PR EM IU M GR ILLS
H3X
SERIES
H4X
SERIES
H3X(N)-3; H4X(N)-2
H3X AND H4X GRILL HEAD
GAS-FIRED
Page 1
IMPORTANT INFORMATION
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and maintaining your grill, plus information on ordering replacements parts. Attach a copy of your receipt to this manual. Your receipt established the proof of purchase required for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the grill. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1.Extinguish any open flame.
2.Shut off gas to the appliance.
3.Open the grill lid.
4.If odor continues, keep away from the appliance call your gas supplier or your fire department.
WARNING: FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any appliance.
2. Only the LP tank connected for use shall be placed in the vicinity of this grill.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during unpacking, assembly and installation.
WARNING
ForLPgrills,usepropanecylindersequippedwithanOverfillProtectionDevice(OPD). An overfilled or improperly filled propane cylinder can be dangerous.
Page 2 |
B102231-3-0615 |
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of our long-time customers. We hope you enjoy years of great meals prepared on your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
B102231-3-0615 |
Page 3 |
TAble of Contents
You have chosen the finest grill for your outdoor cooking pleasure. |
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Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. |
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ASSEMBLY INSTRUCTIONS..................................................................................................... |
5 |
H3X SERIES PARTS DIAGRAM................................................................................................. |
6 |
H4X SERIES PARTS DIAGRAM................................................................................................. |
7 |
GRILL HEAD HARDWARE PACK - B102153............................................................................ |
8 |
UNPACK AND REMOVE LID...................................................................................................... |
9 |
INSERT BURNER HOLD-DOWN BOLT................................................................................... |
10 |
WIND DEFLECTOR PLACEMENT........................................................................................... |
11 |
INSERT CONTROL PANEL...................................................................................................... |
12 |
ATTACH IGNITOR WIRE.......................................................................................................... |
13 |
INSTALL BURNER ASSEMBLY............................................................................................... |
14 |
CONNECT IGNITOR LEADS.................................................................................................... |
15 |
KNOB AND BATTERY PLACEMENT....................................................................................... |
16 |
INSTALL HANDLE.................................................................................................................... |
17 |
REINSTALL LID........................................................................................................................ |
18 |
INSTALL RACKS...................................................................................................................... |
19 |
INSTALL WARMING RACK...................................................................................................... |
20 |
PROPANE GAS GRILLS..................................................................................................... |
21-23 |
CONNECTING PROPANE GAS GRILL.................................................................................... |
24 |
CONNECTING NATURAL GAS GRILL.................................................................................... |
25 |
NATURAL GAS GRILLS........................................................................................................... |
26 |
COMPLETED ASSEMBLY........................................................................................................ |
27 |
OWNER’S MANUAL FOR H3X AND H4X GRILLS............................................................. |
28-40 |
OPERATION - PROPANE AND NATURAL GAS GRILLS............................................... |
28-29 |
MAINTENANCE................................................................................................................... |
30 |
TROUBLESHOOTING......................................................................................................... |
31 |
IMPORTANT SAFETY INFORMATION........................................................................... |
32-33 |
COOKING TIPS.................................................................................................................... |
34 |
WARRANTY TERMS............................................................................................................ |
35 |
GRILL MAINTENANCE HISTORY.................................................................................. |
36-38 |
MASTER PARTS DISTRIBUTOR LIST................................................................................ |
39 |
HOW TO ORDER REPAIR PARTS...................................................................................... |
39 |
Page 4 |
B102231-3-0615 |
ASSEMBLY INSTRUCTIONS
BEFORE YOU BEGIN
This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). See Mounting Instructions to assemble mounting before Assembling Grill Head.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided. Assemble your base options before assembling your Broilmaster grill head. Refer to the Broilmaster Cart, Base, and Post instructions provided with each accessory for assembly, installations, and mounting procedures.
CAUTION:
Parts may have sharp edges. For your safety wear leather work gloves and handle parts carefully during unpacking and assembly.
3/8”, 7/16” and 3/4” |
3/8” and 7/16” |
REQUIRED |
REQUIRED |
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TOOLS
REQUIRED
B102231-3-0615 |
Page 5 |
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Page 6 |
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B102231-3-0615 |
B102043 (1)
GRILL BODY TOP
B076621 (1)
TOP WITH HEAT INDICATOR, HINGE
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
B060757(1)
RETRACTING RACK
DPA114 (1)
COOKING GRID (2) PIECES
DPA34 (1)
BRIQUETTE BAG P4X AND P4XN ONLY
B067449 (1)
BRIQUETTE RACK
DPP7SS (1)
WIND DEFLECTOR
B101443 (1)
GRILL BODY BOTTOM
B057805 (2)
COTTER PIN
B101515 (1)
CONTROL PANEL ASSEMBLY
DP119 (1)
HEAT INDICATOR
B101665 (1)
PUSH NUT
B101420 (1,LP) OR B101421 (1,NAT)
VALVE LPG OR NATURAL
P312 (2, LP) P245 (2, NAT)
ORIFICE LPG OR NATURAL
B069756 (1)
HOSE & LPS REGULATOR
DPP118 (1)
BURNER BRACKET
DPP109 (1)
BURNER ASSEMBLY
B101834 (1)
ELECTRODE BRACKET
B101666 (1)
ELECTRODE
B102041 (1)
PROTECTIVE SLEEVE
DPP116 (1)
COLLECTOR BOX ASSEMBLY
B057804 (2)
HINGE PIN
B101621 (1)
CONTROL PANEL SHIELD
B072218 (1)
ELECTRIC IGNITOR
B070084 (2)
VALVE KNOB
B102231-3-0615 |
Page 7 |
PHILLIPS PAN HEAD SCREW, |
PHILLIPS PAN HEAD SCREW, |
KEPS NUT, |
HEX NUT, |
SS,1/4-20 X 1-1/2 |
SS,10-24 X 1 |
SS,10-24 |
SS,1/4-20 |
B101649 |
B073978 |
B073967 |
B076331 |
(1) |
(2) |
(2) |
(1) |
GROUND |
BATTERY, AA |
KNOB |
COTTER PIN |
WIRE |
B076529 |
B070084 |
B057805 |
B072684 |
(1) |
(2) |
(1) |
(1) |
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FOAM GRIP
B073097
(1)
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hardware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware pack part number at the top of the page.
Page 8 |
B102231-3-0615 |
REMOVING LID
To ease assembly, remove Grill Lid and Warming Rack. Remove Warming Rack and set aside. Remove the two Pins and Clips at the rear of the Grill Lid and set aside. After Pins, Lid and Warming Rack have been removed, remove the contents from inside the Grill.
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BROILMASTER |
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PREMIUM |
GRILLS |
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Prior to assembling Grill Head |
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assemble Cart or Post mounting first. |
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Follow Mounting instructions |
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provided with your Broilmaster Cart or |
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Post. |
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B102231-3-0615 |
Page 9 |
PHILLIPS PAN
HEAD SCREW
SS, 1/4-20 X 1-1/2
B101649 (1)
HEX NUT, |
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SS, 1/4-20 |
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B076331(1) |
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7/16” |
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. |
Page 10 |
B102231-3-0615 |
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Place the Wind Deflector in the bottom Casting.
The Wind Deflector cannot be installed until after the bottom
Casting is installed on the Cart or Post.
B102231-3-0615 |
Page 11 |
KEPS NUT,
SS, 10-24
B073967(2)
3/8”
Ease the Control Shield over the studs on the Control Panel. Then insert the two studs through the holes on the front of the grill. Attach with the two keps nuts. Remove Plastic Film on label.
CONTROL
PANEL
SHIELD
CONTROL
PANEL
Note: If Side Shelf Accessory was purchased install at this time. Follow Side Shelf instructions.
Page 12 |
B102231-3-0615 |