O W N E R ' S M A N U A L
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LVS-33BH PolyVAC System fits the following |
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PolyVAC SystemTM |
mower deck sizes of current tractor models: |
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• John Deere 42'', 48'' & 54'' • MTD 38'', 42'' & 46'' |
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MODEL: |
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LVS-33 BH |
• John Deere ''X'' Series - 42'', 48'' , 54'' & 62'' |
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LVS-33 BHK |
• Murray 40'', 42'' & 46'' |
•Troy-Bilt 42'', 42'' |
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• Craftsman 42'', 46",48'' & 50'' |
• Bolens 38'' & 42'' |
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• Cub Cadet 38'', 42'' 44''50" |
• Stanley 42'' & 46'' |
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Assembly |
• Husqvarna 46'', 48" &54" |
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Installation |
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Operation |
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Repair Parts |
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For use with |
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Lawn/Garden Tractors |
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NOT recommended for zero turn Radius (ZTR) mowers.
Congratulations on your purchase! Your Lawn-Vac will require significant assembly time. Depending on your skills; you should plan on 4 to 8 hours for assembly. Please call us at 877-728-8224 if you have questions regarding the assembly or operation of your Lawn-Vac.
Note: Warranty registration required! Please make sure you send in the warranty card with required information and record the serial numbers below.
Serial Number:
Engine Number:
For the latest product updates and setup tips:
Visit us on the web!
www.brinly.com
Important: This manual contains information for the safety of persons and property. Read it carefully before assembly and operation of the equipment!
L-1771 Rev. E
CONGRATULATIONS on your new Brinly-Hardy Lawn Vac System! Your Lawn Vac has been designed, engineered and manufactured to give you the best possible dependablility and performance.
Should you experience any problem you can not easily remedy, please do not hesitate to contact our knowledgable customer service department toll-free at 1-877-728-8224.
CUSTOMER RESPONSIBILITIES
Please read and retain this manual. Familiarize yourself with the entire manual before begining and verify that all hardware is present. And please, always observe the "Safety Rules". Read and Observe the "Safety Rules".
Follow a regular schedule in maintaining, caring-for and using your Brinly-Hardy Lawn Vac System.
TABLE OF CONTENTS |
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CUSTOMER RESPONSIBILITIES................................... |
2 |
SAFETY............................................................................ |
2 |
HARDWARE..................................................................... |
3-4 |
PARTS LIST............... ...................................................... |
4-10 |
ASSEMBLY ...................................................................... |
11-23 |
TRACTOR PREPARATION.............................................. |
24-26 |
OPERATION & USE......................................................... |
27 |
CONVERSION TO GARDEN CART................................. |
28 |
MAINTENANCE & STORAGE.......................................... |
29 |
TROUBLE SHOOTING GUIDE........................................ |
30 |
RULES FOR SAFE OPERATION
Know controls and how to stop quickly, READ THE TRACTOR OWNER'S MANUAL.
Do not allow children to operate the vehicle, do not allow adults to operate without proper instruction or without having read the owner's manual.
Do not carry passengers. Keep children and pets a safe distance away.
Keep your eyes and mind on your tractor/attachment and area being covered. Do not let other interests distract you.
Do not drive close to creeks, ditches and public highways.
Watch out for traffic when crossing or near roadways.
Keep the vehicle and attachment in good operating condition and keep safety devices in place.
Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
The vehicle and attachment should be stopped and inspected for damage after striking a foreign object. The damage should be repaired before restarting and operating the equipment.
See tractor equipment owner's manual for safe operation of the equipment.
STOP ENGINE when servicing, cleaning, or installing the hose or chute.
NEVER operate the blower without chutes and hoses securely in place.
NEVER operate the engine unless it is firmly attached to the Lawn Vac chassis.
NEVER open canopy unless blower engine is stopped. ALWAYS wear protective eyewear.
DO NOT STAND behind cart in the exhaust discharge area when blower engine is running!
ALWAYS keep shields, guards, and hoses securely attached.
NEVER attempt to clear a clog with the engine running.
BURNS can be caused by hot exhaust.
FIRES can be started by build-up of debris and dirt on the engine and surrounding areas. Keep your unit clean.
NEVER fill the gas tank with the engine running. Allow time for cooling before refueling.
Never operate the mower unless the grass deflector or the deck adapter and hose provided with your Lawn Vac are in place.
Do not carry passengers. Keep children and pets a safe distance away.
Always wear substantial footwear. Do not wear loose fitting clothing that can get caught in moving parts.
Do not exceed 4 mph. Not for highway use.
Stay off steep slopes and grades.
Stay alert for holes in the terrain and other hidden hazards.
Do not load cart with more than 650 pounds.
Do not allow others near the equipment when operating equipment.
Heavy loads will affect vehicle braking and stability. Consult your tractor owner’s manual.
Due to the extended wheelbase of the Lawn Vac, turning will require more area than normal conditions.
!safety precautions throughout this manual. It means - ATTENTION!
BECOME ALERT! Your safety is involved.This symbol will help to point out important
L-1771 Rev. E |
2 |
TOOLS REQUIRED FOR ASSEMBLY:
*1/2” wrench (2),
*5/16" Wrench
*7/16" wrench (2)
*9/16" wrench (2), * Marker
*3/4" wrench (2)
* Pliers, * Scissors, * Pencils
*Flat Head Screwdriver
*Jig Saw or Key Hole Saw
*Drill, * 1/4", 11/32" Drill Bit
THE FOLLOWING TOOLS WILL SPEED ASSEMBLY:
*Rachet with 8" extention
*5/16" ; 7/16" ; 1/2" ; 9/16" Sockets
TOOLS FOR SCHEDULED MAINTENANCE:
*Torque wrench 0-45 Ft.-lbs.
*1/8" Allen Wrench
*Tire Pressure Gauge
*1/2" Socket with 8" extension
!TURN TO PAGE 28 FOR REQUIRED BREAK IN AND MAINTENANCE SCHEDULE.
Your polyVAC system engine is STOP shipped without oil or gasoline.
DO NOT attempt to start your PolyVAC engine without servicing the engine for oil First.
3 |
L-1771 Rev. E |
Parts Reference
Cart Parts List
REF. LVS-33-BH |
QTY. |
LVS-33BHK |
QTY. |
DESCRIPTION |
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NO. |
PART NO. |
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PART NO. |
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1. |
B-3034-10 |
1 |
B-3034-10 |
1 |
Clevis |
2. |
B-4599-10 |
1 |
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Axle Support |
3. |
B-6667-10 |
1 |
B-6667-10 |
1 |
Lock Bracket |
4. |
B-4261 |
1 |
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Axle |
5. |
B-4304T |
2 |
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Wheel |
6. |
B-6603 |
1 |
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Bed, Poly |
7. |
B-6645-10 |
1 |
B-6645-10 |
1 |
Towbar, Rea |
8. |
B-6659-10 |
1 |
B-6659-10 |
1 |
Towbar, Front |
9. |
B-8026-10 |
2 |
B-8026-10 |
2 |
Support, Longitudinal |
10. |
B-4377 |
1 |
B-4377 |
1 |
Cylinder, Gas |
11. |
B-6668-10 |
1 |
B-6668-10 |
1 |
Handle, Bed Release |
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1008259-10** |
1 |
1008259-10** |
1 |
Foot Pedal |
12. |
B-6577-10 |
1 |
B-6577-10 |
1 |
Bracket, Gas Spring |
13. |
20M1016P |
11 |
20M1016P |
3 |
Machine Screw, 5/16” x 1” |
15. |
2M1012P |
4 |
2M1012P |
4 |
Hex Bolt, 5/16” x 3/4” |
16. |
30M1000P |
11 |
30M1000P |
3 |
Hex Nut, 5/16”-18 |
17. |
B-4378 |
2 |
B-4378 |
2 |
Stud Ball |
18. |
40M1000P |
11 |
40M1000P |
3 |
Lock Washer, Med. 5/16” |
19. |
2M1064P |
1 |
2M1064P |
1 |
Hex Bolt, 5/16” x 4” |
20. |
45M1111P |
15 |
45M1111P |
7 |
Flat Washer, 5/16” |
21. |
B-1675P |
1 |
B-1675P |
1 |
Lock Nut, 3/8”-16 |
22. |
B-3861 |
1 |
B-3861 |
1 |
Hitch Pin, 1/2” x 2-1/2” |
23. |
B-4305 |
2 |
B-4305 |
2 |
Retainer Ring, 3/4” E-Type |
24. |
B-1674P |
7 |
B-1674P |
7 |
Lock Nut, 5/16” 7 |
25. |
B-5606 |
4 |
B-5606 |
4 |
Machine Bushing, 3/4” |
26. |
2M1616P |
1 |
2M1616P |
1 |
Hex Bolt, 1/2“ x 1” |
27. |
2M1256P |
1 |
2M1256P |
1 |
Hex Bolt, 3/8” x 3-1/2” |
28. |
B-1677P |
1 |
B-1677P |
1 |
Hex Nut, 1/2” |
29. |
B-6300 |
1 |
B-6300 |
1 |
Latch Spring |
31. |
D-146P |
1 |
D-146P |
1 |
Hairpin Cotter, 1/8” |
32. |
B-6492-C |
1 |
B-6492-C |
1 |
Decal, Caution |
60. |
B-7255-10 |
1 |
B-7255-10 |
1 |
Support Plate |
** - if equipped
To Order Parts Call: 877-728-8224
Visit us on the web:
www.brinly.com
L-1771 Rev. E |
4 |
EXPLODED REFERENCE |
13 |
20 |
13 |
13 |
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6 |
20 |
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12 |
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17 |
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Serial Number |
9
4 |
16 18 |
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5 |
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25 |
23 |
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25
FOOT PEDAL
(if equipped)
5 |
L-1771 Rev. E |
Parts Reference
Canopy Parts List |
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To Order Parts Call: |
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877-728-8224 |
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REF. |
PART NO. |
DESCRIPTION |
QTY. |
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NO. |
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33 |
2M1032P |
Hex Bolt, 5/16" x 2" |
2 |
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34 |
B-4785 |
1/4" Nylon Lock Nut |
4 |
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35 |
2M0824P |
1/4" x 1-1/2", Hex Head Bolt |
4 |
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36 |
L-1771 |
Instructions |
1 |
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37 |
30M1000P |
5/16", Hex Nut |
2 |
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38 |
B-6792-10 |
Front Bracket |
1 |
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40 |
B-4355 |
5/16" Whiz Lock Nut |
8 |
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41 |
11M0824P |
Carriage Bolt, 1/4" x 1-1/2" |
2 |
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42 |
2M1024P |
Hex Bolt, 5/16" x 1-1/2" |
4 |
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43 |
B-6456 |
5/16" x 1-1/2", Eye Bolt |
2 |
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44 |
B-4786 |
Nylon Lock Nut, 5/16" |
1 |
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45 |
B-6492-A |
Warning Label |
6 |
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46 |
B-6793-10 |
Side Bracket |
1 |
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47 |
B-6796-10 |
Top Tube |
1 |
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48 |
B-6794-10 |
End Tube |
2 |
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49 |
B-6798-10 |
Handle |
2 |
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50 |
B-6799 |
Rod, Threaded |
1 |
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51 |
B-6800 |
Canopy |
1 |
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52 |
B-6903-01 |
Clip, Canopy Retainer |
1 |
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53 |
B-6492-B |
Warning Label |
8 |
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54 |
B-4666 |
Quick Link |
1 |
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55 |
B-6921 |
Spacer, 1/8" |
1 |
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56 |
45M1111P |
5/16", Flat Washer |
2 |
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57 |
B-1674P |
5/16", Lock Nut |
4 |
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58 |
2M1040P |
5/16" x 2-1/2", Hex Bolt |
2 |
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59 |
45M0909P |
1/4”Flat Washer |
8 |
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Visit us on the web: www.brinly.com
L-1771 Rev. E |
6 |
54
43
35
59
59
34
33
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41 |
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40 |
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34 |
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40 |
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47 |
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34 |
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48 |
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59 |
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38 |
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33 |
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37 |
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55 |
56 |
46 |
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59 |
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34 |
56 |
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57 |
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52 |
56 |
52 |
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55 |
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52 |
52 |
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56 |
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44 |
37 |
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46 |
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52 |
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42 |
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52 |
44 |
58 |
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45
51
41
48 44
34
50
42
58
44
49
7 |
L-1771 Rev. E |
Parts Reference
Engine Parts List
REF. |
PART NO. |
DESCRIPTION |
QTY. |
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NO. |
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67 |
11M0812P |
1/4" x 3/4", Carriage Bolt |
10 |
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68 |
11M0816P |
1/4" x 1", Carriage Bolt |
1 |
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69 |
2M1024P |
5/16" x 1-1/2", Hex Head Bolt |
4 |
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70 |
30M0800P |
1/4" Hex Nut |
1 |
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71 |
45M0909P |
1/4" Flat Washer |
13 |
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72 |
45M1111P |
5/16" Flat Washer |
4 |
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73 |
B-4785 |
1/4" Nylon Lock Nut |
13 |
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74 |
B-4786 |
5/16" Nylon Lock Nut |
4 |
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75 |
B-6890-15 |
Impeller Assembly |
1 |
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76 |
B-6367-10 |
Blower Housing Plate |
1 |
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78 |
B-7113 |
Engine |
1 |
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79 |
B-6469 |
5/16" x 3/4" Hex Fl. Screw |
4 |
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80 |
1008391 |
Blower Housing Assembly |
1 |
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81 |
B-6492-D |
Warning Label |
1 |
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82 |
B-6478-10 |
Upper Chute Bracket |
1 |
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83 |
1007295-10 |
Blower Band, Painted |
1 |
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84 |
B-7129 |
3/8-24" x 1-1/4", Hex Fl. Screw |
1 |
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85 |
B-6697 |
Spring Washer |
1 |
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86 |
B-6467 |
Upper Chute |
1 |
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87 |
B-6492-G, E |
Warning Label |
1 |
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88 |
B-6476-01 |
Hose Support Rod |
1 |
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90 |
B-6457 |
Cable Assembly |
1 |
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91 |
10M0828P |
1/4" x 1-3/4" Carriage Bolt |
3 |
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92 |
B-7131-01 |
3/8” Thick-Washer |
1 |
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To Order Parts Call: 877-728-8224
Visit us on the web: www.brinly.com
L-1771 Rev. E |
8 |
86
87 |
90 |
73 |
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71 |
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88 |
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111 |
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81 |
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80 |
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70 |
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82 |
71 |
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68 |
73 |
78 |
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73 |
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71 |
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92 |
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73 |
71 |
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91 |
67 |
85 |
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79 |
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84 |
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74 |
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67 |
73 |
83 |
72 |
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75 |
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71 |
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76 |
69 |
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9 |
L-1771 Rev. E |
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107 |
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105 108 |
100 |
98 |
110 |
108 |
101 |
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96 |
103 |
105 |
106 |
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97 |
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95 |
109 |
101 |
93 |
94 |
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97 |
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108 |
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102 |
105 |
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103 |
110 |
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102 |
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103 |
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101 |
99 |
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108 |
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Parts Reference
Hose Parts List |
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To Order Parts Call: |
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877-728-8224 |
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REF. |
PART NO. |
DESCRIPTION |
QTY. |
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NO. |
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Visit us on the web: |
||
93 |
B-6463 |
Mower Deck Housing |
1 |
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www.brinly.com |
|||
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94 |
B-6465 |
Hose |
1 |
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95 |
B-6492-F |
Warning Label |
1 |
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96 |
B-6464-10 |
Mower Deck Bracket (Large) |
1 |
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97 |
B-6479 |
Hose Clamp 8" |
2 |
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98 |
B-6480 |
Bunji Cord 36" |
1 |
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99 |
B-6504 |
Mower Deck Bracket (Small) |
1 |
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101 |
10M1040P |
5/16" x 2-1/2", Carriage Bolt |
2 |
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102 |
11M0816P |
1/4" x 1" Carriage Bolt |
2 |
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103 |
11M1016P |
5/16" x 1", Carriage Bolt |
5 |
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104 |
2M1016P |
5/16" x 1", Hex Bolt |
3 |
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105 |
45M0909P |
1/4" Flat Washer |
6 |
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106 |
45M1111P |
5/16" Flat Washer |
3 |
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107 |
B-4355 |
5/16" Whiz Lock Nut |
6 |
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108 |
B-4785 |
1/4" Nylon Lock Nut |
2 |
|
|
|
|
|
109 |
B-4786 |
5/16" Nylon Lock Nut |
6 |
|
|
|
|
|
110 |
R-618 |
Special Washer |
6 |
|
|
|
|
|
111 |
45M2121P |
5/8" Flat Washer |
1 |
|
|
|
|
|
L-1771 Rev. E |
10 |
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