). For air delivery above 1800 CFM, see Air Delivery
Table for other options.
* * L ow --- a n d M e d iu m --- h e a t C F M w h e n l o w / m e d iu m h e a t r i se a d j u s t me n t s wi t c h ( S W 1 --- 3 ) o n f u r n a ce c o n t r o l is u s e d .
9
AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER)
Unit
Size
042040
††Low Heat540†0 ---0.50525540540540540
††1 --- 1 / 2 --- T o n A / C C o o l i n g5250 ---0.50‡465470460460470
††2 --- To n A / C C o o l i n g7000 ---0.50‡635685690685695
042060
††Low Heat500†0 ---0.50500495485460430
††1 --- 1 / 2 --- T o n A / C C o o l i n g5250 ---0.50‡525525510495465
††2 --- To n A / C C o o l i n g7000 ---0.50‡700700700700700
042080***
††Low Heat720†0 ---0.50705705700695695
355AAV
††1 --- 1 / 2 --- T o n A / C C o o l i n g5250 ---0.50‡515495490475465
††2 --- To n A / C C o o l i n g7000 ---0.50‡685680670665665
060080***
††Low Heat705†0 ---0.50685655660660660
††2 --- To n A / C C o o l i n g7000 ---0.50‡670640635630630
††2 --- 1 / 2 --- T o n A / C C o o l i n g8750 ---0.50‡870875865865865
060100***
††Low Heat890†0 ---0.50875890890890890
††2 --- To n A / C C o o l i n g7000 ---0.50‡700690690690690
††2 --- 1 / 2 --- T o n A / C C o o l i n g8750 ---0.50‡835845855860865
060120
††2 --- To n A / C C o o l i n g7000 ---0.50‡700700700700695
††2 --- 1 / 2 --- T o n A / C C o o l i n g8750 ---0.50‡870875875865870
Operating Mode
High Heat785†0 --- 1 . 0785785780780785780765755745725
2 --- 1 / 2 --- To n A / C C o o l i n g8750 ---1.0‡875875875875875870860850840820
3 --- To n A /C C o o l i n g10500 --- 1 . 0104010501050105010451040103010201015995
3 --- 1 / 2 --- To n A / C C o o l i n g12250 --- 1 .01190120512151225122512251215120512001165
Maximum14000 --- 1. 01360139014001400139013501305126012151170
High Heat1070†0 --- 1 . 01070107010701070107010701070107010651045
2 --- 1 / 2 --- To n A / C C o o l i n g8750 ---1.0‡875875875875875875875875860840
3 --- To n A /C C o o l i n g10500 --- 1 . 01050105010501050105010501050105010501045
3 --- 1 / 2 --- To n A / C C o o l i n g12250 --- 1 .01225122512251225122512251225122512251205
Maximum14000 --- 1. 01400140014001400140014001400140013801325
High Heat1490†0 --- 1 . 01490149014601420137513251280123511901145
2 --- 1 / 2 --- To n A / C C o o l i n g8750 ---1.0‡830840850860860855840830825820
3 --- To n A /C C o o l i n g10500 --- 1.0‡1050105010501050105010451040102510151000
3 --- 1 / 2 --- To n A / C C o o l i n g12250 ---1.0‡1225122512251225122512251225122511851140
Maximum14000---1.0‡1400140014001400137513251280123511901145
High Heat1530†0 --- 1 . 01530153015301530153015301525152015001485
3 --- To n A /C C o o l i n g10500 --- 1.0‡1050104510401045104510501050105010451040
3 --- 1 / 2 --- To n A / C C o o l i n g12250 ---1.0‡1225122512251225122512251225122512251225
4 --- To n A /C C o o l i n g14000 --- 1.0‡1330134513601375138013801380137013651355
5 --- To n A /C C o o l i n g17500 --- 1 . 01750175017501750175017501745172517001685
Maximum20000 --- 1. 02000200020002000197519551920187018201770
High Heat1530†0 --- 1 . 01530153015301530153015301525151515051490
3 --- To n A /C C o o l i n g10500 --- 1.0‡1050105010501050105010501050105010501050
3 --- 1 / 2 --- To n A / C C o o l i n g12250 ---1.0‡1170119012051220122512251225122512251225
4 --- To n A /C C o o l i n g14000 --- 1.0‡1400140014001400140014001400140014001375
5 --- To n A /C C o o l i n g17500 --- 1 . 01735174017351735172517201710169516801660
Maximum20000 --- 1. 01995198519801965195019351910188518601815
3 --- To n A /C C o o l i n g10500 --- 1.0‡1025103510451050105010501050105010401025
3 --- 1 / 2 --- To n A / C C o o l i n g12250 ---1.0‡1210121012101225122512251225122512251225
4 --- To n A /C C o o l i n g14000 --- 1.0‡1385140014001400140014001400139513751370
5 --- To n A /C C o o l i n g17500 --- 1.0‡1745173017351735174017351730172517101685
6 --- To n A /C C o o l i n g21000 --- 1 . 02100210020802065206020452030200019601895
Maximum21000 --- 1. 02100210020802065206020452030200019601895
CFM
Airflow
Setting
External
Static
Pressure
Range*
0.10.20.30.40.50.60.70.80.91.0
External Static Pressure (ESP)
*Actual external static pressure (ESP) can be determined by using the fan laws (CFM2proportional to ESP); such as, a system with 1750 CFM at 0.5 ESP would
operate at high ---heating airflow of 1470 CFM at 0.35 ES P, medium ---heating airflow of 705 CFM at 0.08 ESP and low ---heating airflow of 525 CFM at 0.05 ESP.
{All heating CFM’s are when low/medium heat rise adjustment switch (SW1---3) and comfort/efficiency adjustment switch (SW1 --- 4) are OFF.
}Ductwork must be sized for high ---heating CFM within the operational range of ESP.
**Wattage data provided is for the circulating blower with bottom return and does not include draft inducer, accessories, or gas controls.
{{ Operation within the blank areas of the chart is not recommended because high ---heat operation will be above 1.0 ESP.
***All airflows on 21” casing size furnaces are 5% less on side return only installations.
10
FIELD-SUPPLIED
2-IN. DIAMETER
PVC 90° ELBOW
FIELD-SUPPLIED
2-IN. DIAMETER
PVC PIPE
A
COMBUSTION-AIR DISC
(FACTORY-SUPPLIED IN
LOOSE PARTS BAG)
Length of Straight Pipe Portion of Combustion Air Inlet Pipe Assembly (In / mm)
CASING WIDTHA
17 1/2 / 444.58 1/2+/ --- 1/2 / 215.9 +/ --- 12.7
21 / 533.410 1/2 +/ --- 1/2 / 266.7 +/ --- 12.7
24 1/2 / 622.312 +/ --- 1/2 / 304.8 +/ --- 12.7
C o m b u s t i o n --- A i r P i p e f o r N o n --- D i r e c t ( 1 --- P i p e ) V e n t A p p l i c a t i o n ( S i z e s 0 4 0 t h r o u g h 1 2 0 o n l y )
* Dimension A will change proportionally as dimension D is lengthened or shortened.
{ D imension D may be lengthened to 60 in. (1524 mm) maximum. Dimension D may also be shortened by cutting the pipes provided in the kit to 12 in. (304.8
U N I T V O LT S --- HE R T Z --- P H A S E1 1 5 --- 6 0 --- 1
OPERATING VOLTAGE RANGE
( M i n --- M a x ) *
MAXIMUM UNIT AMPS8.98.98.913.813.813.8
MINIMUM WIRE SIZE141414121212
MAXIMUM WIRE LENGTH (Ft / M)‡31 / 9.431 / 9.431 / 9.432 / 9.832 / 9.832 / 9.8
MAXIMUM FUSE OR CKT BKR
(Amps)**
151515202020
TRANSFORMER (24v)40va
EXTERNAL CO NTROL
POWER AVAILABLE
*Permissible limits of the voltage range at wh ich the unit will operate satisfactorily.
Heating25va
Cooling34va
‡Length shown is as measured one way along wire path between unit and service panel for maximum 2% voltage drop.
**Time---delay type is r ecommended.
NOTE 2
WC YRG
W2
COM
W/W1
NOTE 1
Y/Y2
R
G
NOTES: 1.
Connect Y/Y2-terminal as shown for proper operation.
2.
Some thermostats require a "C" terminal connection as shown.
3.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
BLK
WHT
GND
115-VOLT FIELD-
SUPPLIED
FUSED
DISCONNECT
BLK
WHT
JUNCTION
BOX
FIVE
WIRE
THREE-WIRE
HEATING-
ONLY
CONTROL
BOX
FURNACE
24-VOLT
TERMINAL
BLOCK
104 --- 127
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
1-STAGE
THERMOSTAT
TERMINALS
CONDENSING
UNIT
FIELD-SUPPLIED
FUSED DISCONNECT
GND
208/230- OR
460-VOLT
THREE
PHASE
208/230VOLT
SINGLE
PHASE
355AAV
A95236
Typical Wiring Schematic
15
COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT/2--PIPE (ALL SIZES) AND
NON--DIRECT VENT/1--PIPE (SIZES 040 THROUGH 120 ONLY) APPLICATIONS
COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT/2--PIPE (ALL SIZES) AND
NON--DIRECT VENT/1--PIPE (SIZES 040 THROUGH 120 ONLY) APPLICATIONS
Maximum Allowable Pipe Length (Ft / M) (Continued)
V ariable Speed Vent Sizing Table
ALTITUDE
6001 to 7000 Ft‡
/
1829 to 2134 M
ALTITUDE
7001 to 8000 Ft‡
/
2134 to 2438 M
ALTITUDE
8001 to 9000 Ft‡
/
2438 to 2743 M
ALTITUDE
9001 to 10000
Ft.‡ /
2743 to 3048 M
* Disk usage ---Unless otherwise stated, use perforated disk assembly (factory ---supplied in loose parts bag).
{ Wide radius elbow.
} Vent sizing for Canadian installations over 4500 ft (1370m) above sea level ar e subject to acceptance by the local authorities having jurisdiction.
NA- --Not Allowed; pressure switch will not make.
NOTES:
1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.
2. Size both the combustion ---air and vent pipe independently, determine the smallest diameter allowed by the table for each pipe, then use the larger diameter for both pipes.
3. Assume two 45_ elbows equal one 90_ elbow. Long radius elbows are desirable and may be required in some cases.
4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
5. The minimum pipe length is 5 ft (1.5 M) for all applications.
MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH (FT / M) WITH INSULATION IN
WINTER
DESIGN
MAXIMUM
PIPE
WINTER DESIGN TEMPERATURE AMBIENT*
UNIT SIZE
042040
042060
042080
060080
060100
060120
* Pipe length (ft/m) specified for maximum pipe len gths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable
†Insulation thickness based on R value of 3.5 per in.
INSULATION THICKNESS†
18
This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size furnaces are only approved for altitudes 0 - 7,000 ft.
INSTALLATION
(0 - 2,135m).
An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for some natural gas applications.
This furnace is for indoor installation in a building constructed on site. This furnace may be installed in a manufactured (mobile) home when stated on rating plate and
using factory authorized kit..
This furnace may be installed on combustible flooring in alcove or closet at Minimum Inches Clearance To Combustible Construction as described below.
This furnace requires a special venting system. Refer to the installation instructions for parts list and method of installation. This furnace is for use with schedule-40 PVC,
PVC-DWV, CPVC, or ABS-DWV pipe, and must not be vented in common with other gas-fired appliances. Construction through which vent/air intake pipes may be
installed is maximum 24 inches (600 mm), minimum 3/4 inches (19 mm) thickness (including roofing materials).
Cette fournaise à air pulsé est équipée pour utilisation avec gaz naturel et altitudes comprises entre 0 - 3,050m (0 - 10,000 pi),excepté queles fournaises de 140 taille
sont pour altitudes comprises entre 0 - 2,135m (0 - 7,000pi).
Utiliser une trousse de conversion, fournie par le fabricant, pour passer au gaz propane ou pour certaines installations au gaz naturel.
Cette fournaise à air pulsé est pour installation à l´intérieur dans un bâtiment construit sur place. Cette fournaise à air pulse peut être installée dans une maison
préfabriquée (maison mobile) si prescrit par la plaque signalétique et si l' on utilise une trousse specifiée par le fabricant.
Cette fournaise peut être installée sur un plancher combustible dans un enfoncement ou un placard en observant les Dégagement Minimum En Pouces Avec
Éléments De Construction Combustibles.
Cette fournaise nécessite un système d´évacuation spécial. La méthode d´installation et la liste des pièces nécessaires figurent dans les instructions d´installation. Cette
fournaise doit s´utiliser avec la tuyauterie des nomenclatures 40 PVC, PVC-DWV, CPVC, ou ABS-DWV et elle ne peut pas être ventilée conjointment avec d´autres
appareils à gaz. Épaisseur de la construction au travers de laquelle il est possible de faire passer les tuyaux d'aération (admission/évacuation): 24 po (600 mm)
maximum, 3/4 po (19mm) minimum (y compris la toiture).
For upflow and downflow applications, furnace must be installed level, or pitched within 1/2" of level. For a
horizontal application, the furnace must be pitched minimum 1/4" to maximum of 1/2" forward for proper
drainage. See Installation Manual for IMPORTANT unit support details on horizontal applications.
Pour des applications de flux ascendant et descendant, la fournaise doit être installée de niveau ou inclinée à
pas plus de 1/2" du niveau. Pour une application horizontale, la fournaise doit être inclinée entre minimum
1/4" et maximum 1/2" du niveau pour le drainage approprié. En cas d´installation en position horizontale,
consulter les renseignements IMPORTANTS sur le support dans le manuel d´installation.
MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION
ALL POSITIONS:
Minimum front clearance for service 24 inches (610mm).
*
DOWNFLOW POSITIONS:
For installation on combustible floors only when installed on special base No. KGASB0201ALL,
†
Coil Assembly, Part No. CD5 or CK5, or Coil Casing, Part No. KCAKC.
HORIZONTAL POSITIONS:
Line contact is permissible only between lines formed by intersections of top and two sides
of furnace jacket, and building joists, studs, or framing.
§
Clearance shown is for air inlet and air outlet ends.
Ø
120 and 140 size furnaces require 1 inch bottom clearance to combustible materials.
DÉGAGEMENT MINIMUM EN POUCES AVEC ÉLÉMENTS DE
CONSTRUCTION COMBUSTIBLES
POUR TOUS LES POSITIONS:
Dégagement avant minimum de 610mm (24 po) pour l'entretien.
*
POUR LA POSITION COURANT DESCENDANT:
Pour l´installation sur le plancher combustible seulement quand on utilise la base spéciale,
†
pièce nº KGASB0201ALL, l
serpentin, pièce nº KCAKC.
POUR LA POSITION HORIZONTALE:
Le contact n
deuxcôtés de la chemise de la fournaise, et des solives, des montants ou de la charpente du
bátiment.
§
La distance indiquée concerne l
sortie d
Ø
Pour les fournaises de 120 et 140 taille, 1 po (25mm) dégagement des matériaux combusitbles
est requis au-dessous.
´
est permis qúentre les lignes formées par les intersections du dessus et des
´
air.
´
ensemble serpentin, pièce nº CD5 ou CK5, ou le carter de
´
extrémité du tuyau d´arrivée d´air et l´extrémité du tuyau de
LEVEL (0")
1/2" MAX
UPFLOW OR
DOWNFLOW
TO
FRONT
MIN 1/4" TO 1/2" MAX
FRONT
HORIZONTAL
This furnace is approved for UPFLOW, DOWNFLOW and
HORIZONTAL installations.
Cette fournaise est approuvée pour l´installation HORIZONTALE
et la circulation d´air VERS LE HAUT et VERS LE BAS.
0"
†
1"
Les fléches de dégagement
ne change pas avec
´
orientation de la
l
générateur d´air chaud.
TOP/PLENUM
DESSUS/CHAMBRE D´AI R
C
A
N
R
U
N
F
R
U
FO
R
F
V
A
F
R
A
V
A
BOTTOM
DESSOUS
Ø
d´évent avec combustibles.
I
S
O
E
C
E
S
I
A
T
N
O
T
N
A
S
E
L
È
N
T
O
N
T
N
T
3"
Vent clearance to
combustibles 0".
0 (po) Dégagement
D
T
R
EV. B (LIT TOP
E
S
E
R
V
E
T
Clearance arrows
do not change with
furnace orientation.
0"
B
A
A
C
R
K
R
I
E
R
E
E
D
I
S
E
T
O
C
0"
§
Clearance in inches
Dégagement (po).
328068-201 R
S
355AAV
§
0"
I
C
E
I
E
*
N
24
MIN
)
Clearance to Combustibles
19
A04116
OUTDOOR UNIT
COMBUSTION
AIR INLET
(NON-DIRECT
1-PIPE APPLICATION)
COMBUSTION AIR PIPE
(DIRECT VENT/2-PIPE APPLICATION)
A/C COIL
VENT PIPE
HUMIDIFIER
355AAV
ELECTRONIC
AIR CLEANER
AIRFLOW
FRONT OF
FURNACE
GAS-FIRED
WATER HEATER
A05064
Upflow Application
ELECTRONIC
AIR CLEANER
VENT
COMBUSTION AIR
INLET (NON-DIRECT
VENT/ 1-PIPE APPLICATION
COMBUSTION - AIR INLET
(NON-DIRECT VENT/
1-PIPE APPLICATION)
REFRIGERATION
PIPING
AIR CONDITIONING
COIL
AIRFLOW
FURNACE CONDENSATE
DRAIN
FRONT OF
FURNACE
Crawlspace --- Horizontal Application
COMBUSTION– AIR PIPE
(DIRECT VENT/2-PIPE
APPLICATION)
VENT
PIPE
ELECTRONIC
AIR CLEANER
A05067
21
GUIDE SPECIFICATIONS
General
System Description
Furnish a ______________________ 4--way multipoise gas--fired
condensing furnace for use with natural gas or propane (factory-authorized conversion kit required for propane); furnish cold air
return plenum; furnish external media cabinet for use with
accessory media filter or standard filter.
Quality Assurance
Unit will be designed, tested and constructed to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will be third party certified by CSA to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit
will carry the CSA Blue StarR and Blue FlameRlabels. Unit
efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.
Unit will be certified for capacity and efficiency and listed in the
latest GAMA Consumer’s Directory of Certified Efficiency
Ratings.
355AAV
Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.
Delivery, Storage, and Handling
Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.
Warranty (for inclusion by specifying engineer)
U.S. and Canada only. Warranty certificate available upon request.
Equipment
Blower Wheel and ECM Blower Motor
Galvanized blower wheel shall be centrifugal type, statically and
dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have infinitely variable speed from 250 --1300 RPM operating
only when 24 --VAC motor inputs are provided. Blower motor shall
be direct drive and soft mounted to the blower scroll to reduce
vibration transmission.
Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.
(X) ________ in. An accessory highly efficient Media Filter is
available as an option. _____________ Media Filter.
Casing
Casing shall be of .030 in. thickness minimum, pre--painted
galvanized steel.
Evolutiont
Two--Stage/Variable Speed Gas Furnace
ECM Inducer
ECM Inducer motor shall be variable speed design, soft mounted
to assembly to reduce vibration transmission.
Primary Heat Exchangers
Primary heat exchangers shall be 3--Pass 20 gauge corrosion-resistant aluminized steel of fold-- and --crimp sectional design and
applied operating under negative pressure.
Secondary Heat
Secondary heat exchangers shall be of a flow-- through design
having a patented interior laminate coating of polypropylene for
greater corrosion resistance with fold--and--crimp design and
applied operating under negative pressure.
Controls
Controls shall include a micro--processor-- based integrated
electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control, a
self-- test feature that checks all major functions of the furnace, and
a replaceable automotive--type circuit protection fuse. Multiple
operational settings available, including separate blower speeds for
low heat, medium heat, high heat, low cooling, high cooling and
continuous fan. Continuous fan speed may be adjusted from the
thermostat. Cooling airflow will be selectable between 350 or 400
CFM per ton of air conditioning. Features will also include
temporary reduced airflow in the cooling mode for improved
dehumidification when an Evolution Control or Thermidistat is
selected as the thermostat.