Broilmaster BHAX-1, BDA-1, BBA-1, BRB-1, BSA-1 User Manual 2
Built-in Kit Owner’s Manual
BHa-1, BHaX-1, BBa-1, Bsa-1, BDa-1 anD BrB-1 Kits
OutDOOr Grill MOuntinGs
FOr use witH P3, r3, H3 Or t3 series BrOilMaster PreMiuM Gas
Grills
instructiOns Must Be leFt witH tHe Owner FOr Future reFerence aFter installatiOn.
retain Owner’s Manual FOr Future reFerence.
nOte: ul certiFicatiOn eXtenDs Only tO tHe PrODuct, nOt tHe installatiOn OF tHe PrODuct.
GAS-FIRED
Page 1
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
iMPOrtant
we aDvise yOu tO careFully reaD anD FOllOw tHe instructiOns in tHis Owner’s Manual BeFOre
installinG Or usinG yOur new BrOilMaster
yOur Built-in Kit will OFFer years OF cOOKinG satisFactiOn. tHe installer sHOulD Present yOu witH
tHis Manual. Please retain it FOr Future reFerence.
warninG
reFerence tHis Manual FOr PrOPer installatiOn anD Maintenance instructiOns. iMPrOPer
installatiOn, aDjustMent, alteratiOn, service Or Maintenance can cause PersOnal injury Or
PrOPerty DaMaGe. FOr assistance Or aDDitiOnal inFOrMatiOn cOnsult a qualiFieD installer, service
aGency Or tHe Gas suPPlier.
FOr yOur saFety
iF yOu sMell Gas:
1. sHut OFF Gas tO tHe aPPliance.
2. eXtinGuisH any OPen FlaMe.
3. OPen tHe Grill liD.
4. iF ODOr cOntinues, iMMeDiately call yOur Gas suPPlier Or Fire DePartMent.
5. DO nOt tOucH electrical switcHes.
®
Built-in Kit. wHen installeD anD useD as recOMMenDeD,
FOr yOur saFety
1. DO nOt stOre Or use GasOline Or OtHer FlaMMaBle vaPOrs anD liquiDs in tHe vicinity OF tHis Or
any OtHer aPPliance.
2. an lP cylinDer nOt cOnnecteD FOr use sHall nOt Be stOreD in tHe vicinity OF tHis Or any OtHer
aPPliance.
FOr yOur saFety
Be careFul wHen HanDlinG Parts DurinG asseMBly anD use as tHey May cOntain sHarP eDGes.
wOrK GlOves are HiGHly recOMMenDeD tO HelP Prevent POssiBle injury.
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your
area, contact Broilmaster® Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt
and accurate service, please provide the following information when placing a repair part order: Model
number of your Single Door, Part Name, Part Number, and Quantity of parts needed.
Page 2 B101502-3-1012
taBle OF cOntents
Congratulations!
You have chosen the nest Built-In Kit for your outdoor cooking pleasure. Please take time to read this
entire manual before assembling your premium Broilmaster Built-In Kit.
Location, Connections, and Safety ................................................................................................ 3 - 4
Enclosure Construction Guidelines .................................................................................................... 5
BHA & BHAX Grill Surround ........................................................................................................ 6 - 10
BBA Tank Caddy ........................................................................................................................ 11 - 14
BSA Side Burner Surround ........................................................................................................ 15 - 17
BDA Single Door........................................................................................................................ 18 - 21
BRB Vent Register Kit ...............................................................................................................22 - 23
Warranty ........................................................................................................................................... 24
Your Broilmaster® accessory is identied by model number, serial number, and gas type.
This information is provided on a product identication label located on the accessory. The
grill’s model number, serial number, and gas type must also be provided when contacting
your Broilmaster® dealer. For your convenience, complete this section for future reference
when contacting your dealer.
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
Page 3B101502-3-1012
lOcatiOn, cOnnectiOns, anD saFety
Built-In Kit Location
Built-In Kits are designed for outdoor use ONLY.
This Built-In Kit is designed for use with all P3 and T3 Model
Broilmaster® gas grills and cannot be used with any other
grill or in any other capacity.
Never install or operate your Built-In Kit in any building,
garage, or other enclosed area.
For your safety, the Built-In Kit should not be installed or
operated under any combustible materials, such as carports,
covered porches, awnings, or overhangs.
Never install or use your Built-In Kit in or on any recreational
vehicle or boat.
CAUTION: THE INSTALLATION AND OPERATION OF
THIS BUILT-IN KIT AT CLEARANCES LESS THAN
SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF
FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY.
A minimum clearance of twenty-four (24”) inches is required
from all sides of the island to any combustible material.
Examples of combustible materials are patio furniture,
fences, or the outside of your home.
The area surrounding the built-in kit should be clear to ensure
proper ventilation. Do not obstruct the ow of combustion
and ventilation air in any way. The ventilation openings on
the enclosure must also remain free and clear of debris.
WARNING: DO NOT INSTALL OR OPERATE THIS BUILTIN KIT WHERE GASOLINE OR OTHER FLAMMABLE
MATERIALS ARE USED OR STORED. FAILURE TO
COMPLY WITH THIS WARNING COULD RESULT IN
EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE
OR PERSONAL INJURY.
CAUTION: THE GRILL AND ITS INDIVIDUAL SHUTOFF
VALVE MUST BE DISCONNECTED FROM THE GAS
SUPPLY PIPING SYSTEM DURING ANY SYSTEM
PRESSURE TESTING AT TEST PRESSURES IN EXCESS
OF 1/2 PSIG.
Checking for Gas Leaks
CAUTION: DO NOT USE AN OPEN FLAME TO CHECK
FOR LEAKS. CHECKING FOR LEAKS WITH AN
OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION,
RESULTING IN PROPERTY DAMAGE OR PERSONAL
INJURY.
Using the following steps, check for gas leaks during initial
use and each time your Broilmaster® gas grill or side burner
is connected to gas or is connected to a cylinder that has
not been used recently
1. Using dish washing detergent and water, make a soapy
solution.
2. Turn OFF the knob on both the grill and side burner’s
control panel.
3. Turn ON the gas at the supply. A hissing sound indicates
a leak. Turn OFF the gas and repair all leaks.
4. If no hissing occurs, apply the soapy solution to all gas
connections.
5. Look for bubbles. Bubbles indicate a leak.
6. If there are bubbles, turn OFF the gas and repair all
leaks.
7. Turn the gas ON and repeat the above procedure until
all leaks are repaired.
Connection Requirements
CAUTION: NEVER USE LIQUID PROPANE GAS IN A
GRILL DESIGNED FOR NATURAL GAS, OR NATURAL
GAS IN A GRILL DESIGNED FOR LIQUID PROPANE
GAS. QUESTIONS REGARDING DIFFERENT TYPES OF
GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS
COMPANY.
Installation must conform to local codes or, in the absence
of local codes, with the National Fuel Gas Code, ANSI
Z223.1. In Canada, installation shall be in accordance with
CAN/CGA-B149.2 Propane Installation Code, or CAN/
CGA-B149.1 Natural Gas Installation Code, and local
codes where applicable. Consult your local gas company or
Propane gas dealer for code regulations and recommended
procedures.
Broilmaster® gas grills and side burners are NOT equipped
with pressure regulators. Your Nat. gas grill operates at a
manifold pressure of seven (7”) inches water column.
Page 4 B101502-3-1012
enclOsure cOnstructiOn GuiDelines
Enclosure must be construction from non-combustible material.
If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the
frame pieces of the BHA and BSA to mount ush against the enclosure.
Screws for enclosure mounting have been supplied. Installer must measure for thickness and use appropriate hardware for
installation. If the enclosure is constructed from masonry materials, it may be necessary to substitute appropriate screws
and fasteners.
This diagram is only a basic plan for constructing an enclosure for your built-in kit. All construction and installation should
comply with all local building codes and requirements.
MINIMUM REQUIREMENTS
Key Dimension in Inches Key Dimension in Inches
A 38” (Minimum) O 14” (Single) - 27 1/2” (Double)
B 16” (Minimum) P 15 7/8” (Single) - 9 1/8” (Double)
C 28” (Minimum) Q 13 15/16”
D 26 13/16” R 5” (Minimum)
E 10 11/32” S 24 13/16”
F 12 3/16” T 24 3/4”
G 6” (Minimum) U 10”
H 15 3/8” V 2 1/4”
J 14” W 2 3/4”
K 19 13/16” X 9”
L 2 1/2” Y 1 13/16”
M 1 11/16” Z 14 3/8”
N 22 3/8” (Single) - 15 5/8” (Double)
Page 5B101502-3-1012
BHa-1 & BHaX-1 Grill surrOunD Kits
installatiOn instructiOns
nOtice: reFer tO tHe Built-in Kit enclOsure cOnstructiOn GuiDe On PaGe 5 FOr PrOPer
DiMensiOns OF tHe OPeninG FOr tHe BHa-1 Grill surrOunD Kit
Page 6 B101502-3-1012
BHa-1 & BHaX-1 Grill surrOunD eXPlODeD view & Parts list
All repair part orders should be placed through your local Broilmaster
®
dealer. To locate a dealer in your area, contact
Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please
provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity
of parts needed.
5
1
2
3
8
4
9
6
7
Index No. Part No. Description Quantity
1 R2737 10 x 1/2 Phillips Head Screw 1
2 B101206 Flexline Bracket 1
3 B101205 Flexline 1
4 B101200 BHA Assembly 1
4 B101529 BHAX Assembly 1
5 B101022 8 x 3/4” Hex Head Screw 8
6 B101178 Grease Tray 1
7 B101204 Control Housing Assembly - BHA 1
7 B101530 Control Housing Assembly - BHAX 1
8 B100113 1/4 - 20 x 1 1/4 Screw (use only with T3/P3 Sereis grill heads) 4
9 B060337 Grease Cup 2
Verify that all parts listed on the exploded view of this manual have been included in this
Built-In Kit before beginning installation.
Caution: Use caution when handling parts, as they may contain sharp edges.
Work gloves are recommended to prevent injury.
Tools Required: Phillips Head Screw Driver (An electric screw driver or drill is recommended to ease installation)
Page 7B101502-3-1012
BHa & BHaX asseMBly
Attention: If applicable, remove protective lm from parts
before installation.
1. Remove the surround from the shipping box and place
the BHA surround into position in the constructed
enclosure. See Figure 1.
3. Place the grease tray into BHA surround by sliding it
under the bracket. See Figure 3.
BHA ASSEMBLY
GREASE TRAY
Figure 3
4. Place the control housing assembly into BHA surround
and secure it to the BHA surround. See Figure 4.
BHA ASSEMBLY
Figure 1
2. Secure the BHA surround to the enclosure using eight
(8) 8 x 3/4” Hex Head Screw screws. See Figure 2.
Note: If you have a masonry structure you may need to
substitute for the appropriate masonry fasteners.
CONTROL HOUSING
ASSEMBLY
Figure 4
5. Attach the ex line to the bottom of the BHA surround
using the ex line bracket and screw. See Figure 5.
Figure 2
Figure 5
Page 8 B101502-3-1012
BHa & BHaX asseMBly
6. After insuring that all the contents are removed from the
inside of the grill, install the grill in the BHA surround by
slightly tilting the grill forward and placing it on the top
of the support bracket. See Figure 6.
Figure 6
7. Mount the grill to the BHA surround using four 1/4-20 x
1 1/4” screws. See Figure 7.
8. Check for gas leaks as discussed in the “Checking for
Gas Leaks” Section of this manual on page 4.
9. Open control housing and connect ex line to the main
valve, then close the control housing door. Figure 8.
Figure 7
Figure 8
Refer to your Grill Head Installation Instructions to complete installation of your Broilmaster grill.
Page 9B101502-3-1012
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