Broan Elite EPD61 SERIES Installation Instructions Manual

SV20571 rev. 02
EPD61 SERIES
INTENDED FOR DOMESTIC COOKING ONLY
INSTALLER: LEAVE THIS MANUAL WITH HOMEOWNER.
HOMEOWNER: USE AND CARE INFORMATION ON PAGES 9
AND 10.
READ AND SAVE THESE INSTRUCTIONS
!
!
INSTALLATION INSTRUCTIONS
SUITABLE FOR USE IN DAMP LOCATIONS WHEN INSTALLED IN A
GFCI PROTECTED BRANCH-CIRCUIT.
I
NTENDED FOR OUTDOOR COVERED PATIO OR LANAI AREA.
Broan-NuTone LLC; Hartford, Wisconsin www.broan.com 800-558-1711 Broan-NuTone Canada; Mississauga, Ontario www.broan.ca 877-896-1119
REGISTER YOUR PRODUCT ONLINE AT: www.broan.com/register
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
1. Use this unit only in the manner intended by the
manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off
at service panel and lock service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done
by qualified personnel in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
4. Sufficient air is needed for proper combustion and
exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer’s guidelines and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
5. When cutting or drilling into wall or ceiling, do not
damage electrical wiring and other hidden utilities.
6. Ducted fans must always be vented to the outdoors.
7. Do not use this unit with any additional solid-state
speed control device.
8. To reduce the risk of fire, use only metal ductwork.
9. This unit must be grounded and protected by a
GFCI.
10.
Suitable for use in damp locations only when installed in a GFCI PROTECTED branch-circuit.
11.
This unit is not designed to be used with a charcoal grill.
12. When applicable local regulations comprise more
restrictive installation and/or certification requirements, the aforementioned requirements prevail on those of this document and the installer agrees to conform to these at his own expenses.
TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high
settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or
when flambeing food (i.e.: Crêpes Suzette, Cherries Jubilee, Peppercorn Beef Flambé).
c) Clean ventilating fans frequently. Grease should
not be allowed to accumulate on fans, filters or exhaust ducts.
d) Use proper pan size. Always use cookware
appropriate for the size of the surface element.
!
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING*:
1. SMOTHER FLAMES with a close-fitting lid,
cookie sheet or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. IF THE FLAMES DO NOT GO OUT IMMEDIATELY, EVACUATE AND CALL THE FIRE DEPARTMENT.
2. NEVER PICK UP A FLAMING PAN – You may be
burned.
3. DO NOT USE WATER, including wet dishcloths
or towels – This could cause a violent steam explosion.
4. Use an extinguisher ONLY if: A. You own a Class ABC extinguisher and you
know how to operate it.
B. The fire is small and contained in the area
where it started.
C. The fire department has been called. D. You can fight the fire with your back to an exit.
*Based on “Kitchen Fire Safety Tips” published by NFPA.
!
- 2 -
CAUTION
1. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.
2. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
3. Your hood motor has a thermal overload which will automatically shut off the motor if it becomes overheated. The motor will restart when it will be cooled down. If the motor continues to shut off and restart, have the hood serviced.
4. For best capture of cooking impurities, the bottom of the hood must be located at a minimum distance of 36" above cooking surface.
5. Two installers are recommended because of the large size and weight of this hood.
6. To reduce the risk of fire and to properly exhaust air, be sure to duct air outside—Do not exhaust air into spaces within walls or ceiling or into attics, crawl space or garage.
7. This product is equipped with a thermostat which may start blower automatically. To reduce the risk of injury and to prevent power from being switched on accidentally, switch power off at service panel and lock or tag service panel.
8. Please read specification label on product for further information and requirements.
HL0186
- EPD61 SERIES RANGE HOOD SYSTEM -
MODEL 437
(H
IGH CAPACITY ROOF CAP)
M
ODEL 441
(10’’ R
OUND WALL CAP)
M
ODEL 410
(10” ROUND DUCT
— 2 FT. SECTIONS)
MODEL 418
(10” ROUND
ADJUSTABLE ELBOW)
D
UAL BLOWER
(INCLUDED)
10” R
OUND ADAPTER
(INCLUDED)
OPTIONAL
DECORATIVE FLUE
AEEPD SERIES
EPD61 SERIES
RANGE HOOD
- 3 -
OPTIONAL WALL EXTENSION AWEPD SERIES
- 4 -
1. INSTALL DUCTWORK AND ELECTRICAL WIRING
Plan where and how the ductwork will be installed. A straight, short duct run will allow the hood to
perform most efficiently. Install proper-sized ductwork, elbows and roof or wall
cap. Connect metal ductwork to cap and work back towards the hood location. Use 2” metal foil duct tape to seal the joints.
Run 3-wire power supply cable to installation location.
For best capture of cooking impurities, the bottom of the hood must be located at a minimum distance of 36" above cooking surface.
18"
WALL CAP
36" MINIMUM ABOVE
COOKING
SURFACE
16" TO
TOP
OF WOOD
MOUNTING
STRIP
OPTIONAL DECORATIVE
FLUE OR SOFFIT
HH0182A
ROOF CAP
10" ROUND DUCT
10" ROUND ELBOW
10" ROUND
ADAPTER
The power cable must be a GFCI protected branch circuit.
WARNING
!
Make sure that the following items are included:
- Range hood
- Wood strip (attached to back of hood)
- Installation manual
- Accessories including:
• Baffle filters with handles: 3 for 36” width model and 4 for 48” width model
• 10” round adapter (taped inside the hood)
• Bag of parts: 3 waterproof wire connectors, 2 no. 8 x 5/8’’ screws, 6 no. 10 x 2’’ hex head screws, 4 no. 10 x 2” flat head screws, 2 wall anchors, 2 washers 3/16’’ ID x 3/4’’ OD
Included in parts bag, but not to be used (please discard): 2 wire clamps LP16-AP, 2 no. 8 x 3/8’’ zinc-plated screws, 8 no. 8 x 3/8’’ stainless steel screws, 4 stainless steel 10-32 locknuts, 4 washers 3/16’’ ID x 3/4’’ OD
2. PREPARE INSTALLATION
NOTE: Before proceeding to the installation, check the contents of the box. If items are missing or
damaged, contact the manufacturer.
When performing installation, servicing or cleaning the unit, it is recommended to wear safety glasses and gloves.
WARNING
!
This range hood is not designed for use with a charcoal grill.
WARNING
!
This range hood is intended for outdoor covered patio or lanai area. As with all electric appliances, this unit must be protected from the effects of weather.
CAUTION
- 5 -
3. INSTALL WALL EXTENSION (OPTIONAL)
AWEPD Series
Wall extension must be installed before the hood (see instructions packed with wall extension).
4. REMOVE KNOCKOUT OPENING
Punch out the electrical knockout hole on the back of the hood. Install the wire clamp (included in parts bag).
HR0073
5. REMOVE BAFFLE FILTERS AND GREASE DRIP RAIL
A. Remove tape on filters.
Remove filters from hood and set aside. NOTE: It is recommended to start with the center one(s).
B. Remove tape on grease drip rail (1).
Lift out grease drip rail and set aside.
HD0471
1
AB
2. PREPARE INSTALLATION (CONTD)
Parts sold separately:
- Shielded halogen bulbs (120 V, 50 W max., MR16 with GU10 base) (2 for 36” width hood and 3 for 48” width hood)
- AEEPD Series Decorative flue, to be installed over the hood (optional)
- AWEPD Series Wall extension, 36” or 48” width (optional)
- Transitions, duct, elbows, dampers, wall and roof caps
Refer to page 3 for a complete list of venting options and model numbers. NOTE: During installation, protect countertop and/or cooktop.
- 6 -
6. INSTALL ADAPTER
Remove adapter from inside hood. Using both no. 8 x 3/8” zinc-plated screws from parts bag, assemble the adapter on the top of the hood. Seal all joints with metal foil duct tape to eliminate air leaks.
HJ0069
MOUNTING SCREWS LOCATION
7. INSTALL WOOD MOUNTING STRIP (IF NOT USING WALL EXTENSION)
Due to the weight of this hood, ensure that the wood strip is attached to all of the available wall studs and blocking; not into the wall alone.
CAUTION
NOTE: If range hood is installed with optional wall extension, refer to the instructions sheet included
with the wall extension for wood mounting strip location.
1. Proper structural support is required to accommodate the weight of the hood. Construct the wall
framing using minimum 2" x 4" lumber.
2. Mark the center location of the hood.
3. Measure and mark a level line on wall above cooktop location for the wood mounting strip (see
illustration on page 4). Install 2" x 4" blockings between wall studs where mounting strip will be installed. Refer to illustration at right.
4. Remove wood mounting strip from back of hood.
5. Position the wood mounting strip on the wall and secure to the wall studs and blockings using
4 no. 10 x 2’’ flat head screws (included in parts bag).
HD0482A
Existing
Wall Studs
2" x 4"
Blocking
Back of Hood
Wood Mounting
Strip
14¼"
15
1
8"
16"
18"
- 7 -
Remove the electrical compartment cover. Insert the house wiring in the hood and tighten the wire clamp to secure the wiring.
8. INSTALL HOOD
HD0469
ELECTRICAL COMPARTMENT COVER
Rest the back cavity of the hood on the wood mounting strip. Attach 10” round duct to adapter. Secure the hood to wood mounting strip using 4 no. 10 x 2’’ hex head screws (for 36’’ width hood) or 6 screws (for 48’’ width hood) at locations shown at right. Drill two 3/16’’ diameter holes into the wall for wall anchors through the existing holes in the lower back of the hood at locations shown at right. Then, install both wall anchors with both no. 8 x 5/8’’ screws and both washers provided.
HD0470
MOUNTING SCREWS LOCATION
W
ALL ANCHORS LOCATION
10. CONNECT WIRING
Risk of electric shock. Electrical wiring must be done by qualified personnel in accordance with all applicable codes and standards. Before connecting wires, switch power off at service panel and lock service disconnecting means to prevent power to be switched on accidentally.
WARNING
!
WATERPROOF WIRE CONNECTORS INSTRUCTIONS:
1. Strip wires 3/8’’.
2. Align frayed strands or conductors.
3. Do not pre-twist. Place stripped wires together with ends even, but lead smaller stranded wires slightly ahead of larger solid or stranded wire.
4. Twist connector onto wires pushing firmly until hand-tight. DO NOT over torque.
5. When inserting wires into connectors, some sealant may leak out. Wipe off excess sealant in and around conductors. DO NOT REUSE.
9. INSTALL DECORATIVE FLUE (OPTIONAL)
AEEPD Series
Refer to the instructions included with the optional decorative flue.
• Although not recommended, if blowers need to be removed, reinstall them using the 10-32 locknuts included in parts bag (maximum torque of 20 lb.).
• Hold the hood until it is completely secured to the wood mounting strip.
CAUTION
- 8 -
Reinstall grease drip rail. The illustration at right shows how to reinsert the grease drip rail into the range hood.
11. REINSTALL GREASE DRIP RAIL AND BAFFLE FILTERS
HD0472
Remove protective plastic film covering filters before installing them.
CAUTION
10. CONNECT WIRING (CONTD)
It is recommended to install side filters first and finish with center one(s).
1. Insert one end of the filter into the upper channel of the hood.
2. Raise the other end toward the inside of hood and insert in the grease drip rail of the hood.
1
HD0473
2
Connect cable into electrical compartment using provided waterproof wire connectors.
Connect BLACK to BLACK, WHITE to WHITE and GREEN or bare wire under ground screw. Reinstall electrical compartment cover.
HE0138
- 9 -
1. To remove lamps, gently push upwards and turn counterclockwise to disengage bulb leads from their grooves.
2. Install the new lamps by placing the bulb leads into their grooves in the socket.
3. Gently push upwards and turn clockwise until secure.
NOTE: If need be, use a rubber dishwashing
glove to add grip when removing the bulb.
12. LIGHT BULBS REPLACEMENT
This hood requires 120 V, 50 W, MR16 with GU10 base, shielded halogen lamps (not included). (2 for 36” width hood and 3 for 48” width hood.)
Do not touch lamps during or soon after operation. Burns may occur. In order to prevent the risk of personal injury, only install shielded halogen lamps. Also, never install a cool beam, a dichroïc lamp, a lamp not suitable for use in recessed luminaires or identified for use in enclosed fixtures.
WARNING
!
13. CARE
Baffle Filters
The baffle filters should be cleaned frequently. Use a warm detergent solution. Wash more often if your cooking style generates greater grease like frying foods or wok cooking. Remove baffle filters by pushing them towards the front of the hood and rotating filters downward. Baffle filters are dishwasher safe. Allow filters to dry completely before reinstalling them in the hood.
Clean all-metal filters in the dishwasher using a non-phosphate detergent. Discoloration of the filter may occur if using phosphate detergent or as a result of local water conditions—but this will not affect filter performance. This discoloration is not covered by the warranty.
Grease Drip Rail
The grease drip rail should be cleaned frequently. Lift it out from the hood and use a warm detergent solution. As for the baffle filters, wash more often if your cooking style generates greater grease like frying foods or wok cooking. Allow grease drip rail to dry completely before reinstalling it in the hood.
Blowers Cleaning (Internal)
Remove the filters in order to access the blowers. Vacuum blowers to clean. Do not immerse in water.
Hood Cleaning
Stainless steel cleaning:
Do:
• Regularly wash with clean cloth or rag soaked with warm water and mild soap or liquid dish detergent.
• Always clean in the direction of original polish lines.
• Always rinse well with clear water (2 or 3 times) after cleaning. Wipe dry completely.
• You may also use a specialized household stainless steel cleaner.
Don’t:
• Use any steel or stainless steel wool or any other scrapers to remove stubborn dirt.
• Use any harsh or abrasive cleansers.
• Allow dirt to accumulate.
• Let plaster dust or any other construction residues reach the hood. During construction/ renovation, cover the hood to make sure no dust sticks to stainless steel surface.
Avoid when choosing a detergent:
• Any cleaners that contain bleach will attack stainless steel.
• Any products containing: chloride, fluoride, iodide, bromide will deteriorate surfaces rapidly.
• Any combustible products used for cleaning such as acetone, alcohol, ether, benzol, etc.,
are highly explosive and should never be used close to a range.
12 3
HO0089
- 10 -
BLOWER A rotary 4-position knob (1) controls the blower (OFF - Low - Medium - High).
Turn the speed control knob clockwise to increase blower speed – counterclockwise to decrease speed.
COOKTOP LIGHTING (HALOGEN) Use the on/off rocker switch (2) to turn the halogen lights ON or OFF.
14. OPERATION
HC0059
1) B
LOWER SPEED CONTROL KNOB
2) H
ALOGEN LIGHT SWITCH
1
2
HEAT SENTRY™ This hood is equipped with a Heat Sentry™ thermostat. This thermostat is a device that will turn
on the blower if it senses excessive heat above the cooking surface.
1) If blower is OFF - it turns blower ON to medium speed.
2) If blower is already ON speed will remain the same.
When the temperature level drops to normal, the blower will return to its original setting.
The HEAT SENTRY can start the blower during a range top fire or other excessive heat situations even if the hood is turned off. In this case, it is impossible to turn the blower OFF using control panel switch. To stop the blower, set the main power switch located behind the baffle filters in OFF position, if it is possible to do so safely.
WARNING
!
HD0467
MAIN POWER
SWITCH
- 11 -
15. WIRING DIAGRAM
LINE
NEUTRAL
GROUND
120 VAC
HE0137A
M
BLU
WHT
ORA
BLK
RED
GRY
BRN
M
BLU
WHT
ORA
BLK
RED
GRY
BRN
COLOR CODE BLK BLACK BLU BLUE BRN BROWN GRY GREY ORA ORANGE RED RED WHT WHITE YEL YELLOW
HEAT SENTRY THERMOSTAT
RED RED
BLU
ORA
BLK
BLK
BLK
YEL
LAMP
SWITCH
MAIN SWITCH
MAIN SWITCH
OR
BLK BLK
BLK
WHT
WHT
WHT
LAMP LAMP
LAMP
WHT
WHT
WHT
WHT
YEL
YEL
YEL
A
B
1 2
3
4
BLU
ORA
BLK
BLU
BLU
WHT
WHT
BLK
BLK
ORA
ORA
OFF
16. WARRANTY
ONE YEAR LIMITED WARRANTY FOR BROAN ELITE PRODUCTS
Broan-NuTone LLC (Broan-NuTone) warrants to the original consumer purchaser of Broan Elite products that such products will be free from defects in materials or workmanship for a period of one year from the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
During this one-year period, Broan-NuTone will, at its option, repair or replace, without charge, any product or part which is found to be defective under normal use and service.
THIS WARRANTY DOES NOT EXTEND TO FLUORESCENT LAMP STARTERS, TUBES, HALOGEN AND INCANDESCENT BULBS, FUSE, FILTERS, DUCTS, ROOF CAPS, WALL CAPS AND OTHER ACCESSORIES FOR DUCTING. This warranty does not cover (a) normal maintenance and service or (b) any products or parts which have been subject to misuse, negligence, accident, improper maintenance or repair (other than by Broan-NuTone), faulty installation or installation contrary to recommended installation instructions.
The duration of any implied warranty is limited to the one-year period as specified for the express warranty. Some states or provinces do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
BROAN-NUTONE’S OBLIGATION TO REPAIR OR REPLACE, AT BROAN-NUTONE’S OPTION, SHALL BE THE PURCHASER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. BROAN-NUTONE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT USE OR PERFORMANCE. Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state or province to another. This warranty supersedes all prior warranties.
To qualify for warranty service, you must (a) notify Broan-NuTone at one of the addresses or telephone number stated below, (b) give the model number and part identification and (c) describe the nature of any defect in the product or part. At the time of requesting warranty service, you must present evidence of the original purchase date.
USA - Broan-NuTone LLC; 926 W. State Street, Hartford, Wisconsin 53027 www.broan.com 800-558-1711 Canada - Broan-NuTone Canada; 1140 Tristar Drive, Mississauga, ON L5T 1H9 www.broan.ca 877-896-1119
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