Brother KE-430D, BE-438D User Manual

-4300
PARTS BOOK
BE-4380
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Notes for using this parts book
1.
This book was prepared based on information available
2. Parts are subject to changes in design without prior notice.
3.
Parts supplied as complete assemblies are circled by a dotted line.
in
December 2006.
CONTENTS
A.
Machine body .
...
..
....... ......
.. .. ..
...
..
...
..
..... ......
.. ..
. 1 B. Upper shaft and needle bar mechanism . C.
Feed mechanism ........
D.
Work clamp lifter mechanism........................
E.
Button clamp mechanism ........
F. Lower shaft mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
G.
Lubrication .... .....
H.
Threading mechanism. ..................................... 17
..
....... ......
.. .. .. .. ..
..
.....
.. ...
..
....... .......... ......
.........
..
..
.....
..
..
...
..
..... ...... 5
...
..... ..... ..... .... 15
J. Bobbin winder mechanism............................... 19
K.
Thread trimmer mechanism.............................
L.
Thread wiper mechanism .........
M.
Tension release mechanism............................ 27
N. Thread nipper mechanism ................................ 29
P1.
Control box mechanism
P2. Control box (PCB) mechanism.........................
Q.
Power switch mechanism ..........
...
.. ..
............
..... ..... .....
...
..................
...
...
...
.....
...
..
...
.. .. ..
3
9
11
21 25
31 33 35
R.
Power supply equipment mechanism .... .....
S.
Operation panel mechanism ........
T.
Motor mechanism . ................. ...... ....... ..... .....
U.
Foot switch pedal mechanism .......................... 43
V1.
Auxiliary device (Option parts for BE-438D )
V2. Auxiliary device
(Option parts for BE-438D )
Z.
Accessories ..................................................... .
Sp. Different parts list ............................................ .
Ga. Gauge parts
Wa. Warning labels ................................................. .
Index ................................................................ .
list ...............................................
..
..
.......
..
...
...
...... 39
.. ..
. 37
41
45
47 49 53
.
55 58
59
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KE-4300/BE-4380-050
REF.NO
1 2 3 4 5 6 7 8 9 10
11 12
13
14
15
16
17
18
19
20
21
21
CODE
140392009 117934001 104821001 140392009
8A3260001
062061016
8A3199001
104449001
062501016 8A3262101 8A3263001
004300513
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NAME
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2
3 4 4 4 4
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6
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8
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10 11 12
13 13 14
15 16
CODE
8A3201101 8A3499001 018501636 2 71-/f-JL-HX16 8A4172001 8A4173001 8A4174001 8A4175001
062300416 8A3206001 8A4179001 8A4180001 823651001 2 8A3206001 8A4177001 823651001 2
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PLAIN
SCREW,
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REF.NO CODE
1 2 3
SA3363001 SA3364001
SA3533001 4 012500536 5 SA3366001 6 018063036 7 XC5780001 8 012060636 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23
SA3367001 SA3368001
153113001 048060342 012060636
SA4197001
012060636
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070608800 048080142 012060636 1
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LEVER LEVER
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SCREW,
SOCKET
GEAR
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RING,
SCREW,
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SHAFT
BEARING,
RING,
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BAR
SUPPORT
SOCKET
SOCKET
BAR
COVER
M4X8
NAME
BUSH
M6X30
SHAFT
PIN
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PLATE
M4X10
OF
BLOCK
(FT)
M5X5
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M6X6
(FT)
M6X6
(FT)
M6X6
608ZZ
(FT)
PARTS
ASSY
C8
M6X6
RM
24 25 26
27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45
SA3604001
SA3373001
SA3534001
012060636
* P. 54-56
153057101
SA3381001
018061236 025060236
SA3708001
018063536
SA3382001
018061236 025060236
SA3419101 SA3420001 SA3421001 SA3422001
110367001 048060346
SA3231001
012060536 46 012500536 47
SA3423001 2 act...-' \--:/?oftoft:r. 48 018500836 49 50 51 52 53 54 55 56 57
028050246
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REF.NO
58
59 60 61 62 63 64 65 66 67 68
69
70
71
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I Feed mechanism
CODE Q'TY
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<KE-430D.Ifl>
8A1179002 2
153568001
152788000
153567000 8A4130001 8A2626001 8A3428001
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2 :;t-+,tiJ \;:t.A
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8A3487001 8A4145001
*
P.
54-56
* P. 54-56
018061636
1
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1
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2 77-if-JL-I--6X16
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025060236 2 1:7-tfti::l'-7'.3.'76 018400836 2 77-if-JL-I--4X8 071031840
7 :::JrJ.::f.lrJl/8
I:;? I
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NAME
<For
KE-4300> SHOULDER PRESSER PRESSER PRESSER FINGER SET SUPPORT SET WORK
SCREW, SPRING, SPRING SPRING
GUARD
SCREW,
SHAFT,
SCREW,
CLAM
P.
SPACER COLLAR
(CP) M3.5
W-CLAMP
SOCKET
ARM SPACER, W-CLAMP WORK
CLAMP,
WORK
CLAMP,
BOLT,
SOCKET WASHER, BOLT,
SOCKET BEARING
PLAIN
BALL,
RIGHT LEFT
M6X16
M 6
M4X8
1/8
OF
PARTS
M5
A
(FT)
M5X5
SUPPORT
RM
PLATE
74 75 76
8A4198001 842903001 849955101
<:;t:1~3~tll.fi.>
1
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1
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<Option
parts> H-POSITION H-POSITION SCREW,
W/SOCKET
STSNDARD STSNDARD
SM4.37
PLATE, ASSY PLATE
KE-4300/BE-4380-202
-
8
D .
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~
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lifter mechanism
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31
32
33
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I
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1 26 .
28
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44
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9
30
KE-4300/BE-4380-204
D.
tfl3;tJ:.IffMH*-
REF.NO
3
4
5 6
7 8 9 10
11 12 13 14 15 16 17 18
19 20 21
22 23 24
25
26 27
28
29
30
31
32
33
34
35
36
37
38
8A3432001
047602042 8A3628001 8A3434001
152744001
102630001 8A3435001 820356001
048080342
012500536
012060636 1 8A3436001 8A3437001 8A3438001 8A3439001
070696800" 8A3441001
012500536 8A3442001
012060636
820356001
048080342
012500536 1 8A3443101
047301042
012060636 8A3444001
048060346 8A3231001
012060536
070688850 8A3445001
018061236
8A3446001
8A3707001
012060536
CODE
I Work clamp lifter mechanism
Q'TY
<KE430DJft>
1
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1 "A-:J'IJ:;'j''C:;AW6
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<For
KE-4300>
WORK
CLAMP
PIN,
SPRING
<For
BE-4380>
BUTION LIFTER
CLAMP
LEVER PIN NEEDLE LEVER WASHER, RETAINING SET SET W-CLAMP
BAR
SHAFT
PLAIN
RING, SCREW, SCREW,
LIFTER LINK LINK
SHOULDER
DRIVE
LEVER
BALL
BEARING, W-CLAMP SET CAM
SET WASHER, RETAINING
SET
CAM PIN, SET
CAM RETAINING SET SET BALL MOTOR BOLT,
LIFTER
SCREW,
LEVER
SCREW,
PLAIN
RING,
SCREW,
GEAR SPRING SCREW, SOCKET
SHAFT
RING, SCREW SCREW,
BEARING,
BRACKET
SOCKET SPRING GEAR
16
SET
SCREW,
NAME
LIFTER
ROLL
AW6
ROD
GUIDE
10
E8 SOCKET SOCKET
LEVER
SCREW
W-CLAMP
RADIAL
ROLLER SOCKET
SHAFT
SOCKET
10
E8
SOCKET
ROLL
AW3
E6
COLLAR
SOCKET
RADIAL
M6X12
SOCKET
OF
PLATE
SLIDE
(FT) (FT)
BUSH
LIFTER
696ZZ (FT) {FT)
(FT)
(FT)
, B
(FT)
688ZZ
{FT)
PARTS
BLOCK
MSXS M6X6
SHAFT MSXS
M6X6
MSXS
M6X6
M6X5
M6X5
RM
39 40 41 42 43
44
45 46 47 48
49 50
8A3629001
107744001 025040236 021400216 8A3630001 018061636 025060236 2 8A3631001
153838001 012060636
8A4072001
062061016 1 t-""::J6X
KE-4300/BE-4380-204
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BUTION
CLAMP ROLLER WASHER, NUT,2
M4 BUTION BOLT,
CLAMP
SOCKET WASHER, BUTION BUTION SET
CLAMP CLAMP
SCREW,
STOPPER SCREW,
PAN
PLAIN
PLAIN
ROLLER M 4 LEVER
M6X16
M 6 LEVER LEVER
SOCKET
M6X10
SHAFT
HOLDER
SHAFT
(FT)
M6X6
10
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28--""'--"-....
29--­31---
~--------------------------J
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40~
39~
11
I Option
parts>
42
41
~
~
44
~
43
~
46~
45
~
BE-4380-214
REF.NO
CODE
Q'TY
1 153830000 1 2 153827001 1 3
4
014680632 151968001
2
5 151969001 1 6
7 8
9
10
11
12
13
14 15 16 17
18
19
107744001 153484001 105234003 2 014760632 017711412 146354001 146994001
115148201
115147001 1 849998001 011679312 2 859315001 852093001 1 859316001
2
20 859317001 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
115156001 047250642 859318001 859319001 1 062680512
115158001 859320001 803659001 062680812 803468101 803657001 859321001
115164101 1
115165001
115166001 852072001 852076001 801694001
~!6
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<BE-438Dffl>
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1
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2
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2
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1
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2
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1
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BE-4380> BUTION BUTION
SET BUTION B-CLAMP
CLAMP CLAMP
SCREW,
CLAMP
HOLDER ROLLER WASHER, NUT SET BOLT, WASHER, NUT,
PLAIN SM4.37 SCREW,
SM4.76-32X14
PLAIN
ROUND ADJUSTING COMPRESSION FINGER SET BUTION BUTION BUTION BUTION BUTION PIN, BUTION BUTION SCREW,
GUARD
SCREW,
CLAMP CLAMP CLAMP, CLAMP, CLAMP
SPRING
CLAMP CLAMP
PAN SHOULDER BUmON BUTION
CLAMP SCREW, PAN SCREW, NUT,
SM4.37
ROUND SPRING BUTION
CLAMP SHOULDER SHOULDER BUTION BUTION SCREW,
CLAMP
CLAMP
FLAT
NAME
HOLDER HOLDER
SOCKET
SM4.37-40X6
HOLDER
HOOK
4.76
SOCKET
SM5.95-28X6
5
SM6.35-40
SCREW,
SM6.35-40
SPRING
(FT)
SM3.57 ASSY, BASE
2AL
2AR
GUIDE
ROLL
AW2.5
2AL
PLATE
2AR
PLATE
SM4.37-40X5
SCREW,
CLANP,
SM4.76
2AM
PLATE
SM4.37-40X8 SM4.37
ADJUSTING
SCREW,
SM4.37
SCREW, SM4.37
SPACER, SPACER,
SM2.38X4
OF
SHAFT
HOOK
2A
PIN
CAM
BL BR
PARTS
ASSY
SPRING
SPRING
PLATE
RM
39 40 41 42 43 44 45 46
852071001 852075001 852072001 852076001 852073001 852077001 852074001 852078001
BE-4380-214
<;;t7~:~~$~>
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1
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<Option BUTION BUTION BUTION BUTION BUTION BUTION BUTION BUTION
parts>
CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP
SPACER, SPACER, AR SPACER, SPACER,
SPACER,
SPACER,
SPACER, SPACER,
AL BL
BR CL CR DL DR
12
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REF.NO 1
2
3
4 8A4068101
5
6
7
8
9 10 11 12 13
14 14 14 8A4189001
14
15
16
17
18
19 20 802429201 21 22 23 24 026030136 25 062300616 26 153050000 27 28 29 30 31
32 33 34
35 36
37 38 39 40 41 42 43 44 45 46 47 48
101
102
I Lower shaft mechanism
CODE
8A3226001 8A3227001 8A3228101
8A3231001 1 1!'./ t-1J7-B
012060536 2
8A3233001 1
823651001
012060636 2
8A3234101 1
012500536 1
012400436 2 8A3237001 8A4187001 8A4188001
8A4190001 8A3273001
012060636 1 7-TI::76X6 8A3238101
081003670 8A3239101
8A4199001 8A3241001
152684101
8A3242001
844924001 8A3274101
847307001 8A3275001 1
859886001 8A3276001 8A3277001 2
012060636 8A3278001
048070342 8A3284001
018501232
*
P.
53
*
P.
53
* P.
53
*
P.
53
*
P.
53
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53
8A3283101 1
012500536
*
P.
53 8A6128001 8A6129001
Q'TY
1
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SHOULDER NUT
ROCK
ROCK SET SET SET
SET SET
LOWER
SET
SET
LOWER
NEEDLE
NEEDLE
NEEDLE
NEEDLE
LOWER
SET
ADJUSTING
ORING,PW3
SHUTILE
SHUTILE
SCREW,
S-RACE
COMPRESSION
WASHER,
SCREW,
S-
RACE FELT SCREW, FELT SCREW, FELT,T FELT,L=360 SPACER, RETAINING SET COLLAR RETAINING DRIVER, BOLT, SHUTILE BOBBIN
TENSION
SCREW
ANTI-SPIN
BOBBIN SET
SET SHUTILE SHUTILE LOWER
SCREW
(FT),
M6 GEAR GEAR
SCREW SCREW, SCREW
SCREW, SCREW,
SHAFT SCREW, SCREW,
SHAFT
BEARING BEARING BEARING
BEARING
SHAFT SCREW,
STUD
RACE RACE
M3X4
BASE
PLAIN
PAN
BASE
HOLDER
M3X5
HOLDER
M3X4
A
RING
SCREW,
RING,
D
SOCKET
RACE
CASE
SPRING
SPRING
SCREW SCREW,
HOOK RACE
SHAFT
SHAFT,
COLLAR,
SOCKET
COLLAR
SOCKET SOCKET
ASSY SOCKET SOCKET
BUSH
COLLAR SOCKET
SETIING
M3X6
FELT
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SOCKET
M5X12
ASSY
COLLAR,
SOCKET
BUSH
NAME
OF
A
B
(FT) (FT)
(FT) (FT)
(FT)
(FT)
BASE
ASSY
THREAD
CLAW
SPRING
S 3
(FT)
E7
BASE
R
(FT)
ASSY,
W/BOX
BASE
SET
ASSY
PARTS
M6X5
M6X6 M6X6
M5X5 M4X4
M6X6
GUIDE
M6X6
M5X5
RM
KE-4300/BE-4380-305
14
~6
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2
I
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14
15
KE-4300/BE-4380-350
REFONO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23
CODE Q'TY
8A3244001 8A3245001
062061016 8A3279001 8A3503201 8A3504201
062400616 8A3282001
062060816 8A3249001
062400616
849992000 8A3379001
850529000
828415000
845849000
153922001
8A1302001
856877000 8A8010001
143671000
8A3287001
807333001
24 146080000 25 26 27 28 29 30
8A3246001 8A3280001
8A4221001
062060816
8A4222001
153050000
&i.~
1
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