SERVICE MANUAL
BROASTER® 1600 AND 1800
PRESSURE FRYER
Be sure ALL installers read, understand, and have access to this manual at all times.
Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered trademarks. Usage is available only to licensed operators with written authorization from The Broaster Company.
Broaster Company
2855 Cranston Road, Beloit, WI 53511-3991
608/365-0193 broaster.com
Design Certified By: |
|
© 1999 Broaster Company |
1600: CSA, NSF and UL |
Manual #14680 3/99 Rev. 1/17 |
|
1800: CSA (AGA & CGA), NSF and UL |
Printed In U.S.A. |
FOR YOUR SAFETY
Do not use or store gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Improper installation, adjustments, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
For the sake of safety and clarity, the following words used in this manual are defined as follows:
Indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could result in minor injury, property damage or both.
All adjustments and repairs shall be made by an authorized Broaster Company representative.
If there is a power failure, turn cook/filter switch OFF. On the Model 2400GH, also slide switch on gas valve OFF. DO NOT attempt to operate unit during a power failure.
Failure to read and understand this manual
completely could result in serious injury or death. Be sure ALL operators read, understand and have access to this manual at all times.
Rags or paper containing cooking oil can catch fire
if exposed to heat. Laundering will not remove the oil. Dispose of all oil-soiled papers and rags in a trash container that is in a ventilated area away from all cooking equipment or other heat sources such as direct sunlight.
If at any time the POWER ON light does not turn off when the cook/filter switch is moved to
the OFF position, disconnect the power to the fryer and contact your local Broaster Company representative for service immediately.
DO NOT operate unit without filter pan and filter
pan cover in its proper position. Filter pan cover must be wiped clean after each filtering cycle.
Make sure Pressure Relief Valve and Pressure Gauge ports on bottom of cover are clear of any
oil or grease buildup.
1600 Mechanical Controls:
If at any time the unit fails to operate properly when
the cook/filter switch is moved to the cook position, contact your local Broaster Company representative for service immediately.
cont’d on next page
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broaster.com Manual #14680 3/99 Rev: 10/15
1600/1800E Solid State Controls:
If at any time the POWER ON light does not turn off when the cook/filter switch is moved to
the OFF position, disconnect power to the fryer and contact your local Broaster Company representative for service immediately.
1800GH:
Post, in prominent locations, instructions to be followed in the event that the user smells gas. This information can be obtained from your local gas supplier.
Make sure a restraining device is used that
complies with the Standard for
Commercial Gas Ranges, ANSI Z83.11/ CSA 1.8 to guard against transmission of strain to the gas connectors.
Failure to restrain the fryer could allow it to move, causing hot shortening to spill
out, or a possible break in the gas line causing an explosive condition.
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TABLE OF CONTENTS
1 - WARNING SIGNS AND LABELS ................................................................................... |
1 - 1 |
1600 DOMESTIC AND CE ............................................................................................ |
1 - 1 |
1600 FRENCH CANADIAN ........................................................................................... |
1 - 2 |
1800 DOMESTIC AND CE ............................................................................................ |
1 - 3 |
1800 FRENCH CANADIAN ........................................................................................... |
1 - 4 |
2 - ELECTRIC POWER SUPPLY ......................................................................................... |
2 - 1 |
WIRING DIAGRAMS |
|
Single and Three Phase Power Connection ............................................................ |
2 - 1 |
DOMESTIC: |
|
1600 Mechanical ................................................................................................ |
2 - 2 |
1600/1800E Solid State ..................................................................................... |
2 - 6 |
1800GH ............................................................................................................ |
2 - 10 |
EXPORT: |
|
1600XP/1800EXP Mechanical.......................................................................... |
2 - 11 |
1600XP/1800EXP Solid State .......................................................................... |
2 - 15 |
1800GHXP........................................................................................................ |
2 - 18 |
EU: |
|
1600CE Mechanical ......................................................................................... |
2 - 19 |
1600CE/1800ECE Solid State.......................................................................... |
2 - 20 |
1800GHCE ....................................................................................................... |
2 - 21 |
United Kingdom: |
|
1600UK/1800EUK ............................................................................................ |
2 - 22 |
1800GHUK ....................................................................................................... |
2 - 23 |
480V Units: |
|
1800E 480V ........................................................................................... |
2 - 24 |
1600XP 240/480V ............................................................................................ |
2 - 25 |
1800XP 480V.................................................................................................... |
2 - 27 |
3 - 1600 MECHANICAL CONTROL PANEL........................................................................ |
3 - 1 |
FAMILIARIZATION......................................................................................................... |
3 - 1 |
ACCESS FOR SERVICE................................................................................................ |
3 - 2 |
INDICATOR LIGHTS...................................................................................................... |
3 - 3 |
COOK/FILTER SWITCH AND POWER ON SWITCH..................................................... |
3 - 3 |
TIMER ........................................................................................................................... |
3 - 4 |
HI-LIMIT ........................................................................................................................ |
3 - 5 |
THERMOSTAT............................................................................................................... |
3 - 6 |
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broaster.com Manual #14680 399 Rev 5/14
4 - SOLID STATE CONTROL PANEL .................................................................................. |
4 - 1 |
ROTARY DIAL FAMILIARIZATION ................................................................................. |
4 - 1 |
CONTROLLER PROGRAMMING ............................................................................ |
4 - 2 |
CALIBRATION ......................................................................................................... |
4 - 3 |
DUAL DISPLAY FAMILIARIZATION............................................................................... |
4 - 4 |
CONTROLLER PROGRAMMING ............................................................................ |
4 - 5 |
WARNING DISPLAYS .............................................................................................. |
4 - 6 |
DISPLAYING ACTUAL TEMPERATURE .................................................................. |
4 - 6 |
CALIBRATION.......................................................................................................... |
4 - 6 |
TEMP-N-TIME FAMILIARIZATION ................................................................................ |
4 - 7 |
CONTROLLER PROGRAMMING ............................................................................ |
4 - 8 |
PRESET COOK MODE ............................................................................................ |
4 - 9 |
PROGRAMMING METHOD 1 ............................................................................ |
4 - 9 |
PROGRAMMING METHOD 2 .......................................................................... |
4 - 10 |
WARNING DISPLAYS ............................................................................................ |
4 - 10 |
DISPLAYING ACTUAL TEMPERATURE ................................................................ |
4 - 11 |
CALIBRATION........................................................................................................ |
4 - 11 |
ACCESS FOR SERVICE.............................................................................................. |
4 - 12 |
COOK/FILTER SWITCH .............................................................................................. |
4 - 13 |
HI-LIMIT CONTROL .................................................................................................... |
4 - 13 |
POWER ON INDICATOR LIGHT.................................................................................. |
4 - 15 |
SOLID STATE CONTROLLER ..................................................................................... |
4 - 15 |
TEMPERATURE SENSOR PROBE.............................................................................. |
4 - 16 |
5 - POWER INPUT BOX....................................................................................................... |
5 - 1 |
1600/1800E |
|
CONTACTORS (1600/1800E) .................................................................................. |
5 - 2 |
FUSE (1600/1800E) ................................................................................................. |
5 - 3 |
HEATING ELEMENTS (1600/1800E)........................................................................ |
5 - 3 |
LIMIT SWITCH......................................................................................................... |
5 - 5 |
RELAY (1600/1800E) ............................................................................................... |
5 - 6 |
1800GH |
|
TRANSFORMER (1800GH)...................................................................................... |
5 - 7 |
1800GHCE |
|
IGNITION CONTROL ............................................................................................... |
5 - 8 |
1800GHUK |
|
iGNITION CONTROL ............................................................................................... |
5 - 9 |
TRANSFORMER .................................................................................................... |
5 - 10 |
RELAYS ................................................................................................................. |
5 - 10 |
6 - COVER AND YOKE ........................................................................................................ |
6 - 1 |
PROPER COVER OPERATION ..................................................................................... |
6 - 1 |
FAMILIARIZATION......................................................................................................... |
6 - 2 |
ADJUSTMENTS ............................................................................................................ |
6 - 3 |
REMOVAL ..................................................................................................................... |
6 - 4 |
DISASSEMBLY.............................................................................................................. |
6 - 4 |
ASSEMBLY ................................................................................................................... |
6 - 5 |
PRESSURE GAUGE...................................................................................................... |
6 - 6 |
SAFETY RELIEF VALVE................................................................................................. |
6 - 7 |
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broaster.com Manual #14680 399 Rev 6/16
8 - 1800 PRESSURE SYSTEM ............................................................................................ |
8 |
- 1 |
EXHAUST DRAIN TUBE................................................................................................ |
8 |
- 2 |
EXHAUST TANK............................................................................................................ |
8 |
- 2 |
EXHAUST TUBE............................................................................................................ |
8 |
- 3 |
PRESSURE REGULATING VALVE................................................................................. |
8 |
- 3 |
9 - 1800GH MAIN BURNER SYSTEM................................................................................. |
9 |
- 1 |
MODEL 1800GH LIGHTING INSTRUCTIONS .............................................................. |
9 |
- 1 |
GAS CONVERSION ...................................................................................................... |
9 |
- 1 |
HIGH ALTITUDE ............................................................................................................ |
9 |
- 1 |
VENTILATION................................................................................................................ |
9 |
- 2 |
GAS VALVE ................................................................................................................... |
9 |
- 2 |
FLAME ADJUSTMENTS ............................................................................................... |
9 |
- 3 |
AIR SHUTTER ............................................................................................................... |
9 |
- 5 |
COMBUSTION CHAMBER ........................................................................................... |
9 |
- 5 |
MAIN BURNER ORIFICE............................................................................................... |
9 |
- 7 |
PILOT BURNER ORIFICE ............................................................................................. |
9 |
- 8 |
10 - DRAIN VALVE AND FILTER SYSTEM........................................................................ |
10 |
- 1 |
DRAIN VALVE .............................................................................................................. |
10 |
- 1 |
FILTER PAN................................................................................................................. |
10 |
- 2 |
CHECK VALVE ............................................................................................................ |
10 |
- 3 |
MOTOR ....................................................................................................................... |
10 |
- 4 |
PUMP.......................................................................................................................... |
10 |
- 6 |
11 - TROUBLESHOOTING ................................................................................................ |
11 |
- 1 |
ELECTRICAL TIPS ...................................................................................................... |
11 |
- 1 |
SOLIDE STATE CONTROLLER TIPS .......................................................................... |
11 |
- 2 |
SMART TOUCH CONTROLLER TIPS ........................................................................ |
11 |
- 3 |
GAS TIPS (1800GH) .................................................................................................... |
11 |
- 4 |
COVER AND YOKE TIPS ............................................................................................ |
11 |
- 4 |
PRESSURE SYSTEM TIPS ......................................................................................... |
11 |
- 5 |
PRODUCT TIPS .......................................................................................................... |
11 |
- 6 |
FRESH CHICKEN ............................................................................................... |
11 |
- 6 |
FROZEN IQF CHICKEN ..................................................................................... |
11 |
- 6 |
FILTERING TIPS.......................................................................................................... |
11 |
- 8 |
FLOW CHART - 1600 & 1800E ................................................................................. |
11 - 10 |
|
FLOW CHART - 1800GH .......................................................................................... |
11 - 12 |
|
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broaster.com Manual #14680 399 Rev 3/16
1 - WARNING SIGNS
When servicing a Broaster® Pressure Fryer, be sure all safety devices and warning signs are in place and legible. If not, The Broaster Company should be notified in writing of the lack of warning signs and the existence of an unsafe condition.
If you need replacement warning signs or manuals, contact an authorized Broaster Company representative or The Broaster Company Service Department at 608/3650193.
1600 Domestic and CE Labeling
CAUTION |
1-1
broaster.com Manual #14680 3/99 Rev 5/14
1600 French Canadian Labeling
CAUTION |
1-2
broaster.com Manual #14680 3/99 Rev 5/14
1800 Domestic and CE Labeling
CAUTION: |
CAUTION |
1-3
broaster.com Manual #14680 3/99 Rev 5/14
1800 French Canadian Labeling
CAUTION: |
CAUTION |
1-4
broaster.com Manual #14680 3/99 Rev 5/14
Item 1 - Part #10733 |
Item 2 - Part #10959 |
Item 3 - Part #10886 |
Item 4 - Part #10957
Item 5- Part #16368 |
Item 5aPart #17064 |
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broaster.com Manual #14680 3/99 Rev 5/14
MAXIMUM WORKING |
PRESSURE 15 P.S.I. |
NSF |
MADE IN U.S.A. |
Item 6 - Part #11027 |
2 |
NSF |
FABRIQUE AUX E.-U. |
Item 7 - Part #15223 |
Item 8 - Part #14463 |
Item 9 - Part #11073 |
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broaster.com Manual #14680 3/99 Rev 5/14
Item 10 - Part #06375 |
CAUTION
Item 14 - Part #13761 |
Item 11 - Part #15725
Item 15 - Part #15398 Domestic Only
Item 16 - Part #11746 (1800GH Only)
Item 12 - Part #11028
Item 13 - Part #10900
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broaster.com Manual #14680 3/99 Rev 5/14
CAUTION: 
Item 17 |
- Part #15785 |
|
MODEL 1800GH |
|
GAS |
|
OPERATING INSTRUCTIONS |
|
START UP |
|
SHUT DOWN |
Item 17 |
- Part #14665 (1800GH Only) |
MODEL 1800GH |
MODELE 1800GH |
|
R |
|
R |
|
|
|
|
C |
US |
C |
US |
|
|
Item 18a (1800GH after July 2003) |
Item 19 - Part #14730 |
#15777 for Nat Gas |
|
#16993 for LP Gas |
|
|
1-8 |
broaster.com Manual #14680 3/99 Rev 5/14
I
I
Item 20 - Part #15846 (1800GHCE only)
Item 21
CE Electric fryers - Part #13739
CE Gas fryers - Part #16349
OPERATING INSTRUCTIONS
START UP
YOU ARE NOT REQURIED TO PHYSICALLY LIGHT THE PILOT ON THIS UNIT. 1. TURN THE MANUAL SHUT-OFF VALVE TO THE "ON" POSITION. WAIT
5 MINUTES BEFORE TURNING GAS VALVE ON.
2. MOVE SLIDE SWITCH ON GAS VALVE TO "ON"
3. MOVE COOK / FILTER SWITCH TO THE "COOK" POSITION.
SHUT DOWN
1.TURN COOK / FILTER SWITCH TO "OFF" POSITION.
2.MOVE SLIDE SWITCH ON GAS VALVE TO "OFF".
3.TURN THE MANUAL SHUT-OFF VALVE TO THE "OFF" POSITION.
INSTALL IN ACCORDANCE WITH AMERICAN NATIONAL STANDARD FUEL GAS CODE ANSI Z223. 1 LATEST ADDITION
Item 22 - Part #15694 Domestic
Part #15795 CE
MODE D'EMPLOI
Item 23 - Part #16994
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broaster.com Manual #14680 3/99 Rev 5/14
2 - ELECTRIC POWER SUPPLY
Many sections in this manual pertain to check-
ing and repairing electrical components. High voltage will be encountered in several instances. Only persons trained and equipped for checking high voltage shall undertake such repairs.
If no component operates, check main power supply. Be sure main circuit breaker is ON and main fuses are good.
Correct voltage will be either 208 or 240V.
WIRING DIAGRAMS
Three and Single Phase Wiring Connections:
Perform the following if unit will not turn on:
1.Disconnect main power supply.
2.Be sure all connections are tight. If power supply is proper, see TROUBLESHOOTING section.
Wiring diagrams are located on inside front panel.
1Ph. 50/60Hz
3Ph 50/60Hz
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broaster.com Manual #14680 3/99 Rev 5/14
1600 Mechanical 208 or 240VAC:
2-2
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1600 Mechanical 208 or 240VAC: Effective E16E401073 E18C401133
1 |
5 |
2 |
1 |
5 |
2 |
3 |
6 |
4 |
3 |
6 |
4 |
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1600 Mechanical 208 or 240VAC: Effective E16A700023 E18A700043
2-4
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1600 Mechanical 208 or 240VAC: Effective E16L700000 E18K700000
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1600/1800E Solid State 208 or 240VAC:
2-6
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1600/1800E Solid State 208 or 240VAC: Effective SE6E401073
1 |
5 |
2 |
1 |
5 |
2 |
3 |
6 |
4 |
3 |
6 |
4 |
2-7
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1600/1800E Solid State 208 or 240VAC: Effective SE6A700013 SE8A700011
2-8
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1600/1800E Solid State 208 or 240VAC: Effective - SE8A213193
6
4
3
2
1
5
2-9
broaster.com Manual #14680 3/99 Rev 5/14
1800GH Solid State:
2-10 |
broaster.com Manual #14680 3/99 Rev 1/17
EXPORT: 1600XP/1800EXP Mechanical:
2-11
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EXPORT: 1600XP/1800EXP Mchanical: Effective E16E401073 E18D401133
4 |
6 |
3 |
4 |
6 |
3 |
2 |
5 |
1 |
2 |
5 |
1 |
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