Bryan Boilers CLM150-S, CLM120-W, CLM120-S, CLM150-W, CLM180-W Specification Sheet

...
Bryan “Flexible Water Tube”
CLM Series
Steam & Water Boilers
1,200,000 to 3,000,000 BTUH
Forced draft gas, oil or dual fuel fired
Form No. 1930
(04/05)
BRYAN® BOILERS
Steam Boiler
Water Boiler
CLM-300-W-FDG
Originators of the “Flexible Water Tube” design
High efficiency hot water and steam boilers for commercial and industrial applications
Bryan flexible tube boilers are ideally suited for both hot water and steam space heating systems as well as either high or low pressure process steam. In a range of sizes from 1,200,000 to 3,000,000 BTUH input, Bryan CLM series flexible tube boilers are ideal for many commercial, institu­tional and industrial applications. These include healthcare facilities; schools; apartments; churches; office buildings; correctional facilities; airports; sewage treatment plants; golf, tennis and fitness clubs. Hospitals, dairies, restaurants, laundries, dry cleaners, food processing, tire recapping and metal plating are just a few of the many applications.
All Bryan boilers are built in accordance with the require­ments of the ASME Boiler and Pressure Vessel Code.
Efficient “Flexible Water Tube” design
The Bryan bent water tube provides rapid internal circulation — for maximum heat trans­fer and operating efficiency.
Easily replaceable tubes
Tubes are easily removable and replaceable without welding or rolling. Little service space is required.
No “Thermal Shock”
The flexibility of the bent water tube design eliminates all possible damage from "Thermal Shock" and from stresses caused by poor or unequal internal circulation. This is particularly important with forced hot water heating systems designed for higher temperatures and greater temperature drops.
Steam Boilers: Section IV or I
Steam release area
Large, full-size steam drum provides for dry steam and stable water level.
High or low pressure construction
Boiler is constructed as standard for 15 psi or 150 psi maximum working pressure. Also available for higher pres­sures to 300 psi.
Water Boilers: Section IV
High or low pressure construction
Boiler is constructed as standard for 160 psi maximum working pressure at 230°F operating temperature and 250°F design temperature. Also available for higher pressures to 250 psi, at 285°F operating temperature and 300°F de­sign temperature.
Natural internal circulation
The water tube design and the large downcomer legs provide adequate internal circulation with­out concern over exterior pumping conditions. Low pressure drop through boiler.
Compact — minimum floor space
Requires less floor space than most boilers, minimum boiler room size. Since the tubes can be removed from one side, the boilers are available with right or left hand construction for common tube removal, further minimizing space needs.
Shipped completely assembled and wired. Units can also
be shipped "Knocked Down" for on-site assembly.
Bryan CLM Series Boiler Specifications
BOILER INPUT STEAM OUTPUT
MODEL
CLM120-W 1,200 (352) 960 (281) 29 (281) 978 (287) 29 (287) 145 (13.5) 2,250 (1,021)
CLM120-S 1,200 (352) 960 (281) 29 (281) 990 (449) 145 (13.5) 2,450 (1,111)
CLM150-W 1,500 (440) 1,200 (352) 36 (352) 1,223 (358) 37 (358) 180 (16.7) 2,675 (1,213)
CLM150-S 1,500 (440) 1,200 (352) 36 (352) 1,237 (561) 180 (16.7) 2,850 (1,293)
CLM180-W 1,800 (527) 1,440 (422) 43 (422) 1,467 (430) 44 (430) 215 (20.0) 2,975 (1,350)
CLM180-S 1,800 (527) 1,440 (422) 43 (422) 1,485 (674) 215 (20.0) 3,250 (1,474)
CLM210-W 2,100 (615) 1,680 (492) 50 (492) 1,712 (502) 51 (502) 251 (23.3) 3,475 (1,576)
CLM210-S 2,100 (615) 1,680 (492) 50 (492) 1,732 (786) 251 (23.3) 3,650 (1,656)
CLM240-W 2,400 (703) 1,920 (563) 57 (563) 1,956 (573) 58 (573) 287 (26.7) 3,900 (1,769)
CLM240-S 2,400 (703) 1,920 (563) 57 (563) 1,979 (898) 287 (26.7) 4,050 (1,837)
CLM270-W 2,700 (791) 2,160 (633) 64 (633) 2,201 (645) 66 (645) 322 (29.9) 4,400 (1,996)
CLM270-S 2,700 (791) 2,160 (633) 64 (633) 2,227 (1,010) 322 (29.9) 4,900 (2,223)
CLM300-W 3,000 (879) 2,400 (703) 72 (703) 2,445 (716) 73 (716) 360 (33.5) 4,800 (2,177)
CLM300-S 3,000 (879) 2,400 (703) 72 (703) 2,474 (1,122) 360 (33.5) 4,925 (2,234)
NOTES: (1) W = Water / S = Steam
(1)
MBH (KW) MBH (KW) HP (KW) MBH (KW) HP (KW) LBS/HR (KG/HR) SQ. FT. (M²) LBS. (KG)
(2) Output and horsepower based on boiler industry standard of 80% of input.
(3) Output and horsepower based on an average natural gas combustion efficiency of 81.5% for hot water boiler. Actual combustion efficiencies for oil will be higher. (4 )Lbs. steam per hour from and at 212°F.
OUTPUT @ 80% EFFICIENCY
(2)
OUTPUT @ 81.5% EFFICIENCY
(3)
(4)
HTG. SURFACE APPROX. SHIP
Low initial cost, high operating efficiency deliver substantial return on investment
True “flexible water tube”
design guaranteed shock free
Longer service life with
superior performance
G
Full five sq ft of heating
surface per BHP
Quality Construction Features
A. Heavy steel boiler frame, built and stamped in accor-
dance with the appropriate ASME Boiler Code.
B. Large volume water leg downcomers promote rapid internal circulation, temperature equalization and efficient heat transfer.
C. Bryan bent water tubes are flexible, individually re­placeable without welding or rolling. Never more than two tube configurations.
D. Boiler tube and furnace area access panel: heavy gauge steel casing with 2" high temperature ceramic fiber and insulation, bolted and tightly sealed to boiler frame.
E. Jacket access panels make the interior of the boiler easily accessible for service and inspection.
F. Heavy gauge steel boiler jacket with rust-resistant zinc coating and attractive enamel finish, insulated with 1½" fiberglass to insure exceptionally cool outer surface.
G. Minimum sized flue vent. H. Forced draft, flame retention head type burner. Effi-
cient combustion of oil or gas, quiet operation. I. All controls, gauges, relief valve(s) are factory installed
and wired and easily accessible for servicing.
J. Electrical box: all controls installed and connected to terminal strip.
K. Water side or steam side interior accessible for cleanout
L
B
C
I
J
D
K
E
F
A
M
H
and inspection, front and rear openings, upper and lower drums.
L. Steam boilers with extra large drum with high steam release area ensure stable water level and dry steam.
M. Steel plate boiler base with lightweight, high tempera­ture insulating firebrick combustion chamber, designed for maximum combustion efficiency.
Bryan CLM Series Boilers Standard and Optional Equipment
STANDARD EQUIPMENT FURNISHED
Water Boiler
Combination thermometer and pres­sure gauge, ASME-rated boiler relief valve, water temperature control (240°F max std.), high limit control, probe LWCO.
Steam Boiler
Steam pressure gauge, steam pres­sure control, combination low water cutoff and pump control, auxiliary low water cutoff, high limit pressure con­trol, ASME-rated boiler relief valve, water glass set.
Straight gas fired unit
Electronic combustion safety control, automatic operating gas valve, safety gas valve, pilot solenoid valve, pilot ignition assembly, main manual gas shut-off valve, pilot cock, pilot and main gas pressure regulators, air safety
switch, control panel, all controls in­stalled and wired.
Straight oil fired unit
Electronic combustion safety control, dual oil valves, oil ignition transformer, two-stage fuel unit, direct spark ignition of oil, oil nozzle assembly, control panel, all controls installed and wired.
Combination gas-oil unit
Electronic combustion safety control, automatic operating gas valve, safety gas valve, pilot solenoid valve, pilot ignition assembly, main manual gas shut-off valve, pilot cock, pilot and main gas pressure regulators, air safety switch, manual fuel selector switch, dual oil valves, gas pilot for both fuels, two-stage fuel unit, nozzle assembly, control panel, all controls installed and wired.
OPTIONAL EQUIPMENT:
1. Manual reset high limit control
2. Manual reset low water cutoff
3. Auxiliary low water cutoff
4. Combination low water cutoff and feeder
5. Alarm bells or horns
6. UL, CUL, CSD-1, FM, IRI or other insur-ance approved control systems
7. Control panel mounted on boiler
8. Indicating lights, as desired
9. Lead-lag systems for two or more boilers with or without outdoor reset control
10. Draft control system
11. Special construction: left hand, Knocked Down.
OPTIONAL CONSTRUCTION:
Steam boiler
Optional construction to ASME Power Boiler Code requirements for pressure exceeding 150 psi to maximum of 300 psi design pressure.
Hot water boiler
Optional construction to ASME Power Boiler Code requirements for tempera­tures exceeding 240° F and/or pressure exceeding 160 psi to maximum of 285° F operating and 300° F design tempera­ture and 250 psi.
When ordering, please specify:
1. Boiler size
2. Supply and return tempera­tures required
3. Boiler relief valve setting
4. Type of fuel: natural, LP, or other gas and/or No. 2 oil
5. If gas, type, BTU content, specific gravity and pressure available
6. Electric power voltage, phase and frequency
7. Optional extra equipment or construction
8. Special approvals required (UL, CUL, CSD-1, FM, or IRI)
9. Altitude
Bryan CLM Series Steam & Hot Water Boilers
D
A
B
G
J
H
I
C C
F
PLAN VIEW
K
LEFT END VIEW FRONT VIEW
STEAM BOILER DIMENSIONS in inches (cm)
ABCD E F G H I J K
Boiler Length Gas Train
Model of
Number Jacket
CLM-120-S
CLM-150-S
CLM-180-S
CLM-210-S
CLM-240-S
CLM-270-S
CLM-300-S
11
50
(128.74) (64.37) (25.40) (199.86) (3.18) (15.24) (7.62) (3.81) (97.47) (76.2) (201.76) (209.86)
5911/162927/
(151.60) (75.80) (30.48) (222.72) (3.81) (15.24) (7.62) (3.81) (97.47) (76.2) (201.76) (209.86)
69
(175.57) (87.78) (35.56) (246.69) (5.08) (15.24) (7.62) (3.81) (97.47) (76.2) (201.76) (209.86)
783/8393/
(199.07) (99.53) (35.56) (270.19) (5.08) (15.24) (7.62) (3.81) (97.47) (76.2) (201.76) (209.86)
88 44 16 116 2 NPT 6 FLG 3 NPT 1
(223.52) (111.76) (40.64) (294.64) (5.08) (15.24) (7.62) (3.81) (97.47) (76.2) (201.76) (209.86)
97 4 8
(246.38) (123.19) (40.64) (317.50) (5.08) (15.24) (7.62) (3.81) (97.47) (76.2) (201.76) (209.86)
106
(270.82) (135.41) (40.64) (341.94) (6.35) (15.24) (7.62) (3.81) (97.47) (76.2) (201.76) (209.86)
Flue Flue Overall
Location Size Length
/162511/
1
/8349/
5
/8533/
32
10 7811/1611/4 NPT 6 FLG 3 NPT 11/2 NPT 383/
32
12 8711/1611/2 NPT 6 FLG 3 NPT 11/2 NPT 383/
16
14 9 71/
16
14 1063/
1
/
2
16 125 2 NPT 6 FLG 3 NPT 11/2 NPT 383/
16
16 1345/821/2 NPT 6 FLG 3 NPT 11/2 NPT 383/
Connection
(Approx.)
8
2 NPT 6 FLG 3 NPT 11/2 NPT 383/
8
2 NPT 6 FLG 3 NPT 11/2 NPT 383/
Supply
Nozzle
15 psi 150 psi
K
RIGHT END VIEW
Feed
Conn.
1
/2 NPT 383/
D A I
L
C B H
E G
F J
K
PLAN VIEW
REAR VIEW LEFT SIDE VIEW
FRONT VIEW
Width Min. Tube Height Floor to
Outside Removal Over Flow
Jacket Clearance Jacket Nozzle
8
8
8
8
8
8
8
30 7 97/
30 7 97/
30 7 97/
30 7 97/
30 7 97/
30 7 97/
30 7 97/
16
825/
16
825/
16
825/
16
825/
16
825/
16
825/
16
825/
8
8
8
8
8
8
8
ABCD E F G H I JK
Boiler Length Ga s Width Min. Tube Height Floor to Model of
Number Jacket
11
CLM-120-W
CLM-150-W
CLM-180-W
CLM-210-W
CLM-240-W
CLM-270-W
CLM-300-W
Specifications subject to change without notice. Consult factory to consult on other boiler options.
Form No. 1930 ©2005 Bryan Steam LLC Printed in USA
50
(128.74) (64.29) (25.40) (199.86) (3.18) (7.62) (7.62) (87.94) (76.2) (180.03) (193.51)
11
59
(151.60) (75.72) (30.48) (212.72) (3.81) (7.62) (7.62) (87.94) (76.2) (180.03) (193.51)
1
69
(175.57) (87.78) (35.56) (246.69) (5.08) (7.62) (7.62) (87.94) (76.2) (180.03) (193.51)
3
78
(199.07) (99.53) (35.56) (270.19) (5.08) (7.62) (7.62) (87.94) (76.2) (180.03) (193.51)
88 44 16 116 2
(223.52) (111.76) (40.64) (294.64) (5.08) (7.62) (7.62) (87.94) (76.2) (180.03) (193.51)
97 48
(246.38) (123.19) (40.64) (317.50) (5.08) (7.62) (7.62) (87.94) (76.2) (180.03) (193.51)
106
(270.82) (135.41) (40.64) (341.91) (6.35) (7.62) (7.62) (87.94) (76.2) (180.03) (193.51)
Flue Flue Overall
Location Size Length
/
16
255/
16
/
16
2913/
/
8
349/
16
/
8
393/
16
1
/
5
/
8
533/
16
10 7811/
16
12 8711/
14 971/
14 1063/
2
16 125 2 NPT 3 NPT 3 NPT 345/
16 1345/
WATER BOILER DIMENSIONS in inches (cm)
Train
Connection
16
11/4 NPT 3 NPT 3 NPT 345/
16
11/2 NPT 3 NPT 3 NPT 345/
8
2 NPT 3 NPT 3 NPT 3 45/
8
2 NPT 3 NPT 3 NPT 3 45/
NPT 3 NPT 3 NPT 345/
8
21/2 NPT 3 NPT 3 NPT 345/
Supply Return Nozzle Nozzle
Bryan Steam LLC Leaders Since 1916
783 N. Chili Ave., Peru, Indiana 46970 U.S.A. Phone: 765-473-6651 • Internet: www.bryanboilers.com Fax: 765-473-3074 • E-mail: bryanboilers@iquest.net
Outside Removal Over Flow
Jacket Clearance Jacket Nozzle
8
8
8
8
8
8
8
30 721/
30 721/
30 721/
30 721/
30 721/
30 721/
30 721/
16
763/
16
16
763/
16
16
763/
16
16
763/
16
16
763/
16
16
763/
16
16
763/
16
45-6832
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