You have chosen the finest side burner for your outdoor cooking pleasure. Please take time
to read this entire manual before assembling your premium Broilmaster® gas side burner.
Your Broilmaster® Side Burner is identified by model number, serial number, and gas
type. This information is provided on a product identification label located on the Side
Burner. The grill’s model number, serial number, and gas type must also be provided
when contacting your Broilmaster® dealer . For your convenience, complete this section
for future reference when contacting your dealer .
Grill Information
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
Side Burner Information
Model No.
Serial No. Dealer Phone No.
DPSBSS
Dealer
Gas Type: Propane Natural Date of Purchase
Page 3DPSBSS
Page 4
PARTS DIAGRAM
SIDE BURNER EXPLODED VIEW
Page 4DPSBSS
Page 5
PARTS LIST
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your
area, contact Broilmaster Customer Service at 800-851-3153 • WWW. broilmaster .com. To ensure prompt and
accurate service, please provide the following information when placing a repair part order: Model number
of your Side Burner, Part Name, Part Number, and Quantity of parts needed.
All Broilmaster® side burners require some assembly
and installation. Certain instructions may not apply
to your model of side burner. This side burner requires
the same gas type (natural or liquid propane) as your
Broilmaster® gas grill. Your side burner is factory
equipped for LP gas. Natural gas conversion
instructions are located in the Natural Gas section of
this manual.
Please locate and follow in listed order only the
instructions for assembly and installation of the
correct gas type. Skip any sections that do not pertain
to the side burner model you have purchased.
PreAssembly
Every assembly and installation instruction includes
detailed illustrations to aid in assembly.
Compare the materials found in the shipping container
to the parts list provided. Every effort has been made
to ensure the correct parts have been provided. In
the event of an error, please contact your local
Broilmaster® dealer regarding the replacement of
missing parts.
The following items are needed for the assembly of
your side burner:
Igniter Assembly
Attach one end of the igniter wire (5) to the open terminal
on the back of the electronic igniter.
Install AA Alkaline battery
IGURE 2
F
Positioning Side Burner
Slide side burner right side up onto right grill pull handle.
Attach with one 1/4-20 x 3/4 screw (17). FIGURE 3.
Phillips screwdriver
Two adjustable wrenches
Soapy water solution (to test for leaks)
Grill Pull Handle
Attach the pull handle to the right side of the grill as
illustrated in Figure 1. Place two bolts into holes in
pull handle and through holes on right sides of grill
bottom. Fasten each bolt with a washer, lock washer
and nut.
FIGURE 1
FIGURE 3
Page 6DPSBSS
Page 7
SIDE BURNER ASSEMBLY
Mounting Side Burner
Insert the notched end of the tie-down bracket
(10) into the slot on the mounting plate (21). Push
the other end of the tie-down bracket onto the
screw. Fasten with an igniter ground lug (11), a
washer (12) and wing nut (13). FIGURE 4.
FIGURE 4
Tie-Down
Bracket (10)
Mounting
Plate (23)
13
12
11
Lid Handle
Attach the lid handle (14) to the side burner lid
(15) using two phillips head self-tapping screws
(2). FIGURE 6.
Handle (14)
FIGURE 6
Lid (15)
Attach the igniter ground wire (5) onto the igniter
ground lug (11) terminal. F
Igniter
Ground Wire (5)
11
IGURE 5.
IGURE 5
F
Cooking Grid
Position the cooking grid (3) over the burner as
shown by FIGURE 7.
F
IGURE 7
Cooking Grid (3)
Page 7DPSBSS
Page 8
PROPANE GAS CONNECTION
Side Burner Location
Y our grill and side burner have been designed for
outdoor use ONL Y.
This side burner mounts on the right side of a
Broilmaster
another grill or for any other purpose.
You should never install or operate your grill and
side burner in any building, garage, or other
enclosed area.
For your safety, the grill and side burner
should not be installed or operated under any
combustible materials, such as carports,
covered porches, awnings, or overhangs.
Never install or use your grill and side burner
in or on any recreational vehicle or boat.
CAUTION: THEINSTALLATIONANDOPERATIONOF
GRILLANDSIDEBURNERATCLEARANCESLESS
THIS
SPECIFIEDBELOWMAYCAUSEAFIRE, PROPERTY
THAN
DAMAGE
®
gas grill and cannot be used with
, ORPERSONALINJURY.
Gas Type
Y our Broilmaster® side burner is factory equipped
for LP gas. Natural gas conversion instructions
are located in the Natural Gas section of this
manual. Never use liquid propane gas with a grill
designed for natural gas, or natural gas with a grill
designed for liquid propane gas. The type gas
required for your grill can be determined from its
product identification label. Questions regarding
different types of gases should be directed to your
gas supplier.
Cylinder Requirements
Your Broilmaster® Premium Gas Grill requires a
standard twenty (20) pound propane gas cylinder.
The propane gas cylinder used must be:
1. constructed and marked in accordance with the
specifications for LP gas cylinder of the U.S.
Department of Transportation (D.O.T.) or the
National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres, and Tubes for Transportation
of Dangerous Goods; and Commission as
A minimum clearance of sixteen (16") inches is
required from all sides of the side burner to any
combustible material. Refer to the grill’s Owner’s
Manual for specific grill clearances.
Examples of combustible materials are patio
furniture, fences, or the wall of your home.
The area surrounding the grill and side burner
should be clear to ensure proper ventilation. Do
not obstruct the flow of combustion and ventilation
air in any way. The ventilation openings on the
propane cylinder enclosure must also remain free
and clear of debris.
Portable grills with side burners should be level
and positioned away from direct wind prior to each
use.
WARNING: DONOTINSTALLOROPERATETHIS
ANDSIDEBURNERWHEREGASOLINEOROTHER
GRILL
FLAMMABLE
COMPLYWITHTHISWARNINGCOULDRESULTIN
TO
EXPLOSION
PERSONAL
MATERIALSAREUSEDORST ORED. FAILURE
ORFIRECAUSINGPROPERTYDAMAGEOR
INJURY.
applicable.
2. provided with a listed overfilling protection device
(OPD).
3. provided with a listed safety device having direct
access with the vapor space of the cylinder and
the cylinder supply system must be arranged
for vapor removal.
4. provided with a shutoff valve terminating in a
valve outlet as specified in the Standard for
Compressed Gas Cylinder Outlet and Inlet
Connections, ANSICGA-V-1.
5. provided with a plug to effectively seal off the
cylinder outlet when the cylinder is being stored
or transported.
6. provided with a collar to protect the cylinder
valve.
CAUTION: DONOTUSEAPROPANEGASCYLINDER
HASACAPACITYGREATERTHANTWENTY (20)
WHICH
POUNDSWITHTHISGRILLANDSIDEBURNER.
Page 8DPSBSS
Page 9
PROPANE GAS CONNECTION
Propane Cylinder Safety
Liquid propane gas has a long history of safe use
when the safety precautions provided in this
manual are followed.
FAILURETOFOLLOWTHESESAFETYPRECAUTIONS
RESULTINAFIREOREXPLOSIONCAUSING
COULD
PROPERTY
Propane gas cylinders should always be handled,
stored, and transported with extreme caution in a
secured upright position.
Never attempt to use or repair a propane gas
cylinder that has been damaged. Never attempt
to use or repair a cylinder with a faulty or damaged
valve outlet. A cylinder that has been dropped,
dented, or otherwise damaged must be replaced.
A propane gas cylinder should never be
transported in the passenger area of a vehicle.
Keep cylinders out of direct sunlight and never
apply any other source of direct heat to them.
When refilling your cylinder, always insist on a
reputable, qualified gas dealer . Y our propane gas
cylinder is filled by weight, and should never
exceed eighty (80%) percent of its weight limit. If
the cylinder is not completely empty, the gas
dealer must make necessary adjustments to
ensure it is not overfilled. Never use an overfilled
Propane gas cylinder .
DAMAGEORPERSONALINJURY.
Connection Requirements
CAUTION: NEVERUSELIQUIDPROPANEGASINAGRILL
DESIGNED
GRILL
REGARDING
DIRECTED
Installation must conform to local codes or , in the
absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1. In Canada, installation shall
be in accordance with CAN/CGA-B149.2 Propane
Installation Code, or CAN/CGA-B149.1 Natural
Gas Installation Code, and local codes where
applicable. Consult your local gas company or
Propane gas dealer for code regulations and
recommended procedures.
WARNING: BROILMASTER® GAS GRILLSAND SIDE
BURNERSREQUIRELIQUIDPROPANECYLINDERS
EQUIPPED
(OPD). ANOVERFILLEDORIMPROPERLYFILLED
PROPANE
Always use the pressure regulator and hose
assembly supplied with your propane gas grill.
Note: Not all valve and cylinder combinations are
compatible. Check warning tag on valve and
cylinder as well as external fitting threads.
All Broilmaster® pressure regulators and hose
assemblies require propane cylinders with a T ype
1 connection device as illustrated by Figure 8.
FORNATURALGAS, ORNATURALGASINA
DESIGNEDFORLIQUIDPROP ANEGAS. QUESTIONS
DIFFERENTTYPESOFGASESSHOULDBE
TOYOURLOCALGASCOMPANY.
WITHAN OVERFILL PROTECTION DEVICE
CYLINDERCANBEDANGEROUS.
Cylinder Storage
Your grill must be stored outdoors in a well
ventilated area if the cylinder is attached to it.
Disconnected cylinders must have a threaded
valve plug tightly installed and must not be stored
in any building, garage, or other area.
Flammable materials (gasoline, grill covers, etc.)
must not be stored in the cylinder enclosure.
Always store propane cylinders in a secured
upright position, out of the reach of children.
FIGURE 8
Page 9DPSBSS
Page 10
PROPANE GAS CONNECTION
Pressure Regulator and
Hose Assembly
The pressure regulator has an outlet pressure of not
more than eleven (1 1") inches water column. It must
be connected to the propane gas cylinder’s female
valve outlet before the grill and side burner can be
operated.
CAUTION: OPERATIONOFAPROPANEGASGRILLAND
BURNERWITHOUTTHEPRESSUREREGULATORAND
SIDE
ASSEMBLYWILLCAUSEGASLEAKSWHICHCOULD
HOSE
TOFIREOREXPLOSION, RESULTINGINPROPERTY
LEAD
DAMAGE
The pressure regulator’s fitting must remain clean
and free of nicks and scratches. A dirty, nicked or
scratched fitting can cause a gas leak, resulting in
an explosion or fire. Use only genuine Broilmaster
replacement parts unless otherwise specified by the
manufacturer.
ORPERSONALINJURY.
Installing "Tee" Connector
FIGURE 10
Grill Gas Valve
10" S/S flex line (22)
Connecting to Propane Gas
Attach one end of the 34" S/S flex line (23) to the
end of the side burner valve (6). Attach the remaining
end of the hose to the "tee" (20) and use two
wrenches to tighten the S/S flex line connections.
One wrench should be used to turn the S/S flex line
connector while the "tee" or valve is held with the
second wrench. FIGURE 11.
"T ee" (20)
®
34" S/S flex line (23)
FIGURE 11
"T ee" (20)
6
If your grill is equipped with a factory installed gas
"tee" behind the grill’s control panel, please skip to
the next section.
Turn OFF the gas valve at the propane cylinder.
Disconnect the regulator and hose assembly from
the cylinder. Disconnect hose from the gas valve
located under the grill’s control panel. F
IGURE 9.
FIGURE 9
Grill Gas Valve
Hose Assembly
Installing “Tee” Connector
(Continued)
Attach one end of the 10" S/S flex line (22) to the
end of the grill’s gas valve. Attach the other end of
the S/S flex line to the brass "tee" (20). F
N
OTE
: G
RILLS MANUFACTURED PRIOR TO
ALTERNATE "TEE" CONNECTOR
THE
1999
.
IGURE 10.
MAY REQUIRE
For old Broilmaster grill, this alternate tee fitting kit
must be ordered.
Attach the regulator and hose assembly to the brass
tee" (20). Reconnect the assembly to the cylinder.
Use two adjustable wrenches to hold and tighten
the joint between the hose and "tee". FIGURE 12.
20
FIGURE 12
Page 10DPSBSS
Page 11
NATURAL GAS CONNECTION
Side Burner Location
Y our grill and side burner have been designed for
outdoor use ONL Y.
This side burner mounts on the right side of a
Broilmaster
another grill or for any other purpose.
You should never install or operate your grill and
side burner in any building, garage, or other
enclosed area.
For your safety, the grill and side burner should
not be installed or operated under any combustible
materials, such as carports, covered porches,
awnings, or overhangs.
Never install or use your grill and side burner in
or on any recreational vehicle or boat.
CAUTION: THEINSTALLATIONANDOPERATIONOF
GRILLANDSIDEBURNERATCLEARANCESLESS
THIS
SPECIFIEDBELOWMAYCAUSEAFIRE, PROPERTY
THAN
DAMAGE
A minimum clearance of sixteen (16") inches is
required from all sides of the side burner to any
combustible material. Refer to the grill’s Owner’s
Manual for specific grill clearances.
®
gas grill and cannot be used with
, ORPERSONALINJURY.
Gas Type
Y our Broilmaster® side burner is factory equipped
for LP gas and must be converted for use with
Natural gas grills. Never use liquid propane gas
with a grill designed for natural gas, or natural gas
with a grill designed for liquid propane gas. The
type gas required for your grill can be determined
from its product identification label. Questions
regarding different types of gases should be
directed to your gas company .
CAUTION: NEVERUSELIQUID PROPANEGASINAGRILL
DESIGNED
GRILL
REGARDING
DIRECTED
BURNER
TOP
BRASS
ORIFICE
SHUTTER
SCREW
SHUTTER
RING
SIDE
BURNER
FORNATURALGAS, ORNATURALGASINA
DESIGNEDFORLIQUIDPROPANEGAS. QUESTIONS
DIFFERENTTYPESOFGASESSHOULDBE
TOYOURLOCALGASCOMPANY.
173
8
9
89
DENOTES (LP)
BRASS ORIFICE
173
DENOTES
(NAT) BRASS
ORIFICE
Examples of combustible materials are patio
furniture, fences, or the wall of your home.
The area surrounding the grill and side burner
should be clear to ensure proper ventilation. Do
not obstruct the flow of combustion and ventilation
air in any way. The ventilation openings on the
propane cylinder enclosure must also remain free
and clear of debris.
Portable grills with side burners should be level
and positioned away from direct wind prior to each
use.
WARNING: DONOTINSTALLOROPERATETHIS
ANDSIDEBURNERWHEREGASOLINEOROTHER
GRILL
FLAMMABLE
COMPLYWITHTHISWARNINGCOULDRESULTIN
TO
EXPLOSION
PERSONAL
MA TERIALSAREUSEDORSTORED. FAILURE
ORFIRECAUSINGPROPERTYDAMAGEOR
INJURY.
1. Remove shutter screw.
Important: Do not
discard this screw; it will be reinstalled.
2. Remove shutter ring. The shutter ring is not
used for Natural gas, but retain for future use
if LP conversion is desired.
3. Use a 7 mm nut driver or socket wrench to
remove the LP orifice and replace it with the
Natural gas orifice supplied.
4. Replace the shutter screw.
5. Turn set screw in center of valve stem 1/2 turn
counterclockwise.
6. Apply soapy solution to test for leaks around
the set screw. If a leak is found, turn screw
clockwise until bubbles cease.
I
MPORTANT
ADJACENT
: P
LACE CONVERSION LABEL INSIDE LID
TO
SERIAL NUMBER LABEL
.
Page 11DPSBSS
Page 12
NATURAL GAS CONNECTION
Connection Requirements
Installation must conform to local codes or, in the
absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1. In Canada, installation shall
be in accordance with CAN/CGA-B149.2 Propane
Installation Code, or CAN/CGA-B149.1 Natural
Gas Installation Code, and local codes where
applicable. Contact your local gas company for
code regulations, recommended procedures, and
the installation of your grill’s gas supply line.
Broilmaster
equipped with pressure regulators. Y our gas grill
operates at a manifold pressure of seven (7")
inches water column.
Connect cart mounted natural gas grills to a preinstalled gas supply line using the twelve (12') foot
flexible hose and quick disconnect kit supplied or
specified by the manufacturer.
®
gas grills and side burners are not
CAUTION: THEGRILLANDITSINDIVIDUALSHUTOFF
MUSTBEDISCONNECTEDFROMTHEGASSUPPLY
VALVE
SYSTEMDURING ANYSYSTEMPRESSURETESTING
PIPING
TESTPRESSURESINEXCESSOF1/2PSIG.
AT
CAUTION: THEGRILLMUSTBEISOLATEDFROMTHE
SUPPL Y PIPINGSYSTEMBYCLOSINGITSINDIVIDUAL
GAS
MANUAL
TESTING
PRESSURES
SHUTOFFVALVEDURINGANYPRESSURE
OFTHEGASSUPPLYPIPINGSYSTEMATTEST
EQUALTOORLESSTHAN1/2 PSIG.
Attach one end of the 10" S/S flex line (22) to the
end of the grill’s gas valve.
Attach the other end of the S/S flex line to the
brass “tee” (20). F
IGURE 14.
FIGURE 14
7" S/S flex line (22)
Grill Gas Valve
Attach one end of the 34" S/S flex line (23) to the
end of the side burner valve (6).
Attach the remaining end of the S/S flex line to
the end of the “tee” (20) connector. F
20
34" S/S flex line (23)
“Tee” (20)
IGURE 15.
6
FIGURE 15
Connection Instructions
The grill’s natural gas supply line valve installed
by your gas company must be turned to OFF.
IMPORTANT: THEGASSUPPLYLINEMUSTHAVEA
SHUTOFF
LOCAL
Disconnect the copper gas supply line from the
gas valve located under the grill’s control panel.
FIGURE 13.
FIGURE 13
Page 12DPSBSS
VALVEINSIDETHEWALL. CONTACTYOUR
GASCOMPANYFORDIRECTIONS.
Gas Supply Line
Grill Gas Valve
Attach the copper gas supply line to the brass
“tee” (20). Use two adjustable wrenches to tighten
the joint. FIGURE 16.
FIGURE 16
“Tee” (20)
Gas Supply Line
Page 13
OPERATION AND MAINTENANCE
Checking for Gas Leaks
Check for gas leaks each time you connect your
Broilmaster® gas grill and side burner to a propane
gas cylinder, when a connected cylinder has not
been used recently, or when the grill and side
burner are initially used.
CAUTION: DONOTUSEANOPENFLAMETOCHECK
LEAKS. CHECKINGFORLEAKSWITHANOPEN
FOR
MAYLEADTOAFIREOREXPLOSION, RESULTING
FLAME
PROPERTYDAMAGEORPERSONALINJURY.
IN
To check for gas leaks:
1. Using dish washing detergent and water, make
a soapy solution.
2. Turn OFF the knob on both the grill and side
burner’s control panel.
3. Turn ON the gas at the supply .
indicates a leak.
all leaks.
4. If no hissing occurs, apply the soapy solution
to all gas connections.
5. Look for bubbles.
6. If there are bubbles, turn OFF the gas and
repair all leaks.
7. Turn the gas ON and repeat the above
procedure until all leaks are repaired.
Turn OFF the gas and repair
Bubbles indicate a leak.
A hissing sound
Operating Instructions
CAUTION: IFABURNERFAILSTOLIGHTAFTER 5
SECONDS, TURNTHEBURNER OFF FOR 5 MINUTES, TO
ALLOW
THEGASTOCLEAR, THENTRYAGAIN.
WARNING: NEVEROPERATETHESIDEBURNERWITH
LIDCLOSED.
THE
Care and Cleaning
CAUTION: TOPREVENTINJURYDONOTCLEANSIDE
BURNER
For baked on residue use a brass (NOT STEEL)
brush on the cooking grid.
Clean the exterior regularly with a solution of mild
detergent and hot water.
Stainless steel surfaces can be easily cleaned
with a stainless steel cleaner found at your
WHILEHOT.
Low Flame Adjustment
The low flame setting is set at the factory . T o adjust
the flame height at the lowest setting:
A. Light the side burner
B. Turn the valve knob to MIN.
Operating Instructions
Using the Igniter
1. Open the side burner lid.
2. Push and turn the burner control knob
counterclockwise to MAX.
3. Push and hold igniter button until burner lights.
(Approximately 5 seconds).
Using Matches
1. Open the side burner lid.
2. Light and place a long wooden match next to
the burner ports under the cooking grid.
3. Push and turn the burner control knob
counterclockwise to MAX.
C. Remove the knob and locate the screw in the
center of the valve stem.
D. Use a small screwdriver to adjust the flame:
Clockwise - Lower Flame
Counterclockwise - Higher Flame
Do not unseat the adjustment screw. If the screw
is unseated a gas leak will occur at the valve stem.
NOTE: IFTHEFLAMEISADJUSTEDTOOLOW, ASTRONG
COULDBLOW ITOUT. THEFLAMEMAXIMUMHEIGHT
WIND
(A) SHOULDBEAPPROXIMA TELY1/2INCHATTHEMINIMUM
SETTING
FIGURE 17
. FIGURE 17.
BURNER
1/2
Page 13DPSBSS
Page 14
NOTES
Page 14DPSBSS
Page 15
NOTES
Page 15DPSBSS
Page 16
BROILMASTER
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Phone: 800-255-0403
®
RETAIN OWNER’S MANUALFOR FUTURE REFERENCE.
FORM B100027-2-0202
Page 16DPSBSS
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.