Page 1
INSTRUCTION MANUAL
LK3-B448E / BA-16
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
ELECTRONIC LOCKSTITCH BUTTON SEWER WITH BUTTON
FEEDER
Page 2
Thank you very much for buying a BROTHER sewing machine. Before using your new machine, please read
the safety instructions below and the explanations given in the instruction manual.
With industrial sewing machines, it is normal to carry out work while positioned directly in front of moving parts
such as the needle and thread take-up lever, and consequently there is always a danger of injury that can be
caused by these parts. Follow the instructions from training personnel and instructors regarding safe and correct
operation before operating the machine so that you will know how to use the machine correctly.
SAFETY INSTRUCTIONS
z
Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in
order to ensure safe operation of this machine and to prevent accidents and injury to yourself or other people.
The meanings of these indications and symbols are given below.
Indications
DANGER
CAUTION
Symbols
............. This symbol ( ) indicates something that you should be careful of. The picture inside
the triangle indicates the nature of the caution that must be taken.
(For example, the symbol at left means “beware of injury”.)
............. This symbol ( ) indicates something that you must not do.
............. This symbol ( ) indicates something that you must do. The picture inside the circle
indicates the nature of the thing that must be done.
(For example, the symbol at left means “you must make the ground connection”.)
The instructions which follow this term indicate situations where failure to follow the
instructions will almost certainly result in death or severe injury.
The instructions which follow this term indicate situations where failure to follow the
instructions could cause injury when using the machine or physical damage to
equipment and surroundings.
LK3-B448E MARKII/BA-16
i
Page 3
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet before
opening the face plate of the control box. Touching areas where high voltages are present can result in severe injury.
CAUTION
Environmental requirements
Use the sewing machine in an area which is free from
sources of strong electrical noise such as high-
frequency welders.
Sources of strong electrical noise may cause
problems with correct operation.
Any fluctuations in the power supply voltage should
be within ±10% of the rated voltage for the machine.
Voltage fluctuations which are greater than this
may cause problems with correct operation.
The power supply capacity should be greater than the
requirements for the sewing machine’s electrical
consumption.
Insufficient power supply capacity may cause
problems with correct operation.
Installation
Machine installation should only be carried out by a
qualified technician.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done.
The sewing machine weighs more than 47 kg. The
installation should be carried out by two or more people.
Do not connect the power cord until installation is
complete, otherwise the machine may operate if the
foot switch is pressed by mistake, which could result
in injury.
Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthmore, after tilring back the machine head, do not
push the face plate side or the pulley side from above,
as this could cause the machine head to topple over,
which may result in personal injury or damage to the
machine.
Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving a
serious electric shock, and problems with correct
operation may also occur.
The ambient temperature should be within the range
of 5°C to 35°C during use.
Temperatures which are lower or higher than this
may cause problems with correct operation.
The relative humidity should be within the range of 45% to
85% during use, and no dew formation should occur in any
devices.
Excessively dry or humid environments and dew formation may cause problems with correct operation.
Avoid exposure to direct sunlight during use.
Exposure to direct sunlight may cause problems
with correct operation.
In the event of an electrical storm, turn off the power
and disconnect the power cord from the wall outlet.
Lightning may cause problems with correct operation.
All cords should be secured at least 25 mm away from
any moving parts. Furthermore, do not excessively
bend the cords or secure them too firmly with staples,
otherwise there is the danger that fire or electric shocks
could occur.
Install the belt covers to the machine head and motor.
If using a work table which has casters, the casters
should be secured in such a way so that they cannot
move.
Be sure to wear protective goggles and gloves when
handling the lubricating oil and grease, so that they do
not get into your eyes or onto your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease
under any circumstances, as they can cause vomiting and diarrhoea.
Keep the oil out of the reach of children.
ii
LK3-B448E MARKII/BA-16
Page 4
CAUTION
Sewing
This sewing machine should only be used by operators who have received the necessary training in safe
use beforehand.
The sewing machine should not be used for any
applications other than sewing.
Be sure to wear protective goggles when using the
machine.
If goggles are not worn, there is the danger that if a
needle breaks, parts of the broken needle may enter
your eyes and injury may result.
Set the needle to the needle up stop position before
turning on the power.
If this is not done, the wiper may strike the needle,
which might cause the needle to break.
Turn off the power switch at the following times,
otherwise the machine may operate if the foot switch
is pressed by mistake, which could result in injury.
• When threading the needle
• When replacing the needle and bobbin
• When not using the machine and when leaving
the machine unattended
Cleaning
Set the needle to the needle up stop position before
turning on the power.
If this is not done, the wiper may strike the needle,
which might cause the needle to break.
Turn off the power switch before carrying out cleaning,
otherwise the machine may operate if the foot switch
is pressed by mistake, which could result in injury.
If using a work table which has casters, the casters
should be secured in such a way so that they cannot
move.
Attach all safety devices before using the sewing
machine. If the machine is used without these devices
attached, injury may result.
Do not touch any of the moving parts or press any
objects against the machine while sewing, as this may
result in personal injury or damage to the machine.
If an error occurs in machine, or if abnormal noises or
smells are noticed, immediately turn off the power
switch. Then contact your nearest Brother dealer or a
qualified technician.
If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.
Be sure to wear protective goggles and gloves when
handling the lubricating oil and grease, so that they do
not get into your eyes or onto your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease
under any circumstances, as they can cause vomiting and diarrhoea.
Keep the oil out of the reach of children.
Maintenance and inspection
Maintenance and inspection of the sewing machine
should only be carried out by a qualified technician.
Ask your Brother dealer or a qualified electrician to
carry out any maintenance and inspection of the
electrical system.
Set the needle to the needle up stop position before
turning on the power.
If this is not done, the wiper may strike the needle,
which might cause the needle to break.
Turn off the power switch and disconnect the power
cord from the wall outlet at the following times,
otherwise the machine may operate if the foot switch
is pressed by mistake, which could result in injury.
•When carrying out inspection, adjustment and
maintenance
•When replacing consumable parts such as the
rotary hook
If the power switch needs to be left on when carrying
out some adjustment, be extremely careful to observe
all safety precautions.
Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthermore, after tilting back the machine head, do
not push the face plate side or the pulley side from
above, as this could cause the machine head to topple
over, which may result in personal injury or damage to
the machine.
Use only the proper replacement parts as specified by
Brother.
If any safety devices have been removed, be absolutely sure to re-install them to their original positions
and check that they operate correctly before using the
machine.
Any problems in machine operation which result from
unauthorized modifications to the machine will not be
covered by the warranty.
LK3-B448E MARKII/BA-16
iii
Page 5
c Warning labels
★ The following warning labels appear on the sewing machine.
Please follow the instructions on the labels at all times when using the machine. If the labels have been
removed or are difficult to read, please contact your nearest Brother dealer.
1
Hazardous voltage
will cause injury.
Turn off main
switch and wait 5
minutes before
opening this cover.
2
CAUTION
Moving parts
may cause injury.
Operate with safety devices.
Turn off main switch before
threading, changing bobbin
and needle, cleaning etc.
Safety devices:
qBelt cover,
wThread take-up cover,
eEye guard,
rMotor cover,
tThread take-up solenoid cover, etc.
Hochspannung
verletzungsgefahr!
Bitte schalten sie den
hauptschalter aus und
warten sie 5 minuten,
bevor sie diese
abdeckung ffnen.
Un voltage non adapt
provoque des blessures.
Eteindrel’interrupteur et
attendre 5 minutes
avantd’ ouvrir le capot
4
Un voltaje inadecuado
puede provocar las
heridas.
Apagar el interruptor
principal y esperar 5
minutos antes de abrir
esta cubierta.
3
Be sure to connect the ground.
If the ground connection is not secure,
you run the risk of receiving a serious
electric shock.
4
Direction of operation
t
w
q
3
1
1
e
2
r
iv
LK3-B448E MARKII/BA-16
Page 6
CONTENTS
1. Name of each part ................................................................................................................. 1
2. Specifications .......................................................................................................................... 2
2-1. Specifications.............................................................................................................................. 2
2-2. Program list................................................................................................................................. 3
2-3. Optional parts.............................................................................................................................. 6
3. Installation .................................................................................................................................. 7
3-1. Power table ................................................................................................................................. 7
3-2. Installing the motor...................................................................................................................... 8
3-3. Installing the motor pulley ........................................................................................................... 8
3-4. Installing the control box ............................................................................................................. 9
3-5. Installing the oil pan .................................................................................................................. 10
3-6. Installing the cushions............................................................................................................... 10
3-7. Installing the machine head .......................................................................................................11
3-8. Installing the head rest...............................................................................................................11
3-9. Installing the liquid cooling tank, optional.................................................................................. 12
3-10. Installing the vibrating bowl..................................................................................................... 12
3-11. Installing the control box (for vibrating bowl)........................................................................... 12
3-12. Installing the button feeder...................................................................................................... 13
3-13. Installing the shooter............................................................................................................... 13
3-14. Connecting the cords .............................................................................................................. 14
3-15. Installing the button feeder cover............................................................................................ 16
3-16. Installing the operation panel .................................................................................................. 17
3-17. Connecting the ground wire .................................................................................................... 17
3-18. Installing the V-belt.................................................................................................................. 18
3-19. Installing the belt cover ........................................................................................................... 19
3-20. Installing the foot switch.......................................................................................................... 19
3-21. Installing the motor cover........................................................................................................ 20
3-22. Installing the spool stand ........................................................................................................ 20
3-23. Installing the eye guard........................................................................................................... 20
3-24. Adjustment by the accessory spring ....................................................................................... 21
4. Lubrication................................................................................................................................22
4-1. Lubrication points...................................................................................................................... 22
4-2. Applying grease ........................................................................................................................ 23
4-3. Draining the oil .......................................................................................................................... 23
5. Operation ................................................................................................................................... 24
5-1. Name and function of each operation panel item ..................................................................... 24
5-2. Operating procedure ................................................................................................................. 26
5-2-1 . Setting the program number ........................................................................................... 26
5-2-2 . Setting the X-scale and Y-scale...................................................................................... 26
5-2-3 . Setting the sewing speed................................................................................................ 26
5-3. Operating the button feeder ...................................................................................................... 27
5-4. Operating the vibrating bowl ..................................................................................................... 27
6. Checking the sewing pattern ........................................................................................ 28
7. Correct use ............................................................................................................................... 29
7-1. Selecting the needle and thread ............................................................................................... 29
7-2. Installing the needle .................................................................................................................. 29
7-3. Threading the upper thread ...................................................................................................... 29
7-4. Winding the lower thread .......................................................................................................... 30
7-5. Replacing the bobbin case and threading the thread ............................................................... 31
7-6. Thread tension reference guide ................................................................................................ 31
7-6-1. Lower thread tension ....................................................................................................... 31
7-6-2. Upper thread tension ....................................................................................................... 31
7-6-3. Thread take-up spring height........................................................................................... 32
7-6-4. Thread take-up spring tension ......................................................................................... 32
7-6-5. Adjusting arm thread guide R .......................................................................................... 32
7-6-6. Thread take-up amount ................................................................................................... 32
LK3-B448E MARKII/BA-16
Page 7
8. Sewing......................................................................................................................................... 33
9. Maintenance and inspection.......................................................................................... 34
9-1. Cleaning the rotary hook........................................................................................................... 34
9-2. Cleaning the control box air inlet port ....................................................................................... 34
9-3. Cleaning the eye guard............................................................................................................. 35
9-4. Checking the needle ................................................................................................................. 35
10. Adjustments .......................................................................................................................... 36
10-1. Adjusting the needle bar height............................................................................................... 37
10-2. Adjusting the needle bar lift amount........................................................................................ 37
10-3. Adjusting the driver needle guard ........................................................................................... 38
10-4. Adjusting the needle clearance............................................................................................... 38
10-5. Adjusting the shuttle race thread guide................................................................................... 38
10-6. Adjusting the thread take-up amount ...................................................................................... 39
10-7. Adjusting the movable knife .................................................................................................... 39
10-7-1. Replacing the movable knife and fixed knife .................................................................40
10-7-2. Adjustment the engagement of the movable knife and fixed knife................................. 41
10-8. Adjusting the button clamp lift amount .................................................................................... 41
10-9. Adjusting the holding pressure................................................................................................ 42
10-10. Adjusting the position of the button holder............................................................................ 42
10-11. Adjusting the button clamp height ......................................................................................... 43
10-12. Adjusting the needle up stop position ................................................................................... 44
10-13. Adjusting the thread wiper..................................................................................................... 44
10-14. Adjusting the vibrating bowl .................................................................................................. 45
10-15. Adjustment for excess buttons in the button shooter ............................................................ 46
10-16. Button replacement............................................................................................................... 47
10-16-1. Adjustment when the button diamenter is changed..................................................... 47
10-16-2. Adjustment when the button thickness changed.......................................................... 48
10-16-3. If button hole arrangements differ................................................................................ 48
10-16-4. Adjusting the button carrier plate ................................................................................. 48
10-16-5. Adjusting the feeder position adjustment..................................................................... 49
10-16-6. Adjusting the needle location....................................................................................... 50
10-17. Replacement the V-belt......................................................................................................... 51
10-18. Checking the input sensor and DIP switch input................................................................... 53
10-19. Checking the input voltage.................................................................................................... 54
10-20. Moving stitch patterns ........................................................................................................... 55
11. Using the counters............................................................................................................ 56
11-1. Using the bobbin thread counter ............................................................................................. 56
11-2. Using the production counter .................................................................................................. 56
12. Using user programs....................................................................................................... 57
13. Using the cycle sewing function.............................................................................. 59
14. Changing functions using the DIP switches..................................................... 61
14-1. Operation panel DIP switches................................................................................................. 61
14-2. Setting the presser mode........................................................................................................ 61
14-3. DIP switches inside the control box ........................................................................................ 62
15. Changing special functions using the memory switches......................... 63
15-1. Clearing all memory settings................................................................................................... 63
16. Table of error codes ......................................................................................................... 65
17. Adjustment guide refer to this guide
when different button are used
................................................................................. 67
18. Troubleshooting.................................................................................................................. 68
LK3-B448E MARKII/BA-16
Page 8
1. Name of each part
1.Name of each part
!7
!3
o
y
t
!4
!0
e
i
!5
u
!1
!6
q
!2
w
r
qPower switch wControl box eOperation panel rFoot switch
tMotor yTension release lever uPulley i
oThread take-up lever !0Button feeder !1Vibrating bowl !2Control box
!3Eye guard !4Thread take-up cove !5Belt cover !6Motor cover
!7Thread take-up solenoid
LK3-B448E MARKII/BA-16
Spool stand
1
Page 9
2. Specifications
2. Specifications
2-1. Specifications
Stitch formation
Maximum sewing
speed
Maximum pattern size
Needle
Dimensions of buttons
that can be sewn
Button clamp height
Thread knot
Feed mechanism
Stitch length
Number of stitches
Maximum stitch
number
Work clamp lifter
Single needle lock stitch
2,500 rpm
0 - 6.4 ✕ 0 - 6.4 mm
TQ ✕ 1#12
Outer diameter of button 9 - 22 mm
Space between the button holes 2.5 - 6.4 mm
10 mm (standard)
Knot tied by needle
R-θ intermittent feed mechanism (pulse-motor driven mechanism)
0.1 - 6.4 mm
Variable (13, 15, 17, 19, 20, 22, 23, 24, 26, 27, 28, 30, 32, 34, 38 stitches
pre-set)
20,000 stitches (including 10,000 stitches which can be added)
Solenoid type
Rotary hook
Wiper device
Thread trimmer device
Thread take-up device
Data storage method
Number of user
programs
Number of cycle
programs
Number of stored data
Motor
Weights
Power source
Shuttle hook
Standard equipment. (Solenoid-type thread wiper (Option)
Standard equipment
Standard equipment
P-ROM (Any sewing pattern can be added using BAS-PC/300.)
16
4
49 sewing patterns are set already.
(Up to 100 patterns can be added. Total number of stitches of stored data
which can be added is within 10,000.)
Three-phase 400W induction motor
Machine head: 47kg, Operation panel: 0.6kg,
Control box: 9 - 19kg (depending on destination)
Single-phase 220 - 230V
3-phase 220, 380, 400, 415V
Maximum electric power consumption; 600VA
2
LK3-B448E MARKII/BA-16
Page 10
2-2. Program list
Sewing patterns are limited as shown in the table below.
(Any program is available as long as the needle drops down in the hole of the button.)
2. Specifications
Program No.
1
2
3
4
5
6
7
23
8
button holes
*1
*1
*2
*2
*2
No. of
2
Sewing
pattern
No. of
threads
6
8
10
12
16
20
6
10
12
No. of
crossover
stitches
__
__
__
__
__
__
__
__
__
No. of
stitches
13
15
17
19
23
27
13
17
19
Standard
sewing length X
3.4mm
0mm
Standard
sewing width Y
0mm
3.4mm
9
24
25
26
10
11
12
13
27
14
*2
*2
*2
*2
*2
*2
*2
*2
*2
*3
5-5-5
7-7-7
3
5-5-5
7-7-7
6-6
8-8
4
8-8
10-10
12-12
__
__
__
__
1
1
3
1
1
22
28
22
28
20
24
26
28
32
2.6mm
3.4mm
2.4mm
3.4mm
6-6
0
26
28
15
29
*3
*3
*3
8-8
0
30
4
10-10
12-12
LK3-B448E MARKII/BA-16
0
0
34
38
3
Page 11
2. Specifications
Program No.
16
17
30
18
19
31
45
20
32
33
button holes
*2
*2
*2
*2
*3
*3
*3
No. of
4
Sewing
pattern
No. of
threads
6-5
8-7
10-9
6-6
8-8
10-10
12-12
6-6
8-8
10-10
No. of
crossover
stitches
1
1
1
1
1
1
1
0
0
0
No. of
stitches
19
23
27
20
24
28
32
26
30
34
Standard
sewing length X
3.4mm
Standard
sewing width Y
3.4mm
*2
21
34
22
35
46
47
48
49
*2
*2*3
*2*3
6-6
10-10
6-6
10-10
6-6
8-8
10-10
12-12
1
1
0
0
1
1
1
1
20
28
26
34
20
24
28
32
2.4mm
3.4mm
3.4mm
3.4mm
*1 Check that the button hole diameter is 2 mm or greater before using the programs.
*2 Do not use the button lifter spring.
*3 the presser foot lifts up once and the wiper operates, and then the other side is sewn, because there is no
crossover thread to be sewn. (Operation will be different if the optional solenoid-type thread wiper is installed.
[Refer to page 5].)
•
If you want to sew a pattern other than one of the standard 24 patterns, you can create your original pattern using
the BAS-PC/300.
Consult with your local Brother Sales Office for details.
4
LK3-B448E MARKII/BA-16
Page 12
2. Specifications
Program No.
36
37
38
39
40
41
42
43
44
No. of
button holes
*
*
Sewing
pattern
No. of
threads
6-6
8-8
10-10
12-12
4
6-6
8-8
10-10
6-6
10-10
No. of
crossover
stitches
0
0
0
0
0
0
0
0
0
No. of
stitches
26
30
34
38
26
30
34
26
34
Standard
sewing length X
3.4mm
2.4mm
Standard
sewing width Y
3.4mm
3.4mm
*2 Do not use the button lifter spring.
LK3-B448E MARKII/BA-16
5
Page 13
2. Specifications
2-3. Optional parts
■ Liquid cooling tank
■ T wo-pedal foot switch The switch has an independent presser switch (left side) and start switch
(right side).
■ Solenoid-type thread wiper When sewing without crossover threads (program Nos 14, 15, 20 and
This helps to prevent thread breakages caused by friction when using
synthetic threads.
Fill the tank with silicone oil (100 mm2/s).
22, 28, 29 and 32, 33, 35), do not move the button clamp assembly
vertically while sewing is in pro-gress. (Refer to “Changing special
functions using the memory switches” on page 59 “memo 14”.)
■ Button spacer set
# S09661-001
For men’s garments
For women’s garments
6
LK3-B448E MARKII/BA-16
Page 14
3. Installation
3. Installation
CAUTION
Machine installation should only be carried out
by a qualified technician.
Contact your Brother dealer or a qualified electrician for any electrical work that may need to
be done.
The sewing machine head weighs more than 47
kg. The installation should be carried out by two
or more people.
Do not connect the power cord until installation
is complete, otherwise the machine may
operate if the foot switch is depressed by mistake, which could result in injury.
Hold the machine head with both hands when
tilting it back or returning it to its original position. Furthermore, after tilting back the machine
head, do not push the face plate side or the pulley side from above, as this could cause
the machine head to topple over, which may
result in personal injury or damage to the machine.
All cords should be secured at least 25 mm away
from any moving parts. Furthermore, do not excessively bend the cable or secure it too firmly
staples, otherwise there is the danger that fire or
electric shocks could occur.
Be sure to connect the ground. If the ground connection is not secure, you run the risk of receiving a serious electric shock.
Install the belt covers to the machine head and
motor.
Avoid setting up the sewing machine near
sources of strong electrical noise such as highfrequency welding equipment.
If this precaution is not taken, incorrect machine
operation may result.
3-1. Power table
• Use the power table which has been specially designed for the B448E.
*If using a commercially-available table, process it as shown in the illus-
tration below.
NOTE: The thickness of the table should be at least 40 mm, and it should be strong enough to bear the weight
and vibration of the sewing machine.
If the distance A between the insides of the legs is less than 740 mm, move the control box installation
position closer to the motor (B=247 mm).
Table/legs assembly 127-Z48-00001
Model code
LK3-B448E MARKII/BA-16
7
Page 15
3. Installation
3-2. Installing the motor
Install the motor u to the work table with the four
accessory bolts q, cushions w, cushion collars e,
flat washers r, spring washers t and nuts y.
At that time, fix by setting bolts q a little to the right of
oval hole on motor.
NOTE:
Tighten the nuts so that the clearance between the table
and the cushion collars is approximately 1 mm.
1 mm
3-3. Installing the motor pulley
Table
Place the motor pulley q onto the shaft of the motor
w so that the key groove is aligned, and then tighten
the set screw e so that the center of the V groove in
the motor pulley q is aligned as closely as possible
with the center of the belt hole in the power table.
8
LK3-B448E MARKII/BA-16
Page 16
3-4. Installing the control box
3 mm
3. Installation
Table
Cushions
Cushion collars
Rubber collars
Flat washers
Nuts
1. Remove the 12 screws q, and then open the covers (panel mounting assembly w and main P .C. board mounting
plate e).
NOTE:
When opening the cover, hold it securely so that it does not fall down.
2. Install the control box with the four accessory bolts r, cushions t, cushion collars y, rubber collars u, flat
washers i and nuts o as shown in the illustration above. At this time, leave a gap of approximately 3 mm between
the work table and the top of the box.
*Use two nuts o at each installation location, and make sure that both nuts are tightened.
3. Close the covers (panel mounting assembly w and main P .C. board mounting plate e), and tighten them with the
screws q.
* The main P.C. board mounting plate e will be opened again during “3-13. Connecting the cords”, so provisionally
tighten it with the screw q.
4. Install the power switch !0 with the two screws !1.
5. Secure the power switch cord with the three staples !2.
6. Pass the motor cord through the cord hole !3.
LK3-B448E MARKII/BA-16
9
Page 17
3. Installation
3-5. Installing the oil pan
1. Insert the tabs of the oil pan w into the holes for the
cushions q, and then secure it in place with the five
nails e so that the oil pan w is not at an angle.
2. While pushing the oil pan w down from above, screw
in the oil container r.
3-6. Installing the cushions
e
w
q
1. Place the washers q and cushions w into the two
holes in the work table.
* Adjust the height of the machine head to the button
feeder by the number of the washers q.
2. After the height is decided, secure them with the nails
e.
10
LK3-B448E MARKII/BA-16
Page 18
3-7. Installing the machine head
3. Installation
1. Insert the two hinge assemblies q into the machine
head so that they are parallel, and then secure them
with the two set screw w.
e
r
t
y
1 mm
q
w
2. Place the machine head gently on the table.
NOTE: Pull the cords e out as shown in the illustration
above in order to prevent them from being
clamped by the machine head.
3. Secure the two hinge assemblies q with the washers
r, the spring washers t, and the bolts y, and install
the machine head.
3-8. Installing the head rest
Tap the head rest q into the table hole.
NOTE:
Tap the head rest securely into the table hole.
LK3-B448E MARKII/BA-16
11
Page 19
3. Installation
3-9. Installing the liquid cooling tank, optional
3-10. Installing the vibrating bowl
1. Remove the rubber plug, and then push the liquid
cooling tank q.
2. Tighten it with the set screw w.
1. Install the vibration bowl q with bolts w, spring washers e, and washers r.
2. Pass the wires from the vibration bowl q through the
hole in the table.
3-11. Installing the control box (for vibrating bowl)
1. Mount the control box q to the bottom of the box stay
e with screws w.
2. Mount the control box stay e to the bottom of the work
table with wood screws r.
12
LK3-B448E MARKII/BA-16
Page 20
3-12. Installing the button feeder
To vibrating bowl
To control box
(For vibrating bowl)
3-13. Installing the shooter
3. Installation
1. Move button feeder base q to the front and rear and
left and right as necessary to install it by using hole
bolts w, spring washers e and washers r.
(And install ground wires ty.)
1. Raise the shooter lock pin w on the vibrating bowl q,
and secure the shooter e by inserting the pin w,
through the notch in the shooter.
2. Secure the shooter e with thumb screw r on button
feeder t.
LK3-B448E MARKII/BA-16
13
Page 21
3. Installation
3-14. Connecting the cords
P11
P8
P1
P2
P3
P4
P5
P6
P7
Machine head connectors
Connection location
X, Y, Sewing sensor
Synchronizer
Machine specification
select connector
Thread take-up solenoid
Presser solenoid
Thread trimmer solenoid
Pulse motor, Y
Pulse motor, X
Operation panel
Upper shaft motor
BA16
BA16 16-pin
No. of pins
12-pin
5-pin
8-pin
5-pin
4-pin
4-pin (blue)
4-pin
26-pin
3-pin
1-pin
Cord mark
z
x
c
v
b
n
m
None
None
None
None
NoneBA16 None
None P15
Connection location on circuit board
P1 (ORG2)
P2 (SYNCHRO)
P3 (SELECT)
P4 (SOL2)
P5 (SOL)
P6 (YPM)
P7 (XPM)
P8 (PANEL)
P11 (UVW)
P14
1. Gently tilt back the machine head.
NOTE:
After tilting back the machine head, do not push the face side or the pulley side from above.
2. Pass the cords q through the hole w in the work table.
3. Gently return the machine head to its original position.
4. Remove the six screws e, and then open the control box cover (main P.C. board mounting plate r).
NOTE:
When opening the cover, hold it securely so that it does not fall down.
5. Loosen the two screws t, and then open the cord presser plate y in the direction of the white arrow and pass
the cords q through the opening.
6. Loosen the screw o, and then attach the ground cord u for the machine head and the ground cord i for the
operation panel as shown in the illustration.
7. Loosen the screw !1, and then attach the ground cord !0 for the upper shaft motor as shown in the illustration.
8. Securely connect connectors P1 to P8 and P11 as indicated in the table.
9. Secure the cords q with the cord clamps !2 and !3.
10.Close the cord presser plate y in the direction of the black arrow, and secure it by tightening the screws t.
NOTE:
Check that the cords do not get pulled when the machine head is tilted back gently.
11.Tighten the cover (main P.C. board mounting plate r) with the six screws e.
14
LK3-B448E MARKII/BA-16
Page 22
■ Button feeder connection
Pull on the connector to make sure it will not come disconnected after connecting the pins.
20P connector
control box
3. Installation
Button feed
sensor
6P connector
Botton stopper solenoid
White
6P
9P
7P
20P
9P connector
(machine head) Button feeder switch
White
Black
Red
■ Control box (for vibrating bowl) connection
Connect the ground wire from the vibrating bowl to the motor.
Red
White
Black
7P connector
control box
(for vibrating bowl)
Black
White
Red
Green
Brown
Yellow
Blue
9P connector
Black
White
Red
Blue
Brown
Yellow
3P connector (male)
2P connector
Green
9P connector (female)
Black
Green/
Yellow
Black
White
White
LK3-B448E MARKII/BA-16
15
Page 23
3. Installation
■ Power switch connection
Power switch connector
(control box)
Control box
(for vibrating bowl)
Green/Yerrow
B
A
Black
White
Red
Control box
side A
Green/Yerrow
Black
White
Red
Control box
side B
Green/Yerrow
Red
White
3-15. Installing the button feeder cover
Attach the button feeder cover q to the button feeder w
with screws e, spring washers r, and washers t.
* Be sure to pass the wires through the hole in the
cover when attaching the button feeder cover q.
16
LK3-B448E MARKII/BA-16
Page 24
3-16. Installing the operation panel
The operation panel can be installed to either the top or bottom of the work table.
r
e
w
q
3. Installation
1. Install the operation panel presser plate q to the top of the button feeder cover with the two screws w.
2. Insert the panel e into the operation panel presser plate q, and then secure it with the two screws r.
3. Insert the connector cord t into the control box through the hole at the side of the box. Refer to “3-13. Connecting
thecords” for details on connecting the cord.
3-17. Connecting the ground wire
CAUTION
Be sure to connect the ground. If the ground connection is not secure, you run the risk of receiving a
serious electric shock, and problems with correct operation may also occur.
Red
White
Black
Yellow/Green .......Connect to ground
Connect to the power switch. However, the
black wire is insulated to the inside of the
box and is not used.
LK3-B448E MARKII/BA-16
17
Page 25
3. Installation
3-18. Installing the V-belt
Approx.
1 mm
Approx. 9 - 10 mm
10 N
1. Gently tilt back the machine head, and then place the
V-belt q into the V grooves on the machine head pul-
ley w and the motor pulley e.
NOTE:
After tilting back the machine head, do not push
the face plate side or the pulley side from above.
2. Gently return the machine head to its original position.
* Be careful not to clamp the cords at this time.
3. Provisionally install the assessory tension pulley
assembly r with the assessory flat washer, spring
washer and bolt.
4. Adjust the belt tension by moving the tension pulley
assembly to the right and left so that there is 9-10 mm
of deflection in the V-belt q when it is gently pushed in
the middle with a force of approximately 10 N. After
adjusting, tighten the bolt A to secure the left
pulley assembly.
5. Move the right tesion pulley so that there is a gap of
about 1 mm between it and the V-belt q, and then
tighten the bolt B to secure the right pulley assembly.
NOTE:
Use brother specified V-belt (belt, VM).
The V-belt q may stretch slightly when it is first used,
so adjust the belt tension after about 3,000 cycles of
use.
When above belt tension is weak, this will be cause
of following problems;
•
Noise and vibration become large.
•
Needle up stop position becomes unstable.
•
Error message [E-5] is displayed.
Check that the motor is positioned so that the V-belt
is straight. (Fig.1)
V-belt
18
Sewing
machine
Motor
Fig. 1
LK3-B448E MARKII/BA-16
Page 26
3-19. Installing the belt cover
w
3. Installation
q
t
e
r
u
y
1. Loosen the two screws w of the upper cover q and the two screws r of bed cover L e.
2. Insert the belt cover t in the direction of the arrow, and then secure it with the two screws w.
* When tilting back the machine head, loosen the screws w and r, remove the screw y and then remove the belt
cover t first.
3. Attach the rubber plug u to the belt cover.
3-20. Installing the foot switch
[A]
r
q
w
y
u
i
!1
!0
o
e
!2
t
!3
!6
!4
!5
[B]
e
!7
!8 !5
1. Insert the connector of the foot switch e into the connector w of the control box q.
2. Install the foot switch e to the work table leg !2 with foot switch support plate A r, foot switch support plate C t,
the bolt y, spring washer u, flat washer i, bolt o, spring washer !0 and flat washer !1 as shown in Figure A.
If foot switch support plate B !3 is used in a back-to-front position, it can be used as shown in Figure B.
1. Remove the screw !4 and rubber plug !5.
* Note that the spring !6 will come out when the screw !4 is removed.
2. Turn foot switch support plate B !3 back to front, and then install it with the bolt !7, spring washer !8 and flat washer
!9 as shown in Figure B.
NOTE:
If using the foot switch without installing it to the work table leg, move the foot switch at least 10 mm away from the leg. If the
foot switch is not fully in contact with the work table leg when the foot switch is used, for example, if it is just hooked loosely
onto the work table leg, it may cause the sewing machine to operate incorrectly.
If using the optional two-pedal foot switch, change the setting of DIP switch A on the operation panel while referring to “Setting
the presser mode” on page 41.
LK3-B448E MARKII/BA-16
19
Page 27
3. Installation
3-21 . Installing the motor cover
q
w
r
u
1. Install the motor cover q to the motor back cover w
with the screws e and the flat washers r.
2. Pass the motor shaft through the notch in the motor
back cover w, and then tighten the screws y and
the washers u so that the clearance between the
motor pulley t and the motor cover q is uniform.
e
t
3-22 . Installing the spool stand
q
3-23 . Installing the eye guard
y
Assemble the spool stand q while referring to the spool
stand instruction manual, and then install the spool stand
q at the right side of the work table.
20
e
q
CAUTION
Attach all safety devices before using the
sewing machine.
If the machine is used without these devices
attached, injury may result.
Install the eye guard assy w to the face plate q with the
two screws e.
w
LK3-B448E MARKII/BA-16
Page 28
3-24. Adjustment by the accessory spring
3. Installation
If you would like the button to be raised up more after it is
sewn, install the accessory spring.
w
q
e
r
t
1. Install the spring support q with the bolt w.
2. Install the spring e with the washer r and the screw
t.
* The spring is effective for use with the following sew-
ing patterns:
1-6, 14-17, 20, 28-30, 32, 33, 46-49
* When using a solenoid-type thread wiper, the effec-
tive patterns are:
36-42
LK3-B448E MARKII/BA-16
21
Page 29
4. Lubrication
4. Lubrication
Turn off the power switch before starting lubricating, otherwise the machine may operate if the foot
switch is depressed by mistake, which could result in injury.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do
not get into your eyes or onto your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease under any circumstances, as they can cause vomiting
and diarrhoea.
Keep the oil out of the reach of children.
CAUTION
NOTE :●Fill the machine with oil when the oil level is down to about one-third full in the oil sight glass.
If oil is not added and the oil drops below this level, there is the danger that the machine may seize during operation.
●
Be sure to let the machine operate for a while after adding the oil.
●
Use only specified Brother oil (Nisseki Sewing Lube 10) for the machine oil.
4-1 . Lubrication points
1. Fill the arm-side oil tank with oil.
* When setting up the sewing machine and when it
hasn’t been used for an extended period of time, be
sure to add 2-3 drops of oil at the place indicated by
the arrow.
2. Fill the bed-side oil tamk with oil
q
3. Add oil to the felt q of the shuttle race base.
* When setting up the sewing machine and when it
hasn’t been used for an extended period of time, be
sure to add 2-3 drops oil to the felt.
22
LK3-B448E MARK2/BA-16
w
4. If using the liquid cooling tank w, fill it with silicon oil
(100 mm2/s).
Page 30
4-2. Applying grease
4-3. Draining the oil
4. Lubrication
Do not apply too much grease in the place indicated by
the arrow. If too much grease is applied here, the button
clamp may not move up and down smoothly and error
[E-6 ] may appear on the display.
1. Remove and empty the waste oil container q whenever
it is full.
2. After emptying the waste oil container q, screw it back
into its original position.
q
LK3-B448E MARK2/BA-16
23
Page 31
5. Operation
5 . Operation
5-1 . Name and function of each operation panel item
u
q
POWER
i
PROGRAM NO.
P
X-SCALE
P1 P2
w
RESET
o
Y-SCALE
!0
P4P3
SPEED
r
e
t
TEST
BOBBIN.WIND
q POWER indicator................... Illuminates when the power switch has been turned on.
w RESET switch........................ Press this switch to reset the machine when an error occurs.
e TEST switch........................... Use this switch when you want to operate only the feed mechanism in order to
check a pattern.
!1
COUNTER
SELECT
y
!4
r TEST indicator ....................... Illuminates when the TEST switch has been pressed.
t BOBBIN. WIND switch........... Press this switch to wind the lower thread.
y SELECT switch......................
PROGRAM NO. indicator u →X-SCALE indicator i →Y-SCALE indicator o →SPEED indicator !0→COUNTER indicator !1
u PROGRAM NO. indicator ....... Illuminates when the SELECT switch y is pressed to shown the program
24
Use this switch to select a menu (program number, X and Y feed, speed and
counter). Each time the switch is pressed, one of the menu indicators (u to !1)
illuminates, and the setting for that menu item appears in the display !4 .The illuminated indicator changes as follows each time the switch is pressed.
number setting.
LK3-B448E MARKII/BA-16
Page 32
POWER
i
PROGRAM NO.
P
X-SCALE
5. Operation
P1 P2
!3
P4P3
RESET
o
Y-SCALE
!0
SPEED
TEST
BOBBIN.WIND
i X-SCALE indicator................. Illuminates when the SELECT switch y is pressed to shown the X-scale setting.
o Y-SCALE indicator................. Illuminates when the SELECT switch y is pressed to shown the Y-scale setting.
!0 SPEED indicator .................... Illuminates when the SELECT switch y is pressed to shown the speed setting.
!1 COUNTER indicator............... Illuminates when the SELECT switch y is pressed to show the bobbin thread or
!1
COUNTER
SELECT
y
production counter setting.
!4
!2
!2 DISPLAY SET switches......... Used to change the menu details which are displayed in the window !4.
!3 User program switches .......... Used to set and select user programs.
!4 Display window ...................... This display window will indicate the current status for the selected menu, error or
memory switch.
LK3-B448E MARKII/BA-16
25
Page 33
5. Operation
5-2 . Operating procedure
NOTE:
Be sure to check the sewing pattern (refer to page 20) after setting has been completed to make sure that the needle drops
down into the hole of the button.
Preparation
Turn on the power switch.
(The POWER indicator q will illuminate and the pro gram number will flash in the display window !44.)
Program No.
X-scale (%)
Y-scale (%)
Factory default
00 *
100
100
Variable range
01 - 49
20 - 200
20 - 200
Speed (rpm)
2000
1,000 - 2,500
* For checking the origin points for X and Y feed
5-2-1 . Setting the program number
Determine the appropriate program from the program list which is given on pp. 3 - 5.
Press the SELECT switch y
123
until the PROGRAM NO. indicator illuminates.
PROGRAM NO.
P
X-SCALE
Y-SCALE
SPEED
COUNTER
y
SELECT
Press the DISPLAY SET
switches !2 until the desired
program number is flashing in
the display window.
!2
Depress the foot switch to the
second step.
* The display will stop flashing and
illuminates steadily, and the feed
mechanism will move to the sewing start position.
1st step
2nd step
This completes the setting of the program
number.
5-2-2 . Setting the X-scale and Y-scale
Press the SELECT switch y
123
until the X-scale or Y-scale
indicator illuminates.
PROGRAM NO.
P
X-SCALE
Y-SCALE
SPEED
COUNTER
y
SELECT
Press the DISPLAY SET
switches !2 until the desired
scale setting is flashing in the
display window. (The setting is
displayed as a percentage.)
!2
Depress the foot switch to the
second step.
* The display will stop flashing and
illuminates steadily, and the feed
mechanism will move to the sewing start position.
1st step
2nd step
This completes the setting of the X-scale
or Y-scale.
5-2-3 . Setting the sewing speed
Press the SELECT switch y
12
until the SPEED indicator illuminates.
Press the DISPLAY SET
switches !2 until the desired speed setting is flashing
in the display window.
PROGRAM NO.
P
X-SCALE
Y-SCALE
SPEED
COUNTER
26
y
SELECT
!2
LK3-B448E MARKII/BA-16
Page 34
q
5-3. Operating the button feeder
AUTO 1
OFF
AUTO 2
e
w
BA-1 6
q
w
5. Operation
1. Button feeder switch q
AUTO1 ... Buttons are supplied automatically after
sewing is complete.
AUTO 2 ... When sewing is complete and the button
clamp releases its button, the next button
is supplied.
OFF ........ Buttons are not supplied automatically.
2. Trouble indicator w
(1) When buttons are being fed to the button clamp,
the trouble indicator w will be OFF.
(2) When the trouble indicator w is flashing, buttons
are not supplied to the button clamp.
(3) If the trouble indicator w is on, a problem has
occurred. See below.
3. Manual switch e
Press to feed a button.
5-4. Operating the vibrating bowl
1. Turn the power switch on.
2. Turn the switch q in the control box on.
3. Turn the adjustment knob w.
Turn the knob right to increase and left to decrease
the amount of vibration of the vibrating bowl.
LK3-B448E MARKII/BA-16
27
Page 35
6. Checking the sewing pattern
6. Checking the sewing pattern
■ When checking by operating only the feed mechanism
1. Turn on the power switch.
(The POWER indicator will illuminate and the program number will flash in the display window.)
2. Depress the foot switch to the second step.
(After the home position is detected, the button clamp will rise.)
3. Set the button. (Press the MANUAL switch on the button feeder.)
4. Set the X-scale and Y-scale in accordance with the hole pitch of the buttons being used.
(Refer to “5-2-2. Setting the X-scale and Y-scale”.)
5. Press the TEST switch.
(The TEST indicator will illuminate.)
TEST
6. If the setting was not changed in step 4, proceed to step 7.
Depress the foot switch to the second step.
(Home position detection will be carried out. The work clamp will not rise because this is test mode.)
7. Depress the foot switch to the second step.
Only the feed mechanism will move.
The feed mechanism moves forward by one stitch each time the foot switch is depressed.
Each time the feed mechanism is moved forward by one stitch, turn the machine pulley by hand
and check that the needle goes into the holes in the button without touching the button. Do this
for each hole position. (NOTE)
After checking is complete, depress the foot switch to move the feed mechanism to the end
()
position.
* If you depress the foot switch to the 2nd step and keep it depressed until after the feed mechanism has
started to move, the feeding speed will increase.
* If you would like to stop the feed while it is moving, press the TEST switch.
8. Press the TEST switch.
(The TEST indicator will switch off and the test mode will be cleared.)
9. Depress the foot switch.
The work clamp will rise and the preparation for sewing will be completed.
1st step
2nd step
TEST
NOTE: If the needle touches the button, carry out the following.
To ensure safety during use ......
28
1. Check that the needle size correctly matches the diameter of the holes in the button. (Refer to “7-1. Selecting the
needle and thread”.)
2.Make fine adjustments to the X-scale and Y-scale. (Refer to “5-2-2. Setting the X-scale and Y-scale”.)
3.Adjust the position of the button holder. (Refer to “10-10. Adjusting the position of the button holder”.)
You can prevent accidental changes being made to
programs by setting DIP switches 7 and 8 to ON.
When DIP switch 7 is ON
... The sewing pattern cannot be enlarged.
When DIP switch 8 is ON
... The program number cannot be changed.
LK3-B448E MARK2/BA-16
Page 36
7. Correct use
7. Correct use
7-1 . Selecting the needle and thread
Refer to the table at right for details on which needle and
thread to select.
NOTE: Use buttons which have a hole diameter that is greater
than the value given in the table, to ensure that the needle
does not touch the button.
7-2 . Installing the needle
q
w
7-3 . Threading the upper thread
CAUTION
Needle
TQ × 1 #11
TQ × 1 #12
TQ × 1 #14
Thread
#60
#50
Button hole diameter
1.5mm or greater
1.6mm or greater
1.7mm or greater
CAUTION
Turn off the power switch before installing the
needle, otherwise the machine may operate of
the foot switch is depressed by mistake and
serious injury could result.
Loosen the set screw q, insert the needle w as far as it
will go so that the groove is facing toward you, and then
tighten the set screw q.
Turn off the power switch before threading the thread, otherwise the machine may operate if the foot
switch is depressed by mistake and serious injury could result.
Thread the upper thread correctly as shown in the illustration below.
* If the tension release lever q is raised in the direction of the arrow, it will be easier to open the tension disc w and
pull the thread through.
q
w
[When using the liquid cooling tank]
Approx. 40mm
LK3-B448E MARKII/BA-16
29
Page 37
7. Correct use
7-4 . Winding the lower thread
CAUTION
Do not touch or place anything against any of the moving parts while winding the lower thread, otherwise
personal injury or damage to the machine may result.
1. Place the bobbin all the way onto the shaft.
2. Thread the thread as shown in the illustration at right,
wind the thread around the bobbin several times in
the direction of the arrow, and then press the bobbin presser q.
3. Turn on the power switch.
(The POWER indicator on the operation panel will
illuminate.)
q
4. Check that the button is not inserted and the needle does not
touch the button clamp, and then while pressing the BOBBIN.
WIND switch w, depress the foot switch e to start the machine. Keep depressing the foot switch e until the lower thread
stops being wound onto the bobbin.
Release the BOBBIN. WIND switch w after the machine starts
operating. If you release the foot switch before winding is completed, depress it once more while pressing and holding the BOBBIN. WIND switch w.
5. The bobbin presser q will automatically return to its original position after a set amount of thread (80 - 90% of the
bobbin capacity ) has been wound on.
6. Release the foot switch e.
7. Remove the bobbin,
hook the thread onto the
knife r, and then pull the
bobbin in the direction of
the arrow to cut the
thread.
r
BOBBIN.WIND
w
8. To wind more thread onto
the bobbin, loosen the set
screw t and pull the bobbin presser q outward.
e
t
q
<< If the thread winds onto the bobbin unevenly >>
If the thread winds onto the bobbin unevenly, loosen the
nut q and turn the bobbin winder thread tension stud w
to adjust.
* If the thread winds on as shown in A, turn the bobbin
winder thread tension stud w clockwise; if it winds on
as shown in B, turn the bobbin winder thread tension
stud w counterclockwise.
30
LK3-B448E MARKII/BA-16
w
Case A
q
Case B
Page 38
7-5. Replacing the bobbin case and threading the thread
CAUTION
Turn off the power switch before removing and replacing the bobbin case, otherwise the machine may
operate if the foot switch is depressed by mistake and serious injury could result.
7. Correct use
q
Pull the shuttle race cover q toward
you to open it.
Insert a new bobbin into the bobbin
case, and then pass the thread through
the slot w and pull it out from the
thread hole e. Check that the bobbin
turns in the direction of the arrow when
the thread is pulled at this time.
7-6 . Thread tension reference guide
Thread
Upper thread tension (N)
#60 or equivalent
0.7 - 1.3
e
w
r
Pass the thread through the lever
thread hole r, and then pull out approximately 30 mm of thread.
Thread take-up spring tension
(mm)
Pre-tension (N)
30mm
0.4 - 0.6
0.1 - 0.3
Lower thread tension (N)
Thread take-up spring height
(mm)
0.3 - 0.4
6 - 8
7-6-1 . Lower thread tension
weaker stronger
q
Adjust the thread tension to the weakest possible tension
by turning the thread tension nut q until the bobbin case
will not drop by its own weight while the thread end coming out of the bobbin case is held.
Needle
TQ × 1#12
7-6-2 . Upper thread tension
w
Stronger
Weaker
Stronger
Weaker
q
Turn the tension nut q (main tension) to adjust the tension as appropriate for the material being sewn.
Furthermore, turn the thread nut w (sub-tension) to adjust the remaining length of upper thread to 35 - 40 mm
when the thread take-up lever is not used.
LK3-B448E MARKII/BA-16
31
Page 39
7. Correct use
7-6-3 . Thread take-up spring height
Lower
Higher
q
Loosen the set screw q and turn the tensioner body to
adjust the thread take-up spring height.
7-6-5. Adjusting arm thread guide R
Become
greater
A
Become less
q
7-6-4. Thread take-up spring tension
Stronger
Weaker
q
Turn the tension stud q with a screwdriver.
The standard position of arm thread guide R q is when
the screw w is aligned with mark A.
To adjust the position, loosen the screw w and then move
arm thread guide R q.
* When sewing thick material, move arm thread guide R
q to the left. (The thread take-up amount will become
greater.)
* When sewing thin material, move arm thread guide R
q to the right. (The thread take-up amount will become
less.)
7-6-6. Thread take-up amount
w
Become less
Become greater
q
w
Loosen the screw q and move the stopper (3.57 nut) w
to adjust the operating angle of the thread take-up solenoid e.
* To reduce the thread take-up amount, move the stop-
per w upward.
* To increase the thread take-up amount, move the stop-
per w downward.
32
e
LK3-B448E MARKII/BA-16
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8. Sewing
Turn off the power switch at the following times, otherwise the machine may operate if the foot switch
is depressed by mistake, which could result in injury.
• Threading
• When replacing the bobbin and needle
• When not using the machine and when leaving the machine unattended
Do not touch any of the moving parts or press any objects against the machine while sewing, as this
may result in personal injury or damage to the machine.
Before starting sewing...
•
Check that the needle bar is at its highest position.
Turn the machine pulley so that the index mark q on
the pulley is between the marks w on the belt cover.
*If the stop position of the machine pulley is not correct,
error [E-50] will be displayed, because the wiper may
come into contact with the needle and this may cause
the tip of the needle to break.
8. Sewing
CAUTION
q
w
Turn on the power switch
1.
(The POWER indicator will illuminate and the program number will flash in the display.)
Depress the foot switch to the 2nd step.
2.
The feed mechanism will move to the starting
position and the button clamp will rise.
* Note that if the foot switch is pressed to the 2nd step while the display is
illuminated, the machine will start operating.
Install the button.(Press the MANUAL switch.)
3.
Place the material to be sewn under the button clamp, and then depress
4.
the foot switch.
When the foot switch is pressed to the 1st step, the button clamp will lower.
If you would like to shift the position of the material, release the foot switch.
The button clamp will then rise again.
1st step
2st step
Once sewing is completed and the thread has been trimmed, the button clamp will rise.
* Depending on the sewing data, thread trimming may be carried out or the button clamp may rise during
5.
sewing, but the rest of the sewing will still be carried out automatically.
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9. Maintenance and inspection
9. Maintenance and inspection
CAUTION
Turn off the power switch before starting any cleaning work, otherwise the machine may operate if the
foot switch is depressed by mistake, which could result in injury.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that
they do not get into your eyes or onto your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease under any circumstances, as they can cause
vomiting and diarrhoea. Keep the oil out of the reach of children.
9-1. Cleaning the rotary hook
e
w
q
1. Pull the large shuttle hook cover
toward you to open it, and
thenremove the bobbin case.
2. Open the large shuttle hook set
claw q in the direction indicated
by the arrow, and then remove the
large shuttle hook w and the inner
rotary hook e.
9-2. Cleaning the control box air inlet port
w
q
r
3. Clean all the dust and thread ends
from around the driver r, the top
of the rotary hook thread guide and
the shuttle race.
Use a vacuum cleaner to clean the filter in the air inlet
port w of the control box q at least once a month.
* If the machine is used while the air inlet port is blocked,
the inside of the control box will overheat.
When this happens, the overheating error code [E-d0]
will be displayed and you will not be able to operate the
sewing machine.
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9-3. Cleaning the eye guard
9-4. Checking the needle
9. Maintenance and inspection
Wipe the eye guard clean with a soft cloth.
NOTE:
Do not use solvents such as kerosene or thinner to clean the
eye guard.
Always check that the tip of the needle is not broken and
also the needle is not bent before starting sewing.
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10. Adjustments
10 . Adjustments
CAUTION
Maintenance and inspection of the sewing
machine should only be carried out by a qualified technician.
Ask your Brother dealer or a qualified electrician
to carry out any maintenance and inspection of
the electrical system.
Turn off the power switch and disconnect the
power cord from the wall outlet at the following
times, otherwise the machine may operate if the
foot switch is depressed by mistake, which could
result in injury.
· When carring out inspection, adjustment and
maintenance
· When replacing consumable parts such as the
rotary hook and knife
■ Tileing back the machine head
q
Hold the machine head with both hands when
tilting it back or returning it to its original
position. Furthermore, after tilting back the
machine head, do not push the face plate side
or the pulley side from above, as this could
cause the machine head to topple over, which
may result in personal injury or damage to the
machine.
If the power switch needs to be left on when
carrying out some adjustment, be extremely
careful to observe all safety precautions.
If any safety devices have been removed, be
absolutely sure to re-install them to their
original positions and check that they operate
correctly before using the machine.
1. When tilting back the machine head, loosen the screws
q and w, remove the screw e and then remove the
belt cover r first.
r
e
w
2. Gently tilt back the machine head in the direction of
the arrow.
NOTE:
●
After tilting back the machine head, do not push the
face plate side or the pulley side from above.
●
Gently return the machine head to its original position.
Be careful not to clamp the cords at this time.
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10-1 . Adjusting the needle bar height
q
10. Adjustments
w
A
Turn the machine pulley to move the needle bar to the lowest position. Then remove the rubber plug w, loosen the set
screw e and then move the needle bar up or down to adjust so that the highest reference line (reference line A) is
aligned with the lower edge of the needle bar bush q.
e
10-2 . Adjusting the needle bar lift amount
q
w
t
r
B
Adjust the needle bar lift amount as described below so that the tip of the rotary hook is aligned with the center of the
needle when the machine pulley is turned to raise the needle bar from its lowest position until the second reference
line from the top of the needle (reference line B) is aligned with the lower edge of the needle bar bush q.
1. Open the support w in the direction of the arrow, and remove the felt support e.
2. Loosen the screw r , and move the driver to adjust so that the tip of the rotary hook is aligned with the needle
center line.
* When returning the felt support e, place it as shown in the illustration so as not to clamp the felt t, and then
gently press the felt t and the wick y until they are at the same height as the rotary hook race.
* Return the support w to its original position.
t
e
e
y
t
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10. Adjustments
10-3 . Adjusting the driver needle guard
Needle center line
Tip
r
e
e
w
Turn the machine pulley to align the tip of the rotary hook with the needle center line. Then loosen the set screw w
and turn the eccentric shaft e to adjust so that the driver needle guard q contacts the needle.
If the needle contact pressure is too great, skipped stitches may occur. On the other hand, if the driver needle guard
q is not touching the needle, the tip of the inner rotary hook will obstruct the needle, resulting in an excessively high
amount of friction.
10-4 . Adjusting the needle clearance
q
0.01 - 0.08mm
w
Turn the machine pulley to align the tip of the rotary hook with the needle center line. Then loosen the set screw q and
turn the eccentric shaft w to adjust so that the clearance between the needle and the rotary hook is 0.01 - 0.08 mm.
10-5 . Adjusting the shuttle race thread guide
q
q
Install the shuttle race thread guide q by pushing it in the direction of the arrow so that the needle groove is aligned
with the center of the needle plate hole.
NOTE:
If the shuttle race thread guide is in the wrong position, thread breakages, soiled thread or catching of the thread may occur.
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10. Adjustments
10-6.Adjusting the thread take-up amount
q
Thread take-up amount (stroke)
e
Become less
Become greater
w
q
r
At the time of shipment from the factory , the thread take-up amount (stroke) of the thread take-up lever q is set to the
standard setting of 5 mm. You may need to adjust this setting depending on the sewing conditions to prevent the
thread from pulling out at the sewing start.
[Adjustment method]
Loosen the screw w and move the stopper (3.57 nut) e to adjust the operating angle of the thread take-up
solenoid r.
* To reduce the thread take-up amount, move the stopper e upward.
* To increase the thread take-up amount, move the stopper e downward.
NOTE:
Do not increase the stroke of the thread take-up lever any more than is necessary.
If the sub-thread tension is too high, the needle thread length may become too short and the thread may come out of the needle.
Furthermore, if the sub-thread tension is too weak, the needle thread length may become too long and the underside of the
article being sewn may become untidy.
10-7 . Adjusting the movable knife
q
B
A
e
Loosen the nut w and move the connecting rod lever e to the left or right to adjust so that the V section A is aligned
with the index bark B on the needle plate when the sewing machine in the stopped position and the movable knife q
is moved toward the index mark.
w
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10. Adjustments
10-7-1. Replacing the movable knife and fixed knife
q
q
t
w
e
t
r
u
y
1. Open the large shuttle hook cover, remove the screw q, and then remove the feed plate w.
2. Remove the two screws e and the two screws r, and then remove the needle plate t.
3. Remove the thread trimmer connecting rod y from the connecting rod lever pin u.
i
!0
o
!1
o
4. Remove the movable knife i and replace it with a
new one. At this time, check that the movable knife i
and the fixed knife o cut the thread cleanly. If necessary ,
adjust by using the appropriate movable knife washer
!0 (supplied as accessories).
0.5 mm
5. Install the fixed knife o at a distance of 0.5 mm from
the needle hole plate !1.
6. Place the thread trimming connecting rod y onto the
connecting rod lever pin u, and then install to the needle
plate t.
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10-7-2. Adjusting the engagement of the movable knife and fixed knife
10. Adjustments
Fig. 1
A
Cutting
edge
Cutting
edge
B
C
D
Movable knife
Fix knife
A. After the movable knife and fixed knife are properly engaged, tighten the screw as shown in Fig.1.
B. Turn the movable knife (in the direction of the arrow) while the screw is still tightened.
C. Loosen the screw.
D. Turn the movable knife (in the direction of the arrow) while the screw is still loosened.
Repeat above steps A, B, C and D four or five times to maintain the cutting performance of the knife.
10-8 . Adjusting the button clamp lift amount
Cutting
edge
Cutting
edge
e
w
q
10mm
The button clamp lift amount is 10 mm from the top of the needle plate.
To adjust the button clamp lift amout, remove the button clamp presser spring q, loosen the screw w and adjust the
button clamp holder hook e by moving it up and down.
* If movement is sluggish when the button clamp is being raised and lowered, it may not be possible to increase the
button clamp lift amount.
* If the button clamp cannot be raised or lowered, error code [E-61], [E-63] will be displayed.
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10. Adjustment
10-9. Adjusting the holding pressure
Loosen screw q and turn adjustment screw w so that
clamp pressure is as light as possible but high enough so
that the material will not slip when pulled lightly.
* If the clamp pressure is too high, the buttons may not be
fed properly.
w
q
10-10. Adjusting the position of the button holder
1. Loosen the two hexagonal bolts q and adjust the
2. Check that the needle will go through the button hole
q
button holder body w by moving it.
with no contact. (Refer to “6. CHECKING THE SEW-
ING PATTERN”.)
w
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10. Adjustment
10-11. Adjusting the button clamp height
Surface A
Button
Button guide surface
Flush
Adjustment
1. After turning on the power switch, turn AUTO 1 or AUTO 2 the feeder switch.
2. The button carrier will move slowly if the foot switch is turned on with the manual switch depressed.
The sewing machine will operate in inching mode while the manual switch is being pressed, and will stop when the
manual switch is released.
3. Stop machine inching when button transport arm q moves and the button is at button guide surface A.
4. Make sure that top of button carrier w is flush with the button guide surface of button clamp e.
If they are not properly aligned loosen screw r and move button clamp holder t up or down.
5. Loosen screw y, set presser bar lifter hook A u against presser bar lifter roller arm i, and tighten screw y.
* Press the manual switch to return the button transport arm q when the adjustment is completed.
6. Turn off the power to cancel inching operation.
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10. Adjustment
10-12. Adjusting the needle up stop position
e
r
q
w
y
t
u
10-13. Adjusting the thread wiper
The needle up stop position is adjusted so that the index
mark w on the machine pulley q is inside the mark r
on the belt cover e.
If adjustment is necessary, loosen the screw t at the “U”
mark of the machine pulley q and adjust the position of
the machine pulley q. The machine pulley q stops later
if it is turned clockwise, and it stops earlier if it is turned
counterclockwise.
NOTE:
The screw y at the “D” mark is an adjusting screw for the
needle down detection function and is adjusted to match the
feed timing, so it should not be loosened.
The screw u is a screw for detecting the machine stop position, and should not be loosened.
* If the index mark w is not inside the mark r when the
sewing machine is started, error code [E-50] will be displayed. Turn the machine pulley to move the index mark
w to the correct position and then start the sewing
machine.
w
e
r
q
2±0.5mm
(Approx.
30mm)
Approx.
20mm
t
1. Loosen the set screw w and move the wiper arm support e up or down to adjust so that the clearance between
the top of the thread wiper and the needle point q is 2 ± 0.5 mm when the thread wiper is aligned with the center
of the needle.
* Before carrying out this adjustment, check that the needle bar is lowered 3.5 to 4 mm from the needle up stop
position when the sewing machine stops.
2. Loosen the screw r and move the thread guide connecting plate t up or down so that the thread wiper is
approximately 20 mm from the needle when it is at the standby position.
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10-14. Adjusting the vibrating bowl
10. Adjustment
Gap for double row of buttons
●
The vibrating bowl arranges all of the buttons face up and feeds the buttons to the shooter.
●
Be sure to readjust the vibrating bowl whenever the buttons are changed.
■ If buttons are not fed properly, check the following.
1. Loosen screw w and adjust the gap between the bottom of arm B q and the vibrating bowl so that two buttons can
pass.
2. Loosen screw r and adjust the gap between the bottom of arm C e and the vibrating bowl so that one button
can pass.
In addition, the arms should topple any standing buttons to assure a smoother flow.
3. Loosen screw y and adjust the gap between the bottom of arm A t and the vibrating bowl so that one button
can pass.
4. Loosen bolt i and move selector plate u in or out so that the buttons are aligned face up.
5. Loosen screw !0 and adjust the gap between the bottom of height control arm o and the top of the buttons to
approximately 0.7 mm.
6. Loosen screw r and adjust the button to button width adjustment arm !1 gap to approximately 2 mm so that the
buttons are fed to the shooter.
7. If buttons become clogged at the entrance to the shooter, loosen screw !2 and turn it so that buttons do not clog at
the shooter entrance.
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10. Adjustment
10-15. Adjustment for excess buttons in the button shooter
1. Turn the button carrier q by hand in the direction of
the arrow, and remove any buttons from the button
carrier pin w.
2. With the button carrier q in this position, pull lever e
to remove any excess buttons from the shooter at point
A.
3. Press the manual switch to feed a button to the button
clamp.
Point A
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10. Adjustment
10-16. Button replacement
10-16-1. Adjustment when the button diameter is changed
■ Slide base adjustment
1. Adjust the width of the slide base assembly w to the button width with slide base screw e so that the bottons
q pass smoothly.
The bed slide base assembly w can be adjusted for button diameters of 9 to 22 mm.
Adjust so that the clearance between the buttons q and the edge of the slide base assembly w is 0.5-1.0 mm.
2. There are 3 different button upper covers r. The cover for standard button sizes of 9 to 13 mm is factory
installed.
T o attach buttons from 13 to 22 mm in diameter , loosen screw t and replace cover r (nonstandard accessories).
3. When the button diameter is changed, adjust button stopper A y with the adjusting screws u. Adjust until
stopper A y slides into the groove of the upper cover r and comes into contact with the second button
(position A).
■ Button clamp adjustment
AUTO 1
OFF
AUTO 2
BA-1 6
0.5mm~1.0mm
1. Loosen step screw q and insert a button into the button clamp w.
2. Lightly tighten step screw q, and remove the button.
3. Close the button clamp w opening 0.5 to 1.0 mm using the plate e.
4. Firmly tighten step screw q.
5. After the button is inserted, push the lever r slightly in the direction of the arrow to check that the trouble
indicator t does not blink.
* If the indicator blinks, move slightly and narrow the button clamp w opening (mentioned in 3. above).
t
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10. Adjustment
10-16-2. Adjustment when the button thickness changes
Thickness
Spacer
10-16-3. If bu t t o n h o l e a r r angements differ
(Used to change from a two hole button to a four hole button, or from a four hole button to a two hole button.)
1. Check to be sure that buttons q are being smoothly
sent to the shooter w. If the buttons are not fed
smoothly, replace the shooter.
2. Install accessory spacers (0.4 mm, 0.8 mm, ) as
required by the button thickness.
3. Check to be sure that buttons are being securely
grasped by the button clamp.
*If no spacers are used, button thicknesses from 1.8
to 2.2 mm can be used.
Loosen screw q and replace the button carrier w.
* Adjust the button carrier. (Next page)
* Adjust the feeder position. (Next page)
* Adjust the needle position. (See p.31.)
Screw stop
10-16-4. Adjusting the button carrier plate
1. Remove the button clamp q.
2. Turn the slide base screw !0 to widen the slide base width, then put the gauge t on the button carrier plate. Turn
the slide base screw !0 and tighten the gauge at the bottom of the slide base.
*At this time, leave the screw o and the screw i of the stopper u loosened.
3. Adjust the slide base so that the shaft y fits in the hole of the gauge t. Then tighten the screw o.
4. With the button carrier plate w touching the stopper u, tighten the screw i.
5. Remove the gauge t and insert the shaft y into the button clamp q.
*This adjustment has already been made at shipping. Therefore, during regular replacement of the button carrier
plate, only the replacement procedure described on the this page is necessary.
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10. Adjustment
10-16-5. Adjusting the feeder position adjustment
* For all programs, the shunting point for the sewing home position point is set to the first stitch position. As long as the
button size is not changed, it is not necessary to change the program in order to adjust the feeder position.
AUTO 1
OFF
AUTO 2
q
L-R
F-B
w
BA-1 6
Two holes Four holes
1. Turn on the power switch.
2. Check whether or not the feeder switch q is AUTO 1.
3. Press and hold manual switch w and turn the foot switch on. The machine will begin to operate.
*At this time, the machine head will be prevented from operating, and error code "E-C3" will be displayed.
The buzzer will stop sounding when the RESET switch is pressed, but the error code will continue to be displayed,
and so the machine head will still be prevented from operating.
* The sewing machine will operate in inching mode while the manual switch w is being pressed, and will stop when
the manual switch w is released.
4. Continue pressing manual switch w and move button transport arm e all the way forward to the needle.
* Assist the button clamp by lifting up.
5. While pushing the button clamp upward, place a button into the button clamp.
6. Check that the button carrier pin is aligned with the hole in the button when the button transport arm e is as far
forward as it can go (to the needle side).
* The alignment is correct if the pin goes into the hole in the button the pin when the button clamp is moved up and
down.
7. If the button carrier pin and hole are not aligned in the left-right direction, loosen the bolt t and move the entire
button feeder assembly to the right or left to adjust.
If they are not aligned in the forward-back direction, loosen the nut y, and move the connecting shaft u up or
down to move the button transport arm e forward or back.
After adjustment, press manual switch w and return button transport arm e.
* If the button transport arm e is not at the home position, error code [E61] may be displayed when the power is
turned off and back on again. Be sure to return the button transport arm e to the home position.
(Do not turn off the power while doing this.)
* When adjustment is completed, turn the pulley by hand to make sure the needle does not strike the button (needle
position adjustment).
8. After adjusting, turn off the power switch and then turn it back on again.
* Wait approximately 5 seconds after turning off the power switch before turning it back on again.
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10. Adjustment
10-16-6. Adjusting the needle location
Adjustment is required whenever the button carrier is replaced.
Make sure the needle is not bent.
■ Horizontal feed position
B
A
Needle
Button hole gap
Horizontal feed
1. Set the X scale so that the holes A and B in the button are aligned with the point of the needle. (Refer to “Setting
the X-scale and Y-scale” on page 45.)
2. Check the positions of the button holes. (Refer to “Checking the sewing pattern” on page 26.)
■ Vertical feed position
Vertical feed
Button hole gap
AB
A~C
CD
A~B
C~D
Button hole gap
Horizontal feed
1. Set the Y scale so that the holes A and C in the button are aligned with the point of the needle. (Refer to “Setting
the X-scale and Y-scale” on page 45.)
2. Check the positions of the button holes. (Refer to “Checking the sewing pattern” on page 26.)
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10-17. Replacement the V-belt
r
q
y
t
e
10. Adjustment
1. Then remove the belt cover.
(Refer to “Tilting back the machine head” on page 35).
2. Remove the motor back cover q with the screws w
and the flat washers e.
3. Remove the wood screw t and washers y securing
the motor cover r, and remove the table.
w
e
i
V-belt u remove the V grooves on the machine head
pulley i and the motor pulley o.
NOTE:
After tilting back the machine head, do not push
the face plate side or the pulley side from above.
u
5. Gently return the machine head to its original position
replace V-belt.
4. Gently tilt back the machine head, and then place the
o
* Be careful not to clamp the cords at this time.
6. Adjust the belt tension by moving the tension pulley
A
Approx. 1
mm
assembly to the right and left so that there is 9-10 mm
of deflection in the V-belt q when it is gently pushed
in the middle with a force of approximately 10 N. After
adjusting, tighten the bolt A to secure the left pulley
assembly.
B
belt
Approx. 9 - 10 mm
10N
7. Move the right tension pulley so that there is a gap of
about 1 mm between it and the V-belt q, and then
tighten the bolt B to secure the rigth pulley assembly.
8. After adjustment, install the belt cover and the motor
cover.
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10. Adjustment
V-belt
Fig.1
Motor
Sewing
machine
NOTE:
Use brother specified V-belt (belt, VM).
The V-belt may stretch slightly when it is first used,
so adjust the belt tension after about 3,000 cycles of
use.
When above belt tension is weak, this will be cause
of following problems;
•
Noise and vibration become large.
•
Needle up stop position becomes unstable.
•
Error message [E-5] is displayed.
Check that the motor is positioned so that the V-belt
is straight. (Fig.1)
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10-18. Checking the input sensor and DIP switch input
PROGRAM NO.
e
POWER
RESET
P
q
X-SCALE
Y-SCALE
P1 P2
10. Adjustment
P4P3
w
TEST
BOBBIN.WIND
SPEED
COUNTER
SELECT
r
t
1. When the X-SCALE indicator q is illuminated and the RESET switch e is pressed while the TEST switch w is
being pressed, the state of the X home position signal will appear on the display window r.
· When sensor is ON · When sensor is OFF
2. Each time the SELECT switch t is pressed, a different indicator will illuminate and the operating condition for the
corresponding item will appear on the display window r
· When X-SCALE indicator is illuminated ........ X home position sensor (ON when home position detected)
· When Y-SCALE indicator is illuminated ........ Y home position sensor (ON when home position detected)
· When SPEED indicator is illuminated ........... Synchronizer ( * 1)
· When COUNTER indicator is illuminated ..... Presser sensor (ON when presser is lowered)
*1 The synchronizer display simultaneously displays the needle up signal (3rd digit), the 24-section signal (2nd
digit) and the needle down signal (1st digit).
[ H L L] “H” when the sensor is on, and “L” when the sensor is off
Needle down signal
24-section signal
Needle up signal
If the DIP switches at the side of the operation panel are changed at this time, the number of the DIP switch which
was changed will be displayed in the 4th digit position of the display window r for about one second.
NOTE:
The DIP switch can be changed at this time without turning off the power so that you can check the DIP switch input.
However, you should normally always turn off the power when changing DIP switch settings.
3. Press the TEST switch w again to return the display to the normal condition.
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10. Adjustment
10-19. Checking the input voltage
POWER
r
RESET
w
PROGRAM NO.
P
X-SCALE
Y-SCALE
SPEED
P1 P2
P4P3
Specifications
200V
220V
230V
100V
380V
400V
415V
et
TEST
BOBBIN.WIND
COUNTER
SELECT
q
Display
Notes
[090 - 110]
[100 - 120]
“100” is displayed when the input voltage is 200 V.
[105 - 125]
“110” is displayed when the input voltage is
[100 - 120]
100V (for 100-V spece.), 380V (for 380-V spece.),
400V (for 400-V spece.)or 415V (for 415-V spece.).
1. Turn on the power switch.
2. Press the SELECT switch q until the Y-SCALE indicator w illuminates.
3. While pressing the TEST switch e, press the RESET switch r.
4. If the input voltage is normal, the input voltage conditions will be shown in the display window t as indicated in the
table above.
5. Press the TEST switch e again to return the display to the normal condition.
54
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10. Adjustment
10-20. Moving stitch patterns
• Programs which have already been programmed can be moved up, down and to the left and right. (However, such
patterns will be reset if the power supply is turned off or the program number is changed.)
• The feed position can be set to the any position desired.
w
u
r
i
t
e
BOBBIN.WIND
SELECT
q
y
o
1. Select the program number, and then press the start switch once to move the feed mechanism to the sewing start
position.
2. Press the SELECT switch q until the PROGRAM NO. indicator w illuminates.
3. While pressing the TEST switch e, press the RESET switch r .
* The TEST indicator t will illuminate and < > will appear in the display window y.
4. Press the SELECT switch q so that either the X-SCALE indicator u or Y-SCALE indicator i illuminates.
5. Press the DISPLAY SET switches o to move the feed mechanism one pulse at a time.
• If the DISPLAY SET ( ) switch is pressed while the X-SCALE indicator is illuminated, the feed mechanism will
move to the left.
• If the DISPLAY SET ( ) switch is pressed while the X-SCALE indicator is illuminated, the feed mechanism will
move to the right.
• If the DISPLAY SET ( ) switch is pressed while the Y-SCALE indicator is illuminated, the feed mechanism will
move down.
• If the DISPLAY SET ( ) switch is pressed while the Y-SCALE indicator is illuminated, the feed mechanism will
move up.
6. When the TEST switch e is pressed after the above fine adjustments have been made, the TEST indicator t and
display window y will both switch off and movement of the stitch pattern will be completed.
NOTE:
When moving the stitch pattern, take the whole of the pattern area into consideration so that no parts extend outside the
sewing area when the pattern is sewn.
* If you would like to set the feed position to a desired position, carry out steps 2. to 6. above while the display window y is
flashing. The stitch pattern will not be moved at this time.
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11. Using the counters
11.Using the counters
11-1 . Using the bobbin thread counter
If you use the bobbin thread counter to set the number of articles which can be sewn with the amount of bobbin thread
available, you can stop the bobbin thread running out in the middle of sewing a pattern.
1. Press the SELECT switch q until the COUNTER indicator w illuminates.
2. While pressing the TEST switch e, press the RESET
switch r.
* The COUNTER indicator w will flash and the counter
will switch to bobbin thread counter setting mode.
3. Press the DISPLAY SET switches t to set the number of articles to be sewn.
• The bobbin thread counter can be set to sew a num-
r
ey
w
q
t
ber of articles from one (“0001”) through to 9999
(“9999”).
If the bobbin thread counter is set to “0000”, sewing is carried out without the number of articles sewn
being counted.
• If you press the RESET switch r while setting the
bobbin thread counter, the setting will return to
“0000”.
4. Press the TEST switch e.
* The number displayed in the display window y will
then be stored as the bobbin thread counter setting.
5. Each time the sewing of a single article is completed, the number being displayed in the display window y will
become smaller. When the number of articles set by the bobbin thread counter have all been sewn, “0000” will be
displayed in the display window y, and an alarm will start sounding continuously.
* The sewing machine will not operate during this time, even if the foot switch is depressed.
6. Replace the bobbin, and then press the RESET switch r.
* The alarm will then stop sounding, and the number which was set in step 3. above will be re-displayed in the
display window y.
11-2 .Using the production counter
The production counter can be displayed in the display window y separately from the bobbin thread counter.
1. Press the SELECT switch q until the SPEED indicator w illuminates.
2. While pressing the TEST switch e , press the RESET switch r .
* The COUNTER indicator t and the SPEED indica-
tor w will illuminate, and the production counter will
be displayed in the display window y.
• Press the RESET switch r to reset the production
r
w
ey
t
counter to “0000”.
• You can also press the DISPLAY SET switches u
to set the production counter to the desired value.
3. When the foot switch is depressed, the sewing machine will start sewing.
4. If you press the TEST switch e or the SELECT switch
q, the display will return to showing the bobbin thread
counter.
56
q
u
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12. Using user programs
12.Using user programs
User program ...
It can store sixteen different programs which can include details such as the program number, X scale, Y scale
and sewing speed. If you are sewing certain patterns over and aver again, it is useful to record the settings for
these patterns into a user program.
Recording a user program
1. Turn off the power switch and then set DIP switch A3 of the DIP switches q to ON.
PROGRAM NO.
2. Turn on the power switch.
While pressing the TEST switch w, press the SELECT switch e.
* All of the menu indicators (r to i) will illuminate and the
mode will switch to recording mode.
* In addition, “PP 1” will appear in the display window o to
indicate that user program No.1 is being recorded. (Once
recording of No.1 is completed, No.2 will be displayed; once
No.2 is completed, No.3 will be displayed. Thus the next
unrecorded program letter is always displayed.)
!2
w
POWER
RESET
TEST
BOBBIN.WIND
P
X-SCALE
Y-SCALE
SPEED
COUNTER
SELECT
e
P1 P2
P4P3
q
3. Press the SELECT switch e .
* The PROGRAM NO. indicator r will illuminate.
4. Press the DISPLAY SET switches !0 to select the number for the program that you would like to record.
!1
o
!0
5. Press the SELECT switch e. * The X-SCALE indicator t will illuminate.
6. Press the DISPLAY SET swithes !0 to select the X scale setting that you would like to record.
7. Press the SELECT switch e. * The Y-SCALE indicator y will illuminate.
8. Press the DISPLAY SET switches !0 to select the Y scale setting that you would like to record.
9. Press the SELECT switch e. * The SPEED indicator u will illuminate.
10. Press the DISPLAY SET switches !0 to select the speed setting that you would like to record.
11. Press the SELECT switch e. * This completes the recording of user program No.1.
* “PP 2” will then appear in the display window o, to indicate that user program No.2 is now being recorded.
Repeat steps 3. through to 11. to record further programs as desired.
12. Press the TEST switch w. This completes the recording.
* The menu indicators ( r to i ) will all illuminate and “p1” will appear in the display to indicate that user program No.1 is currently selected.
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12. Using user programs
Using a user program
1. Press the DISPLAY SET switches !0 to select the speed program number for the user program that you would
like to use.
*The user program numbers P1 to P4 can also be selected using the user program switches !1.
2. Depress the foot switch to the second step.
3. Check the sewing pattern (see P.20), and then sew the pattern selected.
Clearing the user programs
1. Switch the machine to recording mode by the procedure in steps 2. of recording a user program.
2. Use the DISPLAY SET switches !0 to specify the user program number which is to be cleared of data.
3. Press the RESET switch !2.
* The buzzer will sound and the user program with the number selected will be cleared.
* If you press and hold the RESET switch !2 until after the buzzer has sounded twice, all user programs will be
cleared.
NOTE:
If data has been recorded in user programs P1, P2, P3 and P4 and you then clear the data in user program P2, the contents
of P3 will be transferred to P2, and the contents of P4 will be transferred to P3.
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13. Using the cycle sewing function
13. Using the cycle sewing function
What is the cycle sewing function?
The cycle sewing function lets you program up to four patterns for cycle sewing of patterns in a predeter mined
order.
Recording a cycle sewing program
1. Set DIP switch q-3 to ON, and then record the patterns which you would like to use for cycle sewing.
(Refer to “12-4. Using user programs”.)
* Cycle sewing cannot be performed using patterns (P1 to P16)
which have not had a user program assigned.
2. Set the memo-03 switch to ON. (Refer to page 45
for how to do this.)
3. While pressing the TEST switch w, press the SELECT switch e.
* All of the menu indicators (r to i) will illuminate and the mode
will switch to recording mode.
4. Press the P1 switch o.
• “Pc 1” will appear in the display window !00 to indicate that cycle sewing program No. 1 is being recorded.
* Programs P2, P3 and P4 switches can also be used for program-
ming.
!2
w
POWER
RESET
TEST
BOBBIN.WIND
B430E Series
r
PROGRAM NO.
P
t
X-SCALE
y
Y-SCALE
u
SPEED
i
COUNTER
SELECT
e
q
o
P1 P2
P4P3
!0
!1
5. Press the SELECT switch e. *The PROGRAM No. indicator r will illuminate and “1- -” will appear in the display window !0.
6. Press the DISPLAY SET switches !1 to select the number for the user program that you would like to
record.
7. Press the SELECT switch e. *“2- -” will appear in the display window !0.
8. Press the DISPLAY SET switches !11 to select the number for the user program that you would like to record.
9. Repeat steps 5. and 6. to record all programs which you would like to include for cycle sewing.
* After “9- -” is displayed, “A- -”, “b- -”, “c- -”, “d- -”, “E- -” and “F- -” will be displayed in that order so that up to the 15th pattern can be recorded.
* If you would like to return to a previous number during the recording procedure, press the P1 switch so that “Pc 1” is displayed, and then
return to step 4.
10. Press the TEST switch w.
• This completes the setting of cycle sewing program No. 1.
* The menu indicators (r to i) will all illuminate and “c1-1” will appear in the display window !0 to indicate that the cycle sewing program
No.1 is currently selected.
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13. Using the cycle sewing function
Using a cycle sewing program
1. When “c1-1” is flashing in the display window !0, press the foot switch to the second step.
2. Start sewing.
3. “c1-1”, “c1-2”, “c1-3” are sewn in order for each article, and when the last-recorded pattern has been sewn, the
display returns to “c1-1”.
* If you press one of the DISPLAY SET switches !1 when “c1-*” is displayed, you can return to the previous stitch pattern or skip a stitch
pattern.
* If you press the SELECT switch e when “c1-*” is displayed, you can check the contents of the recorded user program.
Clearing a cycle sewing program
1. Switch the machine to recording mode by the procedure in step 3. of recording a user program.
2. Use one of the P* switches (user program switches) to specify which cycle sewing program to clear.
* Press the P1 switch o if you would like to clear cycle sewing program No. 1. (“Pc 1” will be displayed.)
3. Press the RESET switch !2.
* The recorded contents of the specified cycle sewing program will then be cleared.
* If you press and hold the RESET switch !2 until after the buzzer has sounded twice, all cycle sewing programs will be cleared.
NOTE:
If you clear a user program after any cycle sewing programs have been recorded, all recorded cycle sewing programs will also
be cleared.
60
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14. Changing functions using the DIP switches
14. Changing functions using the DIP switches
14-1. Operation panel DIP switches
The operation panel DIP switches q are used to change
functions which might need to be changed depending on
the sewing conditions.
NOTE:
Always turn off the power before setting the DIP switches.
The functions shown in the table below can be changed
by means of these DIP switches.
* All DIP switches are set to OFF at the time of shipment.
q
Switch
DIPA-1
DIPA-2
DIPA-3
DIPA-4
DIPA-5
DIPA-6
DIPA-7
DIPA-8
Presser does not automatically lift after sewing is
completed.
Two-pedal mode is available.
User program mode is available.
–
The presser does not rise automatically when a split is found.
Displays the enlargement/reduction ratio in millimeter units instead of as a percentage.
(After changing this setting, be sure to carry out the auto-clear operation by referring to
page 38.)
Enlargement of pattern size is not available.
Program number is fixed.
Motion when set to ON
See “12-2. Setting the presser
mode”
14-2. Setting the presser mode
Through the combination of DIP switches A-1 and A-2 on the operation panel, presser motions can be set as follows:
DIPA-1
ON
DIPA-2
ON
Pedal specifications
Single pedal
Single pedal
Two pedals
Raising the presser at the sewing end
Presser is raised automatically.
Presser is raised by pressing the pedal.
Presser is raised automatically, then it is lowered by
pressing the pedal.
ON
ON
Two pedals
Presser is kept lifted while the pedal is pressed.
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14. Changing functions using the DIP switches
14-3 . DIP switches inside the control box
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall
outlet before opening the face plate of the control box. Touching areas where high voltages are present
can result in severe injury.
The DIP switches q inside the control box are used to
change functions which do not often need to be changed
once they have been set.
The functions can be changed as shown in the table below
by changing the positions of the DIP switches q.
* All DIP switches are set to OFF at the time of shipment.
NOTE:
When opening the cover, hold it securely so that it does not
fall down.
q
Switch
DIPB-1
DIPB-2
DIPB-3
DIPB-4
DIPB-5
DIPB-6
DIPB-7
DIPB-8
Motion when set to ON
First two stitches are sewn at a low speed of 260 rpm.
Last two stitches are sewn at a low speed of 260 rpm.
–
Last two stitches are sewn at a low speed of 700 rpm.
First two stitches are sewn at a low speed of 400 rpm.
Low speed sewing is not performed at the start of sewing.
The motor operates in reverse when the upper shaft stops, to return the needle bar to
close to its highest position.
Area checking of the sewing data is not carried out.
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15. Changing special functions using the memory switches
15.
Changing special functions using the memory switches
The functions of the switches on the operation panel q can be changed to carry out special functions.
NOTE:
After changing the memory switch settings, press the power switch to turn the power off and then back on again.
The memory switches “00 - 2F” (except “08”) are set to OFF at the time of shipment.
1. Turn on the power switch.
2. While pressing the TEST switch w, press the BOBBIN.
q
WIND switch e.
* “00 - - ” will appear in the display window r.
3. Press the DISPLAY SET switches t to set the two digits
at the left of the display window r to the corresponding
number (00 to 4F) of the function shown in the table below
that you would like to select.
4. When the BOBBIN. WIND switch e is pressed, the two
spaces at the right in the display window will change from
“ - - ” to “ON”.
* If you press the RESET switch y at this time, memory
switches from 00 to 2F will all be set to OFF (“--”), and
w
y
POWER
RESET
TEST
PROGRAM NO.
P
X-SCALE
Y-SCALE
SPEED
COUNTER
P1 P2
P4P3
r
memory switches from 30 to 4F will be returned to their
initial settings.
5. Press the TEST switch w .
e
BOBBIN.WIND
SELECT
* The display will return to normal.
t
15-1. Clearing all memory settings
If the sewing machine stops operating normally, the cause may be that an incorrect memory setting may have been
made by means of the memory switch, for instance. In such cases, carry out the following procedure to clear the
memory, and also check the DIP switch settings.
[ Method ]
While pressing the RESET switch, turn on the power. This will clear all of the memory setting.
NOTE:
• This operation causes all settings stored in memory such as memory switch and user program settings to be cleared.
• If the optional emergency stop switch has been installed, you should reset memory switch No. 10 to ON.
■Memory switches 00 - 0F
Switch
memo-00
memo-01
memo-02
memo-03
memo-04
memo-05
memo-06
memo-07
memo-08
memo-09
memo-0A
memo-0b
memo-0c
At the end of sewing, the feed plate will be returned to the sewing start point via
mechanical home position.
Button clamp will move to the sewing start point, and then will be lifted.
(The button clamp rises at the final stitch to enable the quick taking out of the workpieces.)
Feed will move automatically to the next starting point at the same time as a user program
is switched.
(Normally it moves to the starting point after sewing starts.)
When sewing using programs, the programs which have been set will be sewn in
numerical order. (Cycle sewing mode is set.)
The sewing speed will be fixed at the minimum speed for the maximum pitch of the sewing
data.(Set this to ON if you are concerned that vartations in pitch may cause changes in the
sewing speed.)
Increases the presser solenoid lifting force
Enlargement and reduction ratio settings for X and Y become the same.
–
Test feeding is carried out stitch by stitch when the foot switch is depressed.
*
The sewing start point becomes the reference point for enlargements and reductions.
(The reference point for enlargements and reductions is normally the center of the sewing
frame.)
–
–
Needle stops in up position during emergency stop.
(EMERGENCY STOP switch is available as an option.)
Motion when set to ON
memo-0d
memo-0E
memo-0F
The bar tacking stitches (with a pitch of less than 1 mm) are also enlarged and reduced.
(Normally stitches with a pitch of less than 1 mm are not enlarged or reduced.)
Test feeding will be performed at the same speed as that for actual sewing.
(This is used for checking feeding operation.)
After sewing is finished, the work clamp automatically opens and closes once
(practiceoperation).
* Set to ON at the time of shipment from the factory, and when all memory settings are initialized.
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15. Changing special functions using the memory switches
■ Memory switches 10 - 1F
Switch
memo-10 The optional emergency stop switch can be used.
memo-11 - memo-13
memo-14
memo-15
memo-16
memo-17
memo-18
memo-19
memo-1A
memo-1b
memo-1c —
memo-1d —
memo-1E
memo-1F
—
Solenoid wiper can be used (available as an option).
—
Needle cooler output is enabled. (Needle cooler is available by special order.)
Thread take-up device is not operated at the sewing end.
Thread take-up device operates one stitch before the sewing end.
Presser position errors are not detected.
Needle up stop position errors are not detected.
Presser can be moved up and down before the home position is detected.
(Normally the presser cannot be moved up and down until after the home position has been
detected.)
Errors can be reset using the EMERGENCY STOP switch. (EMERGENCY STOP switch is
available as an option.)
Thread is not trimmed when an emergency stop occurs during sewing. (EMERGENCY STOP
switch is available as an option.)
Motion when set to ON
■ Memory switches 20 - 2F
Switch
memo-20
memo-21
memo-22
memo-23
memo-24 - memo-2F —
Machine head from previous B430E series is used. (Only the operation panel and box are Mark
II.)
Rotating-type thread breakage detector operates. (Device is available by special order.)
During thread breakage detection, sensitivity is decreased from 8 to 14 stitches at the sewing
start. (Sensitivity during sewing is three stitches.)
When DIP switch A-8 is simultaneously ON, setting values changed using the operation panel are
ignored.
Motion when set to ON
■ Memory switches 30 - 4F
30 to 4F are set by entering two-digit values.
These values are incremented using the P2 switch, and decremented using the P4 switch.
Switch
memo-30
memo-31
memo-32
memo-33
memo-34
memo-35
memo-36
memo-37
memo-38
memo-39
memo-3A
memo-3b
memo-3c
memo-3d
memo-3E
memo-3F
memo-40
-
memo-4F
64
Possible setting range
0 - 30
0 - 30
12 - 27
1 - 15
0 - 5
3 - 9
0 - 99
1 - 20
1 - 20
1 - 20
1 - 20
1 - 20
—
—
—
—
—
Units
mm
mm
x 100rpm
x 7.5°
Needle
x 100rpm
x10ms
x 7.5°
x 7.5°
x 7.5°
x 7.5°
x 7.5°
—
—
—
—
—
Initial value
Limits the maximum area in the horizontal direction (X)
7
(Limited to 6.4 mm when settings have been initialized.)
Limits the maximum area in the vertical direction (Y)
7
(Limited to 6.4 mm when settings have been initialized.)
25
10
10
10
—
—
—
—
—
LK3-B448E MARKII/BA-16
Changes the maximum sewing speed.
Changes the feed timing
1 (Fast) ¨10 (Standard) Æ15 (Slow)
The sewing speed at the sewing start is 400 rpm for the
1
specified number of stiches.
Changes the sewing start speed specified by memo-34.
4
Timer for controlling timing during continuous operation
0
Changes the feed timing one stitch before the sewing end.
1 (Fast) ¨10 (Standard)Æ20 (Slow)
Changes the feed timing two stitches before the sewing
end.
Changes the feed timing for the third stitch at the sewing start.
1
1 (Fast) ¨10 (Standard) Æ20 (Slow)
Changes the feed timing for the second stitch at the sewing start.
1
Changes the feed timing for the first stitch at the sewing start.
1
—
—
—
—
—
Explanation
Page 72
16. Table of error codes
16. Table of error codes
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the
wall outlet before opening the face plate of the control box. Touching areas where high voltages are
present can result in severe injury.
If a malfunction should occur with the sewing machine, a buzzer will sound and an error code will appear in the display
window. Follow the remedy procedure to eliminate the cause of the problem.
Code
E-13
E-20
E-21
E-30
E-31
Machine specification select connector is not
connected properly.
Problem with machine motor stopping, or
synchronizer connection error.
Machine motor operation error.
Data is outside possible sewing area due to
enlargement ratio setting.
Stitch pattern data overlaps the sewing area
when area limiting is active.
Cause
Remedy
Turn off the power and check if connectors P3 is
disconnected.
Turn off the power, and then turn the machine pulley to
check if the machine has locked up. Check the
synchronizer connection. Check if connectors P11, P12
and P13 are disconnected.
Turn off the power and check the ground wire
connection.
Press the RESET switch, and then set the enlargement
ratio again.
Press the RESET switch, and then reset the memory
switches “30” and “31” or enlargement ratio.
E-32
E-40
E-41
E-42
E-50
E-60
E-61
E-62
E-63
E-70
E-80
E-81
E-82
E-90
The data format of the user program (% or
mm) does not match the setting of DIP switch
A-6.
Length of a stitch exceeds 10 mm.
Abnormality in the sewing data.
Invalid program number specified.
Needle bar does not stop when the needle is
raised.
Presser has not been lowered.
Presser cannot be raised.
Presser is not raised.
Presser cannot be lowered.
Cooling fan does not operate.
Motor PROM is not correctly inserted.
Foot switch was depressed when the power
was turned on.
An operation panel switch was depressed
when the power was turned on.
Abnormal drop in power supply voltage, or
power was turned on again immediately after
it was turned off.
After changing the setting of DIP switch A-6, clear all
memory settings. (Refer to “15-1. Clearing all memory
settings”.)
Press the RESET switch, and then set the enlargement
ratio again.
If programming a new sewing data, repeat the
procedure from the beginning.
Press the RESET switch and specify a correct number.
Turn the pulley to align the index mark with the needle
up stop position. (Refer to “10-12. Adjusting the needle
up stop position”.) Check the V-belt tension. (Refer to
“3-18. Installing the V-belt”.)
Refer to “18. Troubleshooting”.
Turn off the power and check the connection of presser
sensor connector P1.
Turn off the power, and then check if the cooling fan is
blocked with scraps of thread.
Turn off the power and check.
Turn off the power and check.
Turn off the power and check the operation panel.
Check that all panel cords are normal.
Turn off the power and check the input voltage. After
turning off the power, wait 3 seconds or more before
turning it on again. (Refer to “10-15. Checking the input
voltage”.)
E-91
Abnormal rise in power supply voltage.
Turn off the power and check the input voltage. (Refer
to “10-15. Checking the input voltage”.)
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16. Table of error codes
Code
E-A0
E-b0
E-C3
E-d0
E-E0
E-E1
E-E2
Cause
Home position cannot be detected
(malfunction of home position sensor), or
malfunction of power supply circuit board.
You tried to change the program number
when DIP switch A-8 was set to ON.
Button attachment error
●
Button feeding error
●
Button blockage
●
Button feeder is in adjustment mode
Heat sink of control circuit board is
abnormally hot.
Malfunction of EEPROM (malfunction of main
circuit board).
Corrupted EEPROM data, or main PROM
version has been upgraded.
Corrupted EEPROM control information data.
Remedy
Turn off the power and check the connection of home
position sensor connector P1.
Press the RESET switch.
Set DIP switch A-8 to OFF before trying to change the
program number.
Remove the cause of the error at the robot.
●
Press the MANUAL switch on the button feeder to
feed the buttons.
●
Refer to section 10-15.
●
Press the RESET switch to stop the buzzer from
sounding.
The error code display will not disappear until
adjustment mode has been canceled.
Turn off the power and clean the air intake port of the
box.
Turn off the power, and turn it back on. If the error
continually occurs, contact a qualified service
technician.
Press the RESET switch to reset the error. However,
the data (memory switches, display and user
programs) will be reset to the backup data or initialized.
Press the RESET switch to reset the error. However,
the data (memory switches, display and user
programs) will all be initialized.
E-F0
E-F1
E-F2
Solenoid short-circuit (malfunction of main
circuit board), or power relay is not operating
(malfunction of power supply circuit board).
Bad connection in cable between power
supply circuit board and main circuit board.
Abnormal current detected in power supply
circuit board.
Turn off the power and contact a qualified service
technician.
Turn off the power and check if connectors P16 is
disconnected.
Turn off the power and contact a qualified service
technician.
■ Errors generated when optional equipment is connected
Code
E-10
E-11
E-12
E-14
Emergency stop switch was pressed.
Emergency stop switch was pressed during
sewing.
Emergency stop switch is being continually
pressed, or emergency switch connection
error.
Thread breakage detected.
Cause
Turn the EMERGENCY STOP switch clockwise to
release the lock, and then press the RESET switch to
reset the error.
Turn the EMERGENCY STOP switch clockwise to
release the lock, and then press the RESET switch to
reset the error. You can then press the STEP BACK
switch to repeat the sewing.
Turn off the power and check.
Turn the EMERGENCY STOP switch clockwise to
release the lock, and then press the RESET switch to
reset the error. You can then press the STEP BACK
switch to repeat the sewing.
Remedy
REFERENCE segment LED alphabet
Panel display
Text display A b c d E F 6 H L o
66
LK3-B448E MARKII/BA-16
Page 74
17. Adjustment guide refer to this guide when different button are used
17. Adjustment guide refer to this guide when different button
are used
Vibrating Bowl
Shoot Coil assy
Button Slide Base
Button Catch Plate
When button
diameter (D)
changes
Adjust button selector
Adjust button guide
Adjust button adjustment dial
Adjust slide base width
Adjust the stopper
Replace the button top cover
D
Replace the shoot coil
When button
thickness (t)
changes
Adjust height control plate
Replace the spacer (S)
t
When button
hole gap (B)
changes
Replace the button carrier
B
Page
Feeder Installation
Position
Machine Head
Adjust right/left needle and
button carrier pin positions
Adjust button clamp width
Adjust needle location
LK3-B448E MARKII/BA-16
67
Page 75
18. Troubleshooting
18. Troubleshooting
Button clamp does not
rise.
Button clamp does not
drop.
Button clamp lift
amount is incorrect.
Thread wiper does not
operate correctly.
Lower thread winds to
one side.
Button clamp lifter
amount is too great.
Presser is contacting
thread wiper.
Presser lifter link is not
moving back.
Incorrect position of
button clamp holder
hook assembly
The thread wiper is
obstructing the needle.
Thread wiper position
is incorrect.
Bobbin winder thread
tension stud height is
incorrect.
Check RemedyProblem Cause
Distance between
button clamp and top
of needle plate
Thread wiper standby
position
Link return spring is
unhooked.
Distance between
button clamp and top
of needle plate
Clearance between
thread wiper and
needle tip
Thread wiper position
Bobbin winder thread
tension stud height
Adjust the height of the
button clamp to within
13 mm.
Adjust the position of
the thread wiper.
Hook the link return
spring properly.
Adjust the button
clamp lift amount.
Adjust the height of the
thread wiper.
Adjust the operating
distance of the thread
wiper.
Adjust the height of the
thread tension stud.
Page
46
48
46
48
48
29
Lower thread winding
amount is incorrect.
Threads comes
unthreaded.
Bobbin presser
position is incorrect.
Stitches being skipped
at the sewing start.
Uneven upper thread
length.
Thread winding
amount
Refer to "Skipped
stitches occur".
Upper thread length
Adjust the position of
the bobbin presser.
Refer to "Skipped
stitches occur".
Adjust the sub-tension.
29
29
68
LK3-B448E MARKII/BA-16
Page 76
18. Troubleshooting
Upper thread breaks.
Lower thread breaks.
Upper thread tension
is too strong.
Needle is installed
incorrectly.
Thread is too thick for
the needle.
Thread takeup spring
tension and height are
incorrect.
Damaged or burred
rotary hook, needle
hole plate or needle
Lower thread tension
is too strong.
Corners of needle hole
plate or bobbin case
are damaged.
Check RemedyProblem Cause
Upper thread tension
Needle direction
Thread and needle
Thread takeup spring
tension and height
Damage or burring
Lower thread tension
Damage
Adjust the upper thread
tension.
Install the needle so
that the groove is facing
forward.
Use the correct thread
for the needle.
Adjust the tension and
height of the thread
takeup spring.
File smooth or replace
the affected part.
Adjust the lower thread
tension.
File smooth or replace
the affected part.
Page
27
27
27
29
28
Skipped stitches occur.
Needle breaks.
Clearance between
needle and rotary hook
tip is too great.
Incorrect needle and
rotary hook timing
Driver is contacting
needle more than is
necessary.
Needle is bent. Bent needle
Needle is installed
incorrectly.
Needle is striking the
button.
Needle is touching the
rotary hook.
Needle is bent.
Needle clearance
Needle bar lift amount
Clearance between
driver and needle
Needle direction
Needle down setting
Needle clearance
Needle bar lift amount.
Bent needle
Adjust the needle
clearance.
Adjust the needle bar lift
amount.
Adjust the driver needle
guard.
Replace the needle.
Install the needle so
that the groove is facing
forward.
Adjust so that the
needle drops down into
the hole of the button.
Adjust the needle
clearance.
Adjust the needle bar
lift amount.
Replace the needle.
42
41
42
27
40,46
42
41
Wayward stitches
Needle is too thin.
Needle and feed
timing
Needle and thread
LK3-B448E MARKII/BA-16
Adjust the needle
down detection
position.
Use the correct needle
for the material.
52
69
Page 77
18. Troubleshooting
Upper thread is not
trimmed.
Fixed knife is blunt.
Movable knife does
not pick up the thread.
The movable knife does not pick
up the thread because of skipped
stitches at the sewing end.
Movable knife position
is incorrect.
Sub-tension is too weak.
Thread takeup spring
tension and height are
incorrect.
Fixed knife blade
Shuttle race thread
guide position
Needle bar lift amount
Skipped stitches at
sewing end
Movable knife position
Sub-tension
Thread takeup spring
tension and height
Check RemedyProblem Cause
Sharpen or replace the
fixed knife.
Adjust the position of
the shuttle race thread
guide.
Adjust the needle bar lift
amount.
Refer to "Skipped
stitches occur".
Adjust the position of
the movable knife.
Turn the sub-tension
nut to adjust the
tension.
Adjust the tension and
height of the thread
takeup spring.
Page
43
41
45
27
30
Thread jamming
Poor seam finish on
reverse side of material.
Incorrect thread
tightness
Incorrect needle and
rotary hook timing
Shuttle race thread
guide is not separating
the threads.
Shuttle race thread
guide is not separating
the threads.
Upper thread is not
properly tight.
Uneven upper thread
length
Upper thread tension
is too weak.
Lower thread tension
is too weak.
Thread takeup spring
tension and height are
incorrect.
Needle bar lift amount
Shuttle race thread
guide position
Shuttle race thread
guide position
Upper thread tension
Upper thread length
Upper thread tension
Lower thread tension
Thread takeup spring
tension and height
Adjust the needle bar
lift amount.
Adjust the position of
the shuttle race thread
guide.
Adjust the position of
the shuttle race thread
tension.
Adjust the upper
thread tension.
Adjust the sub-tension.
Adjust the upper
thread tension.
Adjust the lower thread
tension.
Adjust the tension and
height of the thread
takeup spring.
41
43
43
29
27
29
29
30
Button breaks.
70
Needle is striking the
button.
LK3-B448E MARKII/BA-16
Needle down setting
Adjust so that the
needle drops into the
hole of the button.
40,46
Page 78
INSTRUCTION MANUAL
BROTHER INDUSTRIES, LTD.
15-1, Naeshiro-cho, Mizuho-ku, Nagoya 467-8561, Japan. Phone: 81-52-824-2177
Printed in Japan
151-916
S93V48-002
2000.06. H (1)
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