Briggs & Stratton VANGUARD 522447, VANGUARD 588447, VANGUARD 582447, VANGUARD 58A447, VANGUARD 432447 User Manual

Operator’s Manual
Model 432447
522447 582447
Model 588447
58A447
BRIGGSandSTRATTON.com
ECopyright Briggs & Stratton Corporation
Milwaukee, Wisconsin 53201 U.S.A.
Form No. 277110-3/07
Printed in U.S.A.
TABLE OF CONTENTS
Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Information 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel and Coolant 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gauges 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For replacement parts or technical assistance, record below the engine model, type, and code numbers along with the date of purchase. These numbers are located on your engine (see the “Engine Information” page).
Starting and Stopping 8-9. . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service & Storage 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Information 17. . . . . . . . . . . . . . . . . . . . . . . . .
Date of purchase:
Engine model:
Model: Code:Type:
BEFORE OPERATING ENGINE
Read entire Operating & Maintenance Instructions AND the instructions for the equipment this engine powers.*
Failure to follow instructions could result in serious injury or death.
* Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully
read and understand the operating instructions for the equipment on which your engine is placed.
The safety alert symbol ( ) is used to identify safety
information about hazards that can result in personal injury.
A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.
MM /DD/YYYY
THE OPERATING & MAINTENANCE INSTRUC­TIONS CONTAIN SAFETY INFORMATION TO
Make you aware of hazards associated with engines
Inform you of the risk of injury associated with those
hazards, and
Tell you how to avoid or reduce the risk of injury.
HAZARD SYMBOLS AND MEANINGS
Fire
Explosion
Moving Parts
Hot Liquid
or Steam
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION, when used without the alert symbol,
indicates a situation that could result in damage to the engine.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Toxic Fumes
THE INTERNATIONAL SYMBOLS USED ON
THE ENGINE OR IN THIS MANUAL INCLUDE:
Safety Alert
Read Operator’s
Manual
2
Hot Surface
On Off
Fuel Shutoff
Shock
Oil
Choke
Stop
Fuel
SAFETY
WARNING
Fuel and its vapors are extremely flam­mable and explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL
Turn engine OFF and let engine cool at least 2 minutes before removing fuel cap.
Fill fuel tank outdoors or in well-ventilated area.
Do not overfill fuel tank. Fill tank to approximately 1-1/2
inches below top of neck to allow for fuel expansion.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
WHEN STARTING ENGINE
Make sure muffler, fuel cap and air cleaner are in place.
If fuel spills, wipe it off before starting engine.
WHEN OPERATING EQUIPMENT
Do not tip engine or equipment at angle which causes fuel to spill.
WHEN TRANSPORTING EQUIPMENT
Transport with fuel tank EMPTY or with fuel shut-off valve OFF.
WARNING
Running engines produce heat. Engine parts, especially turbocharger and muffler, become extremely hot.
Severe thermal burns can occur on contact.
Combustible debris, such as leaves, grass, brush, etc. can catch fire.
Allow muffler, turbocharger, engine cylinder and fins to cool before touching.
Remove accumulated combustibles from muffler area and cylinder area.
Install and maintain in working order a spark arrester before using equipment on forest-covered, grass-covered, brush­covered unimproved land. The state of California requires this (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal land.
WARNING
Rotating parts can contact or entangle hands, feet, hair, clothing, or accesso­ries.
Traumatic amputation or severe lacera­tion can result.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
Store away from furnaces, stoves, water heaters or other appliances that have pilot light or other ignition source because they can ignite equipment with stored fuel or fuel source.
WARNING
Explosion and fire could result.
If there is natural or LP gas leakage in area, do not start engine.
Do not use pressurized starting fluids because vapors are flammable.
Operate equipment with guards in place.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Do not wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
3
SAFETY
WARNING
Engines give off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.
Start and run engine outdoors.
Do not start or run engine in enclosed area, even if doors
or windows are open.
WARNING
Never remove radiator cap or radiator reservoir cap while the engine is hot or running. Severe thermal burns or injury can occur by escaping steam or hot engine coolant.
Stop engine and allow to cool before removing radiator or reservoir cap.
To remove reservoir cap after engine is cool, place a thick cloth over cap and remove it slowly.
To remove radiator cap after engine is cool, place a thick cloth over cap and rotate it slowly counter-clockwise to the first stop. Pressurized steam may emit from the cap, stand back to avoid injury. Once all pressure is released, rotate cap counter-clockwise while pushing down on cap to remove.
WARNING
Unintentional sparking can result in fire or electric shock.
Unintentional start-up can result in entanglement, traumatic amputation, or laceration.
BEFORE PERFORMING ADJUSTMENTS OR REPAIRS
Disconnect battery at negative terminal.
WARNING
Briggs & Stratton does not approve or authorize the use of these engines on 3-wheel All Terrain Vehicles (ATVs), motor bikes, fun/recreational go-karts, aircraft products or vehicles intended for use in competitive events. Use of these engines in such applications could result in property damage, serious injury (including paralysis), or even death.
ENGINE INFORMATION
TECHNICAL INFORMATION
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rat­ing performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variabili­ty. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to oper­ating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actu­al “on-site” or net power). This difference is due to a variety of fac­tors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limita­tions, ambient operating conditions (temperature, humidity, alti­tude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
4
ENGINE INFORMATION
Diesel
1
1. Thermostat
2. Oil filler cap
3. Electric starter
4. Oil pan
5. Alternator
Turbo-charged Diesel
1
2
12
3
11
13
6
7
6. Injector nozzle
7. Glow plug
10
8. Oil drains
9. Oil filter
10. Dipstick
9
11. Injector pump
4
5
2
3
12. Engine Date Code xxxxxxxxx
13. Engine Model & Type number xxxxxx xxxx-xx
14
8
15
7
8
4
10. Oil cooler
1. Thermostat
2. Oil filler cap
3. Turbocharger
5
6
11. Oil filter
12. Dipstick
13. Injector pump
4. Electric starter
5. Alternator
6. Oil pan
GENERAL INFORMATION
This is a three cylinder, liquid cooled engine.
On mobile equipment, this engine will operate satisfactorily at any angle at which operator and equipment can function safely.
MODEL 432447
Bore 68 mm (2.68 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 64 mm (2.52 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 697 cc (42.5 cu. in.). . . . . . . . . . . . . . . . . . . . . .
13
7. Injector nozzle
8. Glow plug
9. Oil drains
(if equipped)
12
11
14. Engine Date Code xxxxxxxxx
15. Engine Model & Type number xxxxxx xxxx-xx
MODEL 522447
Bore 68 mm (2.68 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 78 mm (3.07 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 850 cc (52.0 cu. in.). . . . . . . . . . . . . . . . . . . . . .
MODEL 582447, 588447, 58A447
Bore 72 mm (2.834 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 78 mm (3.07 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 953 cc (58.1 cu. in.). . . . . . . . . . . . . . . . . . . . . .
10
9
5
OIL
OIL CAPACITY
Oil capacity, including oil filter, is 3.3 liters (3.5 quarts).
TYPE OF OIL TO USE
Use a high quality detergent oil classified “For Service CF, or CF-4”.
Do not use special additives with recommended oils.
Do not mix oil with fuel.
Choose a viscosity according to the table opposite.
CAUTION: This engine is shipped from Briggs &
Stratton without oil engine. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty.
CHECKING AND ADDING OIL
Check oil level before starting the engine.
Check level daily, or after every eight (8) hours.
Keep oil level at FULL.
Do not overfill.
OIL FILL
. Check oil level before starting
SAE Viscosity Grades
*
-30 -10
°F
-34
°C
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
* A synthetic 5W-30 oil may be used.
-23 -12 0 10 21 32 43
10 50 70 90 110
32
Note: After filling with or changing oil, start and run engine at idle for 5 minutes. Shut engine off. Wait 3 minutes and check oil level. Add oil, if required, to bring level to Full mark on dipstick.
Bring oil level to F mark on dipstick.
[1]. Place equipment level.
Clean around oil fill.
[5]. Replace dipstick firmly.
[2]. Remove dipstick and wipe
with clean cloth.
[3]. Then replace dipstick, and
remove to check oil level.
CAUTION: When filling engine or adding oil.
To prevent engine damage upon start-up, proper venting is necessary when filling engine with oil or adding oil.
In addition to ensuring a level engine, removing dipstick, and pouring oil
, there must be clearance
slowly
between the oil fill device and the oil fill hole in the valve cover as shown. This clearance is necessary to permit venting when filling, which prevents oil from overrunning into breather.
6
[4]. If oil is required, remove dipstick to allow
proper venting and pour oil slowly. Fill to FULL line on dipstick. Recheck.
Note Clearance
Note Clearance
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