Brother S-7200A User Manual

Basic Operation Manual

S-7200A

SINGLE NEEDLE DIRECT DRIVE STRAIGHT LOCK STITCHER WITH THREAD TRIMMER

Please read this manual before using the machine.

The basic operation manual describes basic operations including sewing machine operations. For cleaning, standard adjustments and more details, please refer to the instruction manual contained in the Document CD.

CONTENTS

1. SAFETY INSTRUCTIONS......... 01

2. CONVENIENT FUNCTION FOR SMOOTH SEWING

3. NAMES OF MAJOR PARTS

4. INSTALLATION

4-1. Table processing diagram .........................08

4-2. Installation.................................................. 08

4-3. Lubrication (-[]0[], []3[] specifications)........ 12

4-4. Connecting the cords.................................13

4-5. Test operation (Operating the treadle) ......16

..................................07

............ 05

... 06

5. PREPARATION BEFORE SEWING

5-1. Installing the needle...................................17

5-2. Removing the bobbin case ........................ 17

5-3. Winding the lower thread ........................... 18

....................................................17

6. USING THE OPERATION PANEL (BASIC OPERATIONS)

6-1. Names and functions .................................20

6-2. Sewing start and end backtack stitches.....22

...............20

7. USING THE CONTROL BOX PANEL (BASIC OPERATIONS)

7-1. Names and functions .................................23

7-2. Sewing start and end backtack stitches.....24

...............23

8. SEWING ....................................................26

8-1. Sewing .......................................................26

8-2. Backtacking................................................26

Document CD............................................27

5-4. Installing the bobbin case .......................... 18

5-5. Threading the upper thread ....................... 19

5-6. Adjusting the stitch length..........................19

Thank you very much for buying a BROTHER sewing machine. Before using your new machine, please read the safety instructions below and the explanations given in the instruction manual.

With industrial sewing machines, it is normal to carry out work while positioned directly in front of moving parts such as the needle and thread take-up, and consequently there is always a danger of injury that can be caused by these parts. Follow the instructions from training personnel and instructors regarding safe and correct operation before operating the machine so that you will know how to use it correctly.

1. SAFETY INSTRUCTIONS

1-1. Safety indications and their meanings

This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure safe operation of this machine and to prevent accidents and injury to yourself or other people.

Indications

DANGER

CAUTION

Symbols

· · · · ·

The instructions which follow this term indicate situations where failure to follow the instructions will almost certainly result in death or severe injury.

The instructions which follow this term indicate situations where failure to follow the instructions could cause injury when using the machine or physical damage to equipment and surroundings.

This symbol ( ) indicates something that you should be careful of. The picture inside the triangle indicates the nature of the caution that must be taken. (For example, the symbol at left means “beware of injury”.)

This symbol ( ) indicates something that you must not do.

This symbol ( ) indicates something that you must do. The picture inside the circle indicates the nature of the thing that must be done. (For example, the symbol at left means “you must make the ground connection”.)

S-7200A

1

1. SAFETY INSTRUCTIONS

1-2. Notes on safety

Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet before opening the face plate of the control box. Touching areas where high voltages are present can result in severe injury.

Environmental requirements

DANGER

CAUTION

Use the sewing machine in an area which is free from sources of strong electrical noise such as high-frequency welders. Sources of strong electrical noise may cause problems with correct operation.

Any fluctuations in the power supply voltage should be within machine. Voltage fluctuations which are greater than this may cause problems with correct operation.

The power supply capacity should be greater than the requirements for the sewing machine's electrical consumption. Insufficient power supply capacity may cause problems with correct operation.

The ambient temperature should be within the range of 5°C to 35°C during use. Temperatures which are lower or higher than this may cause problems with correct operation.

Machine installation should only be carried out by a qualified technician.

Contact your Brother dealer or a qualified electrician for any electrical work that may need to be done.

The sewing machine weighs more than 44 kg. The installation should be carried out by two or more people.

Do not connent the power cord until installation is complete. The machine may operate if the treadle is depressed by mistake, which could result in injury.

Turn off the power switch before inserting or removing the plug, otherwise damage to the control box could result.

Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving a serious electric shock, and problems with correct operation may also occur.

10% of the rated voltage for the

±±±±

The relative humidity should be within the range of 45% to 85% during use, and no dew formation should occur in any devices. Excessively dry or humid environments and dew formation may cause problems with correct operation.

Avoid exposure to direct sunlight during use. Exposure to direct sunlight may cause problems with correct operation.

In the event of an electrical storm, turn off the power and disconnect the power cord from the wall outlet. Lightning may cause problems with correct operation.

Installation

When securing the cords, do not bend the cords excessively or fasten them too hard with staples, otherwise there is the danger that fire or electric shocks could occur.

If using a work table which has casters, the casters should be secured in such a way so that they cannot move.

Use both hands to hold the machine head when tilting it back or returning it to its original position. If only one hand is used, the weight of the machine head may cause your hand to slip, and your hand may get caught.

Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into your eyes or onto your skin, otherwise inflammation can result. Furthermore, do not drink the oil or eat the grease under any circumstances, as they can cause vomiting and diarrhea. Keep the oil out of the reach of children.

2

S-7200A

1. SAFETY INSTRUCTIONS

CAUTION

Sewing

This sewing machine should only be used by operators who have received the necessary training in safe use beforehand.

The sewing machine should not be used for any applications other than sewing.

Be sure to wear protective goggles when using the machine. If goggles are not worn, there is the danger that if a needle breaks, parts of the broken needle may enter your eyes and injury may result.

Turn off the power switch at the following times. The machine may operate if the treadle is depressed by mistake, which could result in injury.

 When threading the needle  When replacing the bobbin and needle  When not using the machine and when leaving

the machine unattended

If using a work table which has casters, the casters should be secured in such a way so that they cannot move.

Attach all safety devices before using the sewing machine. If the machine is used without these devices attached, injury may result.

Do not touch any of the moving parts or press any objects against the machine while sewing, as this may result in personal injury or damage to the machine.

Use both hands to hold the machine head when tilting it back or returning it to its original position. If only one hand is used, the weight of the machine head may cause your hand to slip, and your hand may get caught.

If an error occurs in machine, or if abnormal noises or smells are noticed, immediately turn off the power switch. Then contact your nearest Brother dealer or a qualified technician.

If the machine develops a problem, contact your nearest Brother dealer or a qualified technician.

Turn off the power switch before carrying out cleaning. The machine may operate if the treadle is depressed by mistake, which could result in injury.

Use both hands to hold the machine head when tilting it back or returning it to its original position. If only one hand is used, the weight of the machine head may cause your hand to slip, and your hand may get caught.

Cleaning

Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into your eyes or onto your skin, otherwise inflammation can result. Furthermore, do not drink the oil or eat the grease under any circumstances, as they can cause vomiting and diarrhea. Keep the oil out of the reach of children.

Use only the proper replacement parts as specified by Brother.

S-7200A

3

1. SAFETY INSTRUCTIONS

1-3. Warning labels

The following warning labels appear on the sewing machine. Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are difficult to read, please contact your nearest Brother dealer.

1

2

3

4

Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving a serious electric shock, and problems with correct operation may also occur.

Direction of operation

Oil pan

2082M

Safety devices: (A) Finger guard (B) Thread take-up cover

Control box

4

2083M

2084M

S-7200A

A

t

2. CONVENIENT FUNCTION FOR SMOOTH SEWING

Lower thread counter

INSTRUCTION MANUAL CD 5-6. Using the lower thread counter

The graphic display lights and a buzzer sounds before the bobbin thread runs out, so that the operator can concentrate on the job with confidence.

Notification given when greasing is required

INSTRUCTION MANUAL CD 11-2. Applying grease

Selectable starting speed

The sewing speed at the sewing start can be selected in accordance with the treadle depression amount. You can set the speed according to the preferences of the operator.

(Contact the place of purchase.)

Easy setting of sewing speed from operation panel

Page 22

3163M

Maximum presser foot lift amount 16 mm

The knee lifter and the needle up stop (reverse rotation) function together provide 16 mm of space underneath the presser foot. This makes it much easier to insert and remove heavy material without it getting caught on the needle.

(Contact the place of purchase.)

3164M

micro-adjustable type floating presser foot is equipped as standard. This device is ideal for controlling presser foo floating in materials that stretch easily and materials with long pile. It prevents seam slippage and also prevents damage to the material. In addition, three-dimensional articles with irregular curves can also be handled with ease.

3166M 3167M

The sewing speed can be easily set by the sewing speed control keys.

Condensed stitching

INSTRUCTION MANUAL CD 9-3. Sewing condensed stitches

This feature is ideal for use when sewing thin materials that can easily pucker when reverse stitches are sewn. Condensed stitches have a smaller sewing pitch and they help prevent fraying.

Sewing direction

Condensed stitches

3165M

Floating presser foot for easy handling

INSTRUCTION MANUAL CD 13-11. Adjusting the presser foot floating amount

S-7200A

5

3. NAMES OF MAJOR PARTS

(1) Bobbin winder (2) Thread wiper (-4[][] specifications) (3) Lifting lever (4) Quick reverse (Actuator) (5) Presser foot (6) Control box (7) Control box panel (8) Knee lifter assembly

(9) Power switch (10) Oil gauge window (-[]0[], []3[] specifications) (11) Reverse lever (12) Stitch length dial (13) Machine pulley (14) Operation panel (Models with operation panel)

(15) Cotton stand

Safety devices

(16) Thread take-up cover (17) Finger guard

3162M

6

S-7200A

4. INSTALLATION

CAUTION

Machine installation should only be carried out by a qualified technician.

Contact your Brother dealer or a qualified electrician for any electrical work that may need to be done.

The sewing machine weighs more than 44 kg. The installation should be carried out by two or more people.

About the machine set-up location

 Do not set up this sewing machine near other equipment such as

televisions, radios or cordless telephones, otherwise such equipment may be affected by electronic interference from the sewing machine.

 The sewing machine should be plugged directly into an AC wall

outlet. Operation problems may result if extension cords are used.

4. INSTALLATION

Do not connect the power cord until installation is complete. The machine may operate if the treadle is depressed by mistake, which could result in injury.

Use both hands to hold the machine head when tilting it back or returning it to its original position. If only one hand is used, the weight of the machine head may cause your hand to slip, and your hand may get caught.

2086M

Carrying the machine

 The machine should be carried by the arm by two people as

shown in the illustration.

* Hold the motor cover (A) by hand also so that the pulley does

not rotate.

Tilting back the machine head

 Hold section (B) with your foot so that the table does not move,

and then push the arm with both hands to tilt back the machine head.

Returning the machine head to the upright position

1. Clear away any tools, etc. which may be near the table holes.

2. While holding the face plate with your left hand, gently return the machine head to the upright position with your right hand.

2087M

2088M

2089M

S-7200A

7