Broilmaster P4, P3 User Manual
PREMIUM "P" GAS GRILL
OWNER’S MANUAL
(NATURAL OR PROPANE GAS)
P3 AND P4 MODELS
NOW THAT YOU’VE FOUND EACH OTHER....
IMPORTANT
THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS
WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE
WHO
POSSESSION
OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.
USING
OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN
WARNING
REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER
INSTALLATION
PROPERTY
SERVICE AGENCY OR THE GAS SUPPLIER.
, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR
DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,
CAUTION: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN THE GRILL LID.
4. IF ODOR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR
DEPARTMENT.
FIRE
5. DO NOT TOUCH ELECTRICAL SWITCHES.
CAUTION: FOR YOUR SAFETY
1. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF
OR ANY OTHER APPLIANCE.
THIS
2. AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY
OTHER
APPLIANCE.
CAUTION:
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY
DURING
THE UNPACKING, ASSEMBLY AND INSTALLATION.
WARNING
BROILMASTER® GAS GRILLS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL
PROTECTION DEVICE (OPD). USE ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING
CYLINDERS
. AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS.
Congratulations!Congratulations!
Congratulations!
Congratulations!Congratulations!
Welcome to the beauty, durability, and prestige of a
PREMIUM GAS GRILL by BROILMASTER®. With award-winning
excellence built into every feature and durability that
surpasses other premium gas grills, BROILMASTER has
manufactured the ultimate gas grill for discriminating
outdoor chefs for over 30 years.
At Broilmaster, we continually strive to enhance the
performance and quality of our products for your grilling
enjoyment. Every effort will be made to ensure that
Broilmaster continues to be
of the future.
Whether you are at the lake or in the privacy of your own
backyard, the BROILMASTER® PREMIUM GAS GRILL performs
far beyond the ordinary and is designed to provide your
family with years of outdoor cooking pleasure.
Thank You!Thank You!
Thank You!
Thank You!Thank You!
your choice
as the premium grill
Broilmaster® is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
TABLE OF CONTENTS
CONGRATULATIONS!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read
this entire manual before assembling your premium Broilmaster
Parts
Diagram ........................................................................................................3
List
................................................................................................................4
Grill Assembly .....................................................................................................5-9
®
gas grill.
2
Propane Gas Connection
Gas Conversion
Natural Gas Connection
Operation
Maintenance ...................... ....................................... ........................................17
Troubleshooting ....................................................................................................18
Warranty ...........................................................................................................20-21
..................................................................................... ................15-16
..................................................................... ...............................13
.................. ..............................................................10-12
..................................................................... .................14
Y our Broilmaster® Premium Gas Grill is identified by model number, serial number, and
gas type. This information is provided on a product identification label located on the
grill’s control panel. For your convenience, complete this section for future reference
when contacting your dealer .
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
PARTS DIAGRAM
INSTALL THIS SIDE UP
All repair part orders should be placed through your local Broilmaster® dealer . To locate a dealer in
your area, contact Broilmaster Customer Service at (618) 233-7420. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model Number,
Part Name, Part Number, and Quantity of parts needed.
3
1
2
3
4
5
6
13
14
15
16
17
18
19
20
21
7
8
9
10
11
12
22
23
24
25
26
27
28
29
30
PREMIUM "P" SERIES PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
—
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
P4HG
Part No.
P3GY
Part No.
P4BL
Part No.
057805
057804
072695
743100E
058122
064539
069756
076703
225
076521
076790
076789
056647
076702
076625
070282
073097
063066
878531
072701
063065
069743
073100
072218
069747
072684
076653
072686
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
P3BL
Part No.
P3HG
Part No.
Part Name
Bridge Pin
Hinge Pin
Wire Retract-A-Rack
Cooking Grid
Briquette Bag
Grid Lifter Assembly
Hose & LP Regulator
Grill Bottom
Lid Stop Knob
Lid Stop
Control Valve Assembly (LP)
Control Valve Assembly (NAT)
Natural Orifice Hood *
Grill Lid
Heat Indicator
Stainless Steel Handle
Foam Grip
Briquette Rack
Burner Assembly
Collector Box Assembly
Radiation Shield
Collector Box Spacer
Pull Handle
Electronic Igniter
Igniter Ground Lug
Igniter Ground Wire
Control Panel Assembly
Control Panel Label
Valve Knob
Keps Nut
Shelf Pin
Conversion Label *
1/4 -20 x 1 1/2 Bolt
Spacer
9/32 ID x 5/8 OD Flat Washer
1/4-20 Hex Nut
Lock Washer
#10-24 x 3/4 Screw
3/8-16 x 1 1/2" Bolt
3/8 Star Washer
#10-24 x 1 Screw
Stabilizer Arm **
Stabilizer Bracket **
#10-24 x 3/8 Screw **
Key
No.
057805
057804
072695
743100E
058122
064539
069756
073281
225
076521
076790
076789
056647
073280
076625
070282
073097
063066
878531
072701
063065
069743
073100
072218
069747
072684
076653
072686
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
057805
057804
072695
743100E
058122
064539
069756
076828
225
076521
076790
076789
056647
076827
076625
070282
073097
063066
878531
072701
063065
069743
073100
072218
069747
072684
076653
072686
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
057805
057804
072696
804687E
058122
064539
069756
076705
225
076521
076790
076789
056647
076704
076625
070486
073097
067449
814801
072701
063065
069743
073100
072218
069747
072684
076626
072197
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
057805
057804
072696
804687E
058122
064539
069756
076830
225
076521
076790
076789
056647
076829
076625
070486
073097
067449
814801
072701
063065
069743
073100
072218
069747
072684
076626
072197
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
057805
057804
072696
804687E
058122
064539
069756
076826
225
076521
076790
076789
056647
076825
076625
070486
073097
067449
814801
072701
063065
069743
073100
072218
069747
072684
076626
072197
070084
073967
076963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
P4GY
Part No.
* Included with Propane Grills Only.
** Burner Stabilizer Kit is included with your cart.
4
Key
No.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
—
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
* Included with Propane Grills Only.
** Burner Stabilizer Kit is included with your cart.
Part Name
Bridge Pin
1
Hinge Pin
2
Wire Retract-A-Rack
3
Cooking Grid
4
Briquette Bag
5
Grid Lifter Assembly
6
Hose & LP Regulator
7
Grill Bottom
8
Lid Stop Knob
9
Lid Stop
Control Valve Assembly (LP)
Control Valve Assembly (NAT)
Natural Orifice Hood *
Grill Lid
Heat Indicator
Stainless Steel Handle
Foam Grip
Briquette Rack
Burner Assembly
Collector Box Assembly
Radiation Shield
Collector Box Spacer
Pull Handle
Electronic Igniter
Igniter Ground Lug
Igniter Ground Wire
Control Panel Assembly
Control Panel Label
Valve Knob
Keps Nut
Shelf Pin
Conversion Label *
1/4 -20 x 1 1/2 Bolt
Spacer
9/32 ID x 5/8 OD Flat Washer
1/4-20 Hex Nut
Lock Washer
#10-24 x 3/4 Screw
3/8-16 x 1 1/2" Bolt
3/8 Star Washer
#10-24 x 1 Screw
Stabilizer Arm **
Stabilizer Bracket **
#10-24 x 3/8 Screw **
P3BL
Part No.
057805
057804
072695
743100E
058122
064539
069756
076703
225
076521
076790
076789
056647
076702
076625
070282
073097
063066
878531
072701
063065
069743
073100
072218
069747
072684
076653
072686
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
P3HG
Part No.
057805
057804
072695
743100E
058122
064539
069756
073281
225
076521
076790
076789
056647
073280
076625
070282
073097
063066
878531
072701
063065
069743
073100
072218
069747
072684
076653
072686
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
P3GY
Part No.
057805
057804
072695
743100E
058122
064539
069756
076828
225
076521
076790
076789
056647
076827
076625
070282
073097
063066
878531
072701
063065
069743
073100
072218
069747
072684
076653
072686
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
P4BL
Part No.
057805
057804
072696
804687E
058122
064539
069756
076705
225
076521
076790
076789
056647
076704
076625
070486
073097
067449
814801
072701
063065
069743
073100
072218
069747
072684
076626
072197
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
P4HG
Part No.
057805
057804
072696
804687E
058122
064539
069756
076830
225
076521
076790
076789
056647
076829
076625
070486
073097
067449
814801
072701
063065
069743
073100
072218
069747
072684
076626
072197
070084
073967
073963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
P4GY
Part No.
057805
057804
072696
804687E
058122
064539
069756
076826
225
076521
076790
076789
056647
076825
076625
070486
073097
067449
814801
072701
063065
069743
073100
072218
069747
072684
076626
072197
070084
073967
076963
076535
076330
662325
076332
076331
076333
076522
HD156
HD492
073978
906180
905048
HD577
GRILL ASSEMBLY
5
Before You Begin
All Broilmaster grills require some assembly and
installation. Follow all instructions unless noted
to apply only to other specific models.
If you purchased an accessory with your
Broilmaster, follow the instructions provided with
the accessory for assembly and installation. If
an instruction refers to a step that is not required
for your grill model, please continue to the next
step.
Each step of the installation is illustrated. In
each illustration parts are identified with “Key”
numbers. Key numbers appear in parenthesis
after a part name is mentioned for the first time in
the instructions and are labeled on the
illustrations. You can reference each part by its
key number on the Parts List if you need help in
identifying a part.
Compare the parts found in the shipping
container to the parts list provided. If any parts
are missing contact your Broilmaster
before beginning assembly .
®
dealer
Grill Mountings
Refer to the Broilmaster® Cart, Base, and Post
instructions provided with each accessory for
assembly , installation, and mounting procedures.
Pull Handle
Place two bolts (31) into holes in pull handle (22)
and through holes on left side of grill bottom (8).
Fasten each bolt with a washer (33), lock washer
(35), and nut (34). F
Repeat procedure for the right side.
FIGURE 1
IGURE 1.
8
CAUTION: FOR YOUR SAFETY
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK
GLOVES
UNPACKING
AND HANDLE PARTS CAREFULLY DURING THE
, ASSEMBLY AND INSTALLATION.
Recommended Tools
These items are recommended for the assembly
of your grill:
• Phillips screwdriver
• Adjustable wrench set
• Socket set
• Soapy water solution (to test for leaks)
• Liquid soap (for foam grip)
33
22
31
31
35
34
35
33
34
GRILL ASSEMBLY
Nut
25
24
21
19
-
+
Igniter Assembly
Slide the collector box spacer (21) and nut
(provided on assembly) onto the collector box
shaft and tighten. FIGURE 5.
FIGURE 6
6
FIGURE 5
Installing the Igniter
AA ALKALINE
BATTERY
GROUND
Battery Installation: Slide the spring onto the negative end of the battery.
Drop the battery and spring into the igniter and replace the button.
Burner Stabilizing Arm
(Portable Cart Models Only)
On the burner assembly (18) remove the rear
screw, insert the burner stabilizing arm (40), and
reinstall the screw as shown. FIGURE 7.
Note: Burner Stabilizing Arm, Burner Stabilizing
Bracket, and Securing the Burner sections of this
manual apply only to portable cart models ONLY.
Hardware is packaged with your cart.
SPARK
CAUTION: DO NOT CUT OR DAMAGE IGNITER WIRE.
Carefully thread the end of the igniter wire
through the center hole in the grill bottom. Slide
the ground lug (24) over the igniter wire and
fasten with nut provided.
Attach one end of the ground wire (25) to the
terminal on the rear of the electronic igniter.
Attach the remaining end to the ground lug.
F
IGURES 5 AND 6.
24
FIGURE 7
Venturi
Tubes
40
18
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