All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your
area, contact Broilmaster® Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt
and accurate service, please provide the following information when placing a repair part order: Model
number of your Single Door, Part Name, Part Number, and Quantity of parts needed.
Page 2B101502-3-1012
taBleOF cOntents
Congratulations!
You have chosen the nest Built-In Kit for your outdoor cooking pleasure. Please take time to read this
entire manual before assembling your premium Broilmaster Built-In Kit.
Location, Connections, and Safety ................................................................................................ 3 - 4
Enclosure Construction Guidelines .................................................................................................... 5
Your Broilmaster® accessory is identied by model number, serial number, and gas type.
This information is provided on a product identication label located on the accessory. The
grill’s model number, serial number, and gas type must also be provided when contacting
your Broilmaster® dealer. For your convenience, complete this section for future reference
when contacting your dealer.
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
Page 3B101502-3-1012
lOcatiOn, cOnnectiOns, anD saFety
Built-In Kit Location
Built-In Kits are designed for outdoor use ONLY.
This Built-In Kit is designed for use with all P3 and T3 Model
Broilmaster® gas grills and cannot be used with any other
grill or in any other capacity.
Never install or operate your Built-In Kit in any building,
garage, or other enclosed area.
For your safety, the Built-In Kit should not be installed or
operated under any combustible materials, such as carports,
covered porches, awnings, or overhangs.
Never install or use your Built-In Kit in or on any recreational
vehicle or boat.
CAUTION: THE INSTALLATION AND OPERATION OF
THIS BUILT-IN KIT AT CLEARANCES LESS THAN
SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF
FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY.
A minimum clearance of twenty-four (24”) inches is required
from all sides of the island to any combustible material.
Examples of combustible materials are patio furniture,
fences, or the outside of your home.
The area surrounding the built-in kit should be clear to ensure
proper ventilation. Do not obstruct the ow of combustion
and ventilation air in any way. The ventilation openings on
the enclosure must also remain free and clear of debris.
WARNING: DO NOT INSTALL OR OPERATE THIS BUILTIN KIT WHERE GASOLINE OR OTHER FLAMMABLE
MATERIALS ARE USED OR STORED. FAILURE TO
COMPLY WITH THIS WARNING COULD RESULT IN
EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE
OR PERSONAL INJURY.
CAUTION: THE GRILL AND ITS INDIVIDUAL SHUTOFF
VALVE MUST BE DISCONNECTED FROM THE GAS
SUPPLY PIPING SYSTEM DURING ANY SYSTEM
PRESSURE TESTING AT TEST PRESSURES IN EXCESS
OF 1/2 PSIG.
Checking for Gas Leaks
CAUTION: DO NOT USE AN OPEN FLAME TO CHECK
FOR LEAKS. CHECKING FOR LEAKS WITH AN
OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION,
RESULTING IN PROPERTY DAMAGE OR PERSONAL
INJURY.
Using the following steps, check for gas leaks during initial
use and each time your Broilmaster® gas grill or side burner
is connected to gas or is connected to a cylinder that has
not been used recently
1. Using dish washing detergent and water, make a soapy
solution.
2. Turn OFF the knob on both the grill and side burner’s
control panel.
3. Turn ON the gas at the supply. A hissing sound indicates a leak. Turn OFF the gas and repair all leaks.
4. If no hissing occurs, apply the soapy solution to all gas
connections.
5. Look for bubbles. Bubbles indicate a leak.
6. If there are bubbles, turn OFF the gas and repair all
leaks.
7. Turn the gas ON and repeat the above procedure until
all leaks are repaired.
Connection Requirements
CAUTION: NEVER USE LIQUID PROPANE GAS IN A
GRILL DESIGNED FOR NATURAL GAS, OR NATURAL
GAS IN A GRILL DESIGNED FOR LIQUID PROPANE
GAS. QUESTIONS REGARDING DIFFERENT TYPES OF
GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS
COMPANY.
Installation must conform to local codes or, in the absence
of local codes, with the National Fuel Gas Code, ANSI
Z223.1. In Canada, installation shall be in accordance with
CAN/CGA-B149.2 Propane Installation Code, or CAN/
CGA-B149.1 Natural Gas Installation Code, and local
codes where applicable. Consult your local gas company or
Propane gas dealer for code regulations and recommended
procedures.
Broilmaster® gas grills and side burners are NOT equipped
with pressure regulators. Your Nat. gas grill operates at a
manifold pressure of seven (7”) inches water column.
Page 4B101502-3-1012
enclOsure cOnstructiOn GuiDelines
Enclosure must be construction from non-combustible material.
If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the
frame pieces of the BHA and BSA to mount ush against the enclosure.
Screws for enclosure mounting have been supplied. Installer must measure for thickness and use appropriate hardware for
installation. If the enclosure is constructed from masonry materials, it may be necessary to substitute appropriate screws
and fasteners.
This diagram is only a basic plan for constructing an enclosure for your built-in kit. All construction and installation should
comply with all local building codes and requirements.
MINIMUM REQUIREMENTS
KeyDimension in InchesKeyDimension in Inches
A38” (Minimum)O14” (Single) - 27 1/2” (Double)
B16” (Minimum)P15 7/8” (Single) - 9 1/8” (Double)
C28” (Minimum)Q13 15/16”
D26 13/16”R5” (Minimum)
E10 11/32”S24 13/16”
F12 3/16”T24 3/4”
G6” (Minimum)U10”
H15 3/8”V2 1/4”
J14”W2 3/4”
K19 13/16”X9”
L2 1/2”Y1 13/16”
M1 11/16”Z14 3/8”
N22 3/8” (Single) - 15 5/8” (Double)
Page 5B101502-3-1012
BHa-1 & BHaX-1 Grill surrOunD Kits
installatiOn instructiOns
nOtice: reFertOtHe Built-in Kit enclOsure cOnstructiOn GuiDeOnPaGe 5 FOrPrOPer
BHa-1 & BHaX-1 Grill surrOunD eXPlODeD view & Parts list
All repair part orders should be placed through your local Broilmaster
®
dealer. To locate a dealer in your area, contact
Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please
provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity
of parts needed.
5
1
2
3
8
4
9
6
7
Index No.Part No.DescriptionQuantity
1R273710 x 1/2 Phillips Head Screw1
2B101206 Flexline Bracket1
3B101205 Flexline1
4B101200 BHA Assembly1
4B101529 BHAX Assembly1
5B101022 8 x 3/4” Hex Head Screw8
6B101178 Grease Tray1
7B101204 Control Housing Assembly - BHA1
7B101530 Control Housing Assembly - BHAX1
8B100113 1/4 - 20 x 1 1/4 Screw (use only with T3/P3 Sereis grill heads)4
9B060337 Grease Cup2
Verify that all parts listed on the exploded view of this manual have been included in this
Built-In Kit before beginning installation.
Caution: Use caution when handling parts, as they may contain sharp edges.
Work gloves are recommended to prevent injury.
Tools Required: Phillips Head Screw Driver (An electric screw driver or drill is recommended to ease installation)
Page 7B101502-3-1012
BHa & BHaX asseMBly
Attention: If applicable, remove protective lm from parts
before installation.
1. Remove the surround from the shipping box and place
the BHA surround into position in the constructed
enclosure. See Figure 1.
3. Place the grease tray into BHA surround by sliding it
under the bracket. See Figure 3.
BHA ASSEMBLY
GREASE TRAY
Figure 3
4. Place the control housing assembly into BHA surround
and secure it to the BHA surround. See Figure 4.
BHA ASSEMBLY
Figure 1
2. Secure the BHA surround to the enclosure using eight
(8) 8 x 3/4” Hex Head Screw screws. See Figure 2.
Note: If you have a masonry structure you may need to
substitute for the appropriate masonry fasteners.
CONTROL HOUSING
ASSEMBLY
Figure 4
5. Attach the ex line to the bottom of the BHA surround
using the ex line bracket and screw. See Figure 5.
Figure 2
Figure 5
Page 8B101502-3-1012
BHa & BHaX asseMBly
6. After insuring that all the contents are removed from the
inside of the grill, install the grill in the BHA surround by
slightly tilting the grill forward and placing it on the top
of the support bracket. See Figure 6.
Figure 6
7. Mount the grill to the BHA surround using four 1/4-20 x
1 1/4” screws. See Figure 7.
8. Check for gas leaks as discussed in the “Checking for
Gas Leaks” Section of this manual on page 4.
9. Open control housing and connect ex line to the main
valve, then close the control housing door. Figure 8.
Figure 7
Figure 8
Refer to your Grill Head Installation Instructions to complete installation of your Broilmaster grill.
Page 9B101502-3-1012
BHa & BHaX asseMBly
10. Install each of the four vent covers (BRB Vent Register
Kit) into the Built-In Kit Enclosure using two #8 x 3/4”
screws. See Figure 9.
Alternate Match Lighting Instructions
1. Turn the burner control knobs clockwise to the OFF
position.
2. Turn ON gas at the source.
3. Open the grill lid.
4. Open the BHA access door. Locate the Ignitor Rod,
which is permanently attached to the inside of the
Bottom Shelf.
5. Insert an unlit match into the coiled end of the ignitor
rod. Light the match.
6. Insert the ignitor rod inside the access door and through
the front left air hole located on the bottom of the grill.
Position the match near the rear left corner of the burner.
See Figure 10.
7. Turn the left burner control knob counterclockwise to
HI.
8. If the burner fails to light after 5 seconds, turn the
burner control knob OFF for ve minutes then repeat
the procedure.
9. If the burner continues not to light, turn OFF all gas and
refer to the troubleshooting section of your grill Owner’s
Manual.
Figure 9
Figure 10
Page 10B101502-3-1012
BBA-1 TANK CADDY
INSTALLATION INSTRUCTIONS
nOtice: reFertOtHe Built-in Kit enclOsure cOnstructiOn GuiDeFOrPrOPerDiMensiOns
OFtHeOPeninGFOrtHe BBa-1 tanK caDDy.
T
HE BBA TANK CADDY IS DESIGNED TO BE USED AS EITHER AN ENCLOSURE FOR A PORTABLE
PROPANE TANK OR A GARBAGE RECEPTACLE. PLEASE REFER TO THE APPROPRIATE SECTIONS OF THIS
MANUAL FOR PROPANE TANK REQUIREMENTS, CONNECTIONS, AND SAFETY.
Page 11B101502-3-1012
BBa tanK caDDy eXPlODeD viewanD Parts list
All repair part orders should be placed through your local Broilmaster
contact Broilmaster® Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model number of your Single
Door, Part Name, Part Number, and Quantity of parts needed.
3
®
dealer. To locate a dealer in your area,
1
2
PARTS LIST
Index No.Part No.DescriptionQuantity
1B101180BBA Frame Assembly1
2B101181BBA Door Assembly1
3B101022
VERIFY THAT ALL PARTS LISTED IN THE EXPLODED VIEW ON THIS PAGE HAVE BEEN INCLUDED IN
THIS BUILT-IN KIT BEFORE BEGINNING THIS INSTALLATION.
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.
8 x 3/4” Hex Head Screw
8
Page 12B101502-3-1012
BBA TANK CADDY INSTALLATION
Recommended Tools: Phillips Screw Driver or an
electric screw driver.
1
Make sure BBA Tank Caddy opening dimensions match
those in FIGURE 1. Place the BBA Frame Assembly in
the Built-In Enclosure.
Secure the BBA Frame to the Enclosure with eight (8)
8 x 3/4” Hex Head screws as shown in FIGURE 1
Note: The hinge pins on the BBA Frame will be
located near the bottom of the Built-In Enclosure when
properly installed. Also See the proper dimensions of
the opening in FIGURE 1
13 15/16”
2
While positioned on its side, place the BBA Door
Assembly into the BBA Frame opening. FIGURE 2.
BBA FRAME ASSEMBLY
BBA DOOR ASSEMBLY
FIGURE 2
2413/16”
BBA FRAME
ASSEMBLY
SCREWS (8)
BUILD IN
ENCLOSURE
3
Once located inside the BBA Frame, rotate the BBA
Door to the upright position.
FIGURE 3.
FIGURE 1
FIGURE 3
Page 13B101502-3-1012
BBA TANK CADDY INSTALLATION
4
Lower the BBA Door Assembly onto the two hinge pins
inside the lower left and right sides of the BBA Frame.
FIGURE 4 .
HINGE
PIN
FIGURE 4
ENCLOSURE REQUIREMENTS
The enclosure design must be constructed to allow
only storage of the LP cylinder in use thus preventing
storage of a second cylinder. Tank caddy must be
provided for use in the enclosure when employing the
propane self-contained system so as to prevent the
lateral movement of the propane tank cylinder from its
enclosure.
An enclosure for a LP gas cylinder shall be ventilated
by openings at the level of the cylinder valve and at oor
level. The effectiveness of openings(s) for purposes of
ventilation shall be determined with the LP gas supply
cylinder in place. This shall be accompanied by one
of the following: enclosure with one side completely
open; or enclosure having four sides, a top and a
bottom. Refer to the Built-In Kit enclosure construction
guide for proper dimensions of the opening for the
BBA-1 Tank Caddy.
less than a total free area of 10 square inches
(64.5 cm
2
).
2. Ventilation opening(s) shall be provided at oor
level and shall have a total free area of not less
than 1/2 square inch per pound (7.1 cm
2
/kg) of
stored fuel capacity and not less than a total free
area of 10 square inches (64.5 cm
2
). If ventilation
openings at oor level are in a side wall, there
shall be at least two openings. The bottom of the
openings shall be at oor level and the upper edge
no more than 5 inches (127 mm) above the oor.
The openings shall be equally sized, spaced at
180 degrees (3.14 rad) and unobstructed.
3. Every opening shall have minimum dimensions so
as to permit the entrance of an 1/8 inch (3.2 mm)
diameter rod.
The cylinder valve shall be readily accessible for hand
operation. A door on the enclosure to gain access to
the cylinder valves is acceptable, provided it is nonlocking and can be opened without the use of tools.
The enclosure for the LP gas cylinder shall isolate
the cylinder from the burner compartment to provide
shielding from radiant heat, a ame barrier, and
protection from foreign material, such as hot drippings.
There shall be a minimum clearance of 2 inches
(50.8 mm) between the oor of the LP gas cylinder
enclosure and the ground.
The design of the outdoor cooking gas appliance shall
be such that the LP gas cylinder can be connected,
disconnected and the connections inspected and
tested outside the cylinder enclosure; and those
connections which could be disturbed when installing
the cylinder in the enclosure can be leak tested inside
the enclosure.
1. At least two ventilation openings at cylinder valve
level shall be provided in the side wall, equally
sized, spaced at 180 degrees (3.14 rad), and
unobstructed. Each opening shall have a total free
area of not less than 1/2 square inch per pound
2
(7.1 cm
Page 14B101502-3-1012
/kg) of stored fuel capacity and not
BSA-1 SIDE BURNEr surrOunD Kit
INSTALLATION INSTRUCTIONS
nOtice: reFertOtHe Built-in Kit enclOsure cOnstructiOn GuiDeFOrPrOPerDiMensiOns
OFtHeOPeninGFOrtHe Bsa-1 siDe Burner surrOunD
THE BSA SIDE BURNER SURROUND IS DESIGNED TO BE USED WITH THE DPASBC NATURAL and
PROPANE GAS SIDE BURNER ONLY. DO NOT USE ANY OTHER SIDE BURNER WITH THE BSA SIDE
BURNER SURROUND.
Page 15B101502-3-1012
Bsa siDe Burner surrOunD eXPlODeD viewanD Parts list
1
2
3
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area,
contact Broilmaster® Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model number of your Side
Burner, Part Name, Part Number, and Quantity of parts needed.
PARTS LIST
Index No.Part No.DescriptionQuantity
1B101164Side Burner Liner1
2B10013010-24 x 3/8 Phillips Head Screw
(for use only with DPASBC Side Burner)
3B101022
8 x 3/4” Hex Head Screw
2
4
VERIFY THAT ALL PARTS LISTED IN THE EXPLODED VIEW ON THIS PAGE HAVE BEEN INCLUDED IN
THIS BUILT-IN KIT BEFORE BEGINNING THIS INSTALLATION.
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.
Page 16B101502-3-1012
Bsa installatiOn
Recommended Tools: Phillips Screw Driver or an
electric screw driver.
1
Make sure BSA Side Burner Surround opening
dimensions match those in FIGURE 1. Place the BSA
Liner into the Enclosure and check for proper hole
alignment. Secure the BSA Liner to the Enclosure with
four (4) 8 x 3/4” Hex Head screws. You should use the
inside holes located on the inside of the BSA Liner.
FIGURE 2.
2
Attach one end of the Side Burner Hose to your
Broilmaster® DPASBC Side Burner. The remaining
end of the hose should be routed down through the
bottom of the BSA Liner. Place the side burner into
the BSA Liner and slide it completely to the rear of the
Liner. FIGURE 3.
ENCLOSURE
14 3/8”
(4)SCREWS
12 3/16”
FIGURE 1
BSA LINER
IGURE 3
F
3
Secure the DPASBC Side Burner to the BSA Liner
with two 10-24 x 3/8 PH PN screws to the inside holes
located on the side of the Side Burner. FIGURE 4.
Note: If you have already routed your Side Burner
Hose make sure it is projecting up through the bottom
of the BSA Liner.
#10-24x3/8 PH PN
SCREWS (2)
FIGURE 2
IGURE 4
F
Page 17B101502-3-1012
BDa-1 sinGle/DOuBle DOOr Kit
INSTALLATION INSTRUCTIONS
nOtice: reFertOtHe Built-in Kit enclOsure cOnstructiOn GuiDeFOrPrOPerDiMensiOns
OFtHeOPeninGFOrtHe BDa-1 sinGle/DOuBle DOOr Kit
THE BDA SINGLE DOOR KIT IS DESIGNED TO BE USED IN AN ISLAND OR OTHER APPLICATION.
Page 18B101502-3-1012
BDa sinGle DOOr eXPlODeD viewanD Parts list
1
3
4
2
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area,
contact Broilmaster® Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model number of your Single
Door, Part Name, Part Number, and Quantity of parts needed.
PARTS LIST
Index No.Part No.DescriptionQuantity
1B101191BDA Door Frame1
2B1010228 x 3/4” Hex Head Screw8
3B101192BDA Door1
4B101153BDA Door Bracket (used on double door installation
only)
VERIFY THAT ALL PARTS LISTED IN THE EXPLODED VIEW ON THIS PAGE HAVE BEEN INCLUDED IN
THIS BUILT-IN KIT BEFORE BEGINNING THIS INSTALLATION.
1
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.
Page 19B101502-3-1012
BDa sinGle DOOr installatiOn
Attention: If Applicable, remove protective lm from parts before installation.
Recommended Tools: Phillips Screw Driver or an
electric screw driver.
1
The BDA Single Door will be fully assembled when it is
shipped out. Remove door from frame by depressing
one of the spring loaded pins and set aside.
FIGURE 1.
SCREW (8)
FIGURE 3
FIGURE 1
2
Make sure BDA Single Door opening dimensions
match those in FIGURE 2. Place the Frame into the
opening and check for proper hole alignment. Secure
the Frame to the grill enclosure with eight (8)
Hex Head Screw screws. FIGURE 3.
14”
19 13/16”
8 x 3/4”
3
Secure the BDA Door to the door frame by inserting the
spring loaded pin in the bottom frame hole. Locate the
upper hole in the frame then push on the spring loaded
pin on the door and insert the door in the frame.
Figure 4.
Make sure the Door is Aligned and Secured properly by opening and closing door
FIGURE 2
Page 20B101502-3-1012
FIGURE 4
BDA DOUBLE DOOR INSTALLATION
NOTE: You will need two BDA door kits for this installation.
3
1
Remove doors from frames by depressing one of the
spring loaded pins on each door and set them aside.
Disassemble frame by removing the two screws and
door pin from both door frames as shown in FIGURE
5.
FIGURE 5
Make sure BDA Double Door opening dimensions
match those in FIGURE 7. Place the Frame into
the opening and check for proper hole alignment.
Secure the Frame to the enclosure with 2 screws.
FIGURE 7.
Secure the Doors to the door frame by inserting the
spring loaded pins in the bottom frame holes. Locate
the upper hole in the BDA frame and push on the spring
loaded pin on the door and insert it into the frame.
Figure 4.
Make sure the Door is Aligned and Secured properly by opening and closing door.
27 ½”
19 13/16”
2
Use the door brackets included in the hardware
packages to combine the frames. Use the screws from
the single door to attach the bracket, and place the
door pin in position. FIGURE 6
FIGURE 7
FIGURE 6
Page 21B101502-3-1012
BRB-1 VENT REGISTER KIT
INSTALLATION INSTRUCTIONS
nOtice: reFertOtHe Built-in Kit enclOsure cOnstructiOn GuiDeFOrPrOPerDiMensiOns
OFtHeOPeninGFOrtHe BrB-1 vent reGister Kit
The BRB Vent Register Kit is designed to be used with any enclosure that has an
LP tank.
Page 22B101502-3-1012
BrB vent reGister cOver Kit eXPlODeD viewanD Parts list
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area,
contact Broilmaster
service, please provide the following information when placing a repair part order: Model number of your Side
Burner, Part Name, Part Number, and Quantity of parts needed.
®
Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate
1
2
PARTS LIST
Index
No.
1B071712Vent Register2
2B1010228 x 3/4” Hex Head Screw4
Two BRB Vent Register kits are needed for proper installation.
Part No.DescriptionQuantity
Install two vent registers into each side of the Built-In Kit Enclosure using two screws per vent register.
Page 23B101502-3-1012
LIMITED WARRANTY
Manufactured in U.S.A. by Broilmaster, a Division of Empire Comfort Systems, Inc.,
P.O. Box 529, Belleville, Illinois 62222.
WHAT IS COVERED AND FOR HOW LONG
From the date these kits are purchased for use, Broilmaster will make available, at our
factory, a free replacement for any defective part covered by this warranty on the following basis:
LIMITED LIFETIME WARRANTY
Stainless Components for Built-In Series (BHA, BBA, BSA, BDA, & BRB)
Page 24B101502-3-1012
nOtes
Page 25B101502-3-1012
nOtes
Page 26B101502-3-1012
nOtes
Page 27B101502-3-1012
THE MOST DURABLE GRILL
KNOWN TO MAN
BROILMASTER®
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Phone: 1-800-851-3153
FAX: 1-800-443-8648
VISIT OUR WEB SITE AT WWW.broilmaster.com
Page 28B101502-3-1012
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.