Briggs & Stratton Vox 30557 Operator's Manual

Manual No. 318300GS Revision -
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
MILWAUKEE, WISCONSIN, U.S.A.
Portable Generator
Operator’s Manual
This generator is rated in accordance with CSA (Canadian Standards
Association) standard C22.2 No. 100-04 (motors and generators).
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Thank you for purchasing this quality-built Briggs & Stratton® generator. We are pleased that you’ve placed your confidence
in the VOX™ brand. When operated and maintained according to the instructions in this manual, your Briggs & Stratton generator will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with generator products and how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save this original manual
for future reference.
This generator requires final assembly before use. Refer to the Assembly section of this manual for instructions on final
assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your generator. Consult your Yellow Pages. There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at www.voxindustrial.com. For engine related questions, call American Honda Motor Company, Inc. at (800) 426-7701 or visit www.honda-engines.com for a dealer locator.
Generator
Model Number Revision Serial Number
Date Purchased
Copyright © 2012. Briggs & Stratton Power Products Group, LLC Milwaukee, WI, USA. All rights reserved. VOX™ is a trademark of Briggs & Stratton Power Products Group, LLC
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Table of Contents
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unpack Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Shipment Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting to a Building’s Electrical System. . . . . . . . . . . . . . . . . . . . . . . . 9
Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cord Sets and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ground Fault Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connecting Electrical Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stopping the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating Automatic Idle Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Charging a Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Don’t Overload Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Generator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Generator Owner Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Common Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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Operator Safety
Equipment Description
Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.
The generator is an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 3,600 rpm by a single-cylinder engine.
This generator incorporates GFCI (Ground Fault Circuit Interrupter) outlet protection and has its neutral bonded to ground to comply to OSHA inspections on job sites. This generator will not function when connected to a 2 pole transfer switch since the home or building main breaker box also has a neutral bonded to ground. When both the generator and the home or building breaker box contains a neutral bonded to ground, the generators GFCI will open and no outlets will function.
NOTICE
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
Every effort has been made to ensure that the information in this manual is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve the generator and this documentation at any time without prior notice.
The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board.
Important Safety Information
The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure, work method or operating technique that you choose does not render the generator unsafe.
Safety Symbols and Meanings
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury. NOTICE address practices not related to personal injury.
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WARNING
Electric Shock Hazard could result in death or serious injury. Removing neutral bond will disable GFCI protection.
• DO NOT remove the neutral bond.
Fire
Explosion
Toxic Fumes
Hot Surface
Moving Parts
Electrical Shock
Kickback
Flying Objects
Operator’s Manual
Explosive Pressure
Chemical Burn
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WARNING Running engine gives off carbon
monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide could result in death, serious injury, headache, fatigue, dizziness,
vomiting, confusion, seizures, nausea or fainting.
• Operate this product ONLY outdoors.
• Install a battery operated carbon monoxide alarm near the bedrooms.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT operate this product inside any building, carport, porch, mobile equipment, marine applications, or enclosure, even if windows and doors are open.
WARNING The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING Certain components in this product and
related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
WARNING
• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.
• Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury and/or property damage.
WARNING Fuel and its vapors are extremely
flammable and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property
damage.
WHEN ADDING OR DRAINING FUEL
• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• DO NOT operate this product inside any building, carport, porch, mobile equipment, marine applications, or enclosure.
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT stop engine by moving choke control to “Choke” position
().
WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT
• Transport/move/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they could ignite fuel vapors.
WARNING Starter cord kickback (rapid retraction) will
pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in
serious injury.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in and turned on.
WARNING Storage batteries give off explosive
hydrogen gas during recharging. Hydrogen gas stays near battery for a
long time after battery has been charged. Slightest spark could ignite hydrogen causing explosion resulting in death, serious injury and/or property damage. Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery fluid could cause chemical burns resulting in serious injury and/or property damage.
• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.
• Wear protective goggles, rubber apron, and rubber gloves.
• DO NOT continue to charge a battery that becomes hot or is fully charged.
• DO NOT leave battery unattended.
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NOTICE
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before stopping generator.
NOTICE
Improper treatment of generator could damage it
and shorten its life.
• Use generator only for intended uses.
• If you have questions about intended use, ask dealer or contact local service center.
• Operate generator only on level surfaces.
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
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WARNING
Generator voltage could cause electrical shock or burn resulting in death or serious injury.
• Use approved transfer equipment to prevent backfeed by isolating generator from electric utility workers.
• When using generator for backup power, notify utility company.
• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator.
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
WARNING Unintentional sparking could cause fire or
electric shock resulting in death or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
WARNING Starter and other rotating parts could
entangle hands, hair, clothing, or accessories resulting in serious injury.
• NEVER operate generator without protective housing or covers.
• DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
CAUTION Excessively high operating speeds could
result in minor injury and/or generator damage. Excessively low speeds impose a heavy load.
• DO NOT tamper with governor spring, links or other parts to increase engine speed. Generator supplies correct rated frequency and voltage when running at governed speed.
• DO NOT modify generator in any way.
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Assembly
Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.
If you have any problems with the assembly of your generator, please call the generator helpline at (800) 743-4115. If calling for assistance, please have the model, revision, and serial number from the identification label available. See Controls and Features for identification label location.
Unpack Generator
1. Set the carton on a rigid, flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner from top to bottom.
4. Leave generator on carton to install wheel kit.
Shipment Contents
The generator is supplied with:
• Engine oil
• Operator’s manual
• Engine operator’s manual
• Battery charge cables
• Wheel kit
• 120/240 Volt, 30 Amp locking plug
• 120 Volt, 30 Amp locking plug
Install Wheel Kit
NOTICE Wheel kit is not intended for over-the-road use. You will need the following tools to install these
components:
• 3/8” and 13 mm wrench
• Socket wrench with a 3/8” and a 13 mm socket
• Pliers
• Safety glasses
Install the wheel kit as follows:
1. Tip generator so that engine end is up.
2. Slide axle (A) through both mounting brackets.
3. Slide a wheel (B) over axle.
NOTICE Be sure to install wheel with raised hub inboard.
4. Place a washer (C) on axle and then place an e-ring (D)
in axle groove.
5. Install e-ring with pliers, squeezing from top of e-ring to bottom of axle.
6. Repeat steps 3 through 5 to secure second wheel.
7. Tip generator so that engine side is down.
8. Attach clamps (E) to brackets (F) on both sides of generator with 1/4 - 20 hex screws (G).
9. Repeat steps 2 through 5 to secure the third and fourth wheels.
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B
C
D
N
A
E
D
A
H
C
J
M
K
L
G
B
F
CAUTION
E-rings could cause eye injury. E-rings could spring back and become airborne when installing or removing, resulting in moderate injury.
• Always wear eye protection when installing/removing e-rings.
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10. Attach handles (H) to brackets on generator frame as shown, with 45 mm capscrews (J), flat washers (K), nylon washers (L), and M8 lock nuts (M).
NOTICE DO NOT overtighten. Handles must be able to move up and down freely.
11. Return generator to normal operating position (resting on wheels).
12. To apply brakes, push down firmly on handle of both clamps until it locks in the down position and engages the wheels.
NOTICE The generator is designed to be used on level surfaces.
13. Loop handle pins (N) on generator frame just above handle brackets.
14. Raise handles and insert handle pins to move generator.
15. To release brakes, pull up on handle of both clamps until it locks in the up position.
Add Engine Oil
• Place generator on a level surface.
• Refer to engine operator’s manual and follow oil recommendations and instructions.
NOTICE Check oil often during engine break–in. Refer to engine operator’s manual for recommendations.
NOTICE Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.
• Refer to engine manual for oil information.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
Add Fuel
NOTICE Refer to engine operator’s manual and follow fuel recommendations.
1. Clean area around fuel fill cap, remove cap.
2. Slowly add unleaded gasoline (A) to fuel tank (B). Be
careful not to overfill. Allow about 1.5" (4 cm) of tank space (C) for fuel expansion.
3. Install fuel cap and let any spilled fuel evaporate before starting engine.
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WARNING Fuel and its vapors are extremely flammable
and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
WHEN ADDING FUEL
• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
C
B
A
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System Ground
The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).
Special Requirements
There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:
• In some areas, generators are required to be registered with local utility companies.
• If the generator is used at a construction site, there may be additional regulations which must be observed.
Connecting to a Building’s Electrical System
Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power or other alternative power sources and must comply with all applicable laws and electrical codes.
Generator Location
Carbon Monoxide Poisoning
Place generator outdoors in an area that will not accumulate deadly exhaust gas. Install a battery operated carbon monoxide alarm near the bedrooms. DO NOT place generator where exhaust gas (A) could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes, or other openings that can allow exhaust gas to collect in a confined area. Prevailing winds and air currents should be taken into consideration when positioning generator.
Risk of Fire Clearances
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A
WARNING
Generator voltage could cause electrical shock or burn resulting in death or serious injury.
• Use approved transfer equipment to prevent backfeed by isolating generator from electric utility workers.
• When using generator for backup power, notify utility company.
• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator.
Exhaust Port
Pointed away from
dwelling openings
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death, serious injury and/or property damage.
• Keep at least 5 ft. (1.5 m) clearance on all sides of generator including overhead.
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Features and Controls
Read this Operator’s Manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
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A - Fuel Tank — Capacity of seven (7) U.S. gallons. B - Oil Fill Cap/Dipstick — Check and add engine oil here. C - Fuel Valve — Used to turn fuel supply on and off to
engine.
D - Oil Drain Plug — Drain engine oil here. E - Spark Arrester Muffler — Exhaust muffler lowers engine
noise and is equipped with a spark arrester screen.
F - Choke Lever — Used when starting a cold engine. G - On/Off Switch — Set this switch to “On” before using
recoil starter. Set switch to “Off” to stop engine.
H - Air Cleaner — Protects engine by filtering dust and
debris out of intake air.
J - Recoil Starter — Used to start the engine. K - Grounding Fastener — If required, please consult a
qualified electrician, electrical inspector, or local agency having jurisdiction.
L - Data Tag – Provides model, revision and serial number
of generator. Please have these readily available if calling for assistance.
M - Idle Control Switch — Use this switch to turn the idle
control feature on and off.
N - 12 Volt DC Receptacle — Use this receptacle with
battery charge cables to charge a 12 Volt battery.
P - 120 Volt AC, 20 Amp Duplex Receptacle — May be
used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
R - 120 Volt AC, 30 Amp Locking Receptacle — May be
used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
S - 120/240 Volt AC, 30 Amp Locking Receptacle — May
be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
T - GFCI Circuit Breaker — A GFCI circuit breaker is
provided to protect against electrical ground fault and protect the generator against electrical overload.
U - Circuit Breakers (AC) — The 120 Volt AC, 20A duplex
receptacle is provided with "push to reset" circuit breakers to protect the generator against electrical overload.
V - Hour Meter — Displays and records how many hours
your generator has run (up to 9,999.9).
A
E
F
G
N
U
K
M
H
J
D
P
R
S
T
C
B
V
L
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Cord Sets and Receptacles
Use only high quality, well-insulated, grounded extension cords with the generator’s 120 Volt duplex receptacle. Inspect extension cords before each use.
Check the ratings of all extension cords before you use them. Extension cord sets used should be rated for 125 Volt AC loads at 20 Amps or greater for most electrical devices. Some devices, however, may not require this type of extension cord. Check the operator’s manuals of those devices for the manufacturer’s recommendations.
Keep extension cords as short as possible to minimize voltage drop.
120/240 Volt AC, 30 Amp, Locking Receptacle
Use a NEMA L14-30 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volt AC loads at 30 Amps (or greater). You can use the same 4-wire cord if you plan to run a 120 Volt load.
This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 6,500 watts of power (6.5 kW) at
27.0 Amps for 240 Volts or two independent 120 Volt loads at 27.0 Amps each. The outlet is protected by a 2 pole GFCI circuit breaker.
NOTICE
Receptacles may be marked with rating value
greater than generator output capacity.
• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.
• DO NOT overload the generator. See Don’t Overload Generator.
120 Volt AC, 30 Amp Locking Receptacle
Use a NEMA L5–30 plug with this receptacle. Connect a 3–wire cord set rated for 125 Volt AC loads at 30 Amps to the plug.
Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3,600 watts (3.6 kW) of power at 30 Amps. The outlet is protected by a 2 pole GFCI circuit breaker.
120 Volt AC, 20 Amp, Duplex Receptacle
The duplex receptacle is protected against overload by a push–to–reset circuit breaker and/or a 2 pole GFCI circuit breaker.
Use receptacle to operate 120 Volt AC, single-phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 20 Amps (or greater). Inspect cord sets before each use.
12 Volt DC, 10 Amp Receptacle
This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided.
This receptacle can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery. See the section Charging a Battery before attempting to recharge a battery.
WARNING Damaged or overloaded electrical cords
could overheat, arc, and burn resulting in death, serious injury, and/or property damage.
• ONLY use cords rated for your loads.
• Follow all safeties on electrical cords.
• Inspect cord sets before each use.
4-Wire Cord Set
240V
120V
120V
W (Neutral)
X (Hot)
Y (Hot)
NEMA L14-30
Ground (Green)
11
3-Wire Cord Set
Neutral
120V
Hot
Ground (Green)
NEMA L5-30
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Ground Fault Protection
This unit is equipped with a Ground Fault Circuit Interrupter (GFCI). This device meets applicable federal, state and local codes.
The GFCI protects against electrical shock that may be caused if your body becomes a path which electricity travels to reach ground. This could happen if you touch a “Live” appliance or wire, or are touching plumbing or other materials that connect to the ground.
When protected by a GFCI, one may still feel a shock, but the GFCI should cut current off quickly enough so that a person in normal health should not suffer any serious electrical injury.
Test GFCI Circuit Breaker
Test your GFCI circuit breaker every month, as follows:
1. While generator is running, push white “Test” button.
The circuit breaker should trip (handle will move to approximate center position), which will disconnect power to outlets.
NOTICE
If circuit breaker does not trip:
• DO NOT use generator.
• Call a Briggs & Stratton Power Products service center.
2. If handle moves to center, reset circuit breaker by
firmly moving handle to “Off” (down) position, then to “On” (up) position.
NOTICE
If circuit breaker does not reset properly:
• DO NOT use generator.
• Call a Briggs & Stratton Power Products service center.
During Generator Use
If circuit breaker trips during use, it usually indicates faulty electrical equipment or cords. However, test the circuit breaker as follows;
1. Disconnect loads, reset and test circuit breaker as described earlier. Let generator run without any loads for 1 minute.
NOTICE
If circuit breaker trips in the 1 minute period:
• DO NOT use generator.
• Call a Briggs & Stratton Power Products service center.
2. If circuit breaker tests correctly, the electrical equipment or extension cords may be faulty. Replace faulty electrical equipment and cords before further use.
NOTICE
If circuit breaker tests correctly:
• Have qualified personnel check all electrical equipment and cords for any defects.
• Replace electrical equipment and cords or take to a qualified repair center.
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WARNING
Electric Shock Hazard could result in
death or serious injury.
• The GFCI will not protect you against the following situations:
-Line-to-line shocks;
-Current overloads or line-to-line short circuits.
• The fuse or circuit breaker at the control panel must provide such protection.
WARNING
Electric Shock Hazard could result in
death or serious injury.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator or electrical loads.
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Operation
Starting the Engine
Disconnect all electrical loads from the generator. Use the following start instructions:
1. Make sure unit is on a level surface.
NOTICE Failure to start and operate the unit on a level surface could cause the unit not to start or shut down during operation.
2. Turn the fuel valve (A) to the “On” position.
3. Make sure idle control switch is in “Off” position.
4. Start engine according to instructions given in the engine operator’s manual.
NOTICE If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil protection device. See engine operator’s manual.
Connecting Electrical Loads
1. Let engine stabilize and warm up for a few minutes after starting.
2. Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.
NOTICE
• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
• DO NOT OVERLOAD THE GENERATOR. See Don’t Overload Generator.
NOTICE
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before stopping generator.
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WARNING Starter cord kickback (rapid retraction) will
pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in
serious injury.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in and turned on.
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
Reproduction
Stopping the Engine
1. Turn OFF and unplug all electrical loads from generator
panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.
2. Move idle control switch to “Off” position.
3. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.
4. Turn engine off according to instructions given in the engine operator’s manual.
5. Move fuel valve to “Off” position.
Operating Automatic Idle Control
This feature is designed to greatly improve fuel economy. When this switch is turned ON, the engine will only run at its normal high governed engine speed when electrical loads are connected. When electrical loads are removed, the engine will run at a reduced speed.
With the switch off, the engine will run at the normal high engine speed. Always have the switch off when starting and
stopping the engine.
Charging a Battery
Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery.
• DO NOT use the unit to charge any 6 Volt batteries.
• DO NOT use the unit to crank an engine having a discharged battery.
To recharge 12 Volt batteries, proceed as follows:
1. Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. DO NOT use tap water.
2. If battery is equipped with vent caps, make sure they are installed and are tight.
3. If necessary, clean battery terminals.
4. Connect battery charge cable connector plug to panel receptacle identified by the words “12V 10A D.C.”
5. Connect battery charge cable clamp with red handle to the positive (+) battery terminal.
6. Connect battery charge cable clamp with black handle to the negative (–) battery terminal.
7. Start engine. Let engine run while battery recharges.
8. When battery has charged, shut down engine.
NOTICE Use an automotive hydrometer to test battery state of charge and condition. Follow the hydrometer manufacturer’s instructions carefully. Generally, a battery is considered to be at 100% state of charge when specific gravity of its fluid (as measured by hydrometer) is 1.260 or higher.
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WARNING Storage batteries give off explosive
hydrogen gas during recharging. Hydrogen gas stays near battery for a
long time after battery has been charged. Slightest spark could ignite hydrogen causing explosion resulting in death, serious injury and/or property damage. Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery fluid could cause chemical burns resulting in serious injury and/or property damage.
• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.
• Wear protective goggles, rubber apron, and rubber gloves.
• DO NOT continue to charge a battery that becomes hot or is fully charged.
• DO NOT leave battery unattended.
WARNING Battery posts, terminals and related
accessories contain lead and lead compounds - chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Reproduction
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