Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July, 2011
Brooks® SolidSense II® Series
Pressure Transducer
SolidSense II® Series
SolidSense II
Pressure Transducer
Pigtail Configuration
SolidSense II
Pressure Transducer
9-Pin Flow Thru
Configuration
SolidSense II
Pressure Transducer
with Readout
Configuration
SolidSense II
Pressure Transducer
with Bendix
Configuration
®
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
SolidSense II® Series
July , 201 1
Essential Instructions
Read before proceeding!
Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. These products must be properly
installed, operated and maintained to ensure they continue to operate within their normal specifications. The following instructions must be adhered to
and integrated into your safety program when installing, operating and maintaining Brooks Instrument products.
• To ensure proper performance, use qualified personnel to install, operate, update, program and maintain the product.
• Read all instructions prior to installing, operating and servicing the product. If this instruction manual is not the correct manual, please see back cover
for local sales office contact information. Save this instruction manual for future reference.
WARNING: Do not operate this instrument in excess of the specifications listed in the Instruction and Operation Manual. Failure to heed
this warning can result in serious personal injury and / or damage to the equipment.
• If you do not understand any of the instructions, contact your Brooks Instrument representative for clarification.
• Follow all warnings, cautions and instructions marked on and supplied with the product.
• Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• Operation: (1) Slowly initiate flow into the system. Open process valves slowly to avoid flow surges. (2) Check for leaks around the flow meter inlet
and outlet connections. If no leaks are present, bring the system up to the operating pressure.
• Please make sure that the process line pressure is removed prior to service. When replacement parts are required, ensure that qualified people use
replacement parts specified by Brooks Instrument. Unauthorized parts and procedures can affect the product's performance and place the safe
operation of your process at risk. Look-alike substitutions may result in fire, electrical hazards or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place to prevent electrical shock and personal injury, except when
maintenance is being performed by qualified persons.
WARNING: For liquid flow devices, if the inlet and outlet valves adjacent to the devices are to be closed for any reason, the devices must
be completely drained. Failure to do so may result in thermal expansion of the liquid that can rupture the device and may cause personal
injury.
European Pressure Equipment Directive (PED)
All pressure equipment with an internal pressure greater than 0.5 bar (g) and a size larger than 25mm or 1" (inch) falls under the Pressure Equipment Directive
(PED).
• The Specifications Section of this manual contains instructions related to the PED directive.
• Meters described in this manual are in compliance with EN directive 97/23/EC.
• All Brooks Instrument Flowmeters fall under fluid group 1.
• Meters larger than 25mm or 1" (inch) are in compliance with PED category I, II or III.
• Meters of 25mm or 1" (inch) or smaller are Sound Engineering Practice (SEP).
European Electromagnetic Compatibility (EMC)
The Brooks Instrument (electric/electronic) equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic
Compatibility (2004/108/EC (EMC directive 89/336/EEC)).
Special attention however is required when selecting the signal cable to be used with CE marked equipment.
Quality of the signal cable, cable glands and connectors:
Brooks Instrument supplies high quality cable(s) which meets the specifications for CE certification.
If you provide your own signal cable you should use a cable which is overall completely screened with a 100% shield.
“D” or “Circular” type connectors used should be shielded with a metal shield. If applicable, metal cable glands must be used providing cable screen
clamping.
The cable screen should be connected to the metal shell or gland and shielded at both ends over 360 Degrees.
The shield should be terminated to an earth ground.
Card Edge Connectors are standard non-metallic. The cables used must be screened with 100% shield to comply with CE certification.
The shield should be terminated to an earth ground.
For pin configuration : Please refer to the enclosed Instruction Manual.
ESD (Electrostatic Discharge)
CAUTION: This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures
must be observed during the removal, installation or other handling of internal circuit boards or devices.
Handling Procedure:
1. Power to unit must be removed.
2. Personnel must be grounded, via a wrist strap or other safe, suitable means before any printed circuit card or other internal device is installed,
removed or adjusted.
3. Printed circuit cards must be transported in a conductive container. Boards must not be removed from protective enclosure until immediately before
installation. Removed boards must immediately be placed in protective container for transport, storage or return to factory.
Comments
This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components
that utilize metal oxide technology (NMOS, SMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these
devices. Damaged components, even though they appear to function properly, exhibit early failure.
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July, 2011
Dear Customer ,
We appreciate this opportunity to service your pressure measurement and control requirements with a Brooks
Instrument device. Every day, customers all over the world turn to Brooks Instrument for solutions to their gas and
liquid control applications. Brooks provides an array of flow, pressure and level measurement and control products
for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices,
analytical instrumentation, semiconductor manufacturing, and more.
The Brooks product you have just received is of the highest quality available, offering superior performance,
reliability and value to the user . It is designed with the ever changing process conditions, accuracy requirement s
and hostile process environments in mind to provide you with a lifetime of dependable service.
We recommend that you read this manual in its entirety. Should you require any additional information concerning
Brooks products and services, please contact your local Brooks Sales and Service Of fice listed on the back cover
of this manual or visit www .BrooksInstrument.com.
Y ours sincerely ,
Brooks Instrument
SolidSense II® Series
SolidSense II® Series
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
THIS PAGE WAS
INTENTIONALLY
LEFT BLANK
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
Paragraph Page
Number Number
Section 1 Introduction
1-1 Introduction ................................................................................................................................... 1-1
1-2 Intended Use.................................................................................................................................1-2
1-3 Notice and Caution Statements..................................................................................................... 1-2
1-4 Product Description Code ............................................................................................................. 1-3
1-5 SolidSense II Pressure Transducer Specifications........................................................................ 1-4
Section 2 Installation
2-1 General ......................................................................................................................................... 2-1
2-2 Receipt of Equipment.................................................................................................................... 2-1
2-3 Recommended S torage Practice .................................................................................................. 2-1
2-4 Return Shipment ...........................................................................................................................2-2
2-5 Transit Precautions ....................................................................................................................... 2-2
2-6 Removal from Storage .................................................................................................................. 2-2
2-7 Mechanical Connections ...............................................................................................................2-3
2-8 Electrical Connections................................................................................................................... 2-4
2-9 Installation Instructions - Non-Incendive Field Wiring ...................................................................2-7
2-9-1 Non-Incendive Field Wiring 4-20 mA .......................................................................................... 2-7
2-9-2 Non-Incendive Field Wiring 0-5 Vdc............................................................................................2-8
2-10 Zero Adjustment ............................................................................................................................ 2-9
2-10-1 Zero Adjustment (SolidSense II Standard Pressure Transducers)............................................... 2-9
2-10-2 Zero Adjustment (ATEX SolidSense II Standard Pressure Transmitters Only) ........................... 2-10
SolidSense II® Series
Contents
Warranty , Local Sales/Service Contact Information....................................................................... Back Cover
i
Contents
SolidSense II® Series
Figures
Figure Page
Number Number
1-1 SolidSense II Pressure T ransducer Configurations ......................................................................1-1
1-2A SolidSense II Pressure T ransducer Dimensions for Thru-Tubes with DB15,
Bendix and Pigtail Connections.....................................................................................................1-5
1-2B SolidSense II Pressure Transducer Dimensions for Thru-Tubes/Dead End with DB15,
Bendix and Pigtail Connections.....................................................................................................1-6
1-2C SolidSense II Pressure Transducer Dimensions for Dead-End with DB15,
Bendix and Pigtail Connections.....................................................................................................1-7
1-2D SolidSense II Pressure Transducer Dimensions for Dead-End with DB15,
Bendix and Pigtail Connections.....................................................................................................1-8
1-3 SolidSense II ATEX Pressure Transmitter (Option) Dimensions ...................................................1-9
2-1 4-20 mA Pigtail Cable Wiring ........................................................................................................ 2-4
2-2 0-5 Vdc or 0-10 Vdc Pigtail Cable Wiring...................................................................................... 2-4
2-3 15 Pin D-Sub HD Connector Wiring Pinout................................................................................... 2-5
2-4 4-20 mA Bendix Cable Wiring .......................................................................................................2-5
2-5 0-5 Vdc or 0-10 Vdc Bendix Cable Wiring.....................................................................................2-6
2-6 4-20 mA Output Device Wiring to LR056 ...................................................................................... 2-6
2-7 Non-Incendive Field Wiring for 4-20 mA ....................................................................................... 2-7
2-8 Non-Incendive Field Wiring for 0-5 Vdc ........................................................................................2-8
2-9 Zero Adjustment Screw Location on the (Standard SolidSense II Pressure Transducers) ...........2-9
2-10 Location of the Zero Adjustment Screw on the (ATEX SolidSense II Pressure T ransmitters)
..................................................................................................................................................... 2-10
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
ii
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
1-1 Introduction
Section 1 Introduction
SolidSense II® Series
This manual covers the Brooks
®
SolidSense II® Series pressure
transducers as shown in Figure 1-1 below. Included herein is general
information, operating specifications, installation, removal instructions
and product warranty information.
This manual is organized into the following sections:
Section 1 - Introduction
Section 2 - Installation
Back Cover - Limited Warranty and Contacts
It is recommended that this manual be read in its entirety before
attempting to operate the Brooks SolidSense II Series devices.
Figure 1-1 SolidSense II Pressure Transducer Configurations
1-1
Section 1 Introduction Installation and Operation Manual
X-PR-SolidSense II-PT-eng
®
Series
1-2 Intended Use
1-3 Notice and Caution Statement s
The Brooks SolidSense II Series pressure transducers meet the most rigid
semiconductor and industrial high purity application requirements. With
accuracy of 0.25% of full scale, SolidSense II pressure transducers are
used to provide years of reliable pressure monitoring in a variety of
applications. The SolidSense II Series pressure transducers have one of
the smallest footprints in the industry for quick and easy installation in the
tightest areas.
Warning, caution and notice statements are located throughout this
manual in the ANSI format. A W ARNING statement indicates a potentially
hazardous situation which, if not avoided, could result in death or serious
injury . A CAUTION statement indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate injury. It may also
be used to alert against unsafe practices. A NOTICE statement describes
specific information that requires special attention.
Part Number: 541B1560AAG
July , 201 1SolidSense II
1-2
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
1-4 Product Description Code
The following Product Description Code (PDC) identifies the SolidSense II
pressure transducer in various configurations. This code is used to order
your SolidSense II pressure transducer. Call your Brooks Service and
Support Representative if you need assistance.
Code Description Code Option Option Description
I. Base Model Code GF Pressure Transducer
II. Body Type D Dead End
F Flow Through
III. PSI 00 30
01 100
02 250
05 300
10 1000
25 2500
30 3000
IV. Pressure Reference A Absolute
C Compound
G Gauge
V. Output 3 0.00 to 10.00 Vdc
4 4 to 20 mA
5 0.05 to 5.05 Vdc
VI. Electrical Connection P 6’ (2m) Pigtial
M 5” (0.127m) Pigtail
VII.Fittings 4S Tube Stub 1/4” O.D. (GFD Only)
CS Surface Mount, 1.125” C-Seal, Standard (GFD Only)
CH Surface Mount, 1.5” High Flow K1H (GFD Only)
SC Surface Mount, 1.5” C-Seal (GFD Only)
5W Surface Mount, 1.5” W-Seal (GFD Only)
4W Surface Mount, 1.125” W-Seal (GFD Only)
VM/VCR Face Seal, fixed male (x2 on Duncan T for GFF)
VS Face Seal, fixed male/swivel female on Duncan T (GFF Only)
SM Face Seal, swivel male (x2 on Duncan T for GFF)
SF Face Seal, swivel female (x2 on Duncan T for GFF)
4T Duncan T , 1/4” Tube Stub (GFF Only)
3T Duncan T , 3/8” Tube Stub (GFF Only)
3M Duncan T, 3/8” with Face Seal, swivel male (GFF Only)
2T Duncan T , 1/2” Tube Stub (GFF Only)
Section 1 Introduction
SolidSense II® Series
Sample Model Code
I II III IV V VI VII
GF F 02 C 4 P SF
1-3
Section 1 Introduction Installation and Operation Manual
X-PR-SolidSense II-PT-eng
®
Series
1-5 SolidSense II Pressure Transducer Specifications
Category Operating Guidelines
Electrical
Supply Current Max. 10 mA for 0.00 Vdc and 0.05 to 5.05 Vdc Output
Power Requirement
10 to 30 Vdc for 4 to 20 mA Output
11 to 30 Vdc for 0.05 to 5.05 Output
13 to 32 Vdc for 0.00 to 10.00 Output
Connections
4-Pin Bendix connector
6 ft. (2m) Pigtail (24 AWG shielded cable)
15-Pin D-Sub HD male connection
Protection Reverse polarity for power connections
Part Number: 541B1560AAG
July , 201 1SolidSense II
Mechanical
Housing Stainless Steel, Polymer Plastics
Proof Pressure
200% of ful scale (F.S.) up to 1000 PSI
150% of F.S. for higher ranges
Burst Pressure 400% of F.S.
Wetted Parts 316L Stainless Steel, SEMI F20
Surface Finish Compliant to SEMI F19, 5 Ra Standard
Cleanliness Compliant to ASTM F1374-92 (2005)
Internal Volume 1.79 cc
Process Connection Refer to PDC (paragraph 1-2) for options
Shipping Weight (approximate) 0.70 lbs. (0.32 kg)
Performance
+
Accuracy
0.25% BFSL (Linearity, Hysterisis and Repeatability)
Response Time < 5 msec
Thermal Zero and Span Shift (each)
>
100 PSI Range F.S.
+
0.02% F.S./OF (-4O to 140OF, -20O to 60OC)
+
0.05% F.S. ( -20O to 60OC) for 0-10 Vdc version
< 100 PSI Range F.S.
+
0.04% F.S./OF (-4O to 140OF, -20O to 60OC)
+
1.0% F.S. (20O to 60OFC) for 0-10 Vdc version
Temperature
Storage: -20
Compensated: -4
Compensated: 20
O
to 180OF (-29O to 82OC)
O
to 140OF, (-20O to 60OC)
O
to 140OF (20O to 60OC) for 0-10 Vdc version
1-4
Certifications
FM Approved
Non-Incendive for use in Class 1, Div 2, Groups A, B, C and D
Excludes 0-10 Vdc and 15-Pin D Sub HD male connection
CE Compliant to EMC Directive EN61326
2004/108/EC
RoHS Compliant to EU Directive 2002/95/EC
ATEX* Compliant to EU Directive 94/9/EC
*SolidSense II ATEX Pressure Transmitter Only
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
Section 1 Introduction
SolidSense II® Series
BENDIX
2.24 [56.90]
VCR FIXED MALE
THRUTUBE BENDIX
GFFXXXBVM
FITTING A333125004
BENDIX
2.60 [66.04]
VCR FIXED MALE/
VCR SWIVEL FEMALE
THRUTUBE BENDIX
GFFXXXXBVS
.84 [21.33]
3.28 [83.23]
.84 [21.33]
3.26 [82.90]
FITTING A333125005
ME131131,
ME0136103004
DB15
2.96 [75.17]
VCR SWIVEL FEMALE
THRUTUBE DB15
GFFXXXDSF
PIGTAIL
2.24 [56.90]
VCR FIXED MALE
THRUTUBE PIGTAIL
GFFXXXXPVM
FITTING A333125004
.84 [21.33]
2.78 [70.64]
FITTING A333125001
2 - ME131131,
2-ME0136103004
.84 [21.33]
3.36 [85.40]
PIGTAIL
4.035[102.5]
VCR SWIVEL MALE
THRUTUBE PIGTAIL
GFFXXXXPSM
PIGTAIL
2.96 [75.17]
VCR SWIVEL FEMALE
THRUTUBE PIGTAIL
GFFXXXXPSF
.84 [21.33]
3.36 [85.40]
FITTINGS A333125001
2 - ME131122,
2 - ME0136103003
.84 [21.33]
3.36 [85.40]
FITTING A333125001
2 - ME131131,
2 - ME0136103004
2X
2X .42 [10.79]
.25 [6.35]
PIGTAIL
2.60 [66.04]
VCR FIXED MALE/
VCR SWIVEL FEMALE
THRUTUBE PIGTAIL
GFFXXXXPVS
PIGTAIL
1.85 [46.98]
TUBE STUB/TUBE STUB
THRUTUBE PIGTAIL
GFFXXXXP4T
FITTING A333125001
.84 [21.33]
3.36 [85.40]
FITTING A333125005
ME131131,
ME0136103004
.84 [21.33]
3.36 [85.40]
.31 [7.92]
BENDIX
2X
.25 [6.35]
2X .42 [10.79]
TUBE STUB/TUBE STUB
THRUTUBE BENDIX
GFFXXXB4T
FITTING A333125001
.84 [21.33]
2.82 [71.62]
1.85 [46.98]
.31 [7.92]
BENDIX
2.96 [75.17]
VCR SWIVEL FEMALE
THRUTUBE BENDIX
GFFXXXBSF
.84 [21.33]
3.26 [82.90]
FITTING A333125001
2 - ME131131,
2 - ME0136103004
BENDIX
2.24 [56.90]
VCR FIXED MALE
THRUTUBE BENDIX
GFFXXXJVM
.84 [21.33]
3.28 [83.23]
BENDIX PINS
B & D JUMPERED
FITTING A333125004
BENDIX
.25 [6.35]
TUBE STUB/TUBE STUB
THRUTUBE BENDIX
GFFXXXB4TA
FITTING A333125001
1.06 [26.92]
2.89 [73.40]
.31 [7.92]
.42 [10.79]
1.85 [46.98]
Figure 1-2A SolidSense II Pressure Transducer Dimensions for Thru-Tubes with DB15, Bendix and Pigtail Connections
1-5
Section 1 Introduction Installation and Operation Manual
X-PR-SolidSense II-PT-eng
®
Series
Part Number: 541B1560AAG
July , 201 1SolidSense II
PIGTAIL
.25 [6.35]
1.85 [46.98]
TUBE STUB/TUBE STUB
THRUTUBE PIGTAIL
GFFXXXXP4TA
FITTING A333125001
BENDIX
5.55 [140.97]
VCR SWIVEL MALE
THRUTUBE BENDIX
GFFXXXXB3M
1.06 [26.92]
3.60 [91.54]
2.94 [74.62]
.31 [7.92]
.42 [10.79]
.84 [21.33]
FITTINGS A333125002
2 - 132-31109-000,
2 - A332396001
2.82 [71.62]
2X
2X .42 [10.79]
PIGTAIL
.37 [9.52]
.84 [21.33]
3.36 [85.40]
1.85 [46.98]
TUBE STUB/TUBE STUB
THRUTUBE PIGTAIL
GFFXXXXP3T
FITTING A333125002
2X
2X .42 [10.79]
.31 [7.92]
2X .42 [10.79]
PIGTAIL
.50 [12.70]
1.85 [46.98]
TUBE STUB/TUBE STUB
THRUTUBE PIGTAIL
GFFXXXXP2T
FITTING A333125003
BENDIX
.37 [9.52]
2X
TUBE STUB/TUBE STUB
THRUTUBE BENDIX
GFFXXXXB3T
FITTING A333125002
.84 [21.33]
3.36 [85.40]
.31 [7.92]
.84 [21.33]
2.82 [71.62]
1.85 [46.98]
2X
2X .42 [10.79]
BENDIX
.50 [12.70]
.31 [7.92]
.84 [21.33]
2.82 [71.62]
.31 [7.92]
1.85 [46.98]
TUBE STUB/TUBE STUB
THRUTUBE BENDIX
GFFXXXXB2T
FITTING A333125003
PIGTAIL
5.55 [140.97]
VCR SWIVEL MALE
THRUTUBE PIGTAIL
GFFXXXXP3M
.84 [21.33]
3.36 [85.40]
FITTINGS A333125002
2 - 132-31109-000,
2 - A332396001
BENDIX
.84 [21.33]
3.52 [89.4]
1.122 [28.5]
1.125" W-SEAL BENDIX
GFDXXXXB4W
FITTING A333446001
PIGTAIL
.84 [21.33]
3.42 [86.90]
1.12 [28.57]
1 1/8" C-SEAL PIGTAIL
GFDXXXXPCS
FITTING A333127001
1-6
Figure 1-2B SolidSense II Pressure Transducer Dimensions for Thru-Tubes/Dead-End with DB15, Bendix and Pigtail
BENDIX
.84 [21.33]
3.89 [98.84]
NO. 4
VCR SWIVEL MALE BENDIX
GFDXXXXBSM
FITTING A333124001
DB15
.84 [21.33]
1 1/8" C-SEAL DB15
GFDXXXXDCS
FITTING A333127001
2.92 [74.13]
1.12 [28.57]
BENDIX
VCR SWIVEL FEMALE BENDIX
GFDXXXXBSF
FITTING A333124002
ME131190
Connections
.84 [21.33]
3.30 [83.86]
NO. 4
Installation and Operation Manual
W-SEAL BENDIX
GFDXXXXPWS
GFDXXXXP5W
FITTING A333366001
PIGTAIL
1.53 [38.97]
3.80 [96.52]
.84 [21.33]
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
Section 1 Introduction
SolidSense II® Series
PIGTAIL
.84 [21.33]
3.40 [86.36]
VCR SWIVEL FEMALE PIGTAIL
GFDXXXXPSF
FITTING A333124002
ME131190
PIGTAIL
.84 [21.33]
NO. 4
VCR SWIVEL MALE PIGTAIL
GFDXXXXPSM
FITTING A333124001
ME131193
NO. 4
4.00 [101.6]
DB15
1.5" C-SEAL DB15
GFDXXXD5SC
FITTING A333367001
BENDIX
W-SEAL BENDIX
GFDXXXXBWS
GFDXXXXB5W
FITTING A333366001
.84 [21.33]
2.97 [75.40]
1.48 [37.59]
.84 [21.33]
3.74 [95.10]
1.53 [38.97]
PIGTAIL
1 1/8" C-SEAL W/AMP ON PIGTAIL
GFDXXXXMCS
FITTING A333127001
CABLE A333110004
.84 [21.33]
1.12 [28.57]
3.42 [86.90]
BENDIX
.84 [21.33]
3.45 [87.67]
1.5" C-SEAL BENDIX
GFDXXXXB5SC
FITTING A333367001
PIGTAIL
VCR SWIVEL FEMALE
W/AMP 5" PIGTAIL
GFDXXXXMSF
CABLE A333110004
ME131190
1.48 [37.59]
.84 [21.33]
3.40 [86.36]
FITTING A333124002
PIGTAIL
.84 [21.33]
4.00 [101.6]
VCR SWIVEL MALE 3 METER PIGTAIL
GFDXXXXSSM
CABLE A333110003
FITTING A333124001
ME131193
PIGTAIL
VCR SWIVEL MALE PIGTAIL
GFDXXXXPSMA
FITTING A333124001
ME131193
1.06 [26.92]
3.59 [91.19]
4.26 [108.10]
PIGTAIL
1.06 [26.92]
3.00 [76.20]
VCR SWIVEL FEMALE PIGTAIL
GFDXXXXPSFA
FITTING A333124002
ME131190
PIGTAIL
3.67 [93.11]
1 1/2" C-SEAL PIGTAIL 9"
TO 15 PIN D-SUB
GFDXXX3ECH
FITTING 220-32832-000
CABLE 215-31423-000
.84 [21.33]
3.93 [99.82]
1.49 [37.85]
Figure 1-2C SolidSense II Pressure Transducer Dimensions for Dead-End with DB15, Bendix and Pigtail Connections
1-7
Section 1 Introduction Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B1560AAG
July , 201 1SolidSense II
PIGTAIL
.84 [21.33]
BENDIX
®
Series
1.06 [26.92]
BENDIX
1.06 [26.92]
3.48 [88.39]
VCR SWIVEL MALE BENDIX
GFDXXXXBSMA
FITTING A333124001
ME131193
DB15
NO. 4
VCR SWIVEL MALE DB15
GFDXXXXDSM
FITTING A333124001
ME131193
.84 [21.33]
3.41 [86.57]
2.95 [74.98]
VCR SWIVEL FEMALE BENDIX
GFDXXXXBSFA
FITTING A333124002
ME131190
DB15
VCR SWIVEL FEMALE DB15
GFDXXXXDSF
FITTING A333124002
ME131190
.84 [21.33]
2.82 [71.59]
NO. 4
3.42 [86.90]
1.12 [28.57]
1 1/8" C-SEAL PIGTAIL 9" TO 15 PIN
D-SUB
GFDXXX3ECS
FITTING A333127001
CABLE 215-31423-000
PIGTAIL
1.34 [34.1]
REDUCER
.18 [4.6]
TUBE STUB
GFDXXXXP4SR
.84 [21.33]
3.96 [100.67]
.98 [25.0]
.37 [9.5]
.25 [6.4]
BENDIX
.18 [4.6]
1.34 [34.1]
REDUCER
Figure 1-2D SolidSense II Pressure Transducer Dimensions for Dead-End with DB15, Bendix and Pigtail Connections
1-8
.84 [21.33]
3.45 [87.6]
.98 [25.0]
.37 [9.5]
.25 [6.4]
TUBE STUB
GFDXXXXB4SR
DB15
W-SEAL DB15
GFDXXXXD5W
FITTING A333366001
.84 [21.33]
3.26 [82.83]
1.53 [38.97]
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July , 201 1
PIGTAIL
1.06 [26.92]
4.26 [108.10]
3.59 [91.19]
VCR SWIVEL MALE PIGTAIL
GFDXXXXPSMA
FITTING A333124001
ME131193
Figure 1-3 SolidSense II ATEX Pressure Transmitter(Option) Dimensions
PIGTAIL
1.06 [26.92]
3.00 [76.20]
VCR SWIVEL FEMALE PIGTAIL
GFDXXXXPSFA
FITTING A333124002
ME131190
3.67 [93.11]
Section 1 Introduction
SolidSense II® Series
PIGTAIL
1.06 [26.92]
3.60 [91.54]
2.94 [74.62]
.31 [7.92]
.25 [6.35]
1.85 [46.98]
TUBE STUB/TUBE STUB
THRUTUBE PIGTAIL
GFFXXXXP4TA
FITTING A333125001
.42 [10.79]
For more details on the SolidSense II ATEX compliant pressure
transmitters, visit our website at www.BrooksInstrument.com/Product s
for the data sheet: DS-PR-SolidSense II ATEX-PT-eng or cont act your
nearest Brooks Customer Service Center for assistance.
1-9
Section 1 Introduction Installation and Operation Manual
X-PR-SolidSense II-PT-eng
®
Series
Part Number: 541B1560AAG
July , 201 1SolidSense II
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1-10
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
2-1 General
Section 2 Installation
SolidSense II® Series
2-2 Receipt of Equipment
This section provides installation instructions for the Brooks
®
SolidSense II
pressure transducers . Refer to Section 1 of this manual for dimensions.
When the instrument is received, the outside packing case should be
checked for damage incurred during shipment. If the packing case is
damaged, the local carrier should be notified at once regarding his liability . A
report should be submitted to your nearest Product Service Department.
Brooks Instrument
407 W. V ine Street
P.O. Box 903
Hatfield, PA 19440 USA
Toll Free (888) 554 FLOW (3569)
Tel (215) 362 3700
Fax (215) 362 3745
E-m ail: BrooksAm @BrooksInstrument.com
www.BrooksInstrument.com
Brooks Instrument Brooks Instrument
Neonstraat 3 1-4-4 Kitasuna Koto-Ku
6718 WX Ede, Netherlands Tokyo, 136-0073 Japan
P.O. Box 428 Tel +81 (0) 3 5633 7100
6710 BK Ede, Netherlands Fax +81 (0) 3 5633 7101
Tel +31 (0) 318 549 300 Email: BrooksAs@BrooksInstrument.com
Fax +31 (0) 318 549 309
E-mail: BrooksEu@BrooksInstrument.com
2-3 Recommended Storage Practice
Remove the envelope containing the packing list. Carefully remove the
instrument from the packing case. Make sure spare parts are not discarded
with the packing materials. Inspect for damaged or missing parts.
If intermediate or long-term storage of equipment is required, it is
recommended that the equipment be stored in accordance with the following:
a. W ithin the original shipping container .
b. Ambient temperature 21°C (70°F) nominal, 79°C (175°F) maximum
-29°C (-20°F) minimum.
c. Relative humidity 45% nominal, 60% maximum, 25% minimum.
2-1
Section 2 Installation
SolidSense II® Series
2-4 Return Shipment
Installation and Operation Manual
X-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
Prior to returning any device to the factory , visit the Brooks web site
(www.BrooksInstrument.com) for a Return Materials Authorization Number
(RMA#), or contact one of the locations provided on p. 2-1.
Prior to returning the device, it must be purged in accordance with the
following:
All devices returned to Brooks require completion of Form RPR003-1, Brooks
Instrument Decontamination Statement, along with a Material Safety Dat a
Sheet (MSDS) for the fluid(s) used in the instrument. Failure to provide this
information will delay processing by Brooks personnel. Copies of these forms
can be downloaded from the Brooks website (www.BrooksInstrument.com) or
are available from any of the Brooks Instrument locations provided on p. 2-1.
2-5 Transit Precautions
2-6 Removal from Storage
To safeguard against damage during transit, transport the device to the
installation site in the same container used for transportation from the factory,
if circumstances permit.
Upon removal of the device from storage, a visual inspection should be
conducted to verify its "as-received" condition. If the device has been subject
to storage conditions in excess of those recommended (refer to "2-3
Recommended Storage Practice" on p. 2-1), if applicable, it should be
subjected to a pneumatic pressure test in accordance with applicable vessel
codes.
2-2
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
2-7 Mechanical Connections
Section 2 Installation
SolidSense II® Series
Failure to follow these procedures may adversely affect the product’s
performance and could void the product warranty. Inspect, but DO NOT
unwrap any parts until installation. Contact your Brooks represent ative with
any problems.
1. The SolidSense II pressure transducer is double-bagged for cleanroom
service and should remain packaged until installation. DO NOT remove the
pressure transducer from the protective bag unless you are in a clean
environment.
a. Remove the pressure transducer from the box and carry it into the
gray area.
b. Remove te outer protective bag and discard.
c. Carry the pressure transducer (sealed in inner bag) into the clean
room.
2. Install the SolidSense II pressure transducer.
a. Prepare the connection fitting in place on the gas line. Any other fitting
components, such as stainless steel gaskets, should be blown clean with
filtered gas before use.
b. Maintain a flow of at least 1 slpm (0.05 scfm) of inert gas during
installation to minimize tubing and pressure transducer contamination
from environ-mental moisture and particles. The recommended purge
gas is electronic-grade Nitrogen.
c. Open the inner bag and remove the pressure transducer. Remove any
fitting protection caps and seat the pressure transducer on the mating
connections.
d. For connections compatible with VCR® fittings: Tighten by hand. Then
turn the fitting 1/8 turn past finger-tight using a wrench.
3. Prepare the SolidSense II pressure transducer for use.
a. Verify integrity of the seal by appropriate helium leak-testing
procedures.
2-3
Section 2 Installation
SolidSense II® Series
2-8 Electrical Connections
Installation and Operation Manual
X-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
b. Turn the gas flow ON then OFF, 10 times to remove any particles
generated during installation. (The flow rate used should at least equal
the process flow specifications.)
c. Mechanical Installation is complete. Complete the electrical wiring
connec-tions as noted in the next section.
Electrical Wiring diagrams are shown in Figures 2-1 through 2-6. Connect
the cable braid and drain wire to an earth ground to help reduce inductive
signal interference.
2-4
Figure 2-1 4-20 mA Pigt ail Cable Wiring
Figure 2-2 0-5 Vdc or 0-10 Vdc Pigtail Cable Wiring
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
Pin 2 Output Signal
Pin 1
Section 2 Installation
SolidSense II® Series
Pin 5 Power Supply Common
Pin 7 Power Supply Input
Pin 15
Pin 12 Output Common
Figure 2-3 15-Pin D-Sub HD Connector Wiring Pinout
The Bendix connector cable has a removable, 4-pin locking connector with
a shielded cable. The connector cable is available from Brooks under part
number: EL3000032010.
Red (+) Excitation
Black (-) Common
(Bare) Drain Wire
Top key on mating side
Female
Bendix
A
Connector
D
B
C
Solder side view from inside connector
Figure 2-4 4-20 mA Bendix Cable Wiring
Red (+) Excitation
Black (-) Common
(Bare) Drain Wire
No Connection
2-5
Section 2 Installation
SolidSense II® Series
(Bare) Drain Wire
Female
Bendix
Connector
Installation and Operation Manual
X-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
Green (+) Output
Red (+) Excitation
Black (-) Common
Top key on mating side
Red (+) Excitation
Black (-) Common
A
D
B
C
No Connection
Green (+) Output
(Bare) Drain Wire
Solder side view from inside connector
Figure 2-5 0-5 Vdc or 0-10 Vdc Bendix Cable Wiring
The SolidSense II pressure transducer can be wired directly to a 12 or 24
Vdc LR056. The pigtail cable is connected as shown in Figure 2-6.
2-6
Figure 2-6 4-20 mA Output Device Wiring to LR056
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
2-9 Installation Instructions - Non-Incendive Field Wiring
2-9-1 Non-Incendive Field Wiring 4-20 mA
.
Section 2 Installation
SolidSense II® Series
Notes:
1. The non-incendive field wiring curcuit concept allows interconnection of non-incendive wiring apparatus
with associated non-incendive field wiring apparatus using any of the wiring methods permitted for unclassified
locations.
2. Vmax > Voc or Vt, Ca > Ci + C cable, La > Li + L cable.
3. For this current controlled curcuit, the parameter (I max) is not required to be aligned with parameter (Isc or It)
of barrier or associated non-incendive field wiring apparatus.
4. Installation shall be in compliance with the NEC.
Figure 2-7 Non-Incendive Field Wiring for 4-20 mA
2-7
Section 2 Installation
SolidSense II® Series
2-9-2 Non-Incendive Field Wiring 0-5 Vdc
.
Installation and Operation Manual
X-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
Notes:
1. The non-incendive field wiring curcuit concept allows interconnection of non-incendive wiring apparatus
with associated non-incendive field wiring apparatus using any of the wiring methods permitted for unclassified
locations.
2. Vmax > Voc or Vt, Ca > Ci + C cable, La > Li + L cable.
3. For this current controlled curcuit, the parameter (I max) is not required to be aligned with parameter (Isc or It)
of barrier or associated non-incendive field wiring apparatus.
4. Installation shall be in compliance with the NEC.
Figure 2-8 Non-Incendive Field Wiring for 0-5 Vdc
2-8
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
2-10 Zero Adjustment
The SolidSense II pressure transducer is factory calibrated and does not
normally need a field adjustment. If a field adjustment becomes necessary,
adjust the zero as noted below.
2-10-1 Zero Adjustment (SolidSense II St andard Pressure T ransducers)
On standard SolidSense II pressure transducer models, the zero
adjustment screw is located on the body as shown in Figure 2-8.
Zero Adjustment Screw
Section 2 Installation
SolidSense II® Series
Figure 2-9 Zero Adjustment Screw Location on the (Standard
SolidSense II pressure tranducers)
Position the SolidSense II pressure transducer with the electrical connector
facing pointing upward. Using a small, flat-bladed screw driver , turn zero
adjustment screw in a clockwise direction to increase the signal. Turn the
screw in a counterclockwise direction to decrease the signal.
2-9
Section 2 Installation
SolidSense II® Series
2-10-2 Zero Adjustment (A TEX SolidSense II Pressure Transmitters Only)
On ATEX SolidSense II pressure transmitters, the zero adjustment screw is
located underneath the access cover nut as shown in Figure 2-10(A-B).
Unscrew the access cover by turning it in a counterclockwise direction with
the electrical connector pointing upward. The cover should drop down after
five complete revolutions.
Installation and Operation Manual
X-SolidSense II-PT-eng
Part Number 541B160AAG
July , 201 1
Access Cover
Nut
A
Figure 2-10 Location of the Zero Adjustment Screw on the
(ATEX SolidSense II Pressure Transmitters)
B
Zero Adjustment
Screw
2-10
Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
July, 2011
SolidSense II Series
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Installation and Operation Manual
X-PR-SolidSense II-PT-eng
Part Number: 541B160AAG
SolidSense II Series
LIMITED WARRANTY
Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use
and service and that the Software will execute the programming instructions provided by Seller until the expiration of the
earlier of twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller.
Products purchased by Seller from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended
by the original manufacturer.
All replacements or repairs necessitated by inadequate preventive maintenance, or by normal wear and usage, or by fault of
Buyer, or by unsuitable power sources or by attack or deterioration under unsuitable environmental conditions, or by abuse,
accident, alteration, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of
Seller are not covered by this limited warranty, and shall be at Buyer’s expense.
Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty
period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be
amended only in a writing signed by an authorized representative of Seller.
BROOKS SERVICE AND SUPPORT
Brooks is committed to assuring all of our customers receive the ideal flow solution for their application, along with
outstanding service and support to back it up. We operate first class repair facilities located around the world to provide
rapid response and support. Each location utilizes primary standard calibration equipment to ensure accuracy and reliability
for repairs and recalibration and is certified by our local Weights and Measures Authorities and traceable to the relevant
International Standards.
Visit www.BrooksInstrument.com to locate the service location nearest to you.
July , 201 1
ST ART-UP SERVICE AND IN-SITU CALIBRATION
Brooks Instrument can provide start-up service prior to operation when required.
For some process applications, where ISO-9001 Quality Certification is important, it is mandatory to verify and/or (re)calibrate
the products periodically. In many cases this service can be provided under in-situ conditions, and the results will be traceable
to the relevant international quality standards.
CUSTOMER SEMINARS AND TRAINING
Brooks Instrument can provide customer seminars and dedicated training to engineers, end users and maintenance persons.
Please contact your nearest sales representative for more details.
HELP DESK
In case you need technical assistance:
Americas
Europe +31 (0) 318 549 290
Asia +81 (0) 3 5633 7100
Due to Brooks Instrument's commitment to continuous improvement of our products, all specifications are subject to change
without notice.
Supersedes Doc.# A333382001 Rev. 002 08/07
TRADEMARKS
Bendix .............................................................. Amphenol Areospace
Brooks...........................................................Brooks Instrument, LLC
SolidSense II ................................................ Brooks Instrument, LLC
VCR .................................................................................... Cajon Co.
1 888 554 FLOW
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