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PR EM IU M GR ILLS
P3X
SERIES
P4X
SERIES
P3X(N)-4, P3SX(N)-4, P3XF(N)-4, P4X(N)-2, P4XF(N)-2
P3X AND P4X GRILL HEAD
GAS-FIRED
Page 1
IMPORTANT INFORMATION
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and maintaining your grill, plus information on ordering replacements parts. Attach a copy of your receipt to this manual. Your receipt established the proof of purchase required for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the grill. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1.Extinguish any open flame.
2.Shut off gas to the appliance.
3.Open the grill lid.
4.If odor continues, keep away from the appliance call your gas supplier or your fire department.
WARNING: FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any appliance.
2. Only the LP tank connected for use shall be placed in the vicinity of this grill.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during unpacking, assembly and installation.
WARNING
ForLPgrills,usepropanecylindersequippedwithanOverfillProtectionDevice(OPD). An overfilled or improperly filled propane cylinder can be dangerous.
Page 2 |
B102268-1-0615 |
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of our long-time customers. We hope you enjoy years of great meals prepared on your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
B102268-1-0615 |
Page 3 |
TAble of Contents
You have chosen the finest grill for your outdoor cooking pleasure. |
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Please take time to read this entire manual before assembling your Premium Broilmaster gas grill. |
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ASSEMBLY INSTRUCTIONS..................................................................................................... |
5 |
P3X SERIES PARTS DIAGRAM................................................................................................. |
6 |
P4X SERIES PARTS DIAGRAM................................................................................................. |
7 |
GRILL HEAD HARDWARE PACK - B102155............................................................................ |
8 |
UNPACK AND REMOVE LID...................................................................................................... |
9 |
INSERT BURNER HOLD-DOWN BOLT................................................................................... |
10 |
WIND DEFLECTOR PLACEMENT........................................................................................... |
11 |
INSERT CONTROL PANEL...................................................................................................... |
12 |
ATTACH IGNITOR WIRE.......................................................................................................... |
13 |
INSTALL BURNER ASSEMBLY............................................................................................... |
14 |
CONNECT IGNITOR LEADS.................................................................................................... |
15 |
KNOB and battery PLACEMENT............................................................................................. |
16 |
INSTALL LID STOP................................................................................................................... |
17 |
HANDLE INSTALLATION......................................................................................................... |
18 |
REINSTALL LID........................................................................................................................ |
19 |
P3XF(N), P4XF(N) FLARE BUSTERS AND RACKS............................................................... |
20 |
P3SX(N) FLARE BUSTERS,SMOKER SHUTTER AND RACKS........................................... |
21 |
P3X(N) AND P4X(N) BRIQUETS AND RACKS...................................................................... |
22 |
INSTALL WARMING RACK...................................................................................................... |
23 |
PROPANE GAS GRILLS..................................................................................................... |
24-27 |
CONNECTING NATURAL GAS GRILL.................................................................................... |
28 |
NATURAL GAS GRILLS........................................................................................................... |
29 |
COMPLETED ASSEMBLY........................................................................................................ |
30 |
OWNER’S MANUAL FOR P3X AND P4X GRILLS............................................................. |
31-40 |
OPERATION - PROPANE AND NATURAL GAS GRILLS............................................... |
31-32 |
MAINTENANCE................................................................................................................... |
33 |
TROUBLESHOOTING......................................................................................................... |
34 |
IMPORTANT SAFETY INFORMATION........................................................................... |
35-36 |
COOKING TIPS.................................................................................................................... |
37 |
WARRANTY TERMS............................................................................................................ |
38 |
MASTER PARTS DISTRIBUTOR LIST................................................................................ |
39 |
HOW TO ORDER REPAIR PARTS...................................................................................... |
39 |
GRILL MAINTENANCE HISTORY....................................................................................... |
40 |
Page 4 |
B102268-1-0615 |
ASSEMBLY INSTRUCTIONS
BEFORE YOU BEGIN
This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). See Mounting Instructions to assemble mounting before Assembling Grill Head.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided. Assemble your base options before assembling your Broilmaster grill head. Refer to the Broilmaster Cart, Base, and Post instructions provided with each accessory for assembly, installations, and mounting procedures.
CAUTION:
Parts may have sharp edges. For your safety wear leather work gloves and handle parts carefully during unpacking and assembly.
3/8”, 7/16” and 3/4” |
3/8” and 7/16” |
REQUIRED |
REQUIRED |
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TOOLS
REQUIRED
B102268-1-0615 |
Page 5 |
P3X SERIES PARTS DIAGRAM
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Page 6 |
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B102268-1-0615 |
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P4X SERIES PARTS DIAGRAM
B102043 (1)
GRILL BODY TOP
B076621 (1)
TOP WITH HEAT INDICATOR, HINGE
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
B072696(1)
RETRACTING RACK
DPA112 (1)
COOKING GRID (2) PIECES
DPA34 (1)
BRIQUETTE BAG P4X AND P4XN ONLY
B067449 (1)
BRIQUETTE RACK
P4XF AND P4XFN
SERIES ONLY
DPA117 (1)
FLARE BUSTER
DPP7SS (1)
WIND DEFLECTOR
B101443 (1)
GRILL BODY BOTTOM
B057805 (2)
COTTER PIN
DPA106 (1)
LID STOP KIT
B101515 (1)
CONTROL PANEL ASSEMBLY
DP119 (1)
HEAT INDICATOR
B101665 (1)
PUSH NUT
B101420 (1,LP) OR B101421 (1,NAT)
VALVE LPG OR NATURAL
P182 (2, LP) P265 (2, NAT)
ORIFICE LPG OR NATURAL
B069756 (1)
HOSE & LPS REGULATOR
DPP118 (1)
BURNER BRACKET
DPP111 (1)
BURNER ASSEMBLY
B101834 (1)
ELECTRODE BRACKET
B101666 (1)
ELECTRODE
B102041 (1)
PROTECTIVE SLEEVE
DPP116 (1)
COLLECTOR BOX ASSEMBLY
B057804 (2)
HINGE PIN
B101621 (1)
CONTROL PANEL SHIELD
B072218 (1)
ELECTRIC IGNITOR
B070084 (2)
VALVE KNOB
B102268-1-0615 |
Page 7 |
GRILL HEAD HARDWARE PACK - B102155
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PHILLIPS PAN HEAD SCREW, |
PHILLIPS PAN HEAD SCREW, |
PHILLIPS TRUSS HEAD SCREW, |
SPACER |
|||||
SS,1/4-20 X 1-1/2 |
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SS,10-24 X 1 |
10-24 X 3/4 |
B662325 |
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B101649 |
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B073978 |
B100128 |
(1) |
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(1) |
(2) |
(1) |
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HEX NUT, |
HEX LOCKNUT, |
KEPS NUT, |
FLAT WASHER, |
COTTER PIN |
SS,1/4-20 |
SS,10-24 |
SS,10-24 |
1/4 ID X 5/8 OD |
B057805 |
B076331 |
R4021 |
B073967 |
B076332 |
(1) |
(1) |
(1) |
(3) |
(2) |
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KNOB,TAPERED
B100098
GROUND (1) WIRE
B072684
(1)
FOAM GRIP
B073097
(1)
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KNOB |
BATTERY, AA |
LID, STOP |
B070084 |
B076529 |
B076521 |
(2) |
(1) |
(1) |
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Page 8 |
B102268-1-0615 |
UNPACK AND REMOVE LID
REMOVING LID
To ease assembly, remove Grill Lid and Warming Rack. Remove Warming Rack and set aside. Remove the two Pins and Clips at the rear of the Grill Lid and set aside. After Pins, Lid and Warming Rack have been removed, remove the contents from inside the Grill.
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BROILMASTER |
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PREMIUM |
GRILLS |
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Prior to assembling Grill Head |
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assemble Cart or Post mounting first. |
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Follow Mounting instructions |
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provided with your Broilmaster Cart or |
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Post. |
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B102268-1-0615 |
Page 9 |
INSERT BURNER HOLD-DOWN BOLT
PHILLIPS PAN
HEAD SCREW
SS, 1/4-20 X 1-1/2
B101649 (1)
HEX NUT, |
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SS, 1/4-20 |
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B076331(1) |
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7/16” |
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. |
After the Securing Bolt has been installed, proceed and Install Grill Head on a Cart or Post Mounting. (See Grill Head on a Cart or Post Mounting Instructions that come with the mounting option).
Page 10 |
B102268-1-0615 |
WIND DEFLECTOR PLACEMENT
Place the Wind Deflector in the bottom Casting.
The Wind Deflector cannot be installed until after the bottom
Casting is installed on theCart or Post.
B102268-1-0615 |
Page 11 |
INSERT CONTROL PANEL
KEPS NUT,
SS, 10-24
B073967(2)
3/8”
Ease the Control Shield over the studs on the Control Panel. Then insert the two studs through the holes on the front of the grill. Attach with the two keps nuts. Remove Plastic Film on label.
CONTROL
PANEL
SHIELD
CONTROL
PANEL
If SideNote:ShelfAccessoryIf Side Shelf Accewassorypurchwased installpurchasedat this timeinstall. Followat thisSidetimeShelf.
Follow Side Shelf instructions.
Page 12 |
B102268-1-0615 |
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