Brooks Instrument SolidSense II User Manual
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July, 2011
Brooks® SolidSense II® Series
Pressure Transducer
SolidSense II® Series
SolidSense II
Pressure Transducer
Pigtail Configuration
SolidSense II
Pressure Transducer
9-Pin Flow Thru
Configuration
SolidSense II
Pressure Transducer
with Readout
Configuration
SolidSense II
Pressure Transducer
with Bendix
Configuration
®
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
SolidSense II® Series
July , 201 1
Essential Instructions
Read before proceeding!
Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. These products must be properly
installed, operated and maintained to ensure they continue to operate within their normal specifications. The following instructions must be adhered to
and integrated into your safety program when installing, operating and maintaining Brooks Instrument products.
• To ensure proper performance, use qualified personnel to install, operate, update, program and maintain the product.
• Read all instructions prior to installing, operating and servicing the product. If this instruction manual is not the correct manual, please see back cover
for local sales office contact information. Save this instruction manual for future reference.
WARNING: Do not operate this instrument in excess of the specifications listed in the Instruction and Operation Manual. Failure to heed
this warning can result in serious personal injury and / or damage to the equipment.
• If you do not understand any of the instructions, contact your Brooks Instrument representative for clarification.
• Follow all warnings, cautions and instructions marked on and supplied with the product.
• Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• Operation: (1) Slowly initiate flow into the system. Open process valves slowly to avoid flow surges. (2) Check for leaks around the flow meter inlet
and outlet connections. If no leaks are present, bring the system up to the operating pressure.
• Please make sure that the process line pressure is removed prior to service. When replacement parts are required, ensure that qualified people use
replacement parts specified by Brooks Instrument. Unauthorized parts and procedures can affect the product's performance and place the safe
operation of your process at risk. Look-alike substitutions may result in fire, electrical hazards or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place to prevent electrical shock and personal injury, except when
maintenance is being performed by qualified persons.
WARNING: For liquid flow devices, if the inlet and outlet valves adjacent to the devices are to be closed for any reason, the devices must
be completely drained. Failure to do so may result in thermal expansion of the liquid that can rupture the device and may cause personal
injury.
European Pressure Equipment Directive (PED)
All pressure equipment with an internal pressure greater than 0.5 bar (g) and a size larger than 25mm or 1" (inch) falls under the Pressure Equipment Directive
(PED).
• The Specifications Section of this manual contains instructions related to the PED directive.
• Meters described in this manual are in compliance with EN directive 97/23/EC.
• All Brooks Instrument Flowmeters fall under fluid group 1.
• Meters larger than 25mm or 1" (inch) are in compliance with PED category I, II or III.
• Meters of 25mm or 1" (inch) or smaller are Sound Engineering Practice (SEP).
European Electromagnetic Compatibility (EMC)
The Brooks Instrument (electric/electronic) equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic
Compatibility (2004/108/EC (EMC directive 89/336/EEC)).
Special attention however is required when selecting the signal cable to be used with CE marked equipment.
Quality of the signal cable, cable glands and connectors:
Brooks Instrument supplies high quality cable(s) which meets the specifications for CE certification.
If you provide your own signal cable you should use a cable which is overall completely screened with a 100% shield.
“D” or “Circular” type connectors used should be shielded with a metal shield. If applicable, metal cable glands must be used providing cable screen
clamping.
The cable screen should be connected to the metal shell or gland and shielded at both ends over 360 Degrees.
The shield should be terminated to an earth ground.
Card Edge Connectors are standard non-metallic. The cables used must be screened with 100% shield to comply with CE certification.
The shield should be terminated to an earth ground.
For pin configuration : Please refer to the enclosed Instruction Manual.
ESD (Electrostatic Discharge)
CAUTION: This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures
must be observed during the removal, installation or other handling of internal circuit boards or devices.
Handling Procedure:
1. Power to unit must be removed.
2. Personnel must be grounded, via a wrist strap or other safe, suitable means before any printed circuit card or other internal device is installed,
removed or adjusted.
3. Printed circuit cards must be transported in a conductive container. Boards must not be removed from protective enclosure until immediately before
installation. Removed boards must immediately be placed in protective container for transport, storage or return to factory.
Comments
This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components
that utilize metal oxide technology (NMOS, SMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these
devices. Damaged components, even though they appear to function properly, exhibit early failure.
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July, 2011
Dear Customer ,
We appreciate this opportunity to service your pressure measurement and control requirements with a Brooks
Instrument device. Every day, customers all over the world turn to Brooks Instrument for solutions to their gas and
liquid control applications. Brooks provides an array of flow, pressure and level measurement and control products
for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices,
analytical instrumentation, semiconductor manufacturing, and more.
The Brooks product you have just received is of the highest quality available, offering superior performance,
reliability and value to the user . It is designed with the ever changing process conditions, accuracy requirement s
and hostile process environments in mind to provide you with a lifetime of dependable service.
We recommend that you read this manual in its entirety. Should you require any additional information concerning
Brooks products and services, please contact your local Brooks Sales and Service Of fice listed on the back cover
of this manual or visit www .BrooksInstrument.com.
Y ours sincerely ,
Brooks Instrument
SolidSense II® Series
SolidSense II® Series
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
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Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
Paragraph Page
Number Number
Section 1 Introduction
1-1 Introduction ................................................................................................................................... 1-1
1-2 Intended Use.................................................................................................................................1-2
1-3 Notice and Caution Statements..................................................................................................... 1-2
1-4 Product Description Code ............................................................................................................. 1-3
1-5 SolidSense II Pressure Transducer Specifications........................................................................ 1-4
Section 2 Installation
2-1 General ......................................................................................................................................... 2-1
2-2 Receipt of Equipment.................................................................................................................... 2-1
2-3 Recommended S torage Practice .................................................................................................. 2-1
2-4 Return Shipment ...........................................................................................................................2-2
2-5 Transit Precautions ....................................................................................................................... 2-2
2-6 Removal from Storage .................................................................................................................. 2-2
2-7 Mechanical Connections ...............................................................................................................2-3
2-8 Electrical Connections................................................................................................................... 2-4
2-9 Installation Instructions - Non-Incendive Field Wiring ...................................................................2-7
2-9-1 Non-Incendive Field Wiring 4-20 mA .......................................................................................... 2-7
2-9-2 Non-Incendive Field Wiring 0-5 Vdc............................................................................................2-8
2-10 Zero Adjustment ............................................................................................................................ 2-9
2-10-1 Zero Adjustment (SolidSense II Standard Pressure Transducers)............................................... 2-9
2-10-2 Zero Adjustment (ATEX SolidSense II Standard Pressure Transmitters Only) ........................... 2-10
SolidSense II® Series
Contents
Warranty , Local Sales/Service Contact Information....................................................................... Back Cover
i
Contents
SolidSense II® Series
Figures
Figure Page
Number Number
1-1 SolidSense II Pressure T ransducer Configurations ......................................................................1-1
1-2A SolidSense II Pressure T ransducer Dimensions for Thru-Tubes with DB15,
Bendix and Pigtail Connections.....................................................................................................1-5
1-2B SolidSense II Pressure Transducer Dimensions for Thru-Tubes/Dead End with DB15,
Bendix and Pigtail Connections.....................................................................................................1-6
1-2C SolidSense II Pressure Transducer Dimensions for Dead-End with DB15,
Bendix and Pigtail Connections.....................................................................................................1-7
1-2D SolidSense II Pressure Transducer Dimensions for Dead-End with DB15,
Bendix and Pigtail Connections.....................................................................................................1-8
1-3 SolidSense II ATEX Pressure Transmitter (Option) Dimensions ...................................................1-9
2-1 4-20 mA Pigtail Cable Wiring ........................................................................................................ 2-4
2-2 0-5 Vdc or 0-10 Vdc Pigtail Cable Wiring...................................................................................... 2-4
2-3 15 Pin D-Sub HD Connector Wiring Pinout................................................................................... 2-5
2-4 4-20 mA Bendix Cable Wiring .......................................................................................................2-5
2-5 0-5 Vdc or 0-10 Vdc Bendix Cable Wiring.....................................................................................2-6
2-6 4-20 mA Output Device Wiring to LR056 ...................................................................................... 2-6
2-7 Non-Incendive Field Wiring for 4-20 mA ....................................................................................... 2-7
2-8 Non-Incendive Field Wiring for 0-5 Vdc ........................................................................................2-8
2-9 Zero Adjustment Screw Location on the (Standard SolidSense II Pressure Transducers) ...........2-9
2-10 Location of the Zero Adjustment Screw on the (ATEX SolidSense II Pressure T ransmitters)
..................................................................................................................................................... 2-10
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
ii
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
1-1 Introduction
Section 1 Introduction
SolidSense II® Series
This manual covers the Brooks
®
SolidSense II® Series pressure
transducers as shown in Figure 1-1 below. Included herein is general
information, operating specifications, installation, removal instructions
and product warranty information.
This manual is organized into the following sections:
Section 1 - Introduction
Section 2 - Installation
Back Cover - Limited Warranty and Contacts
It is recommended that this manual be read in its entirety before
attempting to operate the Brooks SolidSense II Series devices.
Figure 1-1 SolidSense II Pressure Transducer Configurations
1-1
Section 1 Introduction Installation and Operation Manual
X-PR-SolidSense II-PT-eng
®
Series
1-2 Intended Use
1-3 Notice and Caution Statement s
The Brooks SolidSense II Series pressure transducers meet the most rigid
semiconductor and industrial high purity application requirements. With
accuracy of 0.25% of full scale, SolidSense II pressure transducers are
used to provide years of reliable pressure monitoring in a variety of
applications. The SolidSense II Series pressure transducers have one of
the smallest footprints in the industry for quick and easy installation in the
tightest areas.
Warning, caution and notice statements are located throughout this
manual in the ANSI format. A W ARNING statement indicates a potentially
hazardous situation which, if not avoided, could result in death or serious
injury . A CAUTION statement indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate injury. It may also
be used to alert against unsafe practices. A NOTICE statement describes
specific information that requires special attention.
Part Number: 541B1560AAG
July , 201 1SolidSense II
1-2
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
1-4 Product Description Code
The following Product Description Code (PDC) identifies the SolidSense II
pressure transducer in various configurations. This code is used to order
your SolidSense II pressure transducer. Call your Brooks Service and
Support Representative if you need assistance.
Code Description Code Option Option Description
I. Base Model Code GF Pressure Transducer
II. Body Type D Dead End
F Flow Through
III. PSI 00 30
01 100
02 250
05 300
10 1000
25 2500
30 3000
IV. Pressure Reference A Absolute
C Compound
G Gauge
V. Output 3 0.00 to 10.00 Vdc
4 4 to 20 mA
5 0.05 to 5.05 Vdc
VI. Electrical Connection P 6’ (2m) Pigtial
M 5” (0.127m) Pigtail
VII.Fittings 4S Tube Stub 1/4” O.D. (GFD Only)
CS Surface Mount, 1.125” C-Seal, Standard (GFD Only)
CH Surface Mount, 1.5” High Flow K1H (GFD Only)
SC Surface Mount, 1.5” C-Seal (GFD Only)
5W Surface Mount, 1.5” W-Seal (GFD Only)
4W Surface Mount, 1.125” W-Seal (GFD Only)
VM/VCR Face Seal, fixed male (x2 on Duncan T for GFF)
VS Face Seal, fixed male/swivel female on Duncan T (GFF Only)
SM Face Seal, swivel male (x2 on Duncan T for GFF)
SF Face Seal, swivel female (x2 on Duncan T for GFF)
4T Duncan T , 1/4” Tube Stub (GFF Only)
3T Duncan T , 3/8” Tube Stub (GFF Only)
3M Duncan T, 3/8” with Face Seal, swivel male (GFF Only)
2T Duncan T , 1/2” Tube Stub (GFF Only)
Section 1 Introduction
SolidSense II® Series
Sample Model Code
I II III IV V VI VII
GF F 02 C 4 P SF
1-3
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