Broilmaster B100613-3-1203 User Manual

GARDEN CART ASSEMBLY

INSTALLATION INSTRUCTIONS

VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN

THIS CART BEFORE BEGINNING INSTALLATION.

CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.

WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.

KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE.

EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220

B100613-3-1203

B100613-3-1203 Page 1

TABLE OF CONTENTS

CONGRATULATIONS!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire
manual before assembling your deluxe Broilmaster® accessory.

Important Information ..................................................................................................... 3

Cart Exploded View ........................................................................................................ 4

Cart Parts List ................................................................................................................. 4

Hardware Package ......................................................................................................... 5

Before You Begin ............................................................................................................ 5

Cart Assembly ............................................................................................................. 6-8

THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY

IMPORTANT

THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL PERSONS WHO WILL USE AND

MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER
SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY
ANY REPAIR PARTS THAT MAY BE REQUIRED.

WARNING

REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL
INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

CAUTION:

THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE

TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1/2 PSIG.

CAUTION:

THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING

ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

CAUTION:

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY

AND THE INSTALLATION.

WARNING

DO NOT SUPPLY LP GAS TO A GRILL DESIGNED FOR NATURAL GAS NOR NATURAL GAS TO A GRILL DESIGNED

FOR LP GAS.

NOTICE

ASSEMBLE GRILL MOUNT BEFORE ASSEMBLING GRILL.

Page 2 B100613-3-1203

IMPORTANT INFORMATION

Grill Location

Broilmaster® Premium Gas Grills are designed
for outdoor use ONLY.

These mounting accessories are designed for
use with Broilmaster® gas grills and must not
be used with any other grill or for any other
purpose.

Never install or operate your grill in any building,
garage, or other enclosed area.

For your safety, the grill should not be installed
or operated under any combustible materials,
such as carports, covered porches, awnings,
or overhangs.

Never install or use your grill in or on any rec­reational vehicle or boat.

CAUTION: THE INSTALLATION AND OPERATION OF

THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BE-
LOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY
DAMAGE, OR PERSONAL INJURY.

A minimum clearance of sixteen (16") inches is
required from all sides of the grill to any com­bustible material.

Gas Types

Never use liquid propane gas with a grill de­signed for natural gas, or natural gas with a
grill designed for liquid propane gas. The type
of gas required for your grill is defined on its
product identification label. Questions regarding
different types of gases should be directed to
your gas supplier.

Cleaning

The exterior of your cart or post may be cleaned
with hot water and mild detergent as needed.

Touch-up paint is available through your Broil­master® dealer.

Stainless steel surfaces may be cleaned with
a spray-on stainless steel cleaner available at
most hardware stores.

Important: Do not use harsh or abrasive clean­ers! Your cart or post has a highly polished
surface and may be easily scratched.

A minimum clearance of eighteen (18") inches is
required from the back of the grill to any combus­tible material.

Examples of combustible materials are patio
furniture, fences, or the wall of your home.

The area surrounding the grill should be clear
to ensure proper ventilation. Do not obstruct
the flow of combustion and ventilation air in any
way. The ventilation openings on the propane
cylinder enclosure must also remain free and
clear of debris.

WARNING: DO NOT INSTALL OR OPERATE A GAS

GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERI-
ALS ARE USED OR STORED. FAILURE TO COMPLY WITH
THIS WARNING COULD RESULT IN EXPLOSION OR FIRE
CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.

PERIODIC INSPECTION AND MAIN-

TENANCE

Periodic inspections and maintenance are es-

sential. All Broilmaster® Gas Grill products or

mechanical devices eventually begin to wear

due to environment, contaminants, corrosion

or aging. Inspect all components at least twice

per year and replace any that show wear.

If any parts are damaged or missing, you may

order parts from your local Broilmaster® dealer.

B100613-3-1203 Page 3

CART EXPLODED VIEW

CART PARTS LIST

PART MODEL
NUMBER NUMBER DESCRIPTION

1 B100604 FRAME ASSEMBLY (3 SERIES)
1 B100606 FRAME ASSEMBLY (4 SERIES)
2 B100577 BASE SHELF (3 SERIES)
2 B100586 BASE SHELF (4 SERIES)
3 B100603 FRAME ASSEMBLY(3 SERIES)
3 B100605 FRAME ASSEMBLY (4 SERIES)
4 B100598 END CAP
5 B100573 HEAD BRACKET ASSEMBLY
6 B064791 CYLINDER RETAINER
7 B100579 MANIFOLD COVER PLATE

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, con­tact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service,
please provide the following information when placing a repair part order: Model Number, Part Name, Part Number,
and Quantity of parts needed.

Page 4 B100613-3-1203

PART MODEL
NUMBER NUMBER DESCRIPTION

8 B100578 FRONT PANEL (3 SERIES)
8 B100587 FRONT PANEL (4 SERIES)
9 B743095 GREASE RETAINER TOP AS-

SEMBLY

10 B743098 GREASE RETAINER ASSEMBLY
NS B073272 WHEEL - BLACK
NS B100108 WHEEL RETAINER
NS B100581 WHEEL COVER
NS B100526 GREASE CUP

HARDWARE PACKAGE

BEFORE YOU BEGIN

When assembling the Garden Cart, you have the option to have the drop-down side shelf/pull handle on the left or
right side of the cart. Please note the following:

• If the side burner is being installed, the drop-down side shelf/pull handle must be installed on the left side of the
grill.

• The side burner must be installed on the right side of the grill only.

• The drop-down side shelf/pull handle must be installed on the side opposite the wheels.

The instructions in this manual will guide you to assemble the Garden Cart and drop-down side shelf/pull handle for
the grill as shown in Figure 1. I f you choose to install the drop-down side shelf/pull handle on the right side of the grill
as shown in Figure 2. Start with the opposite frame assembly shown in Figure 3.

FIGURE 1 FIGURE 2

B100613-3-1203 Page 5

CART ASSEMBLY

1

Lay one frame assembly on a non-abrasive surface.
Place front panel onto frame assembly. Attach bottom
of front panel to bottom of frame assembly with two (2)

1/4-20 x 3/4 Phillips screws. Figure 3

3

Place base shelf onto frame assembly. Install the large
hole in base shelf for LP cylinder on wheel end of cart.
DO NOT attempt to attach base shelf to frame assembly

at this time. Figure 5

FIGURE 3

2

Place two (2) head brackets onto frame assembly. Attach
each head bracket to frame assembly with two (2) 1/4-20
x 3/4 Phillips screws. Figure 4

FIGURE 5

4

Attach each head bracket to second frame assembly with
two (2) 1/4-20 x 3/4 Phillips screws. Attention: Insert two
(2) 1/4-20 x 3/4 Phillips screws into bottom of second

frame assembly to prevent the entry of rain. Figure 6

FIGURE 4

Page 6 B100613-3-1203

FIGURE 6

CART ASSEMBLY

5 67

Attach base shelf to each frame assembly with two (2)
1/4-20 x 3/4 Phillips screws. Figure 7

Place grill head onto garden cart. Attach side shelf and
grill head to the two frame assemblies with four (4) 1/4-20
x 3/4 Phillips screws, 1/4 x 5/8 lock washers and 1/4-20
hex nuts. Figure 9

FIGURE 7

6

Attach cylinder retainer to head bracket which is adjacent
to wheels with one (1) 1/4-20 wing nut and (1) 1/4-20 x

3/4 Phillips screw. Figure 8

FIGURE 9

8

Attach the grease retainer assembly to the grease re­tainer top assembly with a 10-24 wing nut.

FIGURE 8

B100613-3-1203 Page 7

FIGURE 10

CART ASSEMBLY

9

Attach the grease retainer assembly and grease retainer
top assembly to the bottom of the grill head and fasten
with one (1)10-24 x 3/4 Phillips bolt and one (1)10-24
wing nut provided with grill head for use with stabilizing
arm and burner stabilizing arm.

Loosen the wing nut and move the slide up or down to
accept the grease cup. Be sure to trap the rim of the cup
as shown. Figure 11

Use only noncombustible containers for the grease cup
(aluminum or tin cans) do not use combustible containers
such as Styrofoam or paper cups.

10

Insert manifold cover plate into front panel. Figure 12

FIGURE 11

FIGURE 12

11

Assembly of garden cart is completed.

BROILMASTER

A Division of Empire Comfort Systems, Inc.

918 Freeburg Ave.
Belleville, Illinois 62220
Phone: [phone]

FAX: [phone]

VISIT OUR WEB SITE AT WWW.broilmaster.com

®

RETAIN OWNER’S MANUAL FOR FUTURE REFERENCE.

Page 8 B100613-3-1203