Brother EF4-B957 User Manual

INSTRUCTION

for

MANUAL

BROTHER

---

.

MODEL

EF4-B957

High Speed

Four Threads Overlock Sewing Machine

BROTHER

Twin

INDUSTRIES,

NAGOYA,

Straight

JAPAN

Needle

LTD.

CONTENTS

1 . Specifications

2. Features

...................................................................................................................................

3. Operation

A.

Sewing speed ......................................................................................................................... 2

B. Motor, motor pulley and belt ............................................................................................... 2

C.

Setting
D.

Oiling, draining and maintenance .......................................................................................... 3

E.

Needle cooler device ............................................................................................................. 5

F.

Machine operating direction .................................................................................................. 6

G. Installing needle ..................................................................................................................... 6

H.

Threading ............................................................................................................................... 6

I.

Thread

1.

Adjustment of thread take-up ........................................................................................... 7

?-

Adjusting thread take-up and thread guide ....................................................................... 8

3.

Adjusting

J. Adjustment on pressure of

. Installing and removing feed dogs: and Height of feed dogs .............................................. 8

K.

Adjusting stitch width ............................................................................................................ 8

........................................................................................................................

................................................................................................................................

up .............................................................................................................................. 3

tension ....................................................................................................................... 7

thread

tension

screw

.......................................................................................... 8

presser

foot:

1

2

2

L.

Adjusting stitch length ......................................................................................................... 10

M.

Adjusting differential feed ...................................................................................................

4. Adjustment

1)

Height of needle ..................................................................................................................

2)

Relation between needle and under looper .........................................................................

3)

Installing needle guard

4)

Installing needle guard front ............................................................................................... 12

5)

Relation of needle with under and over looper .................................................................. 13

6)

Installing and maintenance of knives .................................................................................. 13

5. Trouble shooting

A.

Thread

Skip stitching ....................................................................................................................... 14

B.
C.

Needle break ....................................................................................................................... 14

D.

Improper thread tension ...................................................................................................... 14

E.

Poor trimming performance ................................................................................................ 15

F.

Irregular

G. Excessive \vrinkles along stitches .......................................................................................

H.

Needle produces too large holes ........................................................................................ 15

Parts

list

...........................................................................................................................

rear

................................................................................................

...............................................................................................................

break ....................................................................................................................... 14

stitches

.........................................................................................................................

.................................................................................................................

10
11
11
11
11

14

15
15

~

16

1 . S pacifications

Name
Dimensions
Type
Stitch
Sewing
Max. Stitch length

Stitch width
Height
Lubrication

Main bearings and rods

Oil

Needle
Needle
Feed
Differential feed regulator

Installation

from

speed

of

presser

bar stroke

regulator

foot

High Speed Twin Needle Overlock Sewing Machine

355mm

Dust-proof, oil-proof; totally enclosed type
512, 514 (E-24)
6,000 stitches per minute

3.6mm (for sub-class

3.8mm (for sub-class

2.6mm (for sub-class
5mm-7mm
5mm & 7mm
Automatic lubrication
by
All
bearings
Viscosity:
Capacity: 700
26mm
DCx1
Push-button type, scale on face plate represents stitch length
By lever moving

obtained even in sewing operation
Semi -submerged

X 240mm x 270mm

oil wick

important parts

CS 20.62

-900cc

(#9,

#11, #14,

-1

C &

-2C)

-3C & -4C)

-5C)

by

geared pump plus sprash lubrication and lubrication

are

of phospher bronze alloy also oilless metal and ball

at

37.8°C

#16)

in

vertical direction; gathering and stretching can

be

Of this machine, there

SUB-CLASS

BROTHER

EF4-B957-1

MADE

,----//

Model

~········

Sub-class

Use

Max. sewing speed (spm)
Stitch

form (type)

Max. stitch length
Differential feed ratio 0.74-1.58
Height of presser foot (mm)
Needle gauge
Bight

(mm)

Needle

(DC

-

.~·

~-····

(mm)

X 1)

~

IN

~·

.

are

the following sub-classes available.

LIST

INDUSTRIES,

/

JAPAN//

Tricot

Four-thread
overlock

(mm)

AND

EXPLANATION

LTD.

C

/

-1C

(for general materials)

6,000

3.6

5

2.2
5 6

#9

ON THE

EF4-B957

-2C

Woven Knitted

6,000 6,000

Mock

safety

3.6

5

2.2

#11

-3C

(for elastic materials)

Four-thread
overlock safety over lock

3.8

5 5

2.2
5 7

#9

MEDALLION

-4C

Jersey

6,000 6,000

Mock Four-thread

3.8

1-2

2.2

#11

-5C

Bulky Knit
(for heavy)

materials

2.6

1.33-3.4
7

2.2

7

#14

-

1-

2.

Features

*The

*The
*Stitch

* Differential feed can be easily adjusted

* Ample space on the cloth plate allows easy sewing operation.
*Oil
*Lubrication
*Optional needle cooler ensures

*Colour

extensive design of various components and lubrication system and also the addition of the needle
cooler device on this machine assure the normal operation of maximum high speed of
minute, without any troubles.

upper knife

can be easily regulated

to change the

hands. This also applies for the instantaneous differential adjustment obtainable.

level

in

high speed of

combination of TAN-BEIGE is in well harmony with your modern factory, and operator's fatigue

can be lessened.

is

flat-shaped to make the carbide tip promises long durability

by

push-button, with the scale on the face plate, thus it is unnecessary

eccentrics

the oil

can be easily checked through the oil window

6,000

when you would like to change the

by

the lever for gathering

reservoir

stitches

is

shown on the special oil gauge on the front side of the machine.

perfect

per minute.

sewing operation even with synthetic materials and threads

stitch

length.

in

the top cover.

or

stretching without soiling your

of.

the knife.

6,000

stitches

at

per

the

~

3.

Operation

A. Sewing speed

Maximum speed of this machine is 6,000

ho~vever,

well run-in. After this running-in period, you may operate the machine

stitches

B.

Motor,

1)

2)

3)

the new machine should be operated

per

minute.

This

is desirable for machine's long life.

motor pulley and belt

Use a clutch motor,
(single phase) and MD-354 (three phase).
Use M -type V-belt.
Machine speed (s.p.m.), diameter of motor pulley and length of· motor belt
ing table.

Stitches per minute

l/2

Hp, 2 pole, single

stitches

per minute.

at

about 5,000 s.p.m.: so that all the working parts

or

three phase. Our motor available

Outside diameter of pulley and length of V-belt

50Hz

For

the first 100 actual working hours,

are

at

maximum speed of 6,000

is

Models MD-344

is

related

to the follow-

60Hz

Pulley

5,000

6,000 130mm 39inch llOmm

llOmm

V-belt

39inch

-2-

Pulley

90mm

V-belt

38inch

38inch

C. Setting up

Thi

s machine is n

up this machin e

have

If you

r

efer to rig. I. which s hows

to mount the b

With our Brother
to the b

h

ave

proper

purchased this machine

ott

otto

m bo

ard, howeve

holes on the bott

,-

l

Bolt hole for

bottom

orma

lly

are

cont

ain

om

board

clu

tch

*

r.r~

__f

• I

\1 y

-~

----

board

set

up

ed

the

to

motor.

r,

om

18 , Cen

257

~--

24i

..f

~-

267

-

as semi-subme rged type.

together

part

the

Mod

if

.

275

with the machine h

as head

s n

table as semi-submerged typ

els MD-34

you would u

board.

tre

of V belt

Scr

ew

for cush1

Cent
pulley

, I I

-

ecessa

re

of

~

only, make
ry for sett

4 an d MD-354, there IS no a nxiet y

sc

with

on

base

machme

Collar

for

'";:

..

,. ''"'

l\ecessary

ead

table

ing up this machine and also the n

oth

er brand

~-

~

rr ,-

/ / I

bo:tom

:1

fif

part

s and

.

top as

e.

rr-

;

per

atta

clutch motor, plea

-

'~

/

l""TT'\j

:

!-[

H

i

M,

\

-:~

~

accessones

ched

for setting

table shee

to set the machin

se

F1gur

es are

Cush1on

was

mak

1n

base

l.

also

ureme

e sure to

nuhmeter

nL

e

D. Oiling, draining and maintenance

O

il

Bcf

cap (shown in

funnel.

(

Fig

. 2)

Oil l
in Fig. 3.

Th

e oil r
so
Che
poured. /\del
ga

uge. Be s

ing the

(F

ig. 1)

is

drawn out

c:·e

operating the

eve

l should be up

,·servo

it

tak

es sometime

ck

if oil is up to

mac

of the

rig

. 2)

ir consists nf l

bef

oil if oil l

ure

to

chec

hine.

machin

machine . theref

and pour

to th

ore the oil levels of both tank

the

eve

k the oil

e prior to its shipment.

ore,

oil i

nto

the maching t:,;

e u

pper

line of the oif

\\'O

ta

cl\s

partition

requi r

ed level

l is bel

gauge

:t

littll' :tftn the nil i

ow

the upper line of the oil

for oil l

remo,·c the o

eve

gauge

ed

by a fille r

l b

efo

il

filt

er

i11<

.: the

shO\m

match

.

re operat-

,;

(

Fig

. 3)

(Fig

. 5)

(

Fi

g. 4)

\\

"hen operatin

or

aft

or

(i

er

drops

it
S

do not ha,·c to add o

d ail~·-

g the machine for the fir st time afte r u

it has been out

of

oil in

of

oil for a long per iod of ti me. aod

to oiling point shown in Fig. '' & 5. You

il into

them if the

machin

npacking

e is ope rated

(Fig. 6 )

1\t the end

ge the oi

chan
T he

reaf
quantity of oil re
sh

O\

m in Fig. 6 for draining oil. T he machine emplo

pump for the forced lubri c
r

eco

mmended that the o

a

year

et

c.

Th

is IS desirable for long life

of

I 00 ac

tual hours op

l.

ter. chan

ge

quir

it on

ce

ed is abo

1

11

ut

ation to

il res

erv

for c iPaning o f its inner s

of

era

tio

abo

ut

thr

ee months use.

700-900

cc.

its major movin

oir be dismounted about twice

urf

aces

. pump. wire gauze

the machine.

n. running-in period.

Th

Re m

ove the scre""

ys a gea

red

g parts. It is

~

.

E. Need le cooler device

\\'ith

machine

ing resu

s~·

1 . Operatin g procedur e

ntlwti

c

lt

model

on the res1n

..

. c

treated

threads. sue h as

...

/ Tank

).1.

it

1s

equ

ipp

materials

!t~·Jon

and Dac ro

I l

~)

:;)

ed

\\'ith

the nee

such

as

polyester.

n.

it

\\·iII

be

I'

our the ,;iliconc oi I

c

apa

c

it~

·

CiOcc

fi

g. { .

[ f

this mac

fc

11'

s ili

cone
s<·\·eral dri
s

atura

The

t

he

silicone

thr

ead. co

hine

I

eng

Lime. il

oil

into

ps

te

before se\\'ing

cock musl be

oil.

lton

use the machine.

dle

coole

r cle\·ice. In

jersc~·.

ackantageous

Ill

c

;tpa

IS

brand

lakes

the

fell 011

of

sil

icone

closed

name!~

·

materials

order

and. tri

to

use t Jw

into

the

l

ank

city)

then

OJll'll

Ill'\\'

or

after

I

abou

(). J :i

t

the

needle guard.

oil

on the fl•lt so as

ope rat ion.

\\'hen the mac hine

on the slo\\'

appli

ed

ami also

speed

to

get the

cot.

etc.

. o r \\·ith til('

nvecllv cooler

apprm;

ima

t

he

cock

it has

been

S

to ,;at

minutl'

operation

\\'hen

good

sew

cil'\·ice.

tel~·

to

.)

I

I

s

ho\\

·n I

(Ill(

of

USl'

urate

the

then

appl~·

t

horough!~·

do not requ1n•

or

cotto

you clo not

ll

ll

n

(Fig. 7)

2. Sewi

3. Silicone o

ng capabil

\\'h

en

~·m1

(j

plies

of

Silicone o

\\·ould

such

il

to

il

.......

ity with

be used

:iOcc silicone oil could

cl

epc

4.

ncls on

Prop

er installtaion on the machine

Felt

the se\\·

needle cooler

Sl'\\'

the

synthetic

materials al

\'is

cosi

be

ing

work.

the

high speed of o.

ty:

:iOO

cs.

operated

1) Installation of felt supp

material

s.

approximately

Fe lt s

upport

s

hmm

Tube

C should be ins

tube

into

tube C is

jersey. tricot.

OOO

stitches

half a momh

is

inst;dlccl

in Fig.

the

tl

.

hole

fixed.

etc

per minute.

talled

of thl'

.. it

can

of se\\'ing

ort

and tube guide

on Fixed nee

on

Felt \\'i

Fix

ecl

lll'l'dle

be

ensured

operat

dle guard

th

gua

ion

f

ull~

·

rcl

I~

to

SC\\'

although

front

insert i

because

upto

it

B as

ng the

the

A

(F

ig. 8)

_____

~ -

_

Clearance

....

below

0.5

mm

5

2) Position

Th

e position

Je,·cl

as

3) Removal

of

tank

shown

of

the

of

lank

in

top

should be

Fig. 7.

cover

(

Fig

. 9)

set

up

at the pos ition

that

the

Vent hole is hi

\\'h

en you pull

as

show

n in Fig. 9.

wi

II

be

sep

dctatchahle togeth

lhe

arated.

er

tub

the

thus

with

gher than

e Point A

tank

and

the

lank can be

lop Ctl\'er.

to

fell

the

oil

the

lefl

portions

F.

Machin

The proper

e operating direction

operating

G. Installing needle

direction

of

this

machine

Turn
position.
the

t

humb

tion

as

:\ow.
its grtHJ\·ecl side fac ing tm,·a r
the

needle

1s cl

the

pulley until

lower

finger

indicat

loosen

clamp

ockwise

the

and

ed

with alT

the

hole all the ,,·ay up.

as

the

lifter ]e,·er

mm·e

needle

\·iewed from till' pull

needle

the

O\\'

set

bar

:\

shown

press

er

mark.

screw and

cl

you.

then inse

is raisccl

foot

hol

After

ey

to

in

Fig.

10

arm

B to

ding

the

rt

the

ti~hlen

side

.

its

highest

pressing

the

nee

dle \\'ith

needle

the

screw.

by

direc·

inlo

(Fig. 1

0)

H. Threading

l'

ass

the

threads through

the

eyes

of

colton slancl

then

please

do

111

the

follml'ing

order:

(I)

Un

der l

efore passing

B

pulle~

·

unt

il

as s

hmm

\\"

hen

~-ou

a

ccesso

the

11· out

Dra

ooper

the

in

Fig.

threads

ry

box.

the

thr

(2)

Ove r looper

these

threads.

needle

II

& 12.

to

ead appro

is

at

the ey

(3 & 4)

open

the

highest position. and the pr

es

of

threa

ximat

e Scm from the

Needle.

the

front cover. cloth pla te. and thread t

d guides. loopers and needle, plea

tip

of loope r.

esse

r foot arm ou

ake

-up

tward. Pass

se use with

cove

r.

the threads

the tw

turn the

eeze

r in

I.

Thread

T

hread tension

tension

may

length. the position of the
adjustment in

the following manner.

(Fig.11)

change depen

thr

ead

ding on the type

tak

e-up

and thread gui

1. Adjustme

To tighten the needle thread, lower the needle
up. T o loo!'ien it,

The thr
thread

of thread

and

des. If

nt

of

thread take-up

rai

ead

take-up

in the middle position

te nsion. (Fig. 1

(Fig.12

materia

it should cha n

se

the

tak

3)

)

ls sewn

ge considerabl

e-up.

, sti

tch

width, stitch

thr

ead

1

~

the standard

y.

make

lake-

(Fig.13)

7

2.

Adjusting

1\s shown
thr

ead

looper

change it

3.

Adjusting

After completion of the above-mention
the thr

..

Stitches

the thr

J.

Adjustment
and Height

under looper

in Fig.

take-up

thread

ead

eads

take-up

to

the Fi

thread

tension screw

..

(Page 1

more

on

of

thread

14.

at the highest position of the n

and

thr

ead guide. for four

sho

uld normally be positioned

g.

14

B.

(Fig.

14A

)

tension screws

2).

Be careful not

than necessa

the

pressure

take-up

position.

:

for fine adjustment. I

to

ry or

cause

of

presser foot: Installing

feed dogs:

The pr
presser foot adjusting scr

ess

and

under

threads

ed

adjustm ent

turn the sc

the thr

ure

of

looper

eed

use. The under looper

at

of

ncorporate an

rew

ead

the

presser foot

thread

le, it is the s

Fig. 1-1

in

take-up

ew

the thr

or out

shown

A.

ead
appr

to feed thr

excessively,

can

in Fig. 15.

guide

.

tandard

If its

(Fig.

guides, and

opria

or

removing feed dogs :

be adjusted by

position of

thr

ead guide and under

thread tension is too light.

14B

)

te

adjustment

because it

eads

thread

too

take-

for the above

excessivel

means

the

looper

up,

turn

may tighte

y.

of the

n

(

Fig.16

)

K. Adjusting stitch

S

titch

width is depent on

Cloth

cutti

ng width c

going lo make,

be

sure to bring the upper knife down

width

cloth

an

be adjuste d

To insta

install the main feed dog ©

screw

ll

the diffe rential f

®. (Fig. 16)

(Fig.17)

eed

dog , tighten the

and cha

ining-off feed dog © tighten the

The

standard
dogs is suc h
poi

nt

comes
top sur face of
its upwa rd travelling, the
feed dogs is level wi
of the needle pl

(bight)

trimming width and the tongue of the needle plate.

in

the following manner. (Fig.

to

its lowes t position.

18).

Whichever adju

screw

height of the feed

that

when the

to

fit

perfectly

the

ate.

®.

need

to

needle plate

lop

of the

th

the surfac

(Fi

g. 17)

stme

nt

you are

To

le

the

in

e

A.

\\"idening st

1) L

oosen

ri

ght ward

2)

Then loos
knife

sprin

the upper

as

en

is pressed

g.

itch

much

the

width

knife

holder set scr

as

required, and retighten the set

low

er

knife hold

to

the upper

knife

er

ew

set scr

by the

(A). move the holder

screw

(A).

ew

(B)

so

the lower

lower

knife

holder

(Fig.18)

(Fig.19)

Upper knife

set screw

knife

Retighten the set scr

positio

n.

H.

·arrowing

l) Loosen the low

leftward
temporarily.

2) Loosen
knife

:~)

L

oosen

knif

e is pressed to the upper

sp

rin

g,

Notes

I) Stitch width is determined by cloth c

stitc

as

the upper

until

it

the tempor

and ret

much

hits the lower knif

ew

(B)

h width

er

knife

holder set scr

as req

uired.

knif

e holder set screw (A). move the upper

ari

ly tightened screw (B

ighten the

screw

to

secure the lower kni

and

e,

knife by

(R)

ew (B),

retighten the set

and

retighten the

the lower

securel

utt

ing width

move the holder

),

see

that the lower

y.

and

fe

111

that

screw

screw

(A).

knif

e holder

the tongue·

(B)

(Fig.20)

C.

Attaching the upper

As s

ho\m

in

Fig. 19, attac h the upper knife

when the upper

As shown

in

Fig.

and

low

er knives

knif

e is

at

the lowest position of its st

19,

attach the lower knife

shaped part
width
appropriate

2) The upper knife has

is lowered, resharpen the lower kn
resharpeni ng

which is available

so its

so its blade is flush with the t

of

the needl

to

a considerabl e extent, change the needle plate with

one

for

of

the upper

from

front

edge is 0.5-0.?mm to the edge

rok

e.

e plate.

better

an

extrahard tip.

BROTHER

results.

knife

In

case

If

cutti

ife

as

shown in Fi

requires

or your dealer.

op

a special whetsto ne

surface

of

of

changing

ng performance

g.

20, The

of

the

lower

the needle plate.

stitc

an

knife

h

- 9 -

L.

Adjusting stitch length

$t•

!•U

...

kiSIIJUift

QUO*bfl10

~

St

itc h lengt h can be
thread
l

oca

going inwa

Stop
your

The
len
thickn

take-up

ted

in

front

rd

as

the pulley when the pointe r r
desired stitch length,
number

gth

s indicates the

may change d

ess

and

adjuste

cove

r A (Fig. 21)

of

the

the pull

diff

erent

d to

any

point. At

Then, \\"

machine

ey

is turned.

kept

depresse

eaches

and rel

epe

nding on the kind of the

stitch

ease

the push-button.

length. howeve r,

ial feeding.

first

, open the

ith the pu

d,

turn

need

shbutton

the

button

le

03

the numbe r representing

actual stitch

mat

erials, their

(

Fig.22

)

M . Adjusting differential feed.

(Fig.23A)

Dcp

endin~

to

"stretch

is

suitab

to

the

First
verti
\\"ith the

screw

For vour inf

sh0\\

11 bel

on the kind of cloth.

."

..

e,·cn

le to the kind of c loth

sca

le

plate

loosen

the

cal directions

reference

fA}

secure

ormatio

o\\".

Differential ratio

0.7-1.

5

1- 2

1.3-3.4

:·

or "sh

which carri

screw

nutil yo

line of

ly

after

n, differ

differential feed

rink.'' Sel

es

® shown in

ur des

the lever.

ect

and

scwi

differ

ent

Fi

g. 23/\, move

ired differ

Be

the diffe r

n~

co

ial r

atio

ent

ial rat io figure aligns

sure

adjustment.

ent

ial

ratio

s vs. sewing

Sewing condition,
Tricot and

Hos ier y and

calico

jer

sey

clo

(Sub-cla

(Sub-cl

Jersey, knit and bulky knit

(Sub-class -5C)

may be

ential ratio th

ndition in re f

num

era

ls.

the lever

to rel.

i.shten the

conditions

th

ss

-1

C, 2-C)

ass

-3C, -4C)

fabrics

adjusted

at

erence

in

are

-

10

-

In the

Remove cloth plate and feeding mechanism cover, loosen nut

main feed link shaft

case

to

require

larger

gathering differential feed.

by

an attached wrench, then lower downwarcl

~

of

(Fig.23B)

!

c---~

2m-T--------------

(Fig.24)

~-

(Fig. 23B)
ing.

4.

Adjustment

\Vhen the main feed link shaft is lowered until bottom-

1) Underlooper height

The underlooper's height
all the way into the looper holder.

can

2) Underlooper tilt

Attach

the underlooper aslant as shown

3) Underlooper vs. needles

a.

Needle drop

Adjust needle drop by means of the needle clamp so the right

0.2-

needle is

0.3mm away from the left needle in your direction.

be fixed

by

inserting the underlooper

,in

Fig. 24.

(Fig.25)

.

4mm

of

left

from

needle

center

(See Fig.

b

..

The leftmost position of underlooper
When the underlooper is moved all the way
must be 4mm to the

25).

center

of the left needle. (See Fig.

to

the left, its point

26)

.

(Fig.26)

-

11

-

c. Needle height

Set the needle height so when the point of the underlooper meets

the

center

of the left needle in its upward stroke, the under-

(Fig.27)

Left needle

pop

of

~"'"""-"'

-~

(Fig.28)

11

needle plate

mm above

~

j

looper point is about 1

Thus adjusted, the highest position

shown

d.

The forward and backward positions

in

Fig.

2H.

mm

above the needle hole, (See Fig.

of

the needle

of

underlooper holder.

will

27).

be as

Clearance between
and

underlooper point
should
when point is at center

of

(Fig.29)

left

be

0.05-0.1

needle.

mm

Set the forward and backward positions
holder with the point
of the left needle
are
securely.

4)

Attaching

One
it

_as

of

the underlooper

of

the underlooper

in

its rising stroke. When the })older positions

set

as

sho\\-11

the

of

the two needle guards moves with the underlooper. Attach

shown

in

Fig.

in

Fig.

29,

retighten the holder

movable needle guard

30.

in

line with the

set

~

center

screws

(Fig.30)

-

12

-

(Fig.31)

Adjust the needle guard so the clearance between the underlooper
point and the left needle is
is in line with the
movable needle guard for this adjustment. (Fig.

5)

Attaching

This needle guard serves as an auxiliary and is to be fixed to a

clearance of

clearance to zero.

6)

Positioning

This machine is so designed that two kinds of sewing Four-thread
overlock and Mock
overlooper holder assembly and holder guide assembly.

center

the

fixed needle guard

0.3-0.Bmm

the

overlooper

safety

0.05-0.1

of the left needle. Bend the needle with

as shown

are available

mm when the under looper point

31

).

in

Fig.

:32.

Never reduec the

by

simply relocating the

(Fig.32)

o positioner.

0 the way to the right, and fix it securely with the

(Fig.33)

Overlooper

must be clear
of right needle

Fixed

needle guard a. Four-thread overlock (See

Loosen the
the way
Then loosen the
bly, adjust the height of the overlooper, and fix it with the
screw(

M

holder assembly .

ove

leftward until
overlooper holder Loosen the

it

hits

..

(A)

Overlooper
clear of underlooper
unde its projected part.

underlooper and the needle. (See

b.

Mock

Adjust the underlooper height
check

Note: The holder guide assembly has been carefully positioned

must

run

to

(B) again. Finally,

safety

the relationship between the underlooper and the needles .

machine assembling process, and its
to seal it.

Fig.

33).

set

screw

the left, and fix it securely with the

(See

set

screw

You

---,--""T'!~

set

(A),

move the holder guide assembly all

screw

(B)

for the overlooper holder assem-

check

F1g.

35).

(A),

move the holder guide assembly all

are

advised not to relocate the assembly.

<P

Center of left needle
in

line with overlooper

hole

the relationship between

34).

Fig.

in

the same way as above, and

set

serew

13.8mm~

set

screw

set

is painted red

(A).

screw

in

set

the

(A).·

the

;j/7///~

Needle plate

(Fig.34)

-

13-

(Fig.35)

5.

Trouble-shooting

A. Thread break

Cause

Poor thread quality.
Thread too thick for needle size.
Needle groove or needle eye poorly

finished.
Excessive pressure
Needle improperly fitted.

Needle, looper, needle plate, or

thread passage has flaws.
Relation of needle with looper and

thread take-up not right.
Wrong threading.

Needle gets hot.

B.

Skip stitching

Wrong threading

Point of looper out of shape.

Needle point dlunt or bent.
Needle improperly fitted.
Needle and needle guard out of

proper relation.

Needle gets hot.
Pressure of tension disc to small.

Cause

of

tension disc.

Remedy

Use thread of good quality.
Change needle or thread for the right one.
Change needle for a good one.

Adjust to proper pressure.

11

(Page.

&

12)

Refer to instruction for "Installing needle:'
Smooth surface with

Refer to

Refer to "Threading:' (Page 6)
Use with needle cooler or use smaller size needle.

Refer to "Threading:' (Page 6)
Resharp with
Replace.
Refer to
Refer to "Installing needle guard. (Page

Use with needle. cooler or use smaller size needle.

Adjust to proper pressure.

"Thread

oil

"Installing needle:· (Page 6)

oil

stone or buff.

tension:' (Page 7)

Remedy

stone or replace

6)

C. Needle break

Cause

Needle and needle guard out of

proper relation.

Needle and looper out of proper

relation.

Needle bent.
Needle improperly fitted.

D. Improper thread tension

Cause

Relation of needle with looper and
thread take-up not right.

Tension disc will not work properly

Thread too thick for needle.
Wrong threading.

Remedy

Refer to "Installing needle guard:' (Page

Refer to "Relation bewteen needle and under looper"
and "Relation of needle with under looper and over
looper:'

Replace.

Refer to

Refer to "Adjustment" and "Thread tension:' (Page

&

Clean tension disc of foreign particles to allow smooth

operation.

Use needle or thread of the right size.

Refer to

-

7)

14-

(Page

11

& 13)

"Installing needle:· (Page 6)

Remedy

"Threading:' (Page 6)

11 & 12)

11

E.

Poor trimming performance

Cause

Lower knife worn out.
Upper and lower knives installed

improperly.
Spring

right for materials to be trimmed.

F.

lrregurla stitches

Wrong threading.
Thread irregular
Thread passages rough.
Thread take-up and thread guide out

of position.
Knives blunt.

Lower knife installed improperly.

pressure

on

lower knife not

Cause

in

thickness.

G. Excessive wrinkles along stitches

Remedy

Re-sharpen. (Refer to Page
Refer to "Attaching the upper and lower knives:·

(Page

9)

Refer to "Attaching the upper and lower knives:'

(Page

9)

Refer to "Threading:' (Page
Use

thread of good quality.

Smoothly polish.

Refer to

Refer to "Attaching the upper and lower knives:·
(Page

Refer to "Attaching the upper and lower knives:·
(Page

"Thread

9)

9)

tension:· (Page

9)

Remedy

6)

7)

Cause

Differential feed adjustment not

right.

Pressure of presser foot not right.
Thread tension too strong.
Feed dogs installed improperly.

Knives blunt.

Cloth trimming width and stitch

tongue of needle plate out

proportion.

of

H. Needle produces too large hole

Cause

Needle point blunt.
Needle too large for materials.
Needle getshot.

Remedy

Refer to "Adjusting differential feed:' (Page 1 0)·

Adjust to proper pressure.

Adjust porperly.

Refer to "Adjustment
Installing and . removing feed
dogs" (Page

Refer to "Attaching the upper and lower knives:·
(Page

9)

Adjust trimming width to needle plate of replace
needle plate.

Replace needle.

Use smaller size needle.

Use needle cooler.

8)

on

pressure of presser foot:

dogs:

and Height of feed

Remedy

15-

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31

Notes for using this parts book

1.

This

book

is applicable

book

(or

correction

2.

The

symbol I I in

however.
therefore.

3. This

4. Parts

A.

Machine body (1)

A.

Machine body (2) . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 2

book

are

there

order
was

prepared

subject

is a

B . Clutch mechanism (

B . Clutch mechanism (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C .

Upper

shaft

and

D . Drive pulley

E .

Power

and

lift mechanism . . .. .. . .. . . . . . . . . . . .. . . . . . . .. .. .. 6

F . Feed mechanism . . . . . . . . . . . . . .. .. . . . . .. . . . .. . .. . .. .. . . . 7

G.

Work

clamp lifter

H .

Button

clamp mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

J . Feed cam mechanism . . . . .. . . .. . .. .. .. .. . . . .. . .. .. . .. .

K . Lower shaft mechanism .. . .. .. .. . .. .. .. .. . .. .. .. . .. . .

L . Lubrication ( I ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

L.

Lubrication(:!)

M.

Threading. mechanism

N . Bohhin winder mechanism .. .. .. .. .. .. .. .. .. .. .. .. ..

P .

Thread

nipper mechanism .. .. . . . . . . . . .. .. . . .. .. .. .. . I:'

0.

Thread

trimmer

R .

Tens

ion Release mechanism .. .. .. .. .. .. .. .. .. .. .. .. I i

.........................................

to

sewing machines which have

sheet).

the

"Parts

No."

column indicates

number

by using

to

changes in design without

in

the

based

the

··Assembly

assembly

on

information available in

No."

number.

prior

CONTENTS

.......................................

1)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

needle

bar

mechanism . . . . . . . . . . . 5

idler pulley mechanism . . . . . . . . . 6

mechanism.......................

10

II

I~

D

................................

mechanism .. .. .. .. .. . .. .. . .. . .. .. . . I fl

1-t

15

the

column.

November

same plate

that

the

parts

number

the

can

1987.

as shown

parts

is not available for supply.

be

ordered

as

on

an

notice.

1

S.

Tread

wiper mechanism

..............................

a . Starting device mechanism . . . . . . . . . . . . . . . . . . . . . . . . . .

b.

Button
b.
b.
h .
b .
h.

X

h.
h.

c . Button

d .

c . Control hox

f . Power supply

Z.

Z.
OPTION
GAUGE

INDEX

feeder mechanism (1)

Button

feeder

mechanism (2)

Button

feeder

mechanism (3)

Button

feeder

mechanism (4)

Button

feeder mechanism (

Button feeder mechanism (6)

Button

feeder mechanism (7)

Button

feeder mechanism
detector

Button

sort or mechanism

mechanism

m~.:chanism

equipment

Acccssoncs ( I )

Acc.:cssmic~

PARTS
PARTS

.........................................

(2)

.........................................

...........................................

LIST

....................................

.........................................................

.......................

.......................

.......................

.......................

S)

.......................

.......................

.......................

(X)

.......................

.........................

............................

...............................

m~.:cham~m

the

cover

of

this

If.

assembly. Please.

17
18
19

20

20

21

:!~

:!3

2-t

:!S

:!5

26

:!7

..............

:!X

:!'J

30

30

.'H

33

Anmerkungen

1.

Dieses Buch bezieht sich
(oder

auf

dem

Korrekturblatt).

2. Dieses Zeichen I I in

jedoch

in

der

Spalte

"Geratesatznummer"

werden. Bestellen

3. Dieses Buch basiert

4. Modellanderungen sind vorbehalten.

A.

Maschinengehause (

A.

Maschinengehause (2)

B.

Kupplungsvorrichtung
Kupplungsvorrichtung (2)

B.

Obere

c.

D.
E.

F.
G.
H.

J . Vertikale Welle

K.
L.
L.
M. Fadcnfiihrungsvorrichtung
N.
P . Fadcnspannvorrichtung

0.

R . Spannungsvcrmindcrung . . . . . . . . . . . . .. . . . . .. . . .. .. ..

Welle und Nadelstange

Antriebsriemenscheibe und Riemenscheibe

Heberbetatigungsvorrichtung ....................... 6

Transportvorrichtung
Stoffhalterhcbervorrichtung

Knopfhaltevorrichtung .. . .. ..

Unterc

Welle

Schmierung

Schmierung (2)

Spuler

....................................................

Fadenabschneidevorrichtung . . . . . . . . . . . . . . . . . . . . . . . I h

Sie

daher

auf

den

1)

................................

................................

(l)

.................................

........................................

...........................................

(I)

..........................................

..........................................

..............................

zum

auf

die Nahmaschinen mit derselben

der

bitte

Informationen vom

Gebrauch

Spalte

"Teilnummer"
eine

mit dieser

Geratesatznummer.

IN

HAL TSVERZEICHNIS

...........................

...........................

......................

....

........................

..

.. . . . . . .. .. . .. . . . . .. . . 9

...........................

dieses Stucklistebuches

Kennungsnummer

bedeutet,

Nummer

November

2

3

4

5

6

7

8

10
11
1:!

I~

l~

15
15

17

steht.

1987.

S . Fadenwischvorrichtung .. .. . . .. . . .. .. . .. .. .. . .. . .. .. ..

a.

Startvorrichtung
b . Knopfzufiihrungvorrichtung (
b.

Knopfzufiihrungvorrichtung (2)

b.

Knopfzufiihrungvorrichtung (3)
b . Knopfzufiihrungvorrichtung ( 4)
b.

Knopfzufiihrungvorrichtung (5)
b . Knopfzufiihrungvorrichtung ( 6)
b.

Knopfzufiihrungvorrichtung (7)
b.

Knopfzufiihrungvorrichtung (8)
c . Knopfdetektor
d . Knopfsorticrer
c . Schaltkastcn

f . Stromvcrsorgung

Z. Zuhcht1r
Z. Zuhcht>r (:!)

SONDERZUBEHOR
LEHRENLISTE
VERZEICHNIS

daB dieser Teil nicht lieferbar ist.

kann dieser Teil als

(I)

wie

auf

diesem Buchumschlag

ein

Gerateteilsatz

.......................................

1)

.........................................

.........................................

............................................

.......................................

.............................................

.............................................

.....................................

.............................................

............................................

Wenn

bestellt

. . . . . . . . . . . . . . . . . . . .

....................

....................

....................

....................

....................

....................

....................

17

18

19
20
20
21

::!::!

:!3

2~

25
25
2h
27

2K

2Y

Jll

.'~0

Jl

J.~

Notes

1.

Ce

manuel est destine aux machines a

manuel (ou

2.

Le

symbole I I dans

colonne
partie

Ce

3.

4. Les pieces

..

No

d'un

manuel a

sur

Ia

jeu

de

jeu

pieces.

ete

fait

peuvent

sur

l'utilisation

feuille

de

corrections).

Ia

colonne

pees",

il

y a un

Done,

pour

toute

d'apres

les renseignements valables

etre

sujettes a des modifications sans preavis.

de

coudre

..

numero

commande,

ayant le

No

de

de

ce

TABLE DES MATIERES

A.

Corps

de

Ia

machine ( 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

A.

Corps de

B.

Mecanisme

B.

Mecanisme de l'embrayage (2)

C . Mecanisme de

Ia

machine (2) . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 2

de

l'embrayage (1)

arbre

superieur

......................

......................

et

barre

a aiguille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

D.

Mecanisme
et

poulic folic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

E . Mecanisme de leveur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

F.

Mecanisme de l"entraincment

G . Mecanisme de leveur du pinceur . . . . . . . . . . . . . . . . . . . R

H . Mecanisme

J . Mecanisme d"arhrc vertical

K.

Mecanisme de l"arbre infcricur

L .

Lubrification ( I ) . . . .. . .. . . . . . . .. .. . . .. . . .. . .. .. .. . . .. . . I:!

L.

Luhrification (2)

M. Mecanisme de l"enfilage

N.

Mecanisme

P . Mecanisme de pincc-fil

0.

Mecanisme

de

poulie d·entrainement

.......................

du

pince-howtons . . . . . . . . . . . . . . . . . . . . . . 9

..........................

.....................

.......................................

..............................

de

hohincur

de

coupe-fit

..............................

................................

..............................

10

II

D

1-l

15

15

In

manuel

meme

piece" signifie

nomenclature.

veuillez specifier le

au

R. Mecanisme

S . Mecanisme de tire-fil . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . ..

a . Mecanisme

3

b . Alimentation

4

b.
b.
b.
h . Alimentation
b.

7

b . Alimentation

b . Alimentation pour boutons
c .
d.
c . Mecanisme du hoi tier de
f . Mecanisme de lc4uipement en alimentation

Z.

Z.

PIEZAS

LISTE

INDEX

de

pieces

numero

mois

Alimentation
Alimentation
Alimentation

Alimentation

Detecteur

Tricur

clectri4UC
Acce
Acce-.

de

plaque

que

Ia

piece ne

Ia

piece

peut
no

de

Novembre 1987.

de

de

de bouton

d..:

bouton

................................................

...

-.mrc

...

(I)

...

uires (

2)

OPCION

DES

PIECES

.........................................................

detachees

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etre

du

jeu

relache-tension . . . . . . .. .. . . .. . . .. . . . . 1 7

dispositif

pour

boutons

pour

boutons {2)

pour

boutons (3)

pour

boutons (4)

pour

houtons (5)

pour

houtons (6)

pour

houtons (7)

.......................................

.........................................

.........................................

..........................................

lYECARTEMEI'T

sur

Ia

peut

etre

fournie. Si.

commandee

de

pieces.

de

demarrage . . . . . . . . . . . . 1 R

(1) . .. . . . . . . . . . . . . . . . . . .

.....................

.....................

.....................

.....................

.....................

.....................

(X)

.....................

..................................

controk

couverture

dans

comme

..................

faisant

............

de

ce

Ia

17

19

20
20

21
22

:!J

24

25

25

26

27

:!X

2l)

JO
JO

31

JJ

Notas

1.

Este

libro sirve

ver

en

Ia

2.

El

simbolo I

de

dicha pieza sola.

Ia pieza con
Este

3.

4. Las piezas

A .

A.

B . Mecanismo de
B.

C.

D.

libro

Cuerpo
Cuerpo

Mecanismo

Mecanismo de
Mecanismo de

pole a tensora . . . . . . . . . . .. .. . .. . . . . . . . . .. . .. .. .. . . . . . . . . .. 6

E . Mecanismo de

F . Mecanismo de

G . Mecanismo de levantador de mcnsula

trahajo

de

H . Mecanismo de

J . Mecanismo de

K . Mecanismo de

L.

Luhricaci6n

L . Luhricacion

M.

Mccanismo de

N.

Mecanismo del

P . Mccanismo de mordaza para hilos

0.

Mecanismo de recortadora

para

todas les maquinas

tape

de

este libro

1.

que se

Cuando.

todo

el juego.

ha

sido compilado basandose

quedan

sujetas

de

Ia

maquina

de

Ia

maquina

de

.............................................

(I)

(:!)

(I)

...........................

(2) .

embraque
embraque
eje

polea

carrera

Ia

alimentaci6n . . . .. .. .. .. . .. . . . .. . .. 7

Ia

mensula de resorte . . . . . . . . . . . . . .

eje

Ia

eje

.........................................

(1) . . .. .. .. .. . .

(2)

superior y

impulsora y

de

potencia . . . . . . . . . . . . . . . . 6

vertical

inferior

. .. . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

Ia

enhchrado

devanador

para

de

(o

en

Ia

hoja

encuentra

empero.

Por

a cambios

...

.. .. .. .. ..

........................

barra

...........................

.........................

........................

dda

de

orillos . . . . . . . . . . . . .

lo

tanto,

de

..

de

canilla

.................

hay un mimero

sera

en
disefio sin aviso previo.

....

..

. . .. .. . .. . 3

aguja 5

...........

usar

coser

de

erratas).

en

Ia

mejor

los

datos

.

.. .. .. .. 2

.... R

este

que

llevan

columna del

en

Ia columna del

hacer

el

de

que

IN

DICE

R. Mecanismo
S . Mecanismo
a.

4

b .

b.

b.

b .

b.

b.

b.
h . Bot

~

c .

10

d . Clasificador

11

e . Mccanismo del caja de contrnh:"'

C

f . Mccanismo de

I.J

14

Z.

15

Z. AccCMlrios (

15

PIECES

16

LIST A DE PIEZAS CALIBRADORAS
INDICE

Libro

Ia

pedido

de

Piezas

misma placa

"Numero

se disponia

Mecanismo del dispositivo de

Bot6n

Bot6n
Bot6n
Bot6n
Bot6n
Bot6n
Bot6n

on

Detector

de corricntc

Acccsorios ( I ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EN

de

identificaci6n

de

Pieza ··, quiere decir que

"Numero

recurriendo al

en

de

de

de

alimentaci6n (

de alimentaci6n (2)
de alimentaci6n (3)
de alimentaci6n
de alimentaci6n (5)
de alimentaci6n
de alimentaci6n
de alimentaci6n (R)

de botones

de

.............................................

"!..

) . . . . • . • • • • • • . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . .ll 1

OPTION

de

numero

noviembre 1987.

liberador
limpiador

(4)

(6)

(7)

..................................

hot

one!>

Ia

cquipo

.........................

que

Juego''.

de

de

1)

se

del

juego

tension . . . . . . . . . . . . . . . .

hilos .. . . .. .. . . .. . . . .. .

arranque

. . . . . . . . . . . . . . . . . . . . . . . . . . .

...........................

...........................

...........................

...........................

...........................

...........................

...........................

..............................

...................

de

;thmcnt;u:ion

Ia

que

no

se dispone

podra

respectivo.

..........

.

.............

......................................................

se

puede

ordenar

. .....

17
17
18
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X

4.0

X

4.5

X

3.5

X

4.0

X

4.5

X

5.

7

X

4.

7

-------

X

2.0

----·

X

2.0

X 2. 7

---·

-·

--

:t0.2

~8:!:0.1

$.Ha:J-t-'

Parts.

No.

507042-001
507042-002
507042-003
507042-004
507042-005

----

507042-006
507042-007
507042-008
507042-009
507042-010
507042-011

------

507042-012

-----

··-

507042-013

~-------·-

507042-014

·--

--

507042-015
507042-016
507042-017
507042-018

-----

---

t:

3 ?

1)

1!

/"'

'/

{

~

Sorting

Plate

505433-000

m

1

(U)

506814-001

c:JLJ

1

(UB)

506816-000

-

3~-

(M)

506815-000

;i

~I

INDEX/VERZEICHNIS
INDEX/INDICE

~JG.Fa:J-t:

Pans

No. Ref.

500327-001
500400-000
500554-000
501696-001

501887-001

501888-006
501943-001
501998-001
502592-001
502745-001

502761-001 z-

502773-001

502778-001 z- 17-6

502780-001
502786-001
502878-000
502907-000
503464-101
503468-001
503600-001
503606-001
503607-001
503608-001
503610-001
503657-001
504557-000

505323-100
505324-001
505326-000
505329-000
505330-000
505331-000
505332-000
505333-001
505334-000
505335-001
505336-001
505337-000
505338-000
505339-001
505340-001
505341-001

505342-001
505343-000
505344-000
505345-001
505356-000

505359-001

505363-001

505364-001

505365-001

505367-001

505368-101

505369-001

505370-001

505371-001

505373-001

~Jm;:-1}

K-

16

K-

16-11

1-200

b-

1-139 505379-000

b-

1-143 505384-001

b-

Q-

6-1

A-

16-1

z-

35

1-12

N-

a-

1-17

a-

1-15

11

z- 11-2
z- 17-7

z-

11-11

0-

21

e-

4
4-2-1

H-

4-2-13

H-

4-5

H-

4-10 505429-001

H-

4-11

H-

4-12 505431-001

H-

4-2-15 505433-000

H-

4-2-14

H-

b-

1-3-1-13

b-

20

f-

14

b-

1-198

I

b-

1-199

I

b-

12

b-

1-038

!

b-

I

1-039

I

b-

1-040

b-

1-042

:

b-

1-044

b-

1-052

b-

1-054

I

b-

1-118 505730-001

:

b-

t-055

I

b-

1-057

b-

1-058

b-

1-060

b-

.

1-061

b-

1-093

b-

1-096

b-

1-107 505889-001

b-

1-062

b-

1-063 505907-101

b-

1-065

I

b-

1-066

z-

48-1

b-

1-085

I

b-

1-085

b-

t-088

b-

1-092

b-

1-095

b-

1-099

b-

1-101

b-

1-102

I

b-

t-022

b-

1-106

i

b-

1-8-3

b-

t-113 506120-000

No.

$.!1::7-F

Parts

No.

505375-001
505376-001
505378-000

505385-000
505387-001
505388-001

505391-001

505392-001
505394-001
505397-001
505421-001
505424-001
505426-101
505426-102
505427-101
505427-102
505428-001

505430-001

505435-001
505438-100
505475-000
505484-000
505485-000
505488-000
505678-101
505679-101
505680-101

505681-101

505687-001
505129-001

505731-001
505734-001
505738-001
505881-001
505882-001
505884-000
505888-001

--

505905-001

505910-000
505912-101
505914-101
505911-001
505972-000
505973-001
506022-001
506024-001

506027-101
506029-001
506033-001
506034-001
506044-001
506119-001

~~ji'.-i}

Ref.

No.

1-120

b-

b-

1-122
1-001-1-1 506569-000

b-

1-001-1-2

b­b-

1-017
1-019 506620-001

b-

b-

1-021
1-023

b-

1-8-4

b­b-

1-031
1-8-9

b-

a-

1-22 506995-001

b-

1-138 506996-001

b-

1-142 506997-001

b-

1-177 506998-001 j
1-185

b-

d-

1

d-

1
1-1

d-

1-1

d-

1-3-2 507054-001

d-

1-3-2-1

d-

1-3-2-2

d-

1-3-2-3 507058-001

d-

1-3-5

d-

1-3-6 507061-001

d-

1-4

d-

e-

1-2-2 507064-001

e-

2

f-

I

1

3

'

f-

.

H-

4-2-4 507070-001

.

H-

4-2-2 507071-001
4-2-3 507012-001

:

H-

z-

34

H-

4-2-5

z-

33

H-

4-2-10

b-

1-3-1-5 507079-001

b-

1-3-2 507080-001
1-3-3 507081-001

b-

1-3-4 507082-001

b­b-

1-207

a-

2

a-

5

a-

6

b-

1-189

------

b-

1-190

H-

4-2-11

1-1-21

d-

1-1-4 507093-001

d-

1-1-3

d-

1-1-8 507098-001

d-

t-t-12

d-

b-

1-098

a-

~~

1-3-14 507105-001

d-

b-

1-050

t-3

d-

b-

1-051
1-1-1 501111-001

d-

t-1-1 507114-001

d-

b-

1-129

b-

1-134

z-

45

·--

---

. r--·

...

___

lit~::J-

r

Pans

No.

506252-000
506441-001

I

Ref.

f-

d-

~§\1}-i}

2-2
3

z- 48-2 507129-001

506570-000
506613-001

506671-001
506686-004
506687-003
506992-001
506994-001

507042-001
507042-002
507051-000
507052-001
507053-001

507055-001
507056-001

507060-001

507062-001

507065-001
507067-001
507069-001 ' b-1-241

507073-001
507074-001
507075-001
507076-001

507083-001
507084-001

-------

507086-001
507087-001

-------

507089-001
507091-001

--·--

-----

507092-001

-

507097-001

--~-

----

507099-001

-------

507102-001

-·------

507104-001

·----------

.

·--

507107-001

--·--------

507108-001

50711~-~!1_1

507117-001
507122-001
507126-001

b-

1-079

I

d-

1-1-29 507136-001

i z-

47

b-

1-194

b-

1-3-5 507163-001

1 z-

39

4-17

H-

4-7 507166-001

H-

5-1

H-

5-3 507172-001

H-

5-8 507814-001

H­H-

5-2

d-

2

:

z-

40

1-8-1

b-

b-

1-8-2 507984-000

I

b-

1-8-7

b-

1-8-10 507986-000

i

a-

1-6 508479-001

b-

1-197

e-

1

b-

2

b-

1-002

b-

1-001-1~

b-

1-001-3

b-

1-001-1

b-

1-001

b-

1-037

b-

1-025 509573-001

b-

1-025

b-

1-020

b-

1-080 509576-001

b-

1-127 509577-001

b-

1-135 509578-001

H-

4-6

H-

4

H-

--·----

.

·--

-------------

------------

__

4-1

----

R-

10

R-

12

--

}

H-

--

R-

6

R-

18

F-

33

·•

R-

21

b-

1-233 509593-001

R-

2

R-

1 509596-001

R-

16

H-

4-13

a-

1-20

b-

I

·-

f-

4

c-

1 509604-000

H-

5

---·

a-

I

~_-

___

_1_-:-_Q9_~

R-

19

F-

41

H-

4-14

a-

1-21

f-

2-1

---

----

--

No.

--.

litdb::-

Pans

507127-001
507128-001

507135-001

507137-001
507138-001

507164-001
507165-001

507167-001

507977-001
507978-001
507979-001
507981-001

507985-000

508480-001
508615-001
508619-001
509132-001

I

509351-000
509352-000 l z-48-4
509572-001

509574-001
509575-001

509579-001
509581-001 I
509587-001

--~--

509584-001
509585-001

--

.--

--·

509586-001

...

__

,

---·-·-

509587-001
509590-001

. -

---

-

------

509591-000

. -

-

----

509592-001

--

-.

.

509594-001

.

~

--

------·

-·

--

--

509597-001

----

509598-001

-.---

--

509599-000

·-

509600-001

-·

---

---··

509601-100

----------

--

------·

509605-000
509609-001
509611-000
509613-001
509636-001
509637-001

509641-001 : c-

510172-001

i-

l':o. Ref. :\u.

--

---------

....

-----.-

~!1:\Hf;-t;-

I

b­b­b-

F-

36

I

b-

i

b-

a-

d-

I

d-

~

d-

!

d-

!

d-

a-

17

J-

31
A­A­A-

86
R-

f-

f-

i

f-

15

I

d­d-

z-

54

z-

55

I

F-

12

J-

20

J-

29

J-

32

:

z-

48-3

b­b­b-

I

b­b­b­b-

'

b­b­b­b­b­b­b­b­b­b­b-

---··--··-

b­b­b­b­b­b­b­b-

16

b-

16
b­b­b-

a­a-

I

N-

1-8-12
1-124
1-125

1-3-1
1-3

10

1-3-4
1-3-15
1-3-8
1-3-7
1-3-16

2
7

5
8
9

1-1-9
1-1-2

1-264
1-262
1-240
1-261
1-248

1-247

1-227
1-243
1-242
1-226
1-250
1-252
1-257
1-231
1-239
1-225
1-229
1-230
1-238
1-223
1-223-t

1-223-2
1-224
1-220

1-249

t-186

·-~!j_

t-273
1-3
1-4
1
1-2

')"J

-

JV-

!lLdil::J-1-

Pans

:\o.

510173-001

510174-000
510175-001
510268-001
510504-001
510505-000
510512-001
510549-000
510699-000
510700-001
510701-001
510703-000
510704-001
510105-000
510706-000
510707-001
510708-001

510709-001
510176-001

510177-001

510179-001
511070-001
511071-000
511073-000
511074-000
511017-001
512413-001

002300-502
002300-603

002300-803

002301-003

002301-603
002350-806
002400-663
002401-402
002401-403
002502-505
007301-217
00740C-813
013710-712

013719-412
013760-612

013761-410

013761-412
014060-622

014060-632

I

IN-

'

i

.

a-

a-

e-

d-

b-

b-

.J­.J-

s-

A­A-

G­M-

8-

c­c-

b­b-

b-

b-

a-

b­b-

N­N­N-

b-

b-

b-

a-

f-

N-

b-

b-

b-

b-

b-

b-

b-

b-

f-

A-

H­N-

c-

a-

z-

N-

b-

b-

a-

b­b-

b­b-

b-

c­e­e-

f-

a-

b-

a-

b-

~J!Ur~

Ref.

!':n.

1-11
1-21
1-23
1-22
3
1-203
1-168
1-1

16

1
1-068
1-069
1-075
1-073
1-074
1-077
1-076
1-072

2-3

32

4-2

1-1

1s

1-10

49

3

23

1-071
1-12
1-3-1-5-2
1-083
1-178
1-3-1-10
1-3-3-3
1-3
1-3-14
1-3-7

5

1-14
1-3-4-3

13

1-097
1-16
7
1-3-11
1-1-5
1-029
4

37
40
13
32-8
52

5

32
32
14
21

1-028
1-125
1-211
1-8-11
1-23
1-018

1-034

!':u.

i

!-

:

b-

ii~d-~

::J

Parts

014060-632

b­b­b­b­b-

014300-432

b­b­b­b-

014300-522

b­b­b-

014500-522

I

b­b­b­b­b­b-

014680-422

M­M-

N­N-

014680-622

H-

K-

N-

s­s-

014760-622 j 8-34

f

8-

I E-19-4

E-

' E-30

F­F­F­F­F-

F­G­G-

_§_:_~6

G-

H-

·-------

~.:_5_:-2__.

•

_':1

~.

J-

.

J-

K·

-

K­K­K-

---

-~-_!_0

Q-

~o

Q-

----

z-

-----

--

----------------

014770-622

014821-022

01706l-003

...._,:

b-

c­c-

0-

K-

8-

E­b-

~J!~frij-

Ref.

!':o.

1-041

iiGdil::J

Pans

017062-503
1-045
1-100
1-105

017501-602

017711-412 I B-44
1-123
1-128
1-053
1-056
1-059

1-070

1-3-1-4

1-078

017761-212

017761-412

018051-622
018060-822

018061-222

018061-622

1-272
1-024

018062-022
1-043
1-064
1-067
1-270
1-8-6 018062-222

28

018063-022

34

1-14
1-20
9
3
7

018065-022

018081-222

018082-022
3
9

74

018082-522

018300-822

018400-822

21

3

018400-832

6-4

18
23
30-3

018401-022

32

4

10

____

28

1-4

_6

__

..

10

·------

45

6

8 018680-522

11
17

--

-·-----

____

26

·----

______

42

..

·---

14

-~-

1-135

-

~---

11
19

8

__

-~~-

--

·-

r-·

--

~---·--

------

018401-222
018501-022
018501-222
018501-222
018501-422

·-

----

..

~.

----------

018681-022
021060-102

021060-106
021060-202
021080-102
021080-302

--·------

021100-202
021300-103

-----

021400-106
021400-202.

15

6 021500-106

29

1-003

021660-102

No.

t

~Jmfr"'J-

Ref.

1

z-

23

b-

1-130
1-145

I

b-

· B-59
4-3

H-

F-

40

c-

9

b-

1-235

'

E-

10-3

!

a-

1-7

B-

71

J-

42

B-

56

H-

2

J-

8

J-

25

b-

1-001-2

J-

18

F-

12-2

J-

20-2

J-

29-2

J-

32-2

b-

6

A-

32-3

F-

4-2

F-

30-4

B-

11

1-1-11

d-

b-

1-265
1-244

b­b-

1-253

b-

1-258

l

a-

1-18

a-

II

I

b-

1-209

c-

2

I

1-007

b-

b-

1-008

b-

1-047

b-

1-081

b-

1-089

b-

1-181

b-

1-222

d-

8

b-

1-011

b-

1-8-5

K-

25

-----·-

d-

1-3-12

R-

8

Q-

3

z-

24

b-

1-131

d-

1-1-19

d-

1-1-13

a-

1-2

A-

32-15

b-

1-030

b-

1-3-1-8

z-

12-2

b-

1-108

b-

1-114

z-

17-4-J

z-

11-1-3

z-

53

No.

il~d~=

Parts

!'\o.

021&70-202
021680-202

021800-102
025030-132
025030-232
025030-233

025040-232

~·~fri.!·

I

Ref.

L-

12-7

B-

39-7

R-

15

1

z-

s1

. B-22

1

F-

46

I

e-

i

b-

I

b-

i

b-

l

e-

f-

!

a-

a-

b-

!

t

b-

I

b-

;

b-

I

b-

:

b­b-

!

b­b-

i

c-

025040-233

b-

d-

e­e-

:

e-

I

025040-332

025050-232

e-

!

d-

b­b­b-

1-236

b-

1-268

d-

1-1-7

d-

1-3-13

d-

025060-132

025060-232

-

--1---

025080-132

----

.E._~0_8_0_-2_~2

__

0_?~!1_~_0-336

025100-132

-

---------

025350-132

--------

025350-332

>-----·

025350-332

----

--·

-

--

____

-----------

025680-132

025680-232

---.

-

-~-

025770-232

025800-332

026050-136
028030-242

10

8-

78

'

Q-

21

8-

80

c-

10

-

_!-

39

H-

3

b-

~-·

··--

... _

--

-------

·-

1-004

..

A-

55

A~_j.?_:~~--

~

~--!:!_!!_

A-

32-16

------------

-

·~ -~_-_1-:-~-

s-

11

·-----

L-

12-4

P-

4

.~_:.1!_

8-

39-6

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~_:J]

A-

11

P-

9

s- 1

--------

8-

20

z-

22

--·---~-

z-

17-7-6

a-

1-13

b-

1-084

!'\u.

1-3-9
1-179
1-3-1-9
1-3-1-12
1-3-16
7

1-19
9
1-048
1-091
1-115
1-182
1-211
1-245
1-254
1-259
5
4
1-206
1-3-11
1-14
1-3-5
1-6
1-9
1-3-17
1-012
1-145

-

--

___

___

___

·-

.

-

-

:~t-

BJ;~::l-

Parts

No.

028030-243

028040-242

028040-243

028050-242

028050-246

028060-243

028080-242

028100-242
031452-206
032452-502

046301-620
046302-020
047201-042
047250-642
047251-640
047501-242
048020-342

048025-342

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8-

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: L-37
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Ref.

No.

a-

14

1-3-1-7 048030-342

b-

b-

1-3-1-11

b-

1-3-3-4

b-

1-3-4-4

c-

1-4

e-

1-3-15

e-

1-3-8

f-

6

L-

51

a-

8

a-

12

b-

1-010

b-

1-049

b-

1-090

b-

1-115

b-

1-183

b-

1-193

b-

1-210

b-

1-221

b-

1-245

b-

1-255

b-

1-260

c-

3

b-

1-201

b-

21

d-

1-3-10

e-

1-15

e-

1-3-12

e-

1-3-4

e-

1-5

e-

1-8
45
60

b-

1-013

1-147

b-

b-

1-237

d-

1-1-6

d-

9
11-1-2

8-

79

J-

27

z-

2&

b-

8

d-

1-1-20

d-

6

a-

1-8

SG~::l

048025-342

048040-342

048050-342

048060-342

048080-342 K-

048100-142
048110-142

048120-142
048150-142
048160-142 i E-26
048170-142
048180-142

048240-242
048320-242
048350-142
060660-512
061500-804
062060-806
062260-406
062400-616
062400-806

32-5

12

d-

1-1-22
1-9

d-

32-17

z-

41

e-

3

f-

10

K-

9-3

J-

43-1-3 062503-006

N-

1-26

H-

4-2-8

062401-006
062401-416
062501-406

062630-612 : R-20
062660-412 K­062660-712

A-

84

1-228

b-

1-5

b­b-

1-263

062670-412

062670-512

Pans

No.

r

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Ref.

No.

1-3-2-4 062670-512

d-

8-

39-4

s-

11

1-232

b-

1-269

b-

8-

27

8-

55-4

1-6

o-

J-

43-5

M-

30

6 M-

P-

Q-

18-3

Q-

28

8

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1-5

N-

1-16

N-

1-9
8

P-

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5

Q-

37

G-

12

G-

19

4

s-

1-104

b-

23

a-

1-24

A-

32-13

8-

31

8-

73

I

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27

Q-

40

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24

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3

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2

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4

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15

F-

22

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15

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13

I

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45

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1-251

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b-

1-2&7

b-

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b-

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d-

1-1-25 082104-890

d-

1-3-3 082105-190 112751-003

e-

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L-

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062670-812

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062681-012
062710-712 A-

062711-012
062711-212 :
062711-412

062761-412

062781-412
071047-650
071095-250
072600-360
072600-760
072630-260
081003-670

081008-070

082105-290
100022-005
100032-004
100136-001 . M-15

100315-002
100360-003
100398-001
100402-004
100887-001
101125-000
101572-101
102538-007
102630-001

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21
26
33
39
48
50
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13

4

40

1-7
15
12-3

3
12-8

4-2-7
50
59
70

5

9
17

1-25
22
64
20-1

4-2-12

3

6

2

81

2

5

8

3

35
38
25

6

9-3

5
13
19
52
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102843-004
103950-003
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104450-101

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104567-001

104689-002

105234-003

105248-003
105343-001
106030-001
106129-001
106147-002
107030-001
107149-001
107153-002

107231-002
107606-001
107744-001

107779-001
107780-001
108520-001
109239-002
109893-002
110027-001
110251-001

110367-001
110495-003
110505-001
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112468-001

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112669-001

113006-001

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11331~_--_001

113431-002

114294-:_00_1
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115012-002
115018-001
115053-016

115077-003
115147-001
115148-101

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1-9

8
18
52
31
66
10
22

40
23

2
32

5-6

1-027
65

19
56-4
37
52-3
59
11
18

9
14
39-2
30

5-4

4-1

4-3
30
18
26
44
38
67

1-103
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41

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31
42

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61
17

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19

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9

38
12
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No.

115156-001
115157-001
115158-001
115166-001

115493-002
115544-001
115947-001

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Ref.

H­z­H­H­A-

a-

b­d-

116016-001
116185-202

116231-001

116629-001

116920-001

117150-001

117215-001
117437-102
117466-000
117934-001

117936-001
118064-001
118837-001

120448-001

122991-001

123006-001
126863-000
132051-001 1 c-

140208-001

140392-001
140423-000

140726-000 · c-11
141331-001
141334-001

z­z­F-

s-

c­L­L-

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z­z­A­A­z-

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141472-002
141528-001
141550-001
141583-001
141692-001
141786-001
141808-001
141860-001
142002-001
142205-001
142211-001
142268-001
142443-001
142566-001
142628-001

142121-001

144226-001
144458-001
144526-001

b­E-

23

M-

37

N-

G-

21
L­K- I
K-

34

A-

32-2-5

z-

z-

37

c-

33

a-

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30

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B-

71

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G-

26

a-

39

z-

z-

25

c-

24

R-

4-2-6
5-5
4-2-9

4-9
17
19

7

5
12-4
12
16-3

5
36
25
38

9
12-1
38
29
27

5-3

3-2

1-19
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1
43
1a
11-10
20-4
29
21
28

2-6
28

36-4

1-032

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1-8-8

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144543-001
144694-001
144712-002
145318-001

I

145446-001

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146354-001
146375-000
146994-001

I
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147111-001 I
147151-000
147145-000

148417-001
148546-001
148587-001
148589-001
148592-001
148921-000
149073-001
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151604-002
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Ref.

f'o.

R-

11

d-

4

L-

6

c-

2-2

F-

34

M-

12

M-

22

N-

8

A-

12

M-

11

H-

4-4

L-

23

H-

10

D-

7

J-

3

L-

2-7

L-

15

L-

43

R-

4

1-094

b-

1-111

b­b-

1-117
1-119

b-

L-

14

b-

1-212

4-18

H­z-

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1-1-24 151935-000

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17-4

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Pans

l'o.

151900-001
151901-001
151902-001
151903-001
151904-101
151905-101
151906-101
151907-001

151908-001 I 8-41
151910-001
151912-001
151913-001
151914-001
151915-001
151919-101
151920-001
151923-001
151924-001
151925-001
151927-001
151928-001
151929-000
151930-201
151932-001
151933-001

151936-001
151937-001
151938-001 I E-13

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17-8

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151940-001
151941-101
151944-001
151946-000
151947-101
151948-001
151949-001
151951-001
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151997-000
151998-000

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151999-00 I
152000-001
152191-001

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152238-001
152239-00 I
152242-001
152244-000

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152246-00 I

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152680-001

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152683-001

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Ref.

No. Parts :\o.

8-

29

8-

33

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i

8-

36

I

8-

39

8-

39-1

8-

39-3

8-

40

8-

54

a-

32

8-

43

8-

47

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8-

49

8-

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8-

52

I

8-

57

8-

58

8-

58

I

8-

69

8-

70

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8-

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1

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8-

7

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3

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8

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10-1

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E-

11

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55

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10-2

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152686-001
152687-101

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152693-001 I D-1-2
152694-001 I D-1-3
152695-201
152698-001

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152699-001 i
152700-000

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152701-001 I D-18
152702-001
152703-100

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152705-001 i D-22
152706-001
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152713-001
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152718-001
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K-

26

K-

31

D-

9-1

D-

12

D-

14

D-

15

D-

19

D-

20

D-

23

5

J­J-

7
5

J­J-

2

4

N-

J-

15

J-

16

J-

34

J-

19

8-

8

J-

23

J-

35

J-

36

J-

41

J-

43

J-

43-4

F-

1-1

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F-

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F-

7

F-

27

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28

F-

6-2

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B-

5

F-

14

F-

19

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F-

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F-

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G­G-

6
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G-

13
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8-

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23

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Pans

No.

152831-006
152832-106
152833-001
152835-006
152836-006
152838-001

152839-001
152841-003
152842-006
152846-006
152847-000
152848-001
152852-101
152857-001
152858-001
152859-001
152860-001
152861-101
152862-001
152863-001
152864-000
152865-101
152866-001
152867-000
152868-000
152869-001
152870-001
152872-001
152873-001
152874-001
152875-001
152876-001 ! M-21
152877-001 : M-23

152878-001
152879-101
152880-001
152881-001
152883-000
152884-001
152886-001
152887-001
152888-101 · M-36
152889-001
152890-001
152892-001
152893-101
152896-001
152897-201
152901-001
152904-001
152905-001

152906-101
152912-001
152913-001

152914-001

152915-001

152916-001

152917-001

152919-001

152920-001

152921-001

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Ref.

A­A­A­A­A-

13

A-

60

A-

61

A-

14

A-

16-2

A-

19

A-

85

A-

63

A-

32-2

A-

32-6

A-

32-7

A-

32-9

A-

32-10

A-

32-11

A-

32-12

z-

20

z-

21

A-

32-14

A-

51

A-

53

A-

55
M- 1 152962-001
M­M-

I

M-

16
M-

19

I

I

M-

20

'

b-

M-

24

· M-25
M-

26

M-

31

M-

43

M-

44

M-

33

M-

35

M-

39

M-

41

Q-

a-

a-

Q-

a-

10

a-

11

a-

12

a-

so

a-

18-1

:

8-

55-2

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18-2

8-

55-3

.

J-

38

:

Q-

18-4

.

Q-

19

a-

22

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23

Q-

18-6

I

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a-

29

a-

31

BG.fa

No.

4
4-1
4-2

9 152926-001

3

8

1-234

I 152984-001

4

2

9

:J-

Pans

No.

152922-001
152923-001
152925-101

152929-001

152933-001
152936-001
152937-001
152938-001
152940-001
152941-001
152948-001

152949-001
152950-001
152951-001
152952-001
152953-001
152955-001
152956-001

152958-001
152959-001
152960-001
152961-001

152963-001
152964-001

152965-001
152966-001 ! L-12-1

152967-001
152968-001
152969-001

152971-001
152973-001

152974-001
152976-001
152977-001
152978-001
152980-001

152981-001

152985-001
152986-001 A­152989-001 A­152992-001
152995-001
153035-000
153040-001
153041-001
153042-001

153044-001
153049-001
153050-000
153056-102
153057-002
153058-001
153098-000
153100-000
153102-001

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Ref.

I

:

:

No.

Q-

34

Q-

35

1 153107-001

P­P-

2

P-

7 153141-001

1-17

N-

1-5

N-

1-6

N-

1-24

N-

1-10

N­N-

1-15

L-

1

L-

11

L-

2
2-1

L-

2-2

L­L-

2-3

L-

45

L-

4-2
4-3

L­L-

7
4

L-

4-1

L­L-

9

L-

12

L-

8

L-

12-5

L-

17

L-

19

L-

18

L-

12-2

L-

60

L-

20

L-

32

L-

29

L-

36-1

L-

67

L-

41

L-

49

L-

52

L-

53

L-

70

L-

71

Q-

7

1-3

N-

L-

46
21
20

L-

24

6-2

a-

F-

43

c- 2

F-

1-2
6-1

F-

F-

26-1

1

o-

:

M-

7

' K-

16-9

A-

62

F-

42

. o-

1-5

A-

56-2

A-

56

A-

56-1

IJ&Jl,:J-

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Pans

No.

153104-001

153106-001

153138-001

153195-001
153208-002
153219-001
153220-001
153222-001
153330-001

153332-001

153482-001

153484-001

153528-001
153529-001
153530-001
153531-001
153562-001
153596-001
153597-001
153598-001
153763-001
153820-101
153823-001
153824-001
153826-001
153827-001
153828-001
153831-001
153835-006 !
153836-101
153838-001
153840-000
153841-001
153842-001
153845-001
153846-001
153918-001
153919-001
153921-001
153922-001

153924-001
153925-001
153926-001
153927-001
153941-001
153988-001
153989-001
154125-001
154155-101
154174-001
154179-001
154332-001

154333-001

154465-001
154528-001

154561-001 , c-

154624-001
154626-001

I

H-

I

I

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Ref.

No.

J-

17

z-

13

z-

13

M-

46

J-

48

J-

43-5

Q-

44

Q-

46

Q-

45

Q-

8

c-

20-1

J-

43-1

Q-

38

G-

31

H-

5-5

b-

1-005

L-

64

L-

61

L-

62

L-

63-1

L-

63-2

Q-

54

Q-

53

Q-

51

L-

47

4

F­F-

26-2

F-

30-1

F-

44

8

G-

29

I 159977-000

G-

H-

1-1

H-

1-2

H-

1-3

J-

4 200190-001

J-

1 215769-001

J-

28

J-

39

A-

69
L­L­L-

L-

L­L­L­L­L-

R-

F­F-

z-

8-

F-

z-

8-

8-

A-

N-

c-

M-

2-4
2-8

36-2

44

58
66
68
69

55

1

6-3
30-2
36
63
16
29
46-1

46-2

79

1-18
20
20-3
42

..

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154627-001
154701-001
154702-001
154738-101

154760-001
154785-000
154788-001
154789-001
155336-001
155337-001
155489-000
155499-001
155500-001
155501-001
155523-001
155571-001
156101-001
156150-001
156206-001
156935-101

158686-001
158687-001
158998-001
159256-001
159257-001
159394-001
159486-001
159610-101
159613-001

159805-001 :

159978-001
159979-001
159984-001

402887-001

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c-

22

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83

I

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25

Q-

18-5

I
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J-

43-7

1 K-

16-10

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8-

62

I

8-

76

8-

42

E-

10

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5

J-

22

Q-

17

s-

14

0-

9

G-

15

G-

24

a-

3

N-

6

N-

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a-

18

N-

1-8

K-

35

K-

36

:

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7

M-

13

J-

9

J-

11

J-

12

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INDUSTRIES, L TO.

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