insTallaTiOn insTrucTiOns
MODELS MODELS
PCB1-2
DCB1-2
BL26P-1
SS26P-1
MODELS
BL48G-1
SS48G-1
B101652
vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd in
thiS CArton bEforE bEginning inStAllAtion.
CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES.
work glovES ArE rECommEndEd to prEvEnt injury.
Keep This Owner’s Manual FOr FuTure reFerence.
EmpirE Comfort SyStEmS, inC • 918 frEEburg AvE. • bEllEvillE, il 62220
B101586-4-0112 Page 1
tAblE of ContEntS
CongrAtulAtionS!
You have chosen the nest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Broilmaster® Grill accessory.
Important Information ..........................................................................................................4
PCB1-2, DCB1-2 Installation Instructions .......................................................................5-10
Cart Exploded View & Parts List .......................................................................................6
Cart Hardware Package ....................................................................................................7
Cart Assembly .............................................................................................................8-10
BL26P-1, SS26P-1 Patio Base Installation Instructions ...............................................11-16
Patio Base Exploded View & Parts List ..........................................................................12
Patio Base Hardware Package........................................................................................13
Patio Base Installation ...............................................................................................14-16
BL48G-1, SS48G-1 In-Ground Post Installation Instructions .......................................14-22
In-Ground Post Exploded View & Parts List ...................................................................18
In-Ground Post Hardware Package.................................................................................19
In-Ground Post Assembly ..........................................................................................20-22
Template for Mounting Holes ............................................................................................. 23
B101586-4-0112Page 2
thiS gAS ACCESSory iS dESignEd for outdoor uSE only
IMPORTANT:
This manual should be read thoroughly by the person installing the grill mounting and all persons who will
use and maintain the grill mounting. The installer should be sure the manual is left in the possession of the
user. The user should retain this manual for future reference when using or cleaning the grill mounting and to
properly identify any repair parts that may be required.
WARNING:
Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment,
alteration, service or maintenance can cause personal injury or property damage. For assistance or additional
information consult a qualied installer, service agency or the gas supplier.
CAUTION:
The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 PSIG.
CAUTION:
The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking,
assembly and the installation.
WARNING:
Do not supply LP gas to a grill designed for natural gas nor natural gas to a grill designed for LP gas.
NOTICE:
Assemble grill mount before assembling grill.
B101586-4-0112 Page 3
iMpOrTanT inFOrMaTiOn
Grill Location
Broilmaster® Gas Grills are designed for outdoor use
ONLY.
These mounting accessories are designed for use with
Broilmaster® gas grills and must not be used with any
other grill or for any other purpose.
Never install or operate your grill in any building, garage, or other enclosed area. To do so may result in the
possibility of re, property damage, or personal injury.
For your safety, the grill should not be installed or
operated under any combustible materials, such as
carports, covered porches, awnings, or overhangs. To
do so may result in the possibility of re, property damage, or personal injury.
Never install or use your grill in or on any recreational
vehicle or boat. To do so may result in the possibility of
re, property damage, or personal injury.
CAution: thE inStAllAtion And opErAtion of thiS
grill At ClEArAnCES lESS thAn SpECifiEd bElow mAy lEAd
to thE poSSibility of firE, propErty dAmAgE, or pErSonAl
injury.
gas Types
Never use liquid propane gas with a grill designed for
natural gas, or natural gas with a grill designed for liquid
propane gas. The type of gas required for your grill is
dened on its product identication label. Questions
regarding different types of gases should be directed
to your gas supplier.
Cleaning
The exterior of your cart or post may be cleaned with
hot water and mild detergent as needed.
Touch-up paint is available through your Broilmaster
dealer.
Stainless steel surfaces may be cleaned with a sprayon stainless steel cleaner available at most hardware
stores.
Important: Do not use harsh or abrasive cleaners! Your
cart or post has a highly polished surface and may be
easily scratched.
®
Periodic Inspection and
A minimum clearance of eighteen (18”) inches is required from the back of the grill to any combustible
material.
Examples of combustible materials are patio furniture,
fences, or the wall of your home.
The area surrounding the grill should be clear to ensure
proper ventilation. Do not obstruct the ow of combustion and ventilation air in any way. The ventilation
openings on the propane cylinder enclosure must also
remain free and clear of debris.
wArning: do not inStAll or opErAtE A gAS grill
whErE gASolinE or othEr flAmmAblE mAtEriAlS ArE uSEd
or StorEd. fAilurE to Comply with thiS wArning Could
rESult in ExploSion or firE CAuSing propErty dAmAgE or
pErSonAl injury.
Maintenance
Periodic inspections and maintenance are essential. All
Broilmaster® Gas Grill products or mechanical devices
eventually begin to wear due to environment, contaminants, corrosion or aging. Inspect all components at
least twice per year and replace any that show wear.
If any parts are damaged or missing, you may order parts
from your local Broilmaster® dealer. Please refer to the
Parts Diagram and Parts List section of this manual for
more detailed information.
B101586-4-0112Page 4
pCb1-2, dCb1-2
insTallaTiOn insTrucTiOns
vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd in
thiS CArton bEforE bEginning inStAllAtion.
CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES. work
glovES ArE rECommEndEd to prEvEnt injury.
rEmovE protECtivE CoAting And vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE
bEEn inCludEd bEforE bEginning ASSEmbly.
toolS rEquirEd: phillipS SCrEw drivEr (An ElECtriC SCrEw drivEr or drill iS
rECommEndEd to EASE inStAllAtion.)
B101586-4-0112 Page 5
CArt ExplodEd viEw & pArtS liSt
11
6
13
10
3
5
1
7
4
12
2
9
8
Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the
exploded view on this page have been included before beginning this
installation.
Caution: Use caution when handling parts, as they may contain sharp edges.
Work gloves are recommended to prevent injury.
INDEX
NO.
1 B101585 B101584 B101584 Front Panel
2 B101651 B101642 B101642 Right Side Panel Assembly
3 B101650 B101641 B101641 Left Side Panel Assembly
4 B101583 B101582 B101582 Rear Brace
5 B101633 B101633 B101633 Cart shield stainless steel
6 B101473 B101473 B101473 Grease Cup
7 B101414 B101414 B101415 Plastic Base
8 B101416 B101416 B101416 Caster with Brake
9 B101417 B101417 B101417 Caster without Brake
10 B064791 B064791 B064791 Cylinder Retainer
11 B101565 B101565 B101565 Base Support Bracket - Right
12 B101495 B101495 B101495 Base Support Bracket - Left
13 B101635 B101635 B101635 Channel, Edge Protector
PCB1 DCB1 H3PK1
PART NO.
DESCRIPTION
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit
www.broilmaster.com and click on the dealer locator. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.
B101586-4-0112Page 6
CArt hArdwArE pACkAgE
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/4
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4
HEX HEAD BOLT 1/4-20 X 3/4
1/4-20 HEX NUT
1/4 ID X 1/2 OD LOCK WASHER
10-24 KEPS NUT
1/4-20 WING NUT
½ SNAP BUSHING
PHILLIPS SCREW 10-24 X 1/2
1/4 ID X 5/8 OD FLAT WASHER
Note: Hardware shown at actual size where possible.
Description Qty
Supplied
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4 8 10-24 KEPS NUT 6
HEX HEAD BOLT 1/4-20 X 3/4 4 1/4-20 WING NUT 1
1/4-20 HEX NUT 4 1/2 SNAP BUSHING 1
1/4 ID X 1/2 OD LOCK WASHER 1 PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/4 1
PHILLIPS SCREW 10-24 X 1/2 6 1/4 ID X 5/8 OD FLAT WASHER 4
B101586-4-0112 Page 7
Description Qty
Supplied
CArt ASSEmbly
Caution: Be careful when handling parts, as they may
contain sharp edges. Work gloves are recommended to prevent
injury. Remove protective plastic covering.
1. For Stationary Cart Assembly: Use the template on page
23 to locate and pre-drill the three screw holes into wood or
concrete for the cart base. If applicable, drill the 1 1/2” gas line
access hole. DO NOT secure base with the screws at this time.
For Mobile Cart Assembly: Flip plastic base and insert casters
by inserting the pin provided with the casters in the proper hole.
It is recommended that the two casters with brakes should be
in the front of the base. See Figure 1.
3. Align the holes on the front and side panel assemblies and
secure with six #10-24 x 1/2” Phillips screws and 10-24 Keps
Nuts provided (3 on each side). Do not tighten these screws
until all are installed. Use black screws for black carts and
stainless steel screws for stainless steel carts. See Figures 2
and 3.
Figure 1
2. Place the base support brackets on the side panels. Slide the
short anges on the brackets between the top and side anges
of the side panels. See Figure 2.
Figure 3
4. Secure the completed assembly to the base with four
1/4-20 x 3/4” Phillips Truss screws. See Figure 4. Note: Plastic
base comes with factory installed threaded inserts. Install all
four screws before tightening.
Figure 2
Figure 4
B101586-4-0112Page 8
CArt ASSEmbly
5. Attach Rear Brace to the Left and Right Side Assemblies with
two 1/4-20 x 3/4” Phillips Truss Head screws and 1/4-20 Hex
nuts. See Figure 5. Important: Make sure the brace goes in
the cutout of the support bracket.
Figure 5
6. Insert bushing in the front panel on the right for P and H series
and on the left for R and T series grills. Install rubber guard
over cart cut out. See Figure 6.
Figure 7
8. Attach the Heat Shield to the Left and Right side assemblies
with two 1/4-20 x 3/4 Phillips Truss Head screws and 1/4-20
Hex nuts. Make sure shield is resting on the cutout provided
in the side panels before tightening the screws and nuts. See
Figures 8 and 9. Note: Grill head removed for clarity.
Figure 6
Note: Bushing is used to protect the ignitor wires from
rubbing on the front panel when they are in place.
Note: Ignitor wires must go through the bushing before grill
head is fully installed.
7. Secure the grill head to the cart using four 1/4-20 x 3/4” Hex
Head Bolts and 1/4 x 5/8 Flat Washers. See Figure 7. Note:
To ease assembly, you may wish to install the ignitor as
shown in your Broilmaster® grill manual before attaching
the grill to the cart.
B101586-4-0112 Page 9
Figure 8
Figure 9
CArt ASSEmbly
9. For Grill Heads other than R3 Series, continue on to Step 10.
For R3 Series Grill Heads: Press in the two sides of the
Control Housing (provided with Grill Head) and t it into the
opening under the grill head as shown in Figure 10. Grill
Assembly will look like Figure 11.
Note: It may be easier to insert one side of the control housing
rst, and then press in the other side using the cart as a brace
for the inserted side.
10. Mount the tank retainer to the cart by using 1/4-20 x 1 1/4 Phillips Truss Head screw and 1/4-20 wing nut.
Figure 12
10. Install Grease Cup by sliding it in the cutout provided in the
shield.
Figure 10
Figure 11
Figure 13
11. For Stationary Cart Assembly: Slide grill assembly into position over holes drilled in Step 1. Secure with three screws (not
supplied). If applicable, route the gas line through the hole and
attach to the grill.
B101586-4-0112Page 10
bl26p-1, SS26p-1 pAtio bASE
insTallaTiOn insTrucTiOns
wArning: thiS pAtio bASE iS not dESignEd for uSE with An lp gAS CylindEr.
wArning: SEE your grill ownEr'S mAnuAl for propEr loCAtion, minimum ClEArAnCES,
And othEr importAnt SAfEty informAtion bEforE proCEEding with inStAllAtion of thiS
paTiO pOsT.
vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd
in thiS CArton bEforE bEginning inStAllAtion.
CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES. work
glovES ArE rECommEndEd to prEvEnt injury.
B101586-4-0112 Page 11
pAtio bASE ExplodEd viEw & pArtS liSt
3.08
2.63
8
9
Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the
exploded view on this page have been included before beginning this
installation.
Caution: Use caution when handling parts, as they may contain sharp edges.
Work gloves are recommended to prevent injury.
INDEX NO.
1 B101660 B101644 Post Assembly
2 B101760 B101760 Upper Bracket Assembly
3 B101634 B101634 Grease Cup
4 B076519 B076519 Flex Line
5 B101628 B101628 Grease Cup Holder
6 B101764 B101764 Lower Bracket Assembly
7 B074604 B074604 Cast Base
8* - B101596 Post Cover Plate - Black
8* B101597 - Post Cover Plate - Stainless Steel
9 B101630 B101629 Post Access Door
* Post Cover Plate is used only when installing R3 Series grill head onto post.
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit
www.broilmaster.com and click on the dealer locator. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.
SS26P BL26P
PART NO.
DESCRIPTION
B101586-4-0112Page 12
pAtio bASE hArdwArE pACkAgE
HEX HEAD SCREW 1/4-20 X 1 1/2
HEX HEAD SCREW 10 X ½ SELF DRILL
HEX HEAD SCREW 10 X 1/2
HEX HEAD BOLT 1/4-20 X 3/4
1/4 ID X 1/2 OD LOCK WASHER
Note: Hardware shown at actual size where possible.
Description Quantity
HEX HEAD SCREW 1/4-20 X 1 1/2 4
1/4 ID X 1/2 OD LOCK WASHER 4
HEX HEAD SCREW 10 X 1/2 SELF DRILL 12 SS26P-1 Models Only
HEX HEAD BOLT 1/4-20 X 3/4 4
1/4 ID X 5/8 OD FLAT WASHER 4
HEX HEAD SCREW 10 X 1/2 12 BL26P-1 Models Only
1/4 ID X 5/8 OD FLAT WASHER
Notes
Supplied
B101586-4-0112 Page 13
pAtio bASE inStAllAtion
NOTICE: Assemble post before assembling grill.
The SS26P and BL26P Patio Bases are only for use with Broilmaster
Gas Grills. Before proceeding with installation read your Owner’s
Manual for the proper location and minimum clearances to combustible materials for your grill and in-ground post.
Verify that all parts listed in the exploded view of this product have
been included before beginning this installation.
Recommended Tools:
• Drill/Driver
• Two adjustable wrenches or a socket set
• A medium Phillips screwdriver
• Pipe thread sealer or Teon tape (for gas connections)
• Soapy water solution (to test for leaks)
1. For Stainless Steal Posts attach lower bracket assembly
to post with eight Hex Head #10-1/2” Self Drill screws. For
Black Posts, secure lower bracket assembly to post with eight
10 x 1/2 Hex Head screws. See Figure 1. Use black screws for
black posts and stainless steel screws for stainless steel posts.
NOTE: The large rectangular cut out is located at the front of the
post near the top.
2. Fasten the bottom of the post to the cast base using 1/4 x 1/2
Lock Washers, and 1/4-20 x 1 1/2 Hex Head bolts. See Figure 2.
Anchor the cast iron patio base to your patio using the two holes
provided in the base. (Hardware not included)
Note: Make sure that the large rectangular cut out is facing in
the direction that you want your grill to face.
Figure 2
3. Insert the stainless steel ex tube assembly into the post. The
inlet side of the gas tubing may protrude from the bottom of
the patio base or through the large circular hole in the back of
the square post. See Figure 3. Note: Do not attempt to cut or
alter the ex tube in any way.
Figure 1
Figure 3
4. Attach the grease cup bracket assembly to the bottom of the
grill casting and fasten with #10-24 x 3/4” bolt, 9/32 ID x 5/8
OD washer, and #10-24 wing nut. See Figure 6.
Use only the supplied grease cup or noncombustible containers for the grease cup (aluminum or tin cans). DO NOT use
combustible containers such as paper or Styrofoam cups.
Figure 4
B101586-4-0112Page 14
pAtio bASE inStAllAtion
5. For Grill Heads other than R3 Series, continue on to Step 6.
For R3 Series Grill Heads: Bend the tabs on the Post Cover
Plate to 90° as shown in Figure 5. Two different size cover
plates are included with the R3 Series Grill Heads. Choose
the plate that will best t your post.
Note: If using the stainless steel Post Cover Plate, bend the
tabs so they face away from the protective lm. Remove the
protective lm after bending the tabs.
PROTECTIVE
FILM SIDE
COVER PLATE
Figure 5
6. For R3 Series Grill Heads: Slide the Post Cover Plate
onto the front of the post. Slide the Upper Bracket onto the
post. Secure the Post Cover Plate and Upper Bracket to the
top of the square post using four #10 – ½ Self Drill screws
for stainless steel posts and 10 x 1/2 Hex Head screws for
black posts. See Figures 5 and 6.
For Grill Heads other than R3 Series: Slide the Upper
Bracket into the post. Secure the Upper bracket to the top
of the square post using four #10 – ½ Self Drill screws. See
Figure 6.
7. Position the grill head onto the post and fasten with ¼-20 x ¾
Hex Head Screws and 1/4 x 5/8 Flat Washers. See Figure 7.
Figure 7
8. Arrange with your local gas company or licensed contractor to
have a gas supply line connected to the inlet of the stainless
steel ex tube assembly. The gas supply must have a shutoff
valve that is close to the post in case of emergency and must
be shutoff when the grill is not in use.
Installing old grill head P3 or P4 to new patio post.
A B101668 kit will need to be used to cover the opening in the
post. See the instructions with the kit for further installation
information.
Figure 6
Figure 8
B101586-4-0112 Page 15
pAtio bASE inStAllAtion
STEP #1
STEP #2
STEP #3
STEP #4
NOTE: GAS LINE REMOVED FOR CLARITY
9. Install the post access door and grease cup as shown in Figures
9 and 10.
Figure 9
10. Continue assembly as directed by the Owner’s Manual packaged with the grill head.
Figure 10
B101586-4-0112Page 16
bl48g-1, SS48g-1 onE piECE in-ground poSt
b101652 two piECE in-ground poSt
insTallaTiOn insTrucTiOns
wArning: thiS in-ground poSt iS not dESignEd for uSE with An lp gAS CylindEr.
wArning: SEE your grill ownEr’S mAnuAl for propEr loCAtion, minimum ClEArAnCES, And
othEr importAnt SAfEty informAtion bEforE proCEEding with inStAllAtion of thiS in-ground
pOsT.
vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd in thiS
CArton bEforE bEginning inStAllAtion.
CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES. work glovES
ArE rECommEndEd to prEvEnt injury.
B101586-4-0112 Page 17
in-ground poSt ExplodEd viEw & pArtS liSt
3.08
5
8
6
9
Remove pRotective coating fRom stainless steel paRts staRting at pop Rivets and veRify that all paRts listed in the exploded
view on this page have been included befoRe beginning this installation.
cauTiOn: use caution when handling paRts, as they may contain shaRp edges.
woRk gloves aRe Recommended to pRevent injuRy.
INDEX NO. PART NUMBER DESCRIPTION
SS48G B101652 BL48G
1 B101674 - B101672 Post Assembly
2 B101760 B101760 B101760 Upper Bracket Assembly
3 B100526 B101526 B100526 Grease Cup
4 B076519 B076519 B076519 Flex Line
5 B101630 B101629 B101629 Post Access Door
6 - B101644 - Post Assembly
7 B100545 B100545 B100545 Grease Cup Bracket Assembly
8* - B101596 B101596 Post Cover Plate - Black
8* B101597 - - Post Cover Plate - Stainless Steel
9 - B101654 - Post Extension
* Post Access Door is used only when installing R3 Series grill head onto post.
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit
www.broilmaster.com and click on the dealer locator. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.
B101586-4-0112Page 18
in-ground hArdwArE pACkAgE
HEX HEAD SCREW 10 X 1/2 SELF DRILL
HEX HEAD BOLT 1/4-20 X 3/4
1/4 ID X 5/8 OD FLAT WASHER
HEX HEAD SCREW 10 X 1/2 BLACK
Note: Hardware shown at actual size where possible.
Description Quantity
HEX HEAD SCREW 10 X 1/2 SELF DRILL 4 SS48G-1 Models Only
HEX HEAD BOLT 1/4-20 X 3/4 4
1/4 ID X 5/8 OD FLAT WASHER 4
HEX HEAD SCREW 10 X 1/2 BLACK 4 BL48G-1 Models Only
Notes
Supplied
B101586-4-0112 Page 19
in-ground poSt ASSEmbly
24 3/4”
ABOVE GRADE
NOTICE: Assemble and install patio base before assembling grill.
The SS48G and BL48G In-Ground Posts are only for use with
Broilmaster Gas Grills. Before proceeding with installation read
your Owner’s Manual for the proper location and minimum clearances to combustible materials for your grill and in-ground post.
Verify that all parts listed in the exploded view of this product have
been included before beginning this installation.
Recommended Tools:
• Drill/Driver
• Two adjustable wrenches or a socket set
• A medium Phillips screwdriver
• Pipe thread sealer or Teon tape (for gas connections)
• Soapy water solution (to test for leaks)
1. For two piece in-ground post using eight 10 x 1/2 Hex Head
screws. Use black screws for black posts. For this application, use
top set of holes in post assembly. See Figure 1.
NOTE: For SS48G and BL48G models, it is an option
to purchase a Post Extension through your Broilmaster Dealer to increase Post Assembly length .
NOTE: The extension is available on the 48” post for applications that may need more height.
The gas supply line should be trenched at least 10 inches
below the surface of the ground to prevent damage from dig-
ging. CAUTION: The gas supply line must be regulated
(In the case of Natural gas that means connected after your
gas meter and regulator) and that you have an easily accessible shut-off valve.
At the access door connect a 3/8” are coupling (not supplied
by Empire) to the gas supply line and stainless steel tubing.
Position the tubing in the top notch of the post. Bend the ex
tube at the top end to match the Feed Line of the grill valve.
See Figure 2.
Note: Use pipe thread sealant or Teon tape at the threads
of each connection being careful to not allow any of these
materials into the are seat. Test for gas leaks as directed by
the grill’s Owners Manual
Note: Do not attempt to cut or alter the stainless steel ex
tube assembly in any way.
Note: For R Series Grills, a Cover Plate will be supplied, so
the Flex Line will have to go through the hole on the cover
plate before mounting the Grill bottom.
Carefully lower the in-ground post into the hole using the following guidelines:
• The rectangular cut-out is located near the TOP of the
post and should be above ground after installation. See
Figure 1.
• The rectangular cut-out must face in the SAME direction
as the front of the grill.
• Hole depth and post measurements should be checked
to ensure desired height.
Note: Make any adjustments at this time.
Figure 1
2. Dig a posthole approximately 12” in diameter and 28 3/4” in
depth at the desired grill location.
Note: “Normal Installation” height is achieved when the
top of the 48” post is 24 3/4” above ground. This height
provides a cooking surface height of approximately
34” above ground when grids are placed in the high level.
Figure 2
Prepare concrete or a standard pre-mix according to the manufacturer’s package directions. Position the 48” post in the
center of the hole. A level should be used when aligning the
post to achieve precise vertical alignment. Hold the post in
place while pouring the concrete mixture into the hole around
the post.
B101586-4-0112Page 20
in-ground poSt ASSEmbly
3. Attach the grease cup bracket assembly to the bottom of the
grill casting and fasten with #10-24 x 3/4” bolt, 9/32 ID x 5/8
OD washer, and #10-24 wing nut. See Figure 6.
Use only the supplied grease cup or noncombustible containers for the grease cup (aluminum or tin cans). DO NOT use
combustible containers such as paper or Styrofoam cups.
Figure 3
4. For Grill Heads other than R3 Series, continue on to
Step 5.
For R3 Series Grill Heads: Bend the tabs on the Post Cover
Plate to 90° as shown in Figure 4. Two different size cover
plates are included with the R3 Series Grill Heads. Choose
the plate that will best t your post.
Note: If using the stainless steel Post Cover Plate, bend the
tabs so they face away from the protective lm. Remove the
protective lm after bending the tabs.
Note: Grill top comes assembled to the bottom. For ease of as-
sembly, remove grill top.
6. Place the grill bottom on top of the post and secure the
grill bottom to the post by placing four 1/4-20 x 3/4 Hex Head
screws and 1/4 x 5/8 Flat Washers in the threaded inserts that are
in the upper bracket. See Figure 6.
Figure 6
Installing old grill head P3 or P4 to new patio post.
A B101668 kit will need to be used to cover the opening in the
post. See the instructions with the kit for further installation
information.
PROTECTIVE
FILM SIDE
COVER PLATE
Figure 4
5. For R3 Series Grill Heads: Slide the Post Cover
Plate onto the front of the post. Slide the Upper Bracket onto the post. Secure the Post Cover Plate and Upper Bracket to the top of the square post using four
#10 – ½ Hex Head screws. See Figure 5.
For Grill Heads other than R3 Series: Slide the Upper
Bracket into the post. Secure the Upper bracket to the top
of the square post using four #10 – ½ screws. See Figure 5.
Figure 7
Figure 5
B101586-4-0112 Page 21
24 3/4”
ABOVE GRADE
in-ground poSt ASSEmbly
STEP #1
STEP #2
STEP #3
STEP #4
NOTE: GAS LINE REMOVED FOR CLARITY
7. Arrange with your local gas company or licensed contractor to
have a gas supply line connected to the inlet of the stainless
steel ex tube assembly. The gas supply must have a shutoff
valve that is close to the post in case of emergency and must
be shutoff when the grill is not in use. See Figure 8.
The grill and its individual shutoff valves must be disconnected
from the gas supply piping system during any pressure testing
of that system at test pressures in excess of 1/2 PSIG. The
grill must be isolated from the gas supply piping system by
closing its individual manual shutoff valves during any pressure testing of the gas supply piping system at test pressures
equal to or less than 1/2 PSIG.
WARNING: DO NOT SUPPLY LP GAS TO A GRILL DESIGNED FOR NATURAL GAS OR NATURAL GAS TO A
GRILL DESIGNED FOR LP GAS.
Gas leak tests should be completed as directed in the grill
Owner’s Manual.
Completely ll remaining hole with soil.
Figure 8
8. Install the post access door and grease cup as shown in Figures 9 and 10.
Figure 10
9. Continue assembly as directed by the Owner’s Manual packaged with the grill head.
Test for gas leaks as directed by the grill’s Owners Manual. The
grill and its individual shutoff valves must be disconnected from
the gas supply piping system during any pressure testing of
that system at test pressures in excess of 1/2 PSIG. The grill
must be isolated from the gas supply piping system by closing
its individual manual shutoff valves during any pressure testing
of the gas supply piping system at test pressures equal to or
less than 1/2 PSIG.
WARNING: DO NOT SUPPLY LP GAS TO A GRILL DESIGNED FOR NATURAL GAS OR NATURAL GAS TO A GRILL
DESIGNED FOR LP GAS.
Gas leak tests should be completed as directed in the grill
owner’s manual.
Figure 9
B101586-4-0112Page 22
PCB1-2 / DCB1-2
B101586-4-0112 Page 23
BROILMASTER
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Phone: 1-800-851-3153
FAX: 1-800-443-8648
visit ouR web site at www.broilmaster.com
®
reTain Owner’s Manual FOr FuTure reFerence.
B101586-4-0112Page 24
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