Brother Innov-is 4000D, Innov-is 4000DLTD Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic safety precautions should always be taken, including the following: Read all instructions before using.

DANGER - To reduce the risk of electric shock:

1. The machine should never be left unattended while plugged in. Always unplug the machine from the electrical outlet immediately after using and before cleaning.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is used by or near children.

2. Use this machine only for its intended use as described in this manual. Use only accessories recommended by the manufacturer as contained in this manual.

3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.

4. Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot control free from the accumulation of lint, dust, and loose cloth.

5. Never drop or insert any object into any opening.

6. Do not use outdoors.

7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8. To disconnect, turn the main switch to the symbol “ ” position which represents off, then remove plug from outlet.

9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

10. Keep fingers away from all moving parts. Special care is required around the machine needle.

11. Always use the proper needle plate. The wrong plate can cause the needle to break.

12. Do not use bent needles.

13. Do not pull or push fabric while stitching. It may deflect the needle causing it to break.

14. Switch the machine to the symbol “ ” position when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, and the like.

15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.

16. This sewing machine is not intended for use by young children or infirm persons without supervision.

17. Young children should be supervised to ensure that they do not play with this machine.

18. If the light unit is damaged, it must be replaced by authorized dealer.

19. Hold the foot controller plug when rewinding into cord reel. Do not allow the plug to whip when rewinding.

SAVE THESE INSTRUCTIONS

This machine is intended for household use.

FOR USERS IN THE UK, EIRE, MALTA

AND CYPRUS ONLY

If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.

IMPORTANT

If the available socket outlet is not suitable for the plug supplied with this equipment, it should be cut off and an appropriate three-pin plug fitted. With alternative plugs an approved fuse must be fitted in the plug.

NOTE

The plug served from the main lead must be destroyed as a plug with bared flexible cords is hazardous if engaged in a live socket outlet. In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying

the mark, rating as marked on plug.

Always replace the fuse cover, never use plugs with the fuse cover omitted.

WARNING DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED WITH THE LETTER ‘E’, BY

THE EARTH SYMBOL OR COLOURED GREEN OR GREEN AND YELLOW.

The wires in this main lead are coloured in accordance with the following code:

Blue Neutral

Brown Live

As the colours of the wiring in the main lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows.

The wire which is coloured blue must be connected to the terminal which is marked with the letter ‘N’ or coloured black or blue.

The wire which is coloured brown must be connected to the terminal which is marked with the letter ‘L’ or coloured red or brown.

Federal Communications Commission (FCC)

Declaration of Conformity (For USA Only)

Responsible Party: Brother International Corporation

100 Somerset Corporate Boulevard Bridgewater, NJ 08807-0911 USA TEL : (908) 704-1700

declares that the product Product Name:

Model Number:

complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

Brother Sewing Machine Innov-ís 4000D/NV4000D

• Reorient or relocate the receiving antenna

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is

connected.

• Consult the dealer or an experienced radio/TV technician for help.

• The enclosed interface cable should be used in order to ensure compliance with the limits for a Class

B digital device.

• Changes or modifications not expressly approved by Brother Industries, Ltd. could void the user's

authority to operate the equipment.

iii

CONGRATULATIONS ON CHOOSING OUR

MACHINE

Your machine is the most advanced computerized household embroidery and sewing machine. To fully enjoy all the features incorporated, we suggest that you study the manual.

PLEASE READ BEFORE USING THIS MACHINE

For safe operation

1. Be sure to keep your eye on the needle while sewing. Do not touch the handwheel, thread take-up, needle, or

other moving parts.

2. Remember to turn off the power switch and unplug the cord when:

• Operation is completed

• Replacing or removing the needle or any other parts

• A power failure occurs during use

• Maintaining the machine

• Leaving the machine unattended.

3. Do not store anything on the foot controller.

4. Plug the machine directly into the wall. Do not use extension cords.

For a longer service life

1. When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine

near a space heater, iron, halogen lamp, or other hot objects.

2. Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage

the case and machine, and should never be used.

3. Do not drop or hit the machine.

4. Always consult the operation manual when replacing or installing any assemblies, the presser feet, needle, or

other parts to assure correct installation.

For repair or adjustment

In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.

For additional product information and updates, visit our web site at www.brother.com

The contents of this manual and specifications of this product are subject to change without notice.

WHAT YOU CAN DO WITH THIS MACHINE

SPECIAL FEATURES

Check operations and view advice on the large LCD (liquid crystal display).

Prepare the bobbin thread with one touch.

The automatic thread tension makes trial sewing unnecessary.

Automatic threading makes threading quick and easy.

Getting Ready Sewing Basics

To learn the operation of the principal parts and the screens

To learn how to prepare for sewing and basic sewing operations

Chapter 1

Page 7 Page 37

Utility Stitches

Pre-programmed with more than 100 frequently used stitches

Chapter 3

Page 47 Page 97

Embroidery

Maximum 30 cm x 18 cm (approx. 12 x 7 inches) for large embroidery designs

Chapter 5

Page 125 Page 175

Chapter 2

Character/Decorative Stitches

The variety of stitches widen your creativity

Chapter 4

Embroidery Edit

Designs can be combined, rotated or enlarged

Chapter 6

My Custom Stitch

Create original decorative stitches

Chapter 7

Page 199 Page 209

Appendix

Caring for your machine and dealing with errors and malfunctions

Chapter 8

HOW TO USE THIS MANUAL

Chapter 1 and Chapter 2 explain your sewing machine’s basic operation procedures for someone who is using the sewing machine for the first time. If you want to sew utility stitches or character/ decorative stitches, read Chapter 1 and Chapter 2, then go on to Chapter 3 (Utility Stitches) or Chapter 4 (Character/ Decorative Stitches). When you are ready to begin using the embroidery function after reading Chapter 1 and Chapter 2, proceed to Chapter 5 (Embroidery). Once you understand the steps explained in Chapter 5, go on to Chapter 6 (Embroidery Edit) for an explanation about the convenient embroidery edit functions. In the screens that appear in the step-by-step directions the parts that are used for the operation are shown

in . Compare the screen in the directions with the actual screen, and carry out the operation. If, while using the machine, you experience something you do not understand, or there is a function you

would like to know more about, refer to the index at the back of the operation manual in conjunction with the table of contents to find the section of the manual you should refer to.

Chapter 3

To sew utility stitches To sew character or decorative stitches

To do machine embroidery

Chapter 1 Chapter 2

Chapter 4

Chapter 1 Chapter 2 Chapter 5 Chapter 6

vii

Contents

CONTENTS

viii

IMPORTANT SAFETY INSTRUCTIONS ..................i

WHAT YOU CAN DO WITH THIS MACHINE.....vi

HOW TO USE THIS MANUAL ............................vii

NAMES OF MACHINE PARTS AND THEIR

FUNCTIONS .........................................................1

Machine ................................................................................. 1

Needle and Presser Foot Section .............................................2

Embroidery Unit .....................................................................2

Operation Buttons...................................................................3

Included Accessories .............................................................. 3

Options...................................................................................6

Chapter 1 Getting Ready 7

TURNING THE MACHINE ON/OFF .....................8

LCD SCREEN .........................................................9

Using the Machine Setting Mode Key ..................................12

Using the Machine Operation Mode Key .............................. 17

Using the Pattern Explanation Key ........................................ 18

LOWER THREADING..........................................19

Winding the Bobbin.............................................................. 19

Setting the Bobbin................................................................. 22

Pulling Up the Bobbin Thread............................................... 23

UPPER THREADING ...........................................25

Threading Using the “Automatic Threading” Button.............. 25

Threading Manually..............................................................27

Using the Twin Needle Mode ..............................................29

Using Threads that Unwind Quickly ..................................... 31

CHANGING THE PRESSER FOOT .......................32

Removing the Presser Foot ....................................................32

Attaching the Presser Foot.....................................................32

Attaching the Walking Foot................................................... 33

CHANGING THE NEEDLE...................................34

Chapter 2 Sewing Basics 37

SEWING ..............................................................38

Sewing a Stitch ..................................................................... 38

Sewing Reinforcement Stitches ............................................40

Sewing Curves ......................................................................40

Changing Sewing Direction ................................................. 40

Sewing Heavyweight Fabrics ...............................................41

Sewing Lightweight Fabrics ..................................................41

STITCH SETTINGS ..............................................42

Setting the Stitch Width.........................................................42

Setting the Stitch Length ....................................................... 42

Setting the Thread Tension ...................................................43

USEFUL FUNCTIONS..........................................44

Automatic Reinforcement Stitching ......................................44

Automatic Thread Cutting .....................................................45

Locking the Screen ...............................................................46

Chapter 3 Utility Stitches 47

SELECTING UTILITY STITCHES ..........................48

Selecting a Stitch...................................................................48

Saving Your Stitch Settings ................................................... 50

Using the Sewing Type Selection Key ..................................51

SEWING THE STITCHES .....................................53

Straight Stitches..................................................................... 53

Dart Seam.............................................................................57

Gathering.............................................................................. 57

Flat Fell Seam ....................................................................... 58

Pintuck ................................................................................. 59

Zigzag Stitches ..................................................................... 60

Elastic Zigzag Stitches .......................................................... 62

Overcasting .........................................................................63

Quilting ...............................................................................67

Blind Hem Stitches .............................................................. 72

Appliqué ..............................................................................73

Shelltuck Stitches .................................................................74

Scallop Stitches ....................................................................75

Top Stitching .........................................................................75

Smocking Stitches ................................................................76

Fagoting ...............................................................................76

Tape or Elastic Attaching ......................................................77

Heirloom ..............................................................................78

One-step Buttonholes ...........................................................80

Four-step Buttonholes............................................................84

Bar Tacks .............................................................................88

Button Sewing ......................................................................90

Eyelet ...................................................................................92

Multi-directional Sewing (Straight Stitch and Zigzag Stitch) ..93

Zipper Insertion ....................................................................94

Chapter 4 Character/Decorative Stitches 97

SELECTING STITCH PATTERNS.......................... 98

Selecting Decorative Stitch Patterns/7mm Decorative Stitch Patterns/Satin Stitch Patterns/7mm Satin Stitch Patterns/Cross

Stitch/Utility Decorative Stitch Patterns ...............................100

Alphabet Characters ...........................................................100

SEWING STITCH PATTERNS ........................... 102

Sewing Attractive Finishes ..................................................102

Basic Sewing.......................................................................102

Making Adjustments ...........................................................103

EDITING STITCH PATTERNS ........................... 105

Changing the Size ...............................................................106

Changing the Length (for 7mm Satin Stitch Patterns Only) ..107

Creating a Vertical Mirror Image ........................................107

Creating a Horizontal Mirror Image ....................................107

Sewing a Pattern Continuously ...........................................107

Changing Thread Density

(for Satin Stitch Patterns Only) ............................................108

Checking the Image.............................................................108

COMBINING STITCH PATTERNS .................... 110

Before Combining ...............................................................110

Combining Various Stitch Patterns ......................................110

Combining Large and Small Stitch Patterns .........................112

Combining Horizontal Mirror Image Stitch Patterns ............112

Combining Stitch Patterns of Different Length .....................113

Making Step Stitch Patterns

(for 7mm Satin Stitch Patterns Only) ...................................114

USING THE MEMORY FUNCTION .................. 116

Stitch Data Precautions .......................................................116

Saving Stitch Patterns in the Machine’s Memory .................118

Saving Stitch Patterns to USB Media

(Commercially Available)....................................................120

Saving Stitch Patterns in the Computer ................................121

Retrieving Stitch Patterns from the Machine’s Memory........122

Recalling from USB Media ..................................................123

Recalling from the Computer...............................................124

Chapter 5 Embroidery 125

BEFORE EMBROIDERING................................. 126

Embroidery Step by Step .....................................................126

Attaching Embroidery Foot “W” .........................................127

Attaching the Embroidery Unit ...........................................128

SELECTING PATTERNS .................................... 130

Selecting Embroidery Patterns/Heirloom Patterns/Border

Patterns/Cross stitch Patterns/Floral alphabet Patterns..........132

Selecting Alphabet Character Patterns .................................133

Selecting Frame Patterns .....................................................134

Selecting Patterns from Embroidery Cards ..........................135

Selecting Patterns from USB media/Computer .....................135

VIEWING THE SEWING SCREEN ..................... 136

PREPARING THE FABRIC ................................. 138

Attaching Iron-on Stabilizers (backing) to the Fabric ...........138

Contents

Hooping the Fabric in the Embroidery Frame .....................139

Embroidering Small Fabrics or Fabric Edges ....................... 141

ATTACHING THE EMBROIDERY FRAME..........143

CONFIRMING THE PATTERN POSITION ........144

Checking the Pattern Position .............................................144

Previewing the Completed Pattern ......................................145

SEWING AN EMBROIDERY PATTERN .............146

Sewing Attractive Finishes ..................................................146

Sewing Embroidery Patterns ................................................147

Sewing Embroidery Patterns Which Use Appliqué ..............148

ADJUSTMENTS DURING THE EMBROIDERY

PROCESS ..........................................................150

If the Bobbin Runs Out of Thread .......................................150

If the Thread Breaks During Sewing ....................................151

Restarting from the Beginning .............................................152

Resuming Embroidery After Turning Off the Power .............152

MAKING EMBROIDERY ADJUSTMENTS .........154

Adjusting Thread Tension ...................................................154

Using the Automatic Thread Cutting Function

(END COLOR TRIM) ...........................................................155

Using the Thread Trimming Function (JUMP STITCH TRIM) 155

Adjusting the Embroidery Speed .........................................156

Changing the Thread Color Display.....................................157

Changing the Embroidery Frame Display ............................158

REVISING THE PATTERN .................................159

Changing the Pattern Position .............................................159

Aligning the Pattern and the Needle ....................................159

Changing the Size ...............................................................160

Rotating the Pattern.............................................................161

Creating a Horizontal Mirror Image ....................................162

Changing the Density (Alphabet Character

and Frame Patterns Only) ...................................................162

Changing the Colors of Alphabet Character Patterns ...........163

USING THE MEMORY FUNCTION ..................164

Embroidery Data Precautions ..............................................164

Saving Embroidery Patterns in the Machine’s Memory ........166

Saving Embroidery Patterns to USB Media (Commercially

Available)............................................................................168

Saving Embroidery Patterns in the Computer .......................169

Retrieving Patterns from the Machine’s Memory .................170

Recalling from USB Media ..................................................170

Recalling from the Computer...............................................171

EMBROIDERY APPLICATIONS .........................173

Using a Frame Pattern to Make an Appliqué (1) ..................173

Using a Frame Pattern to Make an Appliqué (2) ..................174

Chapter 7 MY CUSTOM STITCH 199

DESIGNING A STITCH .................................... 200

ENTERING STITCH DATA ............................... 202

USING STORED CUSTOM STITCHES............... 207

Storing Custom Stitches in Your List.................................... 207

Retrieving Stored Stitches.................................................... 208

Chapter 8 Appendix 209

CARE AND MAINTENANCE ............................. 210

Cleaning the LCD Screen ................................................... 210

Cleaning the Machine Casing ............................................ 210

Cleaning the Race............................................................... 210

ADJUSTING THE SCREEN ................................ 212

Screen Visibility is Low....................................................... 212

Touch Panel is Malfunctioning ........................................... 212

TROUBLESHOOTING ...................................... 214

ERROR MESSAGES ........................................... 217

SPECIFICATIONS.............................................. 223

UPGRADING YOUR MACHINE’S SOFTWARE. 224

Upgrade Procedure Using USB Media................................ 224

Upgrade Procedure Using Computer .................................. 224

STITCH SETTING CHART ................................. 227

INDEX............................................................... 234

Chapter 6 Embroidery Edit 175

EXPLANATION OF FUNCTIONS .....................176

SELECTING PATTERNS TO EDIT ......................177

Selecting Embroidery Patterns/Heirloom Patterns/Border Patterns/Cross stitch Patterns/Floral Alphabet Patterns/Frame

Patterns ...............................................................................178

Selecting Alphabet Character Patterns.................................178

EDITING PATTERNS .........................................181

Moving the Pattern .............................................................183

Rotating the Pattern ............................................................183

Changing the Size of the Pattern .........................................184

Deleting the Pattern ............................................................185

Changing the Configuration of Alphabet Character Patterns 185

Changing Alphabet Character Spacing ...............................185

Changing the Color of Each

Alphabet Character in a Pattern ..........................................186

Changing the Thread Color ................................................187

Creating a Custom Thread Table .........................................188

Choosing a Color from the Custom Thread Table ................189

Designing Repeated Patterns ...............................................190

After Editing ........................................................................194

COMBINING PATTERNS...................................195

Editing Combined Patterns ..................................................195

Sewing Combined Patterns..................................................197

USING THE MEMORY FUNCTION...................198

Contents

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

The names of the various parts of the sewing machine and their functions are described below. Before using the sewing machine, carefully read these descriptions to learn the names of the machine parts.

Machine

■ Front View

a Top cover

Open the top cover to thread the machine and wind the bobbin.

b Thread cutter

Pass the threads through the thread cutter to cut them.

c Thread take-up lever check window

Look through the window to check the upper thread passing through in it.

d Flat bed attachment with accessory compartment

Store presser feet and bobbins in the accessory compartment of the flat bed attachment. When sewing cylindrical pieces, remove the flat bed attachment.

e Operation buttons (6 buttons) and sewing speed

controller

Use these buttons and the slide to operate the sewing machine.

f Knee lifter slot

Insert the knee lifter into the slot.

g Knee lifter

Use the knee lifter to raise and lower the presser foot.

h LCD (liquid crystal display)

Settings for the selected stitch and error messages appear in the LCD.

i Thread guide plate

Pass the thread around the thread guide plate when threading upper thread.

j Spool cap

Use the spool cap to hold the spool in place.

k Spool pin

Place a spool of thread on the spool pin.

l Bobbin winder

Use the bobbin winder when winding the bobbin.

m Supplemental spool pin

Use this spool pin to wind the bobbin thread, or to sew with the twin needle.

n Thread guide for bobbin winding

Pass the thread around this thread guide when winding the bobbin thread.

o Pretension disk

Pass the thread around the pretension disk when winding the bobbin thread.

j k

i j

■ Right-side/Rear View

a Handle

Carry the sewing machine by its handle when transporting the machine.

b Handwheel

Turn the handwheel toward you to raise and lower the needle. The wheel should be turned toward the front of the machine.

c Embroidery card slot

Insert the embroidery cards (sold separately) into the embroidery card slot.

d USB port connector for media

In order to send patterns from/to USB media, plug the USB media directly into the USB port connector.

e USB port connector for computer

In order to import/export patterns between a computer and the machine, plug the USB cable into the USB port connector.

f Touch pen holder

Use the touch pen holder to hold the touch pen when not in use.

g Main power switch

Use the main power switch to turn the sewing machine ON and OFF.

h Jack connector

Insert the power cord into the connector jack.

i Feed dog position switch

Use the feed dog position switch to lower the feed dogs.

j Presser foot lever

Raise and lower the presser foot lever to raise and lower the presser foot.

k Air vent

The air vent allows the air surrounding the motor to circulate. Do not cover the air vent while the sewing machine is being used.

l Foot controller with retractable cord

Depress the foot controller to control the speed of the machine.

m Foot controller jack

Insert the foot controller plug into its jack on the machine.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Needle and Presser Foot Section

a Presser foot holder

The presser foot is attached onto the presser foot holder.

b Presser foot

The presser foot applies pressure consistently on the fabric as sewing takes place. Attach the appropriate presser foot for the selected stitch.

c Feed dogs

The feed dogs feed the fabric in the sewing direction.

d Bobbin cover

Open the bobbin cover to set the bobbin.

e Needle clamp screw

Use the needle clamp screw to hold the needle in place.

f Buttonhole lever

The buttonhole lever is used with the one-step buttonhole foot to create buttonholes.

g Needle bar thread guides

Pass the upper thread through the two needle bar thread guides.

h Needle plate

The needle plate is marked with guides to help sew straight seams.

i Presser foot holder screw

Use the presser foot holder screw to hold the presser foot in place.

Embroidery Unit

a Carriage

The carriage moves the embroidery frame automatically when embroidering.

b Release button (located under the embroidery unit)

Press the release button to remove the embroidery unit.

c Feed dog position switch

Use the feed dog position switch to raise and lower the feed dogs while the embroidery unit is attached.

d Embroidery unit connection

Insert the embroidery unit connection into the connection port when attaching the embroidery unit.

e Embroidery frame holder

Insert the embroidery frame into the embroidery frame holder to hold the frame in place.

f Frame-securing lever

Press the frame-securing lever down to secure the embroidery frame.

CAUTION

• After the embroidery frame is set in the frame holder, be sure the frame-securing lever is correctly lowered.

Note

• Be sure that the feed dog position switch on

the embroidery unit is located at right when embroidering.

• You can also sew utility/decorative stitches

with the embroidery unit attached. Set the feed dog position switch on the embroidery unit to the appropriate setting.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Operation Buttons

a “Start/Stop” button

Press this button and the machine will sew a few stitches at a slow speed and then begin sewing at the speed set by the sewing speed controller. Press the button again to stop the machine. Hold the button in to sew at the machine’s slowest speed. The button changes color according to the machine’s operation mode.

Green: the machine is ready to sew or is sewing.

Red: the machine cannot sew.

Included Accessories

Pull the top of the flat bed attachment to open the accessory compartment.

b “Reverse/Reinforcement Stitch” button

Use this button to sew reinforcement stitches at the beginning and end of sewing. Press this button, and the machine sews 3 stitches in the same spot and stops automatically. For straight and zigzag stitch patterns that take reverse stitches, the machine will sew reverse stitches at low speed only while holding down the “Reverse/Reinforcement Stitch“ button (the stitches are sewn in the opposite direction).

c “Needle Position” button

Use this button when changing sewing direction or for detailed sewing in small areas. Press this button to raise or lower the needle position. Press the button twice to sew a single stitch.

d “Thread Cutter” button

Press this button after sewing to automatically trim the excess thread.

e “Presser Foot Lifter” button

Press this button to lower the presser foot and apply pressure to the fabric. Press this button again to raise the presser foot.

f Sewing Speed controller

Use this controller to adjust the sewing speed. Move the slide to the left to sew at slower speeds. Move the slide to the right to sew at higher speeds. Beginners should sew at a slow speed.

g “Automatic Threading” button

Use this button to automatically thread the needle.

CAUTION

• Do not press the thread cutter button after the threads have already been cut. Otherwise, the needle may break, the threads may become tangled, or damage to the machine may occur.

a Storage space b Presser foot storage space c Presser foot storage space

Included Accessories 31-34 are contained in the embroidery unit carrying case. To open the embroidery unit carrying case, unhook the two latches on the case. To re-hook the latches and securely close the case, press on the latches until each of them clicks.

a Latches

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

→ Included Accessories

1 234567

8 9 10 11 12 13 14

15 16 17 18 19

75/11 2 needles 90/14 2 needles 90/14 2 needles: Ball point needle (gold colored)

20 21 22 23 24 25 26 27

28 29 30 31 32 33 34 35

36 37 38 39 40 41 42 43

44 45 46 47 48 49

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Part Code

No. Part Name

1 Buttonhole foot “A” X57789-151

2 Embroidery foot “W” XC8156-451

3 Overcasting foot “G” XC3098-051

4 Monogramming foot “N” X53840-351

5 Zipper foot “I” X59370-051

6 Zigzag foot “J” (on machine) XC3021-051

7 Blind stitch foot “R” X56409-051

8 Button fitting foot “M” 130489-001

9 Walking foot SA140 F033N:XC2214-102

10 Side cutter foot SA177 F054:XC3879-002

11 Free-motion quilting foot SA129 F005N:XC1948-002

12 Straight stitch foot SA167 F042N:XC1973-102

13 Seam ripper X54243-001

14 Bobbin × 10 SA156 SFB:XA5539-151

15 Needle set X58358-051

16 Twin needle X59296-151

17 Ball point needle set XD0705-051

18 Scissors XC1807-121

19 Chalk pen 184944-001

20 Cleaning brush X59476-051

21 Eyelet punch 135793-001

22 Screwdriver (large) X55467-051

23 Screwdriver (small) X55468-051

24 Spool cap (small) 130013-154

25 Spool cap (medium) × 2 X55260-153

26 Spool cap (large) 130012-054

27 Vertical spool pin XC8619-051

28 Spool felt X57045-051

29 Disc-shaped screwdriver XC1074-051

30 Spool net XA5523-050

31 Embroidery frame set (small)

H 2 cm × W 6 cm (H 1 inch × W 2-1/2 inches)

32 Embroidery frame set

(medium) H 10 cm × W 10 cm (H 4 inches × W 4 inches)

33 Embroidery frame set (large)

H 18 cm × W 13 cm (H 7 inches × W 5 inches)

34 Embroidery frame set (extra

large) H 30 cm × W 18 cm (H 12 inches × W 7 inches)

35 Foot controller XD0500-051 (EU area)

36 Embroidery needle plate

cover

37 Grid sheet set SA507 GS3:X81277-001

38 Touch pen (stylus) XA9940-051

39 Knee lifter XA6941-051

40 USB cable XC8897-051

41 Bobbin case (pink screw) XC8167-151

42 Straight stitch needle plate XC8362-051

43 Cord guide bobbin cover (with

single hole)

44 Embroidery bobbin thread SA-EBT EBT-CEN:

45 Stabilizer material SA519 BM3:X81175-101

46 Operation manual XC8170-151

47 Quick reference guide XC8173-051

48 Embroidery unit carrying

case

49 Hard case XC7750-051

U.S.A./

Canada

SA437 EF73:XC8479-052

SA438 FE74:XC8480-052

SA439 EF75:XC8481-052

SA440 EF76:XC8482-052

XC8028-051 (other area)

SA529 D6EUC:

Others

XA9939-051

XC8449-051

X81164-001

XC9862-052

Memo

(For U.S.A. only) Foot controller: Model S This foot controller can be used with this

machine model Innov-ís4000D/NV4000D.

Memo

• Always use accessories recommended for this machine.

• The screw of the presser foot holder is available through your authorized dealer (Part code XA4813-051).

• Included accessories 35, 46, and 47 can be stored in the machine’s hard case.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Options

123

Part Code

No. Part Name

1 Embroidery bobbin thread

(White)

Embroidery bobbin thread (Black)

2 Stabilizer material SA519 X81175-101

Water soluble stabilizer SA520 X81267-001

3 Embroidery card

No. 1 Alphabet SA298 X58317-001

No. 2 Flower SA299 X58321-001

No. 3 Dinosaur SA300 X58362-001

No. 6 Moskowitz’s World SA303 X58497-001

No. 7 Country Life SA304 X59322-001

No. 8 Holiday SA305 X59357-001

No. 9 Hobby Craft SA306 X59511-001

No. 10 Monogram Emblem SA307 X59567-001

No. 11 Frame SA311 XA0257-001

No. 12 Transportation SA312 XA0275-001

No. 13 Sports Emblem SA313 XA0517-001

No. 14 Large Floral SA314 XA1223-001

No. 16 Cats & Dogs SA316 XA1406-001

No. 19 Marine SA319 XA2452-001

No. 20 Petite Designs SA320 XA2869-001

No. 21 Needlework SA321 XA2873-001

No. 22 Large Quilt SA322 XA3431-001

No. 23 White on White SA323 XA3430-001

No. 25 Horse SA325 XA3791-001

No. 27 Birds SA327 XA4289-001

No. 28 Christmas SA328 XA4502-001

No. 29 Lace SA329 XA4664-001

No. 30 Wildlife Animals SA330 XA4771-001

No. 31 Large Flower II SA331 XA5037-001

No. 32 Musical Instruments SA332 XA5386-001

No. 33 Trees SA333 XA5567-001

No. 35 Cats & Dogs II SA335 XA5629-001

No. 36 Fruits & Vegetables SA336 XA5659-001

No. 37 Appliqué Alphabet SA337 XA5753-001

No. 38 Angel SA338 XA5781-001

No. 39 Doll Face SA339 XA5978-001

U.S.A./

Canada

SA-EBT X81164-001

SAEBT999 XC5520-001

Others

Part Code

No. Part Name

3 No. 40 Sports 3 SA340 XA6111-001

No. 41 Renaissance Alphabet SA341 XA6586-001

No. 42 Farm SA342 XA6733-001

No. 43 Victorian SA343 XA6769-001

No. 44 Lace2 SA344 XA6849-001

No. 45 Fancy Work SA345 XA7770-001

No. 46 Australian Animals SA346 XA7893-001

No. 47 Butterfly SA347 XA8206-001

No. 48 Australian Flowers SA348 XA8250-001

No. 49 Folk Art SA349 XA8348-001

No. 50 Fairy & Floral SA350 XA8414-001

No. 52 Bear Collections SA352 XA8511-001

No. 53 Scene SA353 XA8936-001

No. 54 Tea Time SA354 XA9129-001

No. 55 Gardening SA355 XA9348-001

No. 56 Asian SA356 XC0025-001

No. 57 Large Christmas SA357 XC0057-001

No. 58 New Quilt Traditions SA358 XC0861-001

No. 60 Summer Fun SA360 XC1168-001

No. 61 Blouse Embellishment SA361 XC1304-001

No. 62 Zodiac Signs SA362 XC1502-001

No. 63 Bunny SA363 XC1646-001

No. 64 Grand Mom SA364 XC2176-001

No. 65 Red Work SA365 XC4220-001

No. 66 Pop Mix SA366 XC4819-001

No. 67 Home Dec Collection SA367 XC7048-001

No. 68 Cross Stitch Collection1

No. 69 Sport Shirt Motifs SA369 XC7274-001

No. 70 Cross Stitch Collection2

U.S.A./

Canada

SA368 XC7097-001

SA370 XC7550-001

Others

Memo

• You can use any of the brother embroidery cards listed above with your machine.

• Please be aware that some specifications may change without notice.

Note

• Embroidery cards purchased in foreign countries may not work with your machine.

Chapter 1

Getting Ready

TURNING THE MACHINE ON/OFF......................................................8

LCD SCREEN..........................................................................................9

■ Key Functions..................................................................................................................10

Using the Machine Setting Mode Key...................................................................... 12

■ Adjusting Screen Brightness ............................................................................................15

■ Choosing the Display Language.......................................................................................16

Using the Machine Operation Mode Key ................................................................17

Using the Pattern Explanation Key ..........................................................................18

LOWER THREADING ..........................................................................19

Winding the Bobbin ................................................................................................19

■ Using the Supplemental Spool Pin...................................................................................19

■ Using the Spool Pin .........................................................................................................21

Setting the Bobbin...................................................................................................22

Pulling Up the Bobbin Thread ................................................................................. 23

UPPER THREADING............................................................................25

Threading Using the “Automatic Threading” Button...............................................25

Threading Manually ................................................................................................27

Using the Twin Needle Mode .................................................................................. 29

Using Threads that Unwind Quickly .......................................................................31

■ Using the Spool Net ........................................................................................................31

■ Using the Vertical Spool Pin............................................................................................31

CHANGING THE PRESSER FOOT .......................................................32

Removing the Presser Foot ...................................................................................... 32

Attaching the Presser Foot ......................................................................................32

Attaching the Walking Foot.....................................................................................33

CHANGING THE NEEDLE...................................................................34

■ About the Needle ............................................................................................................36

■ Fabric/Thread/Needle Combinations ..............................................................................36

TURNING THE MACHINE ON/OFF

WARNING

• Use only regular household electricity as the power source. Using other power sources may result in fire, electric shock, or damage to the machine.

• Turn the main power to OFF and remove the plug in the following circumstances: When you are away from the machine After using the machine When the power fails during use When the machine does not operate correctly due to a bad connection or a disconnection During electrical storms

CAUTION

• Do not use extension cords or multi-plug adapters with many other appliances plugged in to them. Fire or electric shock may result.

• Do not touch the plug with wet hands. Electric shock may result.

• When unplugging the machine, always turn the main power to OFF first. Always grasp the plug to remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock.

• Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted, or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These things may damage the cord, or cause fire or electric shock. If the cord or plug is damaged, take the machine to your authorized dealer for repairs before continuing use.

• Unplug the power cord if the machine is not to be used for a long period of time. Otherwise, a fire may result.

• When leaving the machine unattended, either the main switch of the machine should be turned to OFF or the plug must be removed from the socket-outlet.

• When servicing the machine or when removing covers, either the machine or the electrical set must be unplugged.

• For U.S.A. only This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electrical

shock, this plug is intended to fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified

electrician to install the proper outlet. Do not modify the plug in any way.

Insert the power cord into the power cord

jack connector, then insert the plug into a

Turn the main power switch to “I” to turn

on the machine.

wall outlet.

a Main power switch b Power cord

a OFF b ON

Turn the main power switch to “O” to turn

off the machine.

LCD SCREEN

When switching on the machine, the screen will display the name of the machine. Touch the screen to display the utility stitch. Either “1-01 Straight stitch (Left)” or “1-03 Straight stitch (Middle)” is selected, depending on the setting selected in the setting screen (See page 12). Press a key with your finger to select the stitch pattern, to select a machine function, or to select an operation indicated on the key.

Note

When the straight stitch needle plate is on the machine, the needle will automatically move to the middle position.

Memo

• Only touch the screen with your finger or the included touch pen. Do not use a sharp pencil, screw-

driver, or other hard or sharp object. It is not necessary to press hard on the screen. Pressing too hard or using a sharp object may damage the screen.

a b

Getting Ready

a Shows single or twin needle mode setting, and the needle stop position.

Single needle/down position Single needle/up position

Twin needle/down position Twin needle/up position

b Shows the presser foot code. Attach the presser foot indicated in this display before sewing. c Shows the name and code number of the selected stitch. d Shows a preview of the selected stitch. e Shows the stitch patterns. f Shows additional pages that can be displayed.

* All key functions of the LCD are explained in the “key functions” table on the following page.

LCD SCREEN

■ Key Functions

bcd

j l

m o

No. Display Key Name Explanation Page

a Utility stitch key Press this key to select a straight stitch, zigzag stitch, buttonhole, blind hem

b Character/Decorative

stitch key

c Embroidery key Attach the embroidery unit and press this key to sew embroidery. 130

d Embroidery edit key Press this key to combine embroidery patterns. With the embroidery edit

e Sewing type selection

key

f Pattern explanation

key

g Automatic

reinforcement stitch key

h Automatic thread

cutting key

stitch, or other stitches commonly used in garment construction.

Press this key to select character or decorative stitch patterns. 98

functions, you can also create original embroidery patterns or frame patterns.

Press this key when you need help selecting the appropriate stitch pattern for the sewing application and when you need instructions on how to sew the stitch pattern. This key is very helpful for beginners.

Press this key to see an explanation of the selected pattern. 18

Press this key to use the automatic reinforcement stitching (reverse stitching) setting. If you select this setting before sewing, the machine will automatically sew reinforcement stitches at the beginning and end of sewing (depending on the pattern, the machine may sew reverse stitches).

Press this key to set the automatic thread cutting function. Set the automatic thread cutting function before sewing to have the machine automatically sew reinforcement stitches at the beginning and end of sewing (depending on the pattern, the machine may sew reverse stitches) and trim the threads after sewing.

177

LCD SCREEN

No. Display Key Name Explanation Page

i Stitch selection

display

Press the key of the pattern you want to sew. Use to

change selection screens.

Getting Ready

j Screen lock key Press this key to lock the screen.When the screen is locked, the various

settings, such as the stitch width and stitch length, are locked and cannot be changed. Press this key again to unlock the settings.

k Image key Press this key to display an enlarged image of the selected stitch pattern. 49

l Mirror image key Press this key to create a mirror image of the selected stitch pattern. If the key

m Needle mode

selection key (single/ double)

n Reset key Press this key to return the selected stitch pattern’s saved settings to the

o Retrieve key Press this key to retrieve a saved pattern. 51

p Manual memory key Change the stitch pattern settings (zigzag width and stitch length, thread

q Stitch width and stitch

length key

r Thread tension key Shows the thread tension setting of the currently selected stitch pattern. The

s Machine setting mode

key

display is light gray, a mirror image of the selected stitch pattern cannot be sewn.

Press this key to select twin needle sewing mode. The sewing mode changes between single needle mode and twin needle mode each time you press the key. If the key display is light gray, the selected stitch pattern cannot be sewn in twin needle mode.

original settings.

tension, automatic thread cutting or automatic reinforcement stitching, etc.), then save them by pressing this key. Five sets of settings can be saved for a single stitch pattern.

Shows the zigzag width and stitch length settings of the currently selected stitch pattern. You can use the plus and minus keys to adjust the zigzag width and stitch length settings.

thread tension is usually set automatically. You can use the plus and minus keys to change the thread tension settings.

Press this key to change the needle stop position, turn the buzzer ON/OFF, adjust the pattern or screen, and change other machine settings.

42-43

t Machine operation

mode key

u Presser foot/Needle

exchange key

Press this key to see explanations for upper threading, winding the bobbin, changing the presser foot, and how to use the machine.

Press this key before changing the needle, the presser foot, etc. This key locks all key and button functions to prevent operation of the machine.

32-35

LCD SCREEN

Using the Machine Setting Mode Key

Press to change the default machine settings (needle stop position, embroidery speed, opening

display, etc.) Press , or to display the different settings screens.

Memo

• This function will be available in future technology upgrades.

• Press or to display a different settings screen.

Sewing settings

a Select whether to use the sewing speed controller to determine the zigzag width (see page 70). b Make adjustments to character or decorative stitch patterns (see page 103). c Adjust the presser foot height. (Select the height of the presser foot when the presser foot is raised.) d Adjust the presser foot pressure. (The higher the number, the higher the pressure will be. Set the pressure at 3 for

normal sewing.)

e Select whether “1-01 Straight stitch (Left)” or “1-03 Straight stitch (Middle)” is the utility stitch that is automatically

selected when the machine is turned on.

General settings

LCD SCREEN

Getting Ready

i j

a Change the brightness of the LCD (see page 15). b Select the needle stop position (the needle position when the machine is not operating) to be up or down. c Turn the buzzer ON/OFF. d Turn the Needle Area and Work Area Lights ON/OFF. e Turn the opening screen display ON/OFF. f Use when running an application. g Change the display language (see page 16). h Display the service count and the total number of embroidery stitches. The service count is a reminder to take your

machine in for regular servicing. (Contact your authorized dealer for details.)

i The “NO.” is the number for the embroidery and sewing machine. j Display the program version.

Memo

The latest version of software is installed in your machine. Check with your local authorized Brother dealer or at www.brother.com for notification of available updates (see page 224).

LCD SCREEN

Embroidery settings

a Select from among 10 embroidery frame displays (see page 158). b Change the thread color display on the embroidery screen; thread number, color name or each time to embroider

(see page 156).

c When the thread number #123 is selected, select among six thread brands (see page 156). d Adjust the maximum embroidery speed setting (see page 156). e Adjust the thread tension for embroidering. f Select the height of the embroidery foot “W” during embroidering (see page 138). g Change the display units (mm/inch). h Change the initial mode of the display (embroidery/embroidery edit). i Customize the thread color numbers (see page 188).

LCD SCREEN

■ Adjusting Screen Brightness

Note

• All or part of the screen may sometimes

become darker or lighter because of changes in the air temperature or other changes in the environment around the screen. This is normal and is not a sign of malfunction. Adjust the screen if it is difficult to read.

• The screen may be dark immediately after

turning on the power. This is a function of the LCD back light screen, and it is not a sign of malfunction. The screen will return to its normal level of brightness after approximately 10 minutes.

• If you are not directly in front of the machine

when you view the LCD, the colors may appear to change or the screen may be difficult to see. This is a characteristic of the LCD, and not a sign of damage or malfunction. For best results operate the screen while sitting in front of the machine.

Press .

→ The Sewing settings screen appears.

On the BRIGHTNESS OF LCD display, use

and to adjust the screen

brightness.

* Press to make the screen darker.

* Press to make the screen lighter.

Getting Ready

Press .

→ The General settings screen appears.

Memo

a Brightness of LCD display

Press .

• Press or to display a different

settings screen.

LCD SCREEN

■ Choosing the Display Language

Press .

→ The Sewing settings screen appears.

Press .

→ The General settings screen appears.

Use and to choose the display

language.

* Choose from the following languages: [ENGLISH],

[GERMAN], [FRENCH], [ITALIAN], [DUTCH], [SPANISH], [DANISH], [FINNISH], [SWEDISH], [PORTUGEUSE], [RUSSIAN], [NORWEGIAN] or [JAPANESE].

a Display language

Press .

LCD SCREEN

Using the Machine Operation Mode Key

Press to open the screen shown below. Six categories are displayed at the top of the screen. Press a key to see more information about that category.

Getting Ready

displays information about

the main parts of the machine and their functions. This is the first screen displayed

when you press .

displays information about

the operation buttons.

displays information about

threading the machine, changing presser feet, etc.

displays information about

attaching the embroidery unit, preparing fabric for embroidering, etc.

information.

displays troubleshooting

displays information about

cleaning the machine, etc.

LCD SCREEN

Example: Displaying information about

upper threading

Press .

→ The lower half of the screen will change.

Press (upper threading).

Press to return to the original

screen.

Using the Pattern Explanation Key

If you want to know more about the uses of a stitch

pattern, select the pattern and press to see an explanation of the stitch selection.

Example: Displaying information about

Press .

→ The screen shows instructions for threading the

machine.

Read the instructions.

* Press to see a video of the displayed

instructions.

* Press to view the next page.

→ The screen shows information about .

Press to return to the original

screen.

LOWER THREADING

Winding the Bobbin

Press → → →

LOWER THREADING

Turn the main power to ON.

Align the groove in the bobbin with the

spring on the bobbin winder shaft, and set the bobbin on the shaft.

Getting Ready

in that order to display a video example of

bobbin winding on the LCD (see page 18). Follow the steps explained below to complete the operation.

CAUTION

• The enclosed bobbin was designed specifically for this sewing machine. If bobbins from other models are used, the machine will not operate correctly. Use only the enclosed bobbin or bobbins of the same type (part code: SA156, (XA5539-151)).

11.5 mm (approx. 7/16 inch)

This model

■ Using the Supplemental Spool Pin

With this machine, you can wind the bobbin during sewing. While using the main spool pin to sew embroidery, you can conveniently wind the bobbin using the supplemental spool pin.

Actual size

Other models

3, 4

7, 8

a Groove of the bobbin b Spring on the shaft

Set the supplemental spool pin in the “up”

position.

a Supplemental spool pin

Place the spool of thread on the

supplemental spool pin, so that thread unrolls from the front. Then push the spool cap onto the spool pin as far as possible to secure the thread spool.

a Supplemental spool pin

a Spool pin b Spool cap c Thread spool

+ 221 hidden pages