Brinkmann 810-8905-S, 810-7405-S, 810-8500-S, 810-8530-S, 810-8555-S User Manual

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NOTICE TO

PROFESSIONAL INSTALLER:

LEAVE THESE INSTRUCTIONS WITH

THE GRILL OWNER FOR FUTURE

REFERENCE.

AVISO PARA EL

INSTALADOR:

ENTREGUE ESTAS

INSTRUCCIONES AL PROPIETARIO

DE LA PARRILLA PARA

REFERENCIA FUTURA.

Universal Natural Gas Conversion Kit

Equipo Universal de Conversión a Gas Natural

PROFESSIONAL INSTALLATION MANUAL MANUAL DE INSTALACIÓN PROFESIONAL

CONVERTS THE FOLLOWING CHARMGLOW GRILLS FROM PROPANE TO NATURAL GAS: MODEL NUMBERS 810-7405-S, 810-8500-S, 810-8530-S, 810-8532-S, 810-8550-S, 810-8552-S, 810-8555-S, 810-8750-S, 810-8752-S, 810-8905-S, 810-8907-S, 810-9520-S, AND 810-9590-S.

ALSO CONVERTS MODELS 810-8640-S AND 810-8650-S. PROFESSIONAL INSTALLATION MANUALS FOR THESE MODELS ARE INCLUDED WITH THE GRILLS. IF YOU DO NOT HAVE THE PROFESSIONAL INSTALLATION MANUAL, PLEASE VISIT WWW.GRILLPARTSONLINE.COM OR CALL (800) 527-0717.

CONVIERTE LAS SIGUIENTES PARRILLAS CHARMGLOW DE PROPANO A GAS NATURAL: NÚMEROS DE MODELO 810-7405-S, 810-8500-S,

810-8530-S, 810-8532-S, 810-8550-S, 810-8552-S, 810-8555-S, 810-8750-S, 810-8752-S, 810-8905-S, 810-8907-S, 810-9520-S, Y 810-9590-S

TAMBIÉN CONVIERTE LOS MODELOS 810-8640-S Y 810-8650-S. LOS MANUALES PROFESIONALES DE INSTALACIÓN PARA ESTOS MODELOS SE INCLUYEN CON LAS PARRILLAS. SI USTED NO TIENE EL MANUAL PROFESIONAL DE INSTALACIÓN, VISITE POR FAVOR WWW.GRILLPARTSONLINE.COM O LA LLAMADA (800) 527-0717.

ASSEMBLY AND OPERATING INSTRUCTIONS

INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

GUARDE ESTE MANUAL PARA REFERENCIA FUTURA

WARNING

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.

ADVERTENCIA

SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A ESTAS ADVERTENCIAS E INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS DAÑOS MATERIALES.

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A NATURAL GAS GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE CONVERTING AND OPERATING YOUR GRILL.

DANGER

IF YOU SMELL GAS:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open Lid.

4.If odor continues, keep away from appliance and immediately call your gas supplier or your fire department.

WARNING

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Failure to follow the instructions as written, or installation by other than a trained professional, will void all manufacturer warranties.

Installer Company or Service Name:________________________________________________

Technician Name:____________________________________Installation Date: ____________

WARNING

This conversion kit shall be installed by a professional service technician in accordance with the manufacturer's instructions as specified by the codes and requirements of the authority having jurisdiction. The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death. The qualified service agency performing this conversion assumes responsibility for the proper conversion of the appliance of this kit.

IMPORTANT: Fill out product record information below.

Model Number: ____________________________________

Serial Number:_____________________________________Date Purchased: ____________

TABLE OF CONTENTS

General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Conversion Instructions 810-8905-S, 810-8907-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Conversion Instructions 810-8750-S, 810-8752-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Conversion Instructions 810-8550-S, 810-8552-S & 810-8555-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Conversion Instructions 810-8530-S, 810-8532-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Conversion Instructions 810-8500-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Conversion Instructions 810-7405-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Conversion Instructions 810-9590-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Conversion Instructions 810-9520-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Connecting to Natural Gas Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-37

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Operating Grill and Helpful Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-43

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.grillpartsonline.com

WARNING

•FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway.

•Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.

•Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other combustible material. DO NOT use grill under overhead unprotected combustible construction.

•DO NOT use or install this grill in or on a recreational vehicle and/or boat.

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

•National Fuel Gas Code ANSI Z223.1 NFPA 54

•Natural Gas and Propane Installation Code: CAN/CGA B149.1

•Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your pressure contact your local natural gas company. If the supply pressure is different than 7 inch, contact a professional service technician for assistance. Not for use with LP gas.

DANGER

Connection should be made by a professional service technician. Supply the technician with a copy of these instructions. Incorrect connection can result in a gas leak with possibility of fire.

GENERAL WARNINGS

WARNING

•Never use liquid propane gas in a unit designed for natural gas.

•Never use charcoal or wood briquette in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires.

•Leak test all connections before first use, even if grill was purchased fully assembled.

•Never check for leaks using a match or open flame.

CAUTION: Strong odors, colds, sinus congestion, etc. may prevent the detection of natural gas. Use caution and common sense when testing for leaks.

•Always keep your gas grill free and clear of gasoline, lighter fluid, paint thinner, or other flammable vapors and liquids or combustible materials.

•Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this manual.

•Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty.

•DO NOT use back rotisserie burner when main burners are in use.

•DO NOT obstruct the flow of combustion or ventilation air.

•Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.

•Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

•DO NOT leave the grill unattended while in use.

•DO NOT allow the gas hose to come in contact with hot surfaces.

•DO NOT allow grease from drain hole to fall on hose.

•Keep any electrical supply cords away from water or heated surfaces.

•Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local authority to determine proper size and type.

•For household use only. DO NOT use this grill for anything other than its intended purpose.

•DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

•DO NOT attempt to move the grill.

•Lock the wheels so the unit does not accidentally move.

•Wear protective gloves or oven mitts.

•DO NOT touch any hot grill surfaces.

•DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

ASSEMBLY INSTRUCTIONS

YOU MUST BE A PROFESSIONAL SERVICE TECHNICIAN TO CONVERT THIS GRILL. READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.

The following tools are required to assemble the Conversion Kit:

• Phillips Head Screwdriver

•

Adjustable Wrench

• 3/4” Wrench

PARTS CONTENTS

Gas Orifice Tool

Large Wrench

1.51mm

8905/8907 Rotisserie Burner

1.51mm Valve Orifice x 1 Pc

(BLUE)

Small Wrench

1.35mm

8750/8752 Side Burner

1.35mm Valve Orifice x 2 Pc

(RED)

1.25mm

8905/8907 SIde Burner

1.25mm Valve Orifice x 2 Pc

(GREEN)

1.32mm

8530/8532/8550/8552/8555

10’ Natural Gas Hose Rotisserie Burner 1.32mm Valve Orifice x 1 Pc (YELLOW)

Large

Stop Plate

x 6 Pcs.

Small

Stop Plate

x 1 Pc.

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT: www.grillpartsonline.com

Brinkmann 810-8905-S, 810-7405-S, 810-8500-S, 810-8530-S, 810-8555-S User Manual

CONVERSION

INSTRUCTIONS

810-8905-S & 810-8907-S

Back Panel Exit		Gas Manifold

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

WARNING: Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty.

Note: Make sure all control knobs are in the off position, LP tank valve is closed and tank is disconnected from regulator and removed from grill.

Step 1

Hold the gas manifold connection with an adjustable wrench and use a 3/4” wrench to undo LP hose connection from gas manifold.

Step 2

Attach 10’ hose to gas manifold. Tighten connection carefully using two wrenches. Take the end of the 10’ hose and place it through the cart back panel exit.

Step 3

Open hood and remove warming rack, cooking grills and heat shields. Set aside for later use.

10’ Natural Gas Hose

Warming Rack

Cooking Grills

Heat Shields

	Step 4
	Remove two screws from each
Wood Chip Drawer	burner "foot" using a screwdriver.
	Remove wood chip drawer to get
	access to the wood chip burner.
	Remove one screw from the wood
	chip burner. Carefully lift each burner
	up and away from valve openings.
	Set aside for later use.

Side View

		Step 5
		Using the gas orifice tool, remove
	Fire Box Front Panel	the LP brass orifice from the tip of
	Fire Box Front Panel	each gas valve assembly. Repeat
		this step for all main burner and
		wood chip burner valves in your
		grill.
		Note: All orifices of the grill, except
	Gas Orifice Tool	rotisserie, are double orifices
	Gas Orifice Tool	type (LP gas and natural gas).
LP Gas Orifice		type (LP gas and natural gas).
LP Gas Orifice		You only remove the LP gas
		orifice tip.
		Step 6
		Remove all the control knobs from the
		control panel and set aside for later
		Step 7
		Figure 1 shows valve stem and bezel
		with both screws. Place stop plate over
		valve stem as shown in Figure 2. Verify
		the tab and the stamped letter on the
		stop plates face out. Replace control
		knobs when finished.
		WARNING: We recommend and
		request that you do not remove the
Tab	Stop Plate	control panel in order to access the
Tab		valve tips. If you choose to remove
	L	valve tips. If you choose to remove
	L	the control panel, you must replace
		the control panel, you must replace
		the control panel bezels exactly as
	Stop Pin	illustrated in Figure 2. Failure to
	Stop Pin	replace the bezels as illustrated
		replace the bezels as illustrated
Figure 1	Figure 2	could lead to personal injury and/or
Figure 1	Figure 2	property damage.

810-8905-S & 810-8907-S SIDE BURNERS

CAUTION: Only use specified natural gas orifice for your grill.

Step 8

Remove the side burner brass cap by using the small wrench to unscrew the two small screws.

Step 9

Remove access panel on left side of grill for better view of gas orifice.

Step 10

Use the gas orifice tool to remove LP brass orifice from the hole on the top of side burner.

Step 11

Using gas orifice tool, install 1.25mm (GREEN) natural gas orifice. Be careful not to cross thread natural gas orifice.

Existing Side Burner LP

Gas Orifice

Replacement Side Burner

Natural Gas Orifice (identified by number)

Side Burner 1.25mm (GREEN)

1.25mm

Step 12

Replace the side burner brass cap to the burner.

Small Wrench

Brass Cap

Access Panel

Gas Orifice Tool

Cover Bolts

Retaining Nut

Brass Orifice

Existing Rotisserie LP

Gas Orifice

Replacement Rotisserie

Natural Gas Orifice (identified by number)

Rotisserie Burner 1.51mm (BLUE)

1.51mm

810-8905-S & 810-8907-S ROTISSERIE BURNERS

CAUTION: Only use specified natural gas orifice for your grill.

Note:	It is helpful to keep the screws with the
	components as they are removed for
	ease of reassembly.

Step 13

Remove rotisserie cover bolts and remove rotisserie cover to gain access to the rotisserie LP gas orifice on back side of grill.

Step 14

Using an adjustable wrench to hold the gas line secure, use the open end wrench provided to loosen the gas line retaining nut. With the rotisserie gas supply line detached from the housing, use two wrenches to remove the LP brass orifice from the gas supply line. Replace the LP gas brass orifice with the proper natural gas orifice. (1.51mm BLUE)

Note: Bending the hose could damage the supply line.

Step 15

Reattach gas supply line to the rotisserie housing by securing with the retaining nut removed in Step 14.

Note: Leave the back panel off until the end of conversion and all gas leak testing has been completed.

Step 16

Re-install the rotisserie cover using the nuts and bolts that were set aside in Step 13.

Step 17

Carefully replace each burner, making sure burner openings slide over valve nozzles. Screw each burner "foot" down using screwdriver and screws that were set aside in Step 4.

Step 18

Replace warming rack, cooking grills, heat shields and grease trays.

Note: Follow directions in the leak testing section of this manual before using this grill.

CONVERSION

INSTRUCTIONS

810-8750-S & 810-8752-S

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

Note: Make sure all control knobs are in the off position, LP tank valve is closed and tank is disconnected from regulator and removed from grill.

Step 1

Pull right accessory drawer out and remove. Set drawer aside until you are ready to re-insert drawer at the end of Step 2.

Step 2

Hold the gas manifold connection with an adjustable wrench and use a 3/4” wrench to undo hose connection from gas manifold. Attach 10’ hose to gas manifold. Tighten connection carefully using two wrenches.

Step 3

Open covers and remove cooking grills and heat shields. Set aside for later use.

Right

Accessory

Drawer

10’ Natural Gas Hose

Cooking Grills

Heat Shields

Main Burner

Sear Burner

Note: Step 4 only applies to model 810-8750-S.

Step 4

Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use.

CAUTION: Some parts may

contain sharp edges. Wear Side View protective gloves if necessary.

Fire Box Front Panel

Step 5

Using the one of the gas orifice tool provided remove the LP brass orifice from the tip of each gas valve assembly.

Wrench

Note: All orifices of the grill, except

rotisserie, are double orifices

type (LP gas and natural gas). LP Gas Orifice You only remove the LP gas

orifice tip.

Step 6
Remove all the control knobs from the
control panel and set aside for later
use.
Step 7
Figure 1 shows valve stem and bezel
with both screws. Place stop plate over
valve stem as shown in Figure 2. Verify
the tab and the stamped letter on the
stop plates face out. Replace control
knobs when finished.
WARNING: We recommend and
request that you do not remove the
control panel in order to access the		Tab
valve tips. If you choose to remove		Tab
the control panel, you must replace		L
the control panel bezels exactly as		L
the control panel bezels exactly as
illustrated in Figure 2. Failure to
replace the bezels as illustrated		Stop Pin
could lead to personal injury and/or
property damage.	Figure 1	Figure 2
	Figure 1	Figure 2

Small Wrench

Brass Cap

Access Panel

Gas Orifice Tool

810-8750-S & 810-8752-S SIDE BURNERS

CAUTION: Only use specified natural gas orifice for your grill.

Step 8

Remove the left side shelf by unscrewing the four bolts.

Step 9

Remove the side burner brass cap by using the small wrench to unscrew the two small screws.

Step 10

Remove access panel on left side of grill for better view of gas orifice.

Step 11

Use the gas orifice tool to remove LP brass orifice from the hole on the top of side burner.

Step 12

Using gas orifice tool, install 1.35mm (RED) natural gas orifice. Be careful not to cross thread natural gas orifice.

Existing Side Burner LP

Gas Orifice

Replacement Side Burner

Natural Gas Orifice (identified by number) Side Burner 1.35mm (RED)

1.35mm

Step 13

Replace the side burner brass cap to the burner.

CONVERSION

INSTRUCTIONS 810-8550-S, 810-8552-S & 810-8555-S

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

Note: Make sure all control knobs are in the off position, LP tank valve is closed and tank is disconnected from regulator and removed from grill.

Step 1

Using an adjustable wrench to hold the gas manifold connection secure, use a 3/4” wrench to loosen the hose connection nut. Replace existing LP hose/regulator assembly with natural gas 10’ hose assembly. Tighten both connections carefully using two wrenches.

Step 2

Remove cotter pin from side burner "foot". Carefully lift side burner up and away from valve nozzle. Set aside for later use.

Cotter Pin

Step 3

Open hood and remove warming rack, cooking grills and heat shields. Set aside for later use.

Gas Manifold Nut

10’ Natural Gas Hose

Warming Rack

Cooking Grills

Heat Shields

Side View

Firebox Front Panel

LP Gas Orifice

Gas Orifice Tool

Step 4

Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use.

Step 5

Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front panel. Repeat this step for all main, side and rotisserie burner valves in your grill. The side burner valve orifice is under the side shelf.

Note: All orifices of the grill, except rotisserie, are double orifices type (LP gas and natural gas).You only remove the LP gas orifice tip.

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

Step 6

Remove all the control knobs from the control panel and set aside for later use.

Step 7

Figure 1 shows valve stem and bezel with the control knob removed. Take five large stop plates from the component card and place them over the main and side burner valve stems as illustrated (Figure 2). Take the small stop plate from the component card and place it over the rotisserie burner valve stem (Figure 3). Verify the tab and the stamped letter on the stop plates face out. Replace control knobs when finished.

WARNING: We recommend and request that you do not remove the control panel in order to access the valve tips. If you choose to remove the control panel, you must replace the control panel bezels exactly as illustrated in Figure 2. Failure to replace the bezels as illustrated could lead to personal injury and/or property damage.

Step 8

Carefully replace each burner, making sure burner openings slide over valve nozzles. Screw each main burner "foot" down using screwdriver and screws that were set aside in Step 4. Replace cotter pin in side burner “foot” that were set aside in Step 2.

Step 9

Replace warming rack, cooking grills, heat shields and grease tray.

Note: Follow directions in the leak testing section of this manual before using this grill.

Stop Plate

Tab

Stop Pin

Figure 1	Figure 2
Tab	Stop Plate
	S

	Stop Pin
	Figure 3

Warming Rack

Cooking Grills

Heat Shields

Cover Bolts

Brass Orifice

Retaining Nut

Existing Rotisserie LP

Gas Orifice

Replacement Rotisserie

Natural Gas Orifice (identified by number)

Rotisserie Burner 1.32mm (YELLOW)

1.32mm

810-8550-S, 810-8552-S & 810-8555-S ROTISSERIE BURNERS

CAUTION: Only use specified natural gas orifice for your grill.

Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly.

Step 10

Remove the two screws of panel to gain access to the rotisserie LP valve on back side of grill. Set aside for later use.

Step 11

Note: Bending the hose could damage the supply line.

Step 12

Reattach gas supply line to the rotisserie housing by securing with the retaining nut removed in Step 11.

Note: Leave the back panel off until the end of conversion and all gas leak testing has been completed.

Step 13

Re-install rotisserie cover using the bolts that were set aside in Step 10.

CONVERSION

INSTRUCTIONS

810-8530-S & 810-8532-S

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

Note: Make sure all control knobs are in the off position, LP tank valve is closed and tank is disconnected from regulator and removed from grill.

Step 1

Step 2

Remove cotter pin from side burner "foot". Carefully lift side burner up and away from valve nozzle. Set aside for later use.

Cotter Pin

Step 3

Open hood and remove warming rack, cooking grills and heat shields. Set aside for later use.

Gas Manifold Nut

Gas Hose

Grills

Heat Shields

Warming Rack

Step 4

Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use.

Side View		Step 5
		Use the gas orifice tool to remove the
		LP brass orifice from main burner
		valves through the hole on the firebox
	Firebox Front Panel	front panel. Repeat this step for all
	Firebox Front Panel	main and side burner valves in your
		main and side burner valves in your
		grill. The side burner valve orifice is
		under the side shelf.

LP Gas Orifice		Note: All orifices of the grill, except
LP Gas Orifice		rotisserie, are double orifices
	Gas Orifice Tool	type (LP gas and natural
	Gas Orifice Tool	gas).You only remove the LP
		gas).You only remove the LP
		gas orifice tip.

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

Step 6

Remove all the control knobs from the control panel and set aside for later use.

Step 7

Step 8

Step 9

Replace warming rack, cooking grills, heat shields and grease tray.

Note: Follow directions in the leak testing section of this manual before using this grill.

Stop Plate

Tab

Stop Pin

Figure 1	Figure 2
Tab	Stop Plate
Tab	S

Stop Pin

Figure 3

Cooking Grills

Heat Shields

Warming Rack

Cover Bolts

Brass Orifice

Retaining Nut

Existing Rotisserie LP

Gas Orifice

Replacement Rotisserie

Natural Gas Orifice (identified by number)

Rotisserie Burner 1.32mm (YELLOW)

1.32mm

810-8530-S ROTISSERIE BURNER

CAUTION: Only use specified natural gas orifice for your grill.

Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly.

Step 10

Remove the two screws of panel to gain access to the rotisserie LP valve on back side of grill. Set aside for later use.

Step 11

Using an adjustable wrench to hold the gas line secure, use the open end wrench provided to loosening the gas line retaining nut. With the rotisserie gas supply line detached from the housing, use two wrenches to remove the LP brass orifice from the gas supply line. Replace the LP gas brass orifice with the proper natural gas orifice. (1.32mm YELLOW)

Note: Bending the hose could damage the supply line.

Step 12

Reattach gas supply line to the rotisserie housing by securing with the retaining nut removed in Step 11.

Note: Leave the back panel off until the end of conversion and all gas leak testing has been completed.

Step 13

Re-install rotisserie cover using the bolts that were set aside in Step 10.

810-8532-S ROTISSERIE BURNER

CAUTION: Only use specified natural gas orifice for your grill.

Note: It is helpful to keep the screws with the components as they are removed for ease of reassembly.

Step 10

Remove the two screws of panel to gain access to the rotisserie LP valve on back side of grill. Set aside for later use.

Step 11

Note: Bending the hose could damage the supply line.

Step 12

Reattach gas supply line to the rotisserie housing by securing with the retaining nut removed in Step 11.

Note: Leave the back panel off until the end of conversion and all gas leak testing has been completed.

Step 13

Re-install rotisserie cover using the bolts that were set aside in Step 10.

Retaining Nut

Cover Bolts

Brass Orifice

Gas Manifold Nut	CONVERSION
	INSTRUCTIONS

810-8500-S

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

		Note: Make sure all control
		knobs are in the off
		position, LP tank valve is
		closed and tank is
		disconnected from
	10’ Natural Gas Hose	regulator and removed
	10’ Natural Gas Hose	from grill.
		from grill.
		Step 1

		Using an adjustable wrench to hold
		the gas manifold connection secure,
		use a 3/4” wrench to loosen the hose
		connection nut. Replace existing LP
		hose/regulator assembly with natural
		gas 10’ hose assembly. Tighten the
		connection carefully using two
	Cooking Grills	wrenches.
	Cooking Grills	Step 2
		Step 2
		Remove cotter pin from side burner
	Heat Shields	"foot". Carefully lift side burner up
		and away from valve nozzle. Set
		aside for later use.
	Warming Rack
		Cotter Pin
		Step 3
		Open hood and remove warming
		rack, cooking grills and heat
		shields. Set aside for later use.

Step 4

Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use.

Step 5

Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front panel. Repeat this step for all main and side burner valves in your grill. The side burner valve orifice is under the side shelf.

Note: All orifices of the grill, except rotisserie, are double orifices type (LP gas and natural gas).You only remove the LP gas orifice tip.

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

Step 6

Remove all the control knobs from the control panel and set aside for later use.

Side View

Firebox Front Panel

LP Gas Orifice

Gas Orifice Tool

Stop Plate

Tab

Stop Pin

Figure 1

Figure 2

Cooking Grills

Heat Shields

Warming Rack

Step 7

Figure 1 shows valve stem and bezel with the control knob removed. Take five large stop plates from the component card and place them over the valve stems as illustrated

(Figure 2). Verify the tab and the stamped letter on the stop plates face out. Replace control knobs when finished.

Step 8

Step 9

Replace warming rack, cooking grills, heat shields and grease tray.

Note: Follow directions in the leak testing section of this manual before using this grill.

CONVERSION	Gas Manifold Nut
INSTRUCTIONS

810-7405-S

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

	Note: Make sure all control
	knobs are in the off
	position, LP tank valve is
	closed and tank is
	disconnected from
	regulator and removed	10’ Natural Gas Hose
	from grill.	10’ Natural Gas Hose
	from grill.

Step 1

	Step 2
	Remove cotter pin from side burner	Warming Rack
	"foot". Carefully lift side burner up	Warming Rack
	"foot". Carefully lift side burner up
	and away from valve nozzle. Set	Cooking Grills
	aside for later use.	Cooking Grills
		Heat Shields
	Cotter Pin

Step 3

Open hood and remove warming rack, cooking grills and heat shields. Set aside for later use.

Step 4

Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use.

	Side View	Step 5
	Side View	Use the gas orifice tool to remove the
		Use the gas orifice tool to remove the
		LP brass orifice from main burner
		valves through the hole on the firebox
		front panel. Repeat this step for all
	Firebox Front Panel	main and side burner valves in your
		grill. The side burner valve orifice is
		under the side shelf.

	LP Gas Orifice	Note: All orifices of the grill, except
	LP Gas Orifice	rotisserie, are double orifices
		rotisserie, are double orifices
		type (LP gas and natural
	Gas Orifice Tool	gas).You only remove the LP
		gas orifice tip.

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

Step 6

Remove all the control knobs from the control panel and set aside for later use.

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