Broan 42H-B, 42-B User Manual

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Models: Dakota 42-B Dakota 42H-B

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

•

• Important operating and maintenance instructions included.

Read, understand and follow these instructions for safe installation and operation.

WARNING

If the information in these instructions is not followed exactly, a ﬁ re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas:

- Do not try to light any appliance.

- Do not touch any electrical switch. Do not use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency, or

the gas supplier.

DO NOT

DISCARD

•

Leave this manual with party responsible for use and operation.

WARNING

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance must be installed outside.

Note: An arrow (¨) found in the text signiﬁ es change in

content.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo LifeStyle Collection gas appliance—an elegant and clean alternative to wood burning appliances. The Heat & Glo LifeStyle Collection gas appliance you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo LifeStyle Collection gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo LifeStyle Collection family of appliance products!

We recommend that you record the following pertinent

Homeowner Reference Information

information about your appliance:

Model Name: Date purchased/installed:

Serial Number: Location on appliance:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your speciﬁ c appliance can be found on the rating plate usually located in the control area of the appliance.

Type of Gas

This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA installation codes.

Heat & Glo Lifestyle Products Hearth & Home Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044

Vented gas fireplace - for outdoor installation only. Not for use with solid fuel. (Foyer au

gaz à évacuation - pour installation à l'extérieur seulement. Ne doit pas entre utilise avec un combustible solide.)

This product is covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevels suivants): (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254; 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).

ANSI Z21.50-2003 - CSA 2.22-M2003

Minimum Permissible Gas Supply for Purposes of Input Adjustment. Natural Gas Propane Gas Approved Minimum (De Gaz) Acceptable . . 7.0 in. w.c. (Po. Col. d'eau) . . . 11.0 in. w.c. (Po. Col. d'eau)

Maximum Pressure (Pression) . . . . . . . . . . 10.0 in. w.c. (Po. Col. d'eau) . . 14.0 in. w.c. (Po. Col. d'eau)

Maximum Input BTUH: . . . . . . . . . . . . . . . . 60,000 . . . . . . . . . . . . . . . . . . . 53,000

Orifice Size: . . . . . . . . . . . . . . . . . . . . . . . . #25DMS . . . . . . . . . . . . . . . . . . #44DMS

Gas and Electric Information

Serial Number

VENTED GAS

FIREPLACE

8R54

Serial (Serie):

Mfg. Date:

Model (Modele):

DAKOTA42-B

DAKOTA42L-B

Model Number

MADE

IN USA

4036-994A

2 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Table of Contents

1 Listing and Code Approvals

A. Appliance Certiﬁ cation . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Glass Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. BTU Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . .5

C. Inspect Appliance and Components . . . . . . . . . . . . . 5

3 Framing and Clearances

A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 6

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

C. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . 8

5 Appliance Preparation

A. Remove Logs and Shipping Cover . . . . . . . . . . . . . . . 9

B. Securing and Leveling Appliance . . . . . . . . . . . . . . . . 9

6 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

B. Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 11

E. Valve Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

7 Electrical Information

A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . . 13

B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 13

C. Intelliﬁ re Ignition System Wiring . . . . . . . . . . . . . . . .13

8 Finishing

A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

9 Appliance Setup

A. Clean the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 16

B. Grate Assembly Placement . . . . . . . . . . . . . . . . . . . . 16

C. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . 16

D. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

E. Placing Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10 Operating Instructions

A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . . 19

B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 20

C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 21

D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . .21

11 Troubleshooting

A. Intelliﬁ re Ignition System . . . . . . . . . . . . . . . . . . . . . . 22

12 Maintaining and Servicing the Appliance

A. Valve Service and Replacement . . . . . . . . . . . . . . . . 24

B. Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 25

B. Maintenance and Service Tasks: . . . . . . . . . . . . . . . . 26

13 Reference Materials

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 27

B. Service Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

C. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 3

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS: Dakota 42-B, Dakota 42H-B LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Appliance STANDARD: ANSI Z21.50-2003—CSA2.22-M2003

This product is listed to ANSI standards for “Vented Gas Fireplaces” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

B. Glass Speciﬁ cations

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as deﬁ ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certiﬁ ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certiﬁ cation Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR Section

1201.5 “Certiﬁ cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certiﬁ cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

C. BTU Speciﬁ cations

Maximum

Models

Dakota 42-B (NG) 60,000 25

Dakota 42-B (LP) 53,000 44

Input BTUH

Oriﬁ ce Size

(DMS)

D. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 ft, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 ft above a 2000 ft elevation in the U.S.A., or 10% for elevations between 2000 and 4500 ft in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 ft (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

4 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Getting Started

A. Design and Installation Considerations

Note: This appliance must be installed outside.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building, fire ofﬁ cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning an appliance installation, it’s necessary to determine the following information before installing:

• Where the appliance is to be installed.

• Gas supply piping.

• Electrical wiring.

• Framing and ﬁ nishing details.

Moisture Resistance:

This outdoor ﬁ replace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions.

The ﬁ replace will not perform as an exterior wall. Moisture penetration must be considered for construction that places the ﬁ replace in structure walls or on moisture sensitive sur- faces.

When installed on exterior walls: Hearth & Home Technologies recommends that the ﬁ replace chase be con- structed outside the structure’s weather envelope. Where the platform meets the wall, use a ﬂ ashing detail similar to that required for attached decks. Chase platforms, including hearths should slope away from the structure at 1/8 in. to 1/4 in. per foot. The ﬁ replace can be shimmed level.

When installed on surfaces where water may collect or cause damage: Hearth & Home Technologies recommends

that a drainage pan be placed under the unit. This can be constructed of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The ﬁ replace can be shimmed level.

Hearths should slope away from the front of the ﬁ replace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be on top of any combustible hearth materials used for moisture management.

B. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw Framing material Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Manometer Voltmeter Tape measure Level Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws

C. Inspect Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

• Carefully remove the appliance and components from the packaging.

• The gas logs may be packaged separately and must be ﬁ eld installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 5

Framing and Clearances

Note:

• Illustrations reﬂ ect typical installations and are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design preference.

A. Select Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (See Figure 3.1).

WARNING

Fire Risk

Provide adequate clearance:

• Around air openings.

• To combustibles.

• For service access.

Locate appliance away from trafﬁ c areas.

Note: For actual appliance dimensions refer to Section 13.

57-3/4 in.

(1467 mm)

81-3/4 in.

(2076 mm)

Note: If this surface is inside the building’s warm air envelope...

ABCDEFG

in. 24-3/4 24-1/8 48 49 5/8 1/2 1-1/2

mm 629 613 1219 1245 16 13 38

...then this surface must be an exterior wall system.

Figure 3.1 Appliance Locations

WARNING

Fire Risk Odor Risk

• Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

• Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

6 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Fire Risk

• Locate and install appliance to all

WARNING

clearance speciﬁ cations in manual.

If A is:

Then

must be at

least:

in.

6 - 36 26

152 - 914 660

in.

36 or more 18

914 or more 457

B. Clearances

Framing Dimensions

ABCD

in. 24-1/8 43-7/8 49 43-7/8

mm 613 1114 1245 1114

Upper front can be covered with non-combustible material or removed and replaced with non-combustible material.

36 in.

(914 mm)

Combustible Object

Figure 3.2 Framing Dimensions

C. Mantel Projections

0 in. to level of standoffs

84 in.

(2134 mm)

to ceiling

0 in.

D Header height. Use only noncombustible material below the top of the top standoffs.

1-1/2 in. (38 mm)

1/2 in. (13 mm)

Drywall

0 in.

Combustible flooring may be installed next to the front of the appliance.

Roof or

Overhang

12 in. (305 mm) max. combustible mantel depth

Fireplace Structure

Mantel

84 in.

(2134 mm)

minimum

height

nal Structure

tio

Addi

or Sidewall

Figure 3.3 Clearances to Mantels or Other Combustibles Above Appliance

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 7

Termination Locations

A. Vent Termination Minimum Clearances

= FIREPLACE OPENING

= AIR SUPPLY INLET

(See Note 2)

J or K

= AREA WHERE FIREPLACE IS NOT PERMITTED

A = 0 in. . . . . . . . . . clearances above grade,

veranda, porch, deck or balcony.

B = 12 in. . . . . . . . . . clearances to window or door

that may be opened, or to

permanently closed window.

36 in . . . . . . . . . . vinyl windows or siding.

D** = 47 in. . . . . . . . . . vertical clearance to unventi-

lated soffit or to ventilated soffit

located above the terminal.

60 in. . . . . . . . . . vinyl clad soffits.

F = 9 in. . . . . . . . . . clearance to outside corner.

G* = 6 in. . . . . . . . . . clearance to inside corner.

48 in. . . . . . . . . . vinyl windows or siding.

H = 3 ft. (Canada) . not to be installed above a gas

meter/regulator assembly within

3 ft (914 mm) horizontally from

the center line of the regulator. I = 3 ft. (USA) 6 ft. (Canada) . clearance to service regulator

vent outlet and electric service.

* 48 in. minimum for vinyl windows or vinyl siding. ** Not allowed for vinyl clad soffits. *** a fireplace shall not open directly above a sidewalk or paved

driveway which is located between two single family dwellings and services both dwellings.

**** only permitted if veranda, porch, deck or balcony is fully open

on a minimum of 2 sides beneath the floor, or if the screened porch guidelines are followed.

Note 1: Local codes or regulations may require different clearances. Note 2: Termination in an alcove space (spaces open only on one

side and with an overhang) are permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1) There must be a 3 ft minimum between terminations or between the fireplace and termination. 2) All mechanical air intakes within 10 ft of a termination must be a minimum of 3 ft below the fireplace hood. 3) All gravity air intakes within 3 ft of the fireplace hood must be a minimum of 1 ft below the termination.

Figure 4.1 Minimum Clearances

J = 9 in. (USA) 12 in. (Canada) . clearance to non-mechanical air

supply inlet to building or the combustion air inlet to any other

appliance. K = 3 ft. (USA) 6 ft. (Canada) . clearance to a mechanical air

supply inlet.

L*** = 54 in. . . . . . . . . . clearance above paved sidewalk

(See note 1) or a paved driveway located on

public property.

M**** = 47 in. . . . . . . . . . clearance under veranda, porch,

deck, balcony or overhang.

Not allowed: . . . . . . vinyl

N = 6 in. . . . . . . . . . non-vinyl siding.

P = 84 in.

MIN

Dakota 10 feet 2 x Q

___________________________________________________________________________

1 additional termination cap Q + 3 feet 1 x Q

___________________________________________________________________________

2 additional termination caps Q + 6 feet 2/3 x Q

___________________________________________________________________________

3 additional termination caps Q + 9 feet 1/2 x Q

= (2 / # caps plus fireplace ) x Q

MAX

This fireplace is approved for installation onto screen porches with the

following guidelines:

Minimum porch area: 96 sq ft Minimum ceiling height: 92 in. Minimum of two walls must be screened Minimum top of screen height, side walls: 6 ft 8 in. Minimum screen area: 64 sq ft

Note 2: There may be some odor and small amounts of soot associated

with burning the Dakota on a screened porch. Ensuring good cross draft ventilation and routine maintenance of the fireplace will maximize comfort and cleanliness.

ACTUAL

MAX

ACTUAL

8 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Appliance Preparation

CAUTION

B. Securing and Leveling Appliance

Sharp Edges

• Wear protective gloves and safety glasses during installation.

A. Remove Logs and Shipping Cover

Open the doors by sliding the handles toward the outside edges of the doors (see Figure 5.1) Remove the cartons of logs from their shipping location in the appliance.

Open

Figure 5.1 Door Operation

Open

WARNING

Fire Risk

• Prevent contact with sagging, loose insulation.

• Do NOT install against vapor barriers or exposed insulation.

The diagram shows how to properly position, level, and secure the appliance (see Figure 5.2). Nailing tabs are provided to secure the appliance to the framing members.

• Place the appliance into position on either a combustible or non-combustible continuous ﬂ at surface.

Note: Remove the top standoffs before sliding appliance

into position if using an FPS prefab enclosure.

• Level the appliance from side to side and front to back.

• Shim the appliance with non-combustible material, such as sheet metal, as necessary.

• Bend out nailing tabs on each side.

• Keep nailing tabs ﬂ ush with the framing.

• Secure the appliance to the framing by using nails or screws through the nailing tabs.

Upper front can be covered with non-combustible material or removed and replaced with non-combustible material.

NAILING TABS

Figure 5.2 Proper Positioning, Leveling and Securing of an

Appliance

CAUTION

Do NOT notch into the framing around the appliance spacers.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 9

Gas Information

A. Fuel Conversion

Before making gas connections ensure appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualiﬁ ed technician using Hearth & Home Technologies speciﬁ ed and approved parts.

B. Gas Pressure

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.

WARNING

Fire Risk Explosion Risk

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

C. Gas Connection

Note: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI

223.1. Installation should be done by a qualiﬁ ed installer

approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter.)

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and ﬂ exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

Optional: A 5 ft ﬂ exible gas line is available to those regions

which do not require black pipe to be used. See Service Parts List (Section 13).

Note: Gas line MUST be run from right side of appliance.

WARNING

Fire Risk Explosion Risk

Verify inlet pressures.

• High pressure may cause overfire condition.

• Low pressure may cause explosion.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Pressure requirements for appliance are shown in table below.

Pressure Natural Gas Propane

Minimum Inlet Pressure 5.0 inches w.c. 11.0 inches w.c.

Maximum Inlet Pressure 7.0 inches w.c. 14.0 inches w.c.

Manifold Pressure 3.5 inches w.c. 10.5 inches w.c.

These pressures can be veriﬁ ed through the internal valve access panels as shown in Section E. Valve Access.

WARNING

Gas Leak Risk

• Support control when attaching pipe to prevent bending gas line.

Note: The gap between supply piping and gas access hole may be plugged with non-combustible unfaced insulation to prevent cold air inﬁ ltration.

• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.

• Incoming gas line should be piped into the valve compartment and connected to the 1/2 in. connection on the manual shutoff valve.

10 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

WARNING

Fire Risk Explosion Risk

• Gas build-up during line purge may ignite.

• Purge should be performed by qualiﬁ ed technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ames.

• A small amount of air will be in the gas supply lines. When ﬁ rst lighting appliance it will take a short time for air to purge from lines. When purging is complete, the appliance will light and operate normally.

WARNING

CHECK FOR GAS LEAKS

Fire Risk Explosion Risk Asphyxiation Risk

• Check all ﬁ ttings and connections.

• Do not use open ﬂ ame.

• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

D. High Altitude Installations

U.L. listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 ft in the USA and Canada.

If installing this appliance at an elevation above 4500 ft (in Canada), check with local authorities.

WARNING

Fire Risk Explosion Risk

Do NOT change the valve settings.

• This valve has been preset at the factory.

• Changing valve settings may result in ﬁ re hazard or bodily injury.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 11

E. Valve Access

• The gas valve can be accessed behind the cement refractory panel on the right side of the ﬁ replace.

• Lift doors out and set aside. There is a washer under each door. Be careful not to loose those washers.

Washer

Figure 6.1 Lift Out Doors

• Remove logs if access is necessary after installation is complete. See Section 9.C. Remove logs in reverse order of set up.

• Remove grate if access is necessary after installation is complete. (Refer to Section 9.B.)

• Remove two screws on side of pilot shield and remove shield.

• Remove the inside valve access panel by lifting it up and out.

Figure 6.4 Remove Valve Access Panel

• Use a phillips screwdriver to remove the exterior valve access panel (remove four screws).

Figure 6.2 Remove Pilot Shield

• Use a phillips screwdriver to remove the two screws securing the refractory retaining strip. Remove the refractory side panel and set aside.

Figure 6.3 Loosen Refractory Retaining Strip

Figure 6.5 Remove Exterior Valve Access Panel

• Use a manometer on the lower out pressure tap. Start up the ﬁ replace to verify the pressure and adjust as necessary. Reverse these steps to reassemble before log positioning.

Figure 6.6 Connect Manometer

12 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Electrical Information

A. Recommendation for Wire

Note: This appliance must be electrically wired and grounded

in accordance with local codes or, in the absence of local codes, with National Elec t r ic Code ANSI / N FPA 70 - lat e s t

edition or the Canadian Electric Code, CSA C22.1.

B. Connecting to the Appliance

WARNING

Shock Risk Explosion Risk

Do NOT wire 110V to valve. Do NOT wire 110V to wall switch

• Incorrect wiring will damage millivolt values.

• Incorrect wiring will override IPI safety lockout and may cause explosion.

• Keep wire lengths short as possible by removing any excess wire length, not to exceed 18 ft.

• Low voltage and 110 VAC voltage cannot be shared within the same wall box.

C. Intelliﬁ re Ignition System Wiring

• This appliance is equipped with an Intelliﬁ re control valve which operates on a 3 volt system.

• This appliance is supplied with a battery pack which is located in the ON/OFF switch terminal box. A wiring diagram is shown in Figure 7.1.

• The battery pack requires two D cell batteries (not included). See Section 12.B. for battery replacement.

CAUTION

Battery polarity must be correct or module damage will

occur.

WARNING

Shock Risk

• Replace damaged wire with type 105° C rated wire.

• Wire must have high temperature insulation.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

BATTERY

PAC K

ON/OFF

WALL

SWITCH

FLAME SPARKER/

SENSOR

IGNITION

MODULE

(3V)

VALV E

Figure 7.1 Intelleﬁ re Pilot Ignition (IPI) Wiring Diagram

LOW VOLTAGE

SEE NOTE 1

IGNITION MODULE

3 VAC

BATTERY

PAC K

BLACK

RED

BRN

PIGGYBACK

ON/OFF SWITCH

GROUND TO FIREPLACE CHASSIS

BRN

WHT

ORG

VALV E

INTERMITTENT

PILOT

IGNITOR

GRN

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 13

If A is:

Then

must be at

least:

in.

6 - 36 26

152 - 914 660

in.

36 or more 18

914 or more 457

Finishing

A. Mantel Projections

Figure 8.1 shows the minimum vertical dimension of appliance mantels or other combustible projections above the top front edge of the appliance.

Roof or

Overhang

12 in. (305 mm) max. combustible mantel depth

Additional Structure

or Sidewall

Figure 8.1 Clearances to Mantels or other Combustibles above Appliance.

Fireplace Structure

Mantel

84 in.

(2134 mm)

minimum

height

14 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

B. Facing Material

Fire Risk

Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles.

• Modifying or covering grilles could cause temperature rise and ﬁ re hazard.

Finishing materials must not interfere with:

• Air ﬂ ow through grilles or louvers.

• Operation of louvers or doors.

• Access for service.

Finish wall material may be combustible, top & sides.

WARNING

Upper front can be covered with non-combustible material or removed and replaced with noncombustible material.

0 in.

Figure 8.2 Noncombustible Facing Diagram

Sealant Material

0 in.

WARNING

Fire Risk

Finish all edges and fronts to clearances and speciﬁ cations listed in manual.

• Metal appliance front may be covered with noncombustible material only.

• Do NOT overlap combustible materials onto appliance front.

• Install combustible materials up to speciﬁ ed clearances on top front and side edges.

• Seal joints between the ﬁ nished wall and appliance top and sides using only a 300° F minimum sealant.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 15

Appliance Setup

A. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the ﬁ rebox or underneath in the control cavity.

WARNING

Shock Risk Fire Risk

Use ONLY optional accessories approved for this appliance.

• Using non-listed accessories voids warranty.

• Using non-listed accessories may result in a safety hazard.

• Only Hearth & Home Technologies approved accessories may be used safely.

B. Grate Assembly Placement

• Ensure grate assembly is over burner assembly, centered from left to right, and back legs are in grate brackets (see Figure 9.1)

C. Positioning the Logs

• See Section 13.B. for log descriptions and illustrations.

• Place right rear log on the grate against the appliance right side wall.

Figure 9.2 Right Rear Log (SRV720)

• Place the left rear log on the grate against the left wall and rest it on log.

Back Legs in Grate Brackets

Figure 9.1 Back Legs in Grate Brackets

Figure 9.3 Left Rear Log (SRV728)

• Place the fork of log onto the left front bar and rest its back on right rear log.

Figure 9.4 Left Side Log (SRV723)

• Place front log in front of the main grate with its left end resting on left rear log as shown.

Figure 9.5 Front Log (SRV727)

16 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

• Place front left log between locating bars so it rests against log left side log and on top of front log.

• Place right front corner log between the right hand side wall and right hand side grate bar as shown.

Figure 9.6 Front Left Log (SRV722)

• Place right center log between the 4th and 5th vertical bars on the log grate, resting the back on right rear log.

Figure 9.7 Front Right Log (SRV724)

• Place right log against the rightmost front grate bar and rest its rear on right rear log, angled towards the corner as shown.

Figure 9.9 Right Front Corner Log (SRV742)

Figure 9.8 Right Side Log (SRV740)

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 17

D. Glass Assembly

WARNING

Handle glass with care.

• Inspect the glass for cracks, chips or scratches.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass door removed, cracked, broken or scratched.

• Replace glass door assembly as a complete assembly.

• The glass doors are included with and pre-installed in the appliance.

• To adjust doors, open them and loosen screws on top and bottom pivot pins. Slide each door as necessary and tighten screws.

• To adjust handle, loosen screws to move handles as necessary and tighten screws.

E. Placing Lava Rock

• After logs have been placed spread part of the lava rock (included) between the rock pan and ashlip (see Figure 9.10).

Rock Pan

Ashlip

Figure 9.10 Placement of Lava Rocks

Glass Speciﬁ cations

Dakota42-B: Tempered Dakota42L-B: Tempered Dakota42H-B: Tempered Dakota42HL-B: Tempered

18 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Operating Instructions

A. Before Lighting Appliance

Before operating this appliance, have a qualiﬁ ed technician:

• Remove all shipping materials from inside and/or underneath the ﬁ rebox.

• Review proper placement of logs, rockwool, lava rock and vermiculite.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the ﬂ ow of combustion and ventilation air is not obstructed (front grilles).

WARNING

Fire Risk Burn Risk HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers open or removed.

• Keep clothing, furniture, draperies and other combustibles away.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualiﬁ ed installer, service agency or the gas supplier.

WARNING

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 19

B. Lighting the Appliance

Intelliﬁ re Ignition

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions

exactly, a ﬁ re or explosion may result causing property

damage, personal injury or loss of life.

A. This appliance is equipped with

an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.

B. BEFORE LIGHTING, smell all

around the appliance area for gas. Be sure to smell next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHAT TO DO IF YOU SMELL

GAS

• Do not try to light any appliance.

WARNING:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

C. Do not use this appliance if any part

has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

CAUTION:

Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having ﬂ ammable vapors away.

Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualiﬁ ed service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

LIGHTING

INSTRUCTIONS

1. Turn off wall switch.

2. This appliance is equipped with an igni-

tion device which automatically lights the burner. Do not try to light the burner by hand.

GAS

VALVE

3. Wait ﬁ ve (5) minutes to clear out any gas. Then smell for gas, including near the ﬂ oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.

4. Turn on wall switch.

5. To light the burner, flip the ON/OFF

switch to the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).

6. If the appliance will not operate, check battery then follow the instructions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1. Turn off all electric power to the appliance

if service is to be performed.

2. Flip ON/OFF switch to the “OFF” position.

Final Inspection by _________________________________

20 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

C. After the Appliance is Lit

Initial Break-in Procedure

When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal

Note: This appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help cure the products used in the paint and logs.

CAUTION

• Prevent accidental appliance operation when not attended.

• Unplug or remove batteries from remote switch if absent or if appliance will not be used for an extended period of time.

• Property damage possible from elevated temperatures.

CAUTION

Smoke and odors are released during initial operation.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Risk High Temperatures

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

• Do NOT place combustible items on top of or in front of appliance.

• Keep furniture, draperies away from appliance.

Fire Risk

Keep combustible materials, gasoline and other ﬂ ammable vapors and liquids clear of appliance.

• Do NOT store ﬂ ammable materials in the

• Do NOT use gasoline, lantern fuel,

Combustible materials may ignite.

WARNING

vicinity of the appliance.

kerosene, charcoal lighter ﬂ uid or similar liquids in this appliance.

D. Frequently Asked Questions

Issue Solutions

Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will

Blue ﬂ ames This is a result of normal operation and the ﬂ ames will begin to yellow as the appliance is allowed to burn for 20 to

Odor from appliance When ﬁ rst operated, this appliance may release an odor for the ﬁ rst several hours. This is caused by the curing of

Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of

Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced

Is it normal to see the pilot ﬂ ame burn continually?

disappear.

40 minutes.

the paint and the burning off of any oils remaining from manufacturing.

initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas ﬁ replace glass cleaner may be necessary. See your dealer.

by a furnace or heating duct. This noise does not affect the operation or longevity of the ﬁ replace.

In an Intelliﬁ re ignition system it is normal to see the pilot ﬂ ame, but it should turn off when ON/OFF is turned off. In a standing pilot system the pilot will always stay on.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 21

Troubleshooting

With proper installation, operation and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician.

A. Intelliﬁ re Ignition System

Symptom Possible Causes Corrective Actions

1. The ignitor/module makes noise, but no spark.

2. Pilots won’t light, there is no noise or spark.

3. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not occurred.)

4. Pilot sparks, but pilot will not light.

A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to the

B. Loose connections or

electrical shorts in the wiring.

C. Ignitor gap is too large. Verify gap of ignitor to pilot hood. The gap should be approximately .17 in. or 1/8 in.

D. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”

A. Transformer installed

incorrectly.

B. A shorted or loose

connection in wiring conﬁ guration or wiring harness.

C. Improper wall switch

wiring.

D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of

E. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”

A. A shorted or loose

connection in sensor rod.

B. Poor ﬂ ame rectiﬁ cation or

contaminated sensor rod.

C. Module is not grounded. Verify that module is securely grounded to metal chassis of appliance. Verify that the

D. Damaged pilot assembly

or dirty sensor rod.

E. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I”

A. Correct gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is

B. Ignitor gap is too large. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in.

C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.

D. Module voltage output/

valve/pilot solenoid ohms readings.

correct terminals on the module and the pilot assembly. Reversed wires at the module may cause the system to make a sparking noise, but the spark may not be present at pilot hood.

Verify there are no loose connections or electrical shorts in wiring from module to pilot assembly. The rod closest to the pilot hood should be ignitor. Verify connections underneath pilot assembly are tight; also verify the connections are not grounding out to the metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

from module. Place ON/OFF rocker switch or wall switch in ON position. Hold ground wire about 3/16 in. away from “I” terminal on module. If there is no spark at “I” terminal, module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

Verify that transformer is installed and plugged into module. Check voltage of transformer under load at space connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight ﬁ t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness.

Verify wall switch is wired correctly.

appliance.

from module. Place ON/OFF rocker switch or wall switch in ON position. Hold ground wire about 3/16 in. away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

Verify ﬂ ame is engulﬁ ng sensor rod. If the pilot assembly does not have a ground strap, consider installing one to increase ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations are met. Flame carries rectiﬁ cation current, not the gas. If ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high an inlet pressure can cause pilot ﬂ ame to lift. The sensor rod may be contaminated. Clean sensor rod with emery cloth.

wire harness is ﬁ rmly connected to module.

Verify that ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify connection from sensor rod to white sensor wire. Clean sensor rod with emery cloth to remove any contaminants that may have accumulated on sensor rod. Verify continuity with a multimeter with ohms set at lowest range.

within acceptable limits, inlet pressure must not exceed 14 in. w.c.

Replace module.

22 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualiﬁ ed service technician should perform an appliance check-up at the beginning of each heating season.

Maintaining and Servicing the Appliance

WARNING

Risk of injury or property damage Before servicing:

• Turn off gas.

• Turn off electricity to appliance.

• Disable remote control, if one is present.

• Ensure appliance is completely cooled.

After Servicing:

• Replace any screen or barrier that was removed.

• Reseal and reinstall any venting removed for servicing.

WARNING

Annual inspection by qualified technician recommended.

Check:

• Condition of doors, surrounds and fronts.

• Condition of glass, glass assembly and glass seal.

• Obstructions of combustion and ventilation air.

• Condition of logs.

• Condition of ﬁ rebox.

• Burner ignition and operation.

• Burner air shutter adjustment.

• Gas connections and ﬁ ttings.

• Obstructions of termination cap.

Clean:

• Glass.

• Air passageways, grilles, control compartment.

• Burner, burner ports.

Risk of:

• Fire

• Delayed ignition or explosion

• Exposure to combustion fumes

• Odors

CAUTION

Handle glass assembly with care. Note: Clean glass after initial 3-4 hours

operation. Longer operation without

cleaning glass may cause a permanent white ﬁ lm on glass.

When cleaning glass door:

• Avoid striking, scratching or slamming doors.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white ﬁ lm.

• Do NOT clean glass when it is hot.

• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.

• Remove and clean glass assembly.

• Replace glass assembly and operate appliance for an additional 12 hours.

Refer to maintenance instructions.

WARNING

Fire Risk Explosion Risk

Inspect external vent cap regularly.

• Ensure no debris blocks cap.

• Combustible materials blocking cap may ignite.

• Restricted air flow affects burner operation.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 23

A. Valve Service and Replacement

Tools Required

Phillips screwdriver

7/16 in., 5/8 in., 13/16 in., 15/16 in. wrenches

Figure 12.1 Tools Required

• The valve can be accessed through the valve access panel on the right side of the ﬁ replace.

• Lift doors out and set aside.

• Remove grate and pilot shield (see Figure 6.2).

• Remove the inside valve access panel by lifting it up and out.

Figure 12.4 Remove Valve Access Panel

• Using a phillips screwdriver remove the exterior valve access panel.

Figure 12.2 Lift Out Doors

• Use a phillips screwdriver to remove the right refractory by removing the two screws securing the refractory retaining strip. Remove the refractory side panel and set aside.

Figure 12.3 Loosen Refractory Retaining Strip

Figure 12.5 Remove Exterior Valve Access Panel

• Turn the gas ball valve off and disconnect the gas line after the ball valve by loosening the ﬂ are nut using a 13/16 in. and a 15/16 in. wrench.

Figure 12.6 Turn off Gas Valve

24 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

• Using two 3/4 in. wrenches, disconnect the burner supply tube.

B. Battery Replacement

• Remove switch cover plate from the wall.

Figure 12.7 Disconnect Burner Supply Tube

• Remove the two screws securing the valve to the valve bracket.

Ground

Wire

Figure 12.8 Remove Valve from Valve Bracket

• Disconnect the pilot and oriﬁ ce tubes using a 7/16 in. and a 5/8 in. wrench.

• Reverse these steps to replace the gas valve. Make sure the ground wire is reattached as shown in Figure 12.8.

Figure 12.9 Switch Cover Plate

• Replace two D-cell battieres.

Figure 12.10 Batteries

• Replace switch cover plate.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 25

B. Maintenance and Service Tasks:

Inspect Maintenance Tasks

Doors, surrounds and fronts

Glass assembly and glass

Valve compartment and ﬁ rebox top

Logs 1. Inspect for broken, damaged or missing logs. Replace as necessary.

Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

Burner ignition and operation

Remote controls 1. Verify operation of remote.

1. Inspect for scratches and nicks that can lead to breakage when exposed to heat.

2. Verify no obstructions to airﬂ ow through the louvers.

3. Verify proper clearance to combustible household objects is maintained.

1. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

2. Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

3. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and operating properly. Replace as necessary.

4. Clean glass using a nonabrasive cleaner such as Brasso®. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

2. Remove any foreign objects.

3. Verify unobstructed air circulation.

2. Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as necessary.

2. Replace appliance is ﬁ rebox has been perforated.

1. Verify burner is properly secured and aligned with pilot or igniter.

2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

3. Replace rockwool with new dime-sized and shaped pieces. Do not block ports or obstruct lighting paths.

4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

5. Inspect for lifting or other ﬂ ame problems.

6. Verify air shutter is clear of dust and debris.

7. Inspect oriﬁ ce for soot, dirt or corrosion.

8. Verify manifold and inlet pressures. Adjust regulator as required.

9. Inspect pilot ﬂ ame strength. Clean or replace oriﬁ ce as necessary.

10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

11. Verify millivolt output. Replace as necessary.

2. Replace batteries in remote transmitters and battery-powered receivers.

3. If appliance will not be used for a long period of time, verify batteries have been removed from battery back-up in IPI systems to prevent premature battery failure or leaking.

26 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

31 in.

(787 mm)

23-1/4 in.

(591 mm)

7/8 in.

(22 mm)

Figure 13.1 Appliance Dimensions

42 in.

(1067 mm)

48 in.

(1219 mm)

1 in.

(25 mm)

37-1/8 in. (943 mm)

23-1/8 in.

(587 mm)

6-3/4 in.

(171 mm)

43-1/2 in.

(1105 mm)

12-5/8 in. (321 mm)

15-5/8 in. (397 mm)

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 27

B. Service Parts List

Service Parts

Exploded Parts Diagram 42 in. Outdoor Gas Fireplace

DAKOTA42-B SERIES

Beginning Manufacturing Date: 2/01/06

Ending Manufacturing Date: Active

5 (Right) & 6 (Left) Door Assemblies

28 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Service Parts

DAKOTA42-B SERIES

Service Parts List 42 in. Outdoor Gas Fireplace

(parts listed in bold italics are critical parts)

# Description of Part

1 Door Grille Bar 4036-177 4036-177 4036-177 4036-177 4

2 Top Door Support Assembly 4036-082 4036-082 4036-082 4036-082 1

3 Gas Hood 4036-195 4036-195 4036-195 4036-195 1

4 Bottom Door Support Assembly 4036-083 4036-083 4036-083 4036-083 1

5 Right Glass Door Assembly 4036-599 4036-599 4036-599 4036-599 1

6 Left Glass Door Assembly 4036-601 4036-601 4036-601 4036-601 1

7 Door Handle 4021-350 4021-350 4021-350 4021-350 1

8 Nylon Washer 34362 34362 34362 34362 2

9 #8 32x3/8 PH Flat Counter Sink 4021-345 4021-345 4021-345 4021-345 2

10 Glass Panel Assembly 4036-020 4036-020 4036-020 4036-020 1

11 Handle Bracket 4036-178 4036-178 4036-178 4036-178 1

12 Right Bottom Pivot Pin 4036-115 4036-115 4036-115 4036-115 1

13 Left Bottom Pivot Pin 4036-116 4036-116 4036-116 4036-116 1

14 Right Top Pivot Pin 4036-118 4036-118 4036-118 4036-118 1

15 Left Top Pivot Pin 4036-119 4036-119 4036-119 4036-119 1

16 Nailing Flange 31190 31190 31190 31190 4

17 Inner Shell Access Panel 4036-137 4036-137 4036-137 4036-137 1

18 Intermediate Shell Access Panel 4036-139 4036-139 4036-139 4036-139 1

Outer Shell Access Panel 4036-186 4036-186 4036-186 4036-186 1

Outer Shell Access Panel Fastener Pack 4025-007 4025-007 4025-007 4025-007 1

19 Back Refractory Bracket 4036-121 4036-121 4036-121 4036-121 1

20 Traditional Brick Back Refractory 28394 28394 1

21 Herringbone Back Refractory 4010-015 4010-015 1

22 Traditional Brick Right Side Refractory 4036-145 4036-145 1

23 Herringbone Right Side Refractory 4036-147 4036-147 1

24 Traditional Brick Left Side Refractory 4036-146 4036-146 1

25 Herringbone Left Side Refractory 4036-148 4036-148 1

26 Traditional Brick Hearth Refractory 4036-740 4036-740 1

27 Herringbone Hearth Refractory 4036-152 4036-152 1

28 Side Refractory Cover 4036-133 4036-133 4036-133 4036-133 2

29 Top Standoffs 13433 13433 13433 13433 4

Installation Instructions & Owner’s Manual 4036-909 4036-909 4036-909 4036-909 1

Lava Rock 4021-296 4021-296 4021-296 4021-296 1

Hearth Fiber Coal Bed 4036-730 4036-730 4036-730 4036-730 1

30 Grate Retainer Clip 28062 28062 28062 28062 2

31 Grate 4036-067 4036-067 4036-067 4036-067 1

32 Upper Face 4036-197 4036-197 4036-197 4036-197 1

DAKOTA42-B DAKOTA42H-B DAKOTA42L-B DAKOTA42LH-B

Beginning Manufacturing Date: 2/01/06

Ending Manufacturing Date: Active

Qty. req.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 29

Service Parts

DAKOTA42-B SERIES

(n/a - replaced by SRV4036-260)

Pre Serial #OD9288

Exploded Parts Diagram 42 in. Outdoor Gas Fireplace

Beginning Manufacturing Date: 2/01/06

Ending Manufacturing Date: Active

Post Serial #OD9287

(Kit is retro-fittable.)

30 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Service Parts

DAKOTA42-B SERIES

Service Parts List 42 in. Outdoor Gas Fireplace

(parts listed in bold italics are critical parts)

# Description of Part

1 ON/OFF Valve 15697 15697 15697 15697 1

2 Brass Fitting (1/2-3/8) 19641 19641 19641 19641 1

3 3/8 Swivel Nut Connector 2090-109 2090-109 2090-109 2090-109 1

Black Wire Tie 224-0300 224-0300 224-0300 224-0300 1

4 Compression Nut 32553 32553 32553 32553 1

5 Jam Nut (1/2-20) 32563 32563 32563 32563 1

6 Brass Elbow 4021-098 4021-098 4021-098 4021-098 1

7 IPI Wiring Harness (w/5 ft. Leads) 4021-116 4021-116 4021-116 4021-116 1

8 Burner Oriﬁ ce 4021-134 4021-134 32562 32562 1

9 Flex Burner Line Kit - post Serial #OD9287 SRV4036-260 SRV4036-260 SRV4036-260 SRV4036-260 1

10 3/8 NPT Street L - pre Serial #OD9288 4021-347 4021-347 4021-347 4021-347 1

11 3/8 Male NPT x 4-1/2 in. Pipe - pre Serial #OD9288 4021-348 4021-348 4021-348 4021-348 1

12 3/8 in. NPT Pipe Coupler - pre Serial #OD9288 4021-349 4021-349 4021-349 4021-349 1

13 Valve Assembly Bracket 4036-179 4036-179 4036-179 4036-179 1

14 Valve 593-500 593-500 593-501 593-501 1

15 Pilot Assembly 593-512A 593-512A 593-513A 593-513A 1

16 Control Module 593-592 593-592 593-592 593-592 1

Burner Tube Assembly 4036-068 4036-068 4036-069 4036-069 1

17 1-1/4 in. Burner Tube 4036-187 4036-187 4036-188 4036-188 1

18 Burner Tube Bracket 4036-189 4036-189 4036-189 4036-189 1

19 Rock Retainer 4036-190 4036-190 4036-190 4036-190 1

20 Pilot Shield 4036-191 4036-191 4036-191 4036-191 1

21 Air Shutter 4036-194 4036-194 4036-194 4036-194 1

Switch Box Assembly 4036-040 4036-040 4036-040 4036-040 1

22 ON/OFF Rocker Switch 060-511 060-511 060-511 060-511 1

23 Switch Box 4021-117 4021-117 4021-117 4021-117 1

Switch Box Screw Pack 4021-141 4021-141 4021-141 4021-141 1

24 Electrical Box Gasket 4021-153 4021-153 4021-153 4021-153 1

25 Switch Cover Plate 4036-157 4036-157 4036-157 4036-157 1

26 Battery Pack 593-594A 593-594A 593-594A 593-594A 1

DAKOTA42-B DAKOTA42H-B DAKOTA42L-B DAKOTA42LH-B

Beginning Manufacturing Date: 2/01/06

Ending Manufacturing Date: Active

Qty. req.

Also available:

60 in. Flex Line Assembly SRV4036-044 SRV4036-044 SRV4036-044 SRV4036-044 1

27 60 in. Flex Line 5/8 in. dia. 4021-133 4021-133 4021-133 4021-133 1

28 ON/OFF Valve 4021-115 4021-115 4021-115 4021-115 1

29 Coupler - 3/8 Male NPT / 7/8 SAE Flare 4021-114 4021-114 4021-114 4021-114 1

30 1/2 in. Male NPT to 3/8 in. Fem. NPT Bush 4021-030 4021-030 4021-030 4021-030 1

Conversion Kit NG to LP LPK-DAKOTA-B LPK-DAKOTA-B 1

Conversion Kit LP to NG NGK-DAKOTA-B NGK-DAKOTA-B 1

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 31

Service Parts

DAKOTA42-B SERIES

Service Parts List 42 in. Outdoor Gas Fireplace

Beginning Manufacturing Date: 2/01/06

Ending Manufacturing Date: Active



SRV727

SRV720

SRV722

SRV723

SRV724

SRV728



SRV740

32 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

SRV742

Service Parts

DAKOTA42-B SERIES

Service Parts List 42 in. Outdoor Gas Fireplace

(parts listed in bold italics are critical parts)

# Description of Part

Log Set - Box 1 4036-711 4036-711 4036-711 4036-711 1

Left Front Log SRV720 SRV720 SRV720 SRV720 1

Log Set - Box 2 4036-712 4036-712 4036-712 4036-712 1

Lower Middle Log SRV727 SRV727 SRV727 SRV727 1

Top Left Rear Log SRV722 SRV722 SRV722 SRV722 1

Top Middle Left Log SRV740 SRV740 SRV740 SRV740 1

Lower Right Log SRV742 SRV742 SRV742 SRV742 1

Log Set - Box 3 4036-713 4036-713 4036-713 4036-713 1

Top Right Rear Log SRV723 SRV723 SRV723 SRV723 1

Upper Middle Log SRV724 SRV724 SRV724 SRV724 1

Top Middle Right Log

DAKOTA42-B DAKOTA42H-B DAKOTA42L-B DAKOTA42LH-B

SRV728 SRV728 SRV728 SRV728 1

Beginning Manufacturing Date: 2/01/06

Ending Manufacturing Date: Active

Qty. req.

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 33

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34 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

C. Warranty

WARRANTY FOR

HEAT & GLO LIFESTYLE COLLECTION FIREPLACES

The limited warranty will not become effective until you have mailed the completed warranty card to:

Hearth & Home Technologies Inc., A DIVISION OF HNI

20802 Kensington Blvd., Lakeville, MN 55044.

This card must be mailed within sixty days of the fireplace installation.

Subject to the conditions set forth herein, HEARTH & HOME TECHNOLOGIES INC. (HHT) extends the following limited warranty with respect to your Heat & Glo LifeStyle Collection fireplace, excluding accessories, chimney components and glass doors.

If HHT is satisfied that any part or portion of the fireplace covered by this warranty is defective in material or workmanship under normal use and service as described in the operating instructions, HHT will take the following actions:

1. Within the first five (5) years from the date of installation, HHT shall, at its option, replace or repair any such defect in material or workmanship, at HHT’s expense. HHT SHALL NOT BE RESPONSIBLE FOR ANY OTHER LABOR COSTS, OR EXPENSES, INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

2. During the sixth (6th) through the tenth (10th) years after the date of installation, HHT shall supply replacement parts or parts at no charge, but SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION, OR OTHER INDIRECT DAMAGES.

3. During the eleventh (11th) through the fifteenth (15th) years after date of installation, HHT will send to you, FOB its factory, replacement parts (if available) at the current minimum wholesale price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES.

4. During the first six (6) months after installation, HHT shall, at its option, replace or repair the glass doors and any electrical components, if operation is faulty. (This does not include glass panels broken during shipment, misuse or careless handling.) After the first six (6) months, HHT will sell to you, FOB its factory, replacement parts at the current list price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES. IF GLASS DOORS OTHER THAN FACTORY DOORS ARE USED ALL WARRANTY AND LIABILITY ON THE FIREPLACE IS VOIDED.

HHT may discharge its entire warranty liability by refunding the price of the product. Products made by other manufacturers, sold with the fireplace or thereafter are not covered by this limited warranty. This limited warranty will be void if the fireplace is not installed according to the installation instructions. The limited

warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished. The limited warranty will also be void if the fireplace is removed from the place originally installed.

EXCEPT TO THE EXTENT PROVIDED BY LAW, NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND NO IMPLIED WARRANTIES SHALL APPLY TO THE FIREPLACE AFTER THE ABOVE LIMITED WARRANTY HAS EXPIRED.

In states that do not allow limitations on how long implied warranty lasts, or do not allow exclusion of indirect damages, those limitations or exclusions may not apply to you. You may also have additional rights not covered in this limited warranty.

HHT reserves the right to make changes at any time, without notice, in design, material, specifications and prices and the right to discontinue styles and products.

Feb 2006

Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06 35

D. Contact Information

For the number of your nearest Heat & Glo LifeStyle Collection dealer,

Please contact your Heat & Glo LifeStyle Collection

dealer with any questions or concerns.

please call 1-888-427-3973

- NOTES -

CAUTION

DO NOT DISCARD THIS MANUAL

•

• Important operating and maintenance instructions included.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

36 Heat & Glo LifeStyle Collection • Dakota 42-B/Dakota 42H-B • 4036-909 Rev D • 08/06

Read, understand and follow these instructions for safe installation and operation.

Leave this manual with party responsible for use and operation.

DO NOT

DISCARD

Broan 42H-B, 42-B User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual