Si d e Bu r n e r Ow n e r ’S Ma n u a l -1
MO d e l dPSBSS-1
(na t u r a l O r Pr O P a n e )
fO r u S e w i t h Br O i l M a S t e r® Pr e M i u M Ga S Gr i l l S
re t a i n Ow n e r ’S Ma n u a l f O r fu t u r e re f e r e n c e .
B100539-2-0610 Page 1
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY
IMPORTANT
th i S M a n u a l S h O u l d B e r e a d t h O r O u G h l y B y t h e P e r S O n i n S t a l l i n G t h e S i d e B u r n e r a n d a l l P e r S O n S
w h O w i l l u S e a n d M a i n t a i n t h e S i d e B u r n e r . th e i n S t a l l e r S h O u l d B e S u r e t h e M a n u a l i S l e f t i n t h e
P O S S e S S i O n O f t h e u S e r . th e u S e r S h O u l d r e t a i n t h i S M a n u a l f O r f u t u r e r e f e r e n c e w h e n u S i n G O r
c l e a n i n G t h e S i d e B u r n e r a n d t O P r O P e r l y i d e n t i f y a n y r e P a i r P a r t S t h a t M a y B e r e q u i r e d .
WARNING
re f e r e n c e t h i S M a n u a l f O r P r O P e r i n S ta l l a t i O n a n d M a i n t e n a n c e i n S t r u c t i O n S . iM P r O P e r i n S t a l -
l a t i O n , a d j u S t M e n t , a l t e r a t i O n , S e r v i c e O r M a i n t e n a n c e c a n c a u S e P e r S O n a l i n j u r y O r P r O P e r t y
d a M a G e . fO r a S S i S t a n c e O r a d d i t i O n a l i n f O r M a t i O n c O n S u l t a q u a l i f i e d i n S t a l l e r , S e r v i c e a G e n c y
O r t h e G a S S u P P l i e r .
CAUTION: FOR YOUR SAFETY
if yOu SMell GaS: 1. Sh u t O f f G a S t O t h e a P P l i a n c e .
2. ex t i n G u i S h a n y O P e n f l a M e .
3. OP e n t h e G r i l l l i d .
4. if O d O r c O n t i n u e S , i M M e d i a t e l y c a l l y O u r G a S S u P P l i e r O r f i r e
d e P a r t M e n t .
5. dO n O t t O u c h e l e c t r i c a l S w i t c h e S .
CAUTION: FOR YOUR SAFETY
1. dO n O t S t O r e O r u S e G a S O l i n e O r O t h e r f l a M M a B l e v a P O r S a n d l i q u i d S i n t h e v ic in i t y O f t h i S O r
a n y O t h e r a P P l i a n c e .
2. a
n lP c y l i n d e r n O t c O n n e c t e d f O r u S e S h a l l n O t B e S t O r e d i n t h e v ic in it y O f t h i S O r a n y O t h e r
a P P l i a n c e .
CAUTION:
Pa r t S M a y h a v e S h a r P e d G e S . we a r l e a t h e r w O r k G l O v e S a n d h a n d l e P a r t S c a r e f u l l y d u r i n G t h e
u n P a c k i n G , a S S e M B l y a n d t h e i n S t a l l a t i O n .
WARNING
Br O i l M a S t e r Si d e Bu r n e r S e q u i P P e d f O r P r O P a n e G a S M u S t Only u S e P r O P a n e c y l i n d e r S e q u i P P e d
w i t h a n Ov e r f i l l P r O t e c t i O n de v i c e (OPd). uS e O n l y a r e P u t a B l e P r O P a n e d e a l e r w h e n e x c h a n G i n G
O r f i l l i n G c y l i n d e r S . an O v e r f i l l e d O r i M P r O P e r l y f i l l e d P r O P a n e c y l i n d e r c a n B e d a n G e r O u S .
B100539-2-0610Page 2
TABLE OF CONTENTS
Co n g r a t u l a t i o n s !
You have chosen the nest side burner for your outdoor cooking pleasure. Please take
time to read this entire manual before assembling your premium Broilmaster® gas side
burner.
Parts Diagram ..............................................................................................................................4
Parts List....................................................................................................................................... 5
Side Burner Assembly ..............................................................................................................6-7
Propane Gas Connection ........................................................................................................
Natural Gas Connection ........................................................................................................
Operation and Maintenance .......................................................................................................13
Gas Leaks
Operation .................................................................................................................................. 13
Notes ........................................................................................................................................14-15
................................................................................................................................. 13
8-10
11-12
Your Broilmaster® Side Burner is identied by model number, serial number, and gas type.
This information is provided on a product identication label located on the Side Burner. The
grill’s model number, serial number, and gas type must also be provided when contacting
your Broilmaster
®
dealer. For your convenience, complete this section for future reference
when contacting your dealer.
Grill Information
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
Side Burner Information
Model No.
DPSBSS-1
Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
B100539-2-0610 Page 3
Pa r t S di a G r a M
Si d e Bu r n e r ex P l O d e d vi e w
B100539-2-0610Page 4
Pa r t S li S t
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your
area, contact Broilmaster Customer Service at 800-851-3153 • w w w .broilmaster.com. To ensure prompt and
accurate service, please provide the following information when placing a repair part order: Model number
of your Side Burner, Part Name, Part Number, and Quantity of parts needed.
Key No. Part Name Qty. Part Number
1 Handle 1 B059229
2 Side Burner Lid 1 B076984
3 Bumper 2 B100103
4 Screw No. 10 X 3/8 Phillips 2 B053779
5 Control Panel Label 1 B072698
6 Burner Cap 1 B100535
7 Orice (LP) .91mm 1 B100536
7 Orice (NAT) 1.73mm 1 B073270
8 Screw M4 X 0.7 X 16mm Self Tapping 2 B100531
9 Burner Head 1 B100534
10 Burner Orice Holder Assembly (Includes #7) 1 B100533
11 Valve Knob 1 B070084
12 Screw No. 10-24 X 3/8 Phillips 2 B100130
13 Electric Ignitor 1 B072218
14 Valve 1 B070483
15 Ignitor WIre 2 B072684
16 Manifold Tubing 1 B070108
17 Tee Fitting 1 B070323
18 Side Burner S/S Flex Line 10" 1 B100228
19 Side Burner S/S Flex Line 34" 1 R6305
20 Wing Nut No. 10-24 1 B100125
21 Flat Washer 9/32 1 B100136
22 Ignitor Ground Lug 1 B069747
23 Tie-Down Bracket 1 B070081
24 Handle Shelf Bracket 1 B073100
25 Screw 1/4-20 X 3/4 Phillips Truss Screw 1 B072217
26 Side Burner Body Assembly (Includes 5, 26a & 26b) 1 B100934
26a Side Burner Body 1
26b Mounting Plate 1
27 Cooking Grid 1 B070100
4
B100539-2-0610 Page 5
Burner (10)
Electronic
Igniter (13)
AA Alkaline
Battery
Igniter Wire (15)
25
SIDE BURNER ASSEMBLY
Instructions
All Broilmaster® side burners require some assembly and
installation. Certain instructions may not apply to your model
of side burner. This side burner requires the same gas type
(natural or liquid propane) as your Broilmaster® gas grill.
Your side burner is factory equipped for LP gas. Natural
gas conversion instructions are located in the Natural Gas
section of this manual.
Please locate and follow in listed order only the instructions
for assembly and installation of the correct gas type. Skip
any sections that do not pertain to the side burner model you
have purchased.
PreAssembly
Every assembly and installation instruction includes detailed
illustrations to aid in assembly.
Compare the materials found in the shipping container to the
parts list provided. Every effort has been made to ensure the
correct parts have been provided. In the event of an error,
please contact your local Broilmaster® dealer regarding the
replacement of missing parts.
The following items are needed for the assembly of your
side burner:
Phillips screwdriver
Two adjustable wrenches
Soapy water solution (to test for leaks)
Igniter Assembly
Attach one end of the igniter wire (15) to the open terminal
on the back of the electronic igniter.
Install AA Alkaline battery
f
i G u r e 2
Positioning Side Burner
Slide side burner right side up onto right grill pull handle.
Attach with one 1/4-20 x 3/4 screw (25). Fi g u r e 3.
fi G u r e 3
Grill Pull Handle
Attach the pull handle to the right side of the grill as illustrated in Figure 1. Place two bolts into holes in pull handle
and through holes on right sides of grill bottom. Fasten each
bolt with a washer, lock washer and nut.
fi G u r e 1
B100539-2-0610Page 6
Tie-Down
Bracket (23)
Mounting
Plate (26b)
20
21
22
Igniter
Ground Wire (15)
22
Lid (2)
Handle (1)
Cooking Grid (27)
SIDE BURNER ASSEMBLY
Mounting Side Burner
Insert the notched end of the tie-down bracket (23) into
the slot on the mounting plate (26b). Push the other
end of the tie-down bracket onto the screw. Fasten with
an igniter ground lug (22), a washer (21) and wing nut
(20). Fi g u r e 4.
fi G u r e 4
Lid Handle
Attach the lid handle (1) to the side burner lid (2) using
two phillips head self-tapping screws (4). Fi g u r e 6.
fi G u r e 6
Attach the igniter ground wire (15) onto the igniter
ground lug (22) terminal. F
i g u r e 5.
f
i G u r e 5
Cooking Grid
Position the cooking grid (27) over the burner as shown
by Fi g u r e 7.
i G u r e 7
f
B100539-2-0610 Page 7
PROPANE GAS CONNECTION
Side Burner Location
Your grill and side burner have been designed for
outdoor use ONLY.
This side burner mounts on the right side of a Broilmas-
®
gas grill and cannot be used with another grill or
ter
for any other purpose.
You should never install or operate your grill and side
burner in any building, garage, or other enclosed
area.
For your safety, the grill and side burner should
not be installed or operated under any combustible
materials, such as carports, covered porches, awnings, or overhangs.
Never install or use your grill and side burner in
or on any recreational vehicle or boat.
cautiOn: th e i n S t a l l a t i O n a n d O P e r a t i O n O f t h i S
G r i l l a n d S i d e B u r n e r a t c l e a r a n c e S l e S S t h a n S P e c i -
f i e d B e l O w M a y c a u S e a f i r e , P r O P e r t y d a M a G e , O r
P e r S O n a l i n j u r y .
a minimum clearance of sixteen (16") inches is required
from all sides of the side burner to any combustible
material. Refer to the grill’s Owner’s Manual for specic
grill clearances.
Examples of combustible materials are patio furniture,
fences, or the wall of your home.
The area surrounding the grill and side burner should be
clear to ensure proper ventilation. Do not obstruct the
ow of combustion and ventilation air in any way. The
ventilation openings on the propane cylinder enclosure
must also remain free and clear of debris.
Gas Type
Your Broilmaster® side burner is factory equipped for LP
gas. Natural gas conversion instructions are located
in the Natural Gas section of this manual. Never use
liquid propane gas with a grill designed for natural gas,
or natural gas with a grill designed for liquid propane
gas. The type gas required for your grill can be determined from its product identication label. Questions
regarding different types of gases should be directed
to your gas supplier.
Cylinder Requirements
Your Broilmaster® Premium Gas Grill requires a stan-
dard twenty (20) pound propane gas cylinder.
The propane gas cylinder used must be:
1. constructed and marked in accordance with the specications for LP gas cylinder of the U.S. Department
of Transportation (D.O.T.) or the National Standard
of Canada, CAN/CSA-B339, Cylinders, Spheres, and
Tubes for Transportation of Dangerous Goods; and
Commission as applicable.
2. provided with a listed overlling protection device
(OPD).
3. provided with a listed safety device having direct access
with the vapor space of the cylinder and the cylinder
supply system must be arranged for vapor removal.
4. provided with a shutoff valve terminating in a valve outlet
as specied in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections, ANSICGA-V-1.
5. provided with a plug to effectively seal off the cylinder
outlet when the cylinder is being stored or transport-
ed.
6. provided with a collar to protect the cylinder valve.
Portable grills with side burners should be level and
positioned away from direct wind prior to each use.
warninG: d
a n d S i d e B u r n e r w h e r e G a S O l i n e O r O t h e r f l a M M a B l e
M a t e r i a l S a r e u S e d O r S t O r e d . fa i l u r e t O c O M P l y
w i t h t h i S w a r n i n G c O u l d r e S u l t in e x P l O S i O n O r f i r e
c a u S i n G P r O P e r t y d a M a G e O r P e r S O n a l i n j u r y .
O n O t i n S t a l l O r O P e r a t e t h i S G r i l l
c
a u t i O n : dO n O t u S e a P r O P a n e G a S c y l i n d e r w h i c h
h a S a c a P a c i t y G r e a t e r t h a n t w e n t y (20) P O u n d S w i t h
t h i S G r i l l a n d S i d e B u r n e r .
B100539-2-0610Page 8
PROPANE GAS CONNECTION
Propane Cylinder Safety
Liquid propane gas has a long history of safe use
when the safety precautions provided in this manual
are followed.
fa i l u r e t O f O l l O w t h e S e S a f e t y P r e c a u t i O n S c O u l d
r e S u l t i n a f i r e O r e x P l O S i O n c a u S i n G P r O P e r t y d a M -
a G e O r P e r S O n a l i n j u r y .
Propane gas cylinders should always be handled,
stored, and transported with extreme caution in a se-
cured upright position.
Never attempt to use or repair a propane gas cylinder
that has been damaged. Never attempt to use or repair
a cylinder with a faulty or damaged valve outlet. A
cylinder that has been dropped, dented, or otherwise
damaged must be replaced.
A propane gas cylinder should never be transported in
the passenger area of a vehicle.
Keep cylinders out of direct sunlight and never apply
any other source of direct heat to them.
When relling your cylinder, always insist on a reputable, qualied gas dealer. Your propane gas cylinder
is lled by weight, and should never exceed eighty
(80%) percent of its weight limit. If the cylinder is not
completely empty, the gas dealer must make necessary
adjustments to ensure it is not overlled. Never use an
overlled Propane gas cylinder.
Connection Requirements
ca u t i O n : ne v e r u S e l i q ui d P r O P a n e G a S i n a G r i l l
d e S i G n e d f O r n a t u r a l G a S , O r n a t u r a l G a S i n a G r i l l
d e S i G n e d f O r l i qu i d P r O P a n e G a S . qu e S t i O n S r e G a r d -
i n G d i f f e r e n t t y P e S O f G a S e S S h O u l d B e d i r e c t e d t O
y O u r l O c a l G a S c O M P a n y .
Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2 Propane Installation
Code, or CAN/CGA-B149.1 Natural Gas Installation
Code, and local codes where applicable. Consult your
local gas company or Propane gas dealer for code
regulations and recommended procedures.
wa r n i n G : Br O i l M a S t e r® Ga S Gr i l l S a n d Si d e Bu r n -
e r S r e q u i r e l i q ui d P r O P a n e c y l i n d e r S e q u i P P e d w i t h
a n Ov e r f i l l Pr O t e c t i O n de v i c e (OPd). an O v e r -
f i l l e d O r i M P r O P e r l y f i l l e d P r O P a n e c y l i n d e r c a n B e
d a n G e r O u S .
Always use the pressure regulator and hose assembly
supplied with your propane gas grill.
Note: Not all valve and cylinder combinations are
compatible. Check warning tag on valve and cylinder
as well as external tting threads.
All Broilmaster
blies require propane cylinders with a Type 1 connection
device as illustrated by Figure 8.
®
pressure regulators and hose assem-
Cylinder Storage
Your grill must be stored outdoors in a well ventilated
area if the cylinder is attached to it.
Disconnected cylinders must have a threaded valve
plug tightly installed and must not be stored in any
building, garage, or other area.
Flammable materials (gasoline, grill covers, etc.) must
not be stored in the cylinder enclosure.
Always store propane cylinders in a secured upright
position, out of the reach of children.
B100539-2-0610 Page 9
fi G u r e 8
PROPANE GAS CONNECTION
Pressure Regulator and Hose
Assembly
The pressure regulator has an outlet pressure of not
more than eleven (11") inches water column. It must
be connected to the propane gas cylinder’s female
valve outlet before the grill and side burner can be
operated.
ca u t i O n : OP e r a t i O n O f a P r O P a n e G a S G r i l l a n d S i d e
B u r n e r w i t h O u t t h e P r e S S u r e r e G u l a t O r a n d h O S e
a S S e M B l y w i l l c a u S e G a S l e a k S w h i c h c O u l d l e a d t O
f i r e O r e x P l O S i O n , r e S u l t i n G i n P r O P e r t y d a M a G e O r
P e r S O n a l i n j u r y .
The pressure regulator’s tting must remain clean and
free of nicks and scratches. A dirty, nicked or scratched
tting can cause a gas leak, resulting in an explosion or
re. Use only genuine Broilmaster
unless otherwise specied by the manufacturer.
®
replacement parts
Installing "Tee" Connector
If your grill is equipped with a factory installed gas "tee"
behind the grill’s control panel, please skip to the next
section.
Turn OFF the gas valve at the propane cylinder.
Disconnect the regulator and hose assembly from the
cylinder. Disconnect hose from the gas valve located
under the grill’s control panel. F
i g u r e 9.
Connecting to Propane Gas
Attach one end of the 34" S/S ex line (19) to the end
of the side burner valve (14). Attach the remaining
end of the hose to the "tee" (17) and use two wrenches
to tighten the S/S ex line connections. One wrench
should be used to turn the S/S ex line connector while
the "tee" or valve is held with the second wrench. Fi g -
u r e 11.
"Tee" (17)
For old Broilmaster grill, this alternate tee tting kit must
be ordered.
34" S/S ex line (19)
fi G u r e 11
14
fi G u r e 9
Grill Gas Valve
Hose Assembly
Attach one end of the 10" S/S ex line (18) to the end
of the grill’s gas valve. Attach the other end of the S/S
ex line to the brass "tee" (17). F
N
o t e : Gr i l l s m a N u f a c t u r e d p r i o r t o 1999 m a y r e q u i r e
t h e a l t e r N a t e "t e e " c o N N e c t o r .
fi G u r e 10
Grill Gas Valve
i g u r e 10.
10" S/S ex line (18)
"Tee" (17)
Attach the regulator and hose assembly to the brass
tee" (17). Reconnect the assembly to the cylinder. Use
two adjustable wrenches to hold and tighten the joint
between the hose and "tee". Fi g u r e 12.
17
fi G u r e 12
B100539-2-0610Page 10
NATURAL GAS CONNECTION
Side Burner Location
Your grill and side burner have been designed for
outdoor use ONLY.
This side burner mounts on the right side of a Broilmas-
®
gas grill and cannot be used with another grill or
ter
for any other purpose.
You should never install or operate your grill and side
burner in any building, garage, or other enclosed
area.
For your safety, the grill and side burner should not be
installed or operated under any combustible materi-
als, such as carports, covered porches, awnings, or
overhangs.
Never install or use your grill and side burner in or on
any recreational vehicle or boat.
cautiOn: th e i n S t a l l a t i O n a n d O P e r a t i O n O f t h i S
G r i l l a n d S i d e B u r n e r a t c l e a r a n c e S l e S S t h a n S P e c i -
f i e d B e l O w M a y c a u S e a f i r e , P r O P e r t y d a M a G e , O r
P e r S O n a l i n j u r y .
Gas Type
Your Broilmaster® side burner is factory equipped for
LP gas and must be converted for use with Natural gas
grills. Never use liquid propane gas with a grill designed
for natural gas, or natural gas with a grill designed for
liquid propane gas. The type gas required for your grill
can be determined from its product identication label.
Questions regarding different types of gases should be
directed to your gas company.
ca u t i O n : ne v e r u S e l i q ui d P r O P a n e G a S i n a G r i l l
d e S i G n e d f O r n a t u r a l G a S , O r n a t u r a l G a S i n a G r i l l
d e S i G n e d f O r l i qu i d P r O P a n e G a S . qu e S t i O n S r e G a r d -
i n G d i f f e r e n t t y P e S O f G a S e S S h O u l d B e d i r e c t e d t O
y O u r l O c a l G a S c O M P a n y .
a minimum clearance of sixteen (16") inches is required
from all sides of the side burner to any combustible
material. Refer to the grill’s Owner’s Manual for specic
grill clearances.
Examples of combustible materials are patio furniture,
fences, or the wall of your home.
The area surrounding the grill and side burner should be
clear to ensure proper ventilation. Do not obstruct the
ow of combustion and ventilation air in any way. The
ventilation openings on the propane cylinder enclosure
must also remain free and clear of debris.
Portable grills with side burners should be level and
positioned away from direct wind prior to each use.
warninG: dO n O t i n S t a l l O r O P e r a t e t h i S G r i l l
a n d S i d e B u r n e r w h e r e G a S O l i n e O r O t h e r f l a M M a B l e
M a t e r i a l S a r e u S e d O r S t O r e d . fa i l u r e t O c O M P l y
w i t h t h i S w a r n i n G c O u l d r e S u l t in e x P l O S i O n O r f i r e
c a u S i n G P r O P e r t y d a M a G e O r P e r S O n a l i n j u r y .
1. Remove burner cap.
2. Remove 2 phillips screws from burner head. Im-
portant: Do not discard this screw; it will be reinstalled.
3. Use a 7 mm nut driver or socket wrench to remove
the LP orice and replace it with the Natural gas
orice supplied.
4. Replace the 2 phillips screw into burner head.
5. Turn set screw in center of valve stem 1/2 turn
counterclockwise.
6. Apply soapy solution to test for leaks around the set
screw. If a leak is found, turn screw clockwise until
bubbles cease.
m p o r t a N t : pl a c e c o N v e r s i o N l a b e l i N s i d e l i d a d j a c e N t
i
t o s e r i a l N u m b e r l a b e l .
B100539-2-0610 Page 11
NATURAL GAS CONNECTION
Connection Requirements
Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2 Propane Installation
Code, or CAN/CGA-B149.1 Natural Gas Installation
Code, and local codes where applicable. Contact your
local gas company for code regulations, recommended
procedures, and the installation of your grill’s gas sup-
ply line.
®
Broilmaster
with pressure regulators. Your gas grill operates at a
manifold pressure of seven (7") inches water column.
Connect cart mounted natural gas grills to a pre-in-
stalled gas supply line using the twelve (12') foot exible
hose and quick disconnect kit supplied or specied by
the manufacturer.
gas grills and side burners are not equipped
ca u t i O n : th e G r i l l a n d i t S i n d i v i d u a l S h u t O f f v a l v e
M u S t B e d i S c O n n e c t e d f r O M t h e G a S S u P P l y P i P i n G
S y S t e M d u r i n G a n y S y S t e M P r e S S u r e t e S t i n G a t t e S t
P r e S S u r e S i n e x c e S S O f 1/2 PSiG.
Attach one end of the 10" S/S ex line (18) to the end
of the grill’s gas valve.
Attach the other end of the S/S ex line to the brass
“tee” (17). F
i g u r e 14.
fi G u r e 14
7" S/S ex line (18)
Grill Gas Valve
Attach one end of the 34" S/S ex line (19) to the end
of the side burner valve (14).
Attach the remaining end of the S/S ex line to the end
of the “tee” (17) connector. F
i g u r e 15.
“Tee” (17)
ca u t i O n : th e G r i l l M u S t B e i S O l a t e d f r O M t h e G a S
S u P P l y P i P i n G S y S t e M B y c l O S i n G i t S i n d i v i d u a l M a n u a l
S h u t O f f v a l v e d u r i n G a n y P r e S S u r e t e S t i n G O f t h e G a S
S u P P l y P i P i n G S y S t e M a t t e S t P r e S S u r e S e q u a l t O O r
l e S S t h a n 1/2 PSiG.
Connection Instructions
The grill’s natural gas supply line valve installed by your
gas company must be turned to OFF.
iM P O r t a n t : th e G a S S u P P l y l i n e M u S t h a v e a S h u t -
O f f v a l v e i n S i d e t h e w a l l . cO n t a c t y O u r l O c a l G a S
c O M P a n y f O r d i r e c t i O n S .
Disconnect the copper gas supply line from the gas
valve located under the grill’s control panel. Fi g u r e
13.
fi G u r e 13
Gas Supply Line
17
34" S/S ex line (19)
14
fi G u r e 15
Attach the copper gas supply line to the brass “tee”
(17). Use two adjustable wrenches to tighten the joint.
Fi g u r e 16.
fi G u r e 16
“Tee” (17)
Gas Supply Line
Grill Gas Valve
B100539-2-0610Page 12
1/2
OPERATION AND MAINTENANCE
Checking for Gas Leaks
Check for gas leaks each time you connect your Broilmaster® gas grill and side burner to a propane gas
cylinder, when a connected cylinder has not been used
recently, or when the grill and side burner are initially
used.
ca u t i O n : dO n O t u S e a n O P e n f l a M e t O c h e c k f O r
l e a k S . ch e c k i n G f O r l e a k S w i t h a n O P e n f l a M e M a y
l e a d t O a f i r e O r e x P l O S i O n , r e S u l t i n G i n P r O P e r t y
d a M a G e O r P e r S O n a l i n j u r y .
To check for gas leaks:
1. Using dish washing detergent and water, make a
soapy solution.
2. Turn OFF the knob on both the grill and side burner’s
control panel.
3. Turn ON the gas at the supply. A hissing sound
indicates a leak. Turn OFF the gas and repair all
leaks.
4. If no hissing occurs, apply the soapy solution to all
gas connections.
5. Look for bubbles. Bubbles indicate a leak.
6. If there are bubbles, turn OFF the gas and repair all
leaks.
7. Turn the gas ON and repeat the above procedure
until all leaks are repaired.
Operating Instructions
Operating Instructions
a u t i O n : if a B u r n e r f a i l S t O l i G h t a f t e r 5 S e c O n d S ,
c
t u r n t h e B u r n e r Off f O r 5 M i n u t e S , t O a l l O w t h e
G a S t O c l e a r , t h e n t r y a G a i n .
a r n i n G : ne v e r O P e r a t e t h e S i d e B u r n e r w i t h t h e
w
l i d c l O S e d .
Care and Cleaning
ca u t i O n : tO P r e v e n t i n j u r y d O n O t c l e a n S i d e B u r n e r
w h i l e h O t .
For baked on residue use a brass (NOT STEEL) brush
on the cooking grid.
Clean the exterior regularly with a solution of mild detergent and hot water.
Stainless steel surfaces can be easily cleaned with a
stainless steel cleaner found at your
Low Flame Adjustment
The low ame setting is set at the factory. To adjust
the ame height at the lowest setting:
A. Light the side burner
B. Turn the valve knob to MIN.
C. Remove the knob and locate the screw in the center
of the valve stem.
D. Use a small screwdriver to adjust the ame:
Using the Igniter
Open the side burner lid.
1.
2. Push and turn the burner control knob counterclock-
wise to MAX.
3. Push and hold igniter button until burner lights. (Ap-
proximately 5 seconds).
Clockw
Counterclockwise - Higher Flame
Do not unseat the adjustment screw. If the screw is
unseated a gas leak will occur at the valve stem.
no t e : iF t h e F l a m e i s a d j u s t e d t o o l o w , a s t r o n g
w i n d C o u l d b l o w i t o u t . th e F l a m e m a x i m u m h e i g h t
(a) s h o u l d b e a p p r o x i m a t e l y 1/2 i n C h a t t h e m i n i m u m
s e t t i n g . Fi g u r e 17.
ise - Lower Flame
Using Matches
1. Open the side burner lid.
fi G u r e 17
2. Light and place a long wooden match next to the
burner ports under the cooking grid.
3. Push and turn the burner control knob counterclock-
wise to MAX.
B100539-2-0610 Page 13
bu r n e r
NOTES
B100539-2-0610Page 14
NOTES
B100539-2-0610 Page 15
BROILMASTER
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Vi si t o u r w e b s i t e a t w w w .broilmaster.com
if you have a general question about our products, please e-mail us at info@empirecomfort.com.
If you have a service or repair question, please contact your dealer.
®
re t a i n Ow n e r ’S Ma n u a l f O r fu t u r e re f e r e n c e .
B100539-2-0610Page 16
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