Briggs & Stratton Vanguard 020258 Operator's Manual

Manual No. 199145GS
Revision 1 (03/21/2006)
Model / Modelo
020258
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WISCONSIN, U.S.A.
Operator’s Manual
Manual del Operario
Preguntas? La ayuda es justa un momento lejos!
Call: Pressure Washer Helpline
Llame: Línea Directa del Lavador a Presión
1-800-743-4115 M-F 8-5 CT
web: www.briggsandstratton.com
Before using this product, read this
manual and follow all Safety Rules
and Operating Instructions.
WARNING
Antes de utilizar el producto, lea este manual
y siga todas las Reglas de Seguridad
e Instrucciones de Uso.
ADVERTENCIA
2
TABLE OF CONTENTS
Section 1 - Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Section 2 - Features and Controls . . . . . . . . . . . . . . . . . . . 6
Section 3 - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Section 4 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Section 5 - Product Specifications. . . . . . . . . . . . . . . . . . . 13
Section 5 - Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 13-15
Section 6 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section 7 - Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . 17
Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
EQUIPMENT
DESCRIPTION
Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations and any hazards involved.
This manual contains information for a high pressure washer that operates at 4,000 PSI at a flow rate of
4.0 gallons per minute.This powerful, high quality system features large 13” wheels, a pump equipped with an automatic cool down system, chemical injection system, nozzle extension with quick connect nozzles, safety goggles, heavy duty 50’ high pressure hose, and more.
Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.
SAFETY RULES
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Safety Rules
1
Section
SAVE THESE INSTRUCTIONS
Copyright © 2006 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.
Fire
Explosion
Toxic Fumes
Hot Surface
Moving Parts
Electrical Shock
Slippery Surface
Fall
Kickback
Flying Objects
Fluid Injection
Operator’s Manual
3
Section 1: Safety Rules
• Keep water spray away from electric wiring or fatal electric shock may result.
Spray contact with electrical wiring can result in electrocution.
WARNING
• Operate pressure washer ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
• DO NOT operate pressure washer inside any building or enclosure, even if doors or windows are open.
• Use a respirator or mask whenever there is a chance that vapors may be inhaled.
• Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
Running engine gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.
Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning.
WARNING
• Keep spray nozzle between 8 to 24 inches away from cleaning surface.
• Operate this unit on a stable surface.
• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when gun kicks back.
Use of pressure washer can create puddles and slippery surfaces.
High pressure spray could cause you to fall if you are too close to the cleaning surface.
WARNING
WHEN ADDING FUEL
• Turn pressure washer OFF and let it cool at least 2 minutes before removing gas cap.
• Fill fuel tank outdoors.
• DO NOT overfill tank.Allow space for fuel expansion.
• Keep fuel away from sparks, open flames,pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN OPERATING EQUIPMENT
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT spray flammable liquids.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WARNING
4
Section 1: Safety Rules
• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
Starter and other rotating parts can entangle hands, hair, clothing, or accessories.
WARNING
• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release pressure and avoid kickback each time, before starting engine. Engage trigger lock when not in use.
• When starting engine,pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run,always point gun in safe direction and squeeze spray gun trigger to release high pressure.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when gun kicks back.
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
WARNING
• NEVER aim spray gun at people, animals or plants.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER repair high pressure hose. Replace it.
• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.
The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
WARNING
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
• Disconnect spark plug wire from spark plug and place wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Unintentional sparking can result in fire or electric shock.
WARNING
• DO NOT touch hot surfaces and avoid hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.
• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.
Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
WARNING
• Always wear safety goggles when using this equipment or in vicinity of where equipment is in use.
• Before starting the pressure washer, be sure you are wearing adequate safety goggles.
High pressure spray can cause paint chips or other particles to become airborne.
WARNING
5
Section 1: Safety Rules
• DO NOT point spray gun at glass when in jet spray mode.
• NEVER aim spray gun at plants.
High pressure spray may damage fragile items including glass.
CAUTION
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
Excessively high or low operating speeds increase risk of injury and damage to pressure washer.
CAUTION
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are correctly attached.
A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.
CAUTION
• If you have questions about intended use, ask dealer or contact Briggs & Stratton Power Products.
• NEVER operate units with broken or missing parts, or without protective housing or covers.
• DO NOT by–pass any safety device on this machine.
• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use handle provided on unit.
• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps,or damaged tank or cap. Correct all defects before operating pressure washer.
• This equipment is designed to be used with Briggs & Stratton Power Products authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.
Improper treatment of pressure washer can damage it and shorten its life.
CAUTION
6
Features and Controls
2
Section
KNOW YOUR PRESSURE WASHER
Read this Operator’s Manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Detergent Injection
Siphon/Filter
Spray Gun
Nozzle Extension with
Quick Connect
Throttle Lever
Choke Lever
Fuel Valve
Recoil Starter
Rocker Switch
(on front of engine)
Air Filter
Fuel Tank
Pump equipped with Automatic Cool Down System
High Pressure Outlet
Oil Fill Cap
Spray Tips
Pressure Control Knob
Data Tag
High Pressure Hose
Air Filter — Protects engine by filtering dust and debris out of intake air.
Automatic Cool Down System — Cycles water through pump when water reaches 125°-155°F.Warm water will discharge from pump onto ground.This system prevents internal pump damage.
Detergent Injection Siphon/Filter — Use to siphon detergent or other pressure washer chemicals into the low pressure stream.
Choke Lever — Prepares a cold engine for starting. Data Tag — Provides model, revision and serial number of
pressure washer. Please have these readily available if calling for assistance.
Fuel Tank — Fill tank with regular unleaded fuel.Always leave room for fuel expansion.
Fuel Valve — Used to turn fuel on and off to engine. High Pressure Hose — Connect one end to the water pump
and the other end to the spray gun.
High Pressure Outlet — To connect high pressure hose. Nozzle Extension with Quick Connect — Allows you to
switch between five different spray tips.
Oil Fill Cap — Fill engine with oil here. Pressure Control Knob — Varies the pressure of the high
pressure spray.
Pump — Develops high pressure. Recoil Starter — Use for starting the engine manually. Rocker Switch — Set this switch to "On" before using recoil
starter. Set switch to "Off" to switch off engine. Safety Goggles (not shown) — Always use the enclosed
goggles or other eye protection when running your pressure washer.
Spray Gun — Controls the application of water onto cleaning surface with trigger device. Includes safety latch.
Spray Tips — Detergent, 0°, 15°, 25°, and 40°: for various high pressure cleaning applications.
Throttle Lever — Sets engine in starting mode for recoil starter.
Warning/Operating Instructions Tag — Identifies hazards and proper procedure to start/stop pressure washer.
Water Inlet — Connect garden hose here.
Water Inlet
Warning/Operating Instructions Tag
7
ASSEMBLY
IMPORTANT: Read entire operator’s manual before you
attempt to assemble or operate your new pressure washer.
Unpack the Pressure Washer
1. Remove everything from carton except pressure washer.
2. Open carton completely by cutting each corner from top to bottom.
3. Remove pressure washer from carton.
Carton Contents
Items in the carton include:
• Main unit
• High pressure hose
• Handle
• Engine oil (2)
• Spray gun with quick connect fitting
• Nozzle extension with quick connect fitting
• Accessory bag (includes the following):
Owner’s registration card
Safety goggles
Bag containing 5 multi–colored quick connect spray tips
Operator’s manual
Engine operator’s manual
Handle Fastening Hardware Kit (which includes):
Carriage Bolts (2)
Plastic Knobs (2)
If any of the above parts are missing or damaged, call the pressure washer helpline at 1–800–743–4115.
PREPARING PRESSURE
WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the pressure washer helpline at 1-800-743-4115.
To prepare your pressure washer for operation, you will need to perform these tasks:
1. Fill out and send in registration card.
2. Remove and discard tape from domed oil filler cap on top of pump.
3. Attach handle to main unit.
4. Add oil to engine.
5. Add fuel to fuel tank.
6. Connect high pressure hose to spray gun and pump.
7. Connect water supply to pump.
8. Connect nozzle extension to spray gun.
9. Select/attach quick connect spray tip to nozzle extension.
Attach Handle
1. Place handle assembly onto handle supports connected to main unit. Make sure holes in handle align with holes on handle supports (Figure 1).
NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.
2. Insert carriage bolts through holes from outside of unit and attach plastic knob on inside of handles (Figure 2). Tighten by hand.
3. Insert multi–colored spray tips in spaces provided in handle.
3
Section
Assembly
Figure 2 — Secure Handle
Align Holes
Handle
Handle
Supports
Figure 1 — Attach Handle to Base
8
Add Engine Oil and Fuel
• Place pressure washer on a level surface.
• Refer to engine operator’s manual and follow oil and fuel recommendations and instructions.
NOTE: Check oil often during engine break–in. Refer to engine operator’s manual for recommendations.
Connect Hose and Water Supply to
Pump
IMPORTANT:To avoid pump damage, you must assemble
the nozzle extension to the spray gun and attach all hoses before you start the engine.
1. Remove and discard tape from domed oil filler cap on
top of pump.
2. Uncoil high pressure hose and attach quick connect end
of hose to base of spray gun (Figure 3).Pull down on collar of quick connect, slide onto spray gun and let go of collar.Tug on hose to be sure of a tight connection.
NOTE: Remove and discard all pump shipping caps before attaching hoses.
3. Similarly, attach other end of high pressure hose to the
high pressure outlet on pump. Pull down on collar of quick connect, slide onto pump and let go of collar. Pull on hose to be sure of a tight connection.
4. Before connecting garden hose to water inlet, inspect
inlet screen (Figure 4). Clean screen if it contains debris or replace if damaged. DO NOT run pressure
washer if inlet screen is missing or damaged.
5. Run water through garden hose for 30 seconds to clean out any debris.Turn off water.
IMPORTANT: DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F).
6. Connect garden hose (not to exceed 50 feet in length) to water inlet.Tighten by hand (Figure 4).
7. Turn ON water,point gun in a safe direction and squeeze trigger to purge pump system of air and impurities.
Checklist Before Starting Engine
Review the unit’s assembly to confirm you have performed all of the following:
1. Make sure handle is secure.
2. Check for properly tightened hose connections.
3. Check to make sure there are no kinks, cuts, or damage to high pressure hose.
4. Check that oil has been added to proper level in engine crankcase.
5. Add proper fuel to fuel tank.
6. Provide a proper water supply (not to exceed 100°F).
7. Be sure to read “Safety Rules” and “How To Use Your Pressure Washer” before using pressure washer.
CAUTION
• Refer to engine operaor’s manual for oil and fuel fill information.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.
Section 3: Assembly
Connect high pressure hose here
Figure 3 — Connect High Pressure Hose to Spray Gun
Inspect inlet screen. DO NOT use if damaged or missing; clean if dirty.
Figure 4 — Connect Garden Hose to Water Inlet
CAUTION
• Damage to equipment resulting from failure to follow this instruction will void warranty.
There MUST be at least ten feet of unrestricted garden hose between the pressure washer inlet and any flow shut off device, such as a ‘Y’ shut-off connector or other convenience­type water shut-off valve.
• Always wear safety goggles when using this equipment or in vicinity of where equipment is in use.
• Before starting the pressure washer, be sure you are wearing adequate safety goggles.
High pressure spray can cause paint chips or other particles to become airborne.
WARNING
9
HOW TO USE PRESSURE
WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-800-743-4115.
Pressure Washer Location
Pressure Washer Clearance
Place pressure washer in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place pressure washer where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 5). Prevailing winds and air currents should be taken into consideration when positioning pressure washer.
How to Start Engine
The best way to start your pressure washer for the first time is to follow these instructions step–by–step.This starting information also applies if have let the pressure washer sit idle for at least a day.
1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than
5.0 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.
2. Check that high pressure hose is tightly connected to spray gun and pump. See “Preparing Pressure Washer for Use” for illustrations.
3. Make sure unit is in level position.
4. Connect garden hose to water inlet on pressure washer pump.
5. Turn ON water, point gun in a safe direction and squeeze trigger to purge pump system of air and impurities.
6. Attach nozzle extension to spray gun (Figure 6). Tighten by hand.
7. Select desired quick connect spray tip and insert it into end of nozzle extension (see “How To Use Spray Tips”).
8. Engage trigger lock on spray gun trigger (Figure 7).
Figure 5 — Pressure Washer Clearance
Exhaust Port
Typical Pressure Washer Shown
• Operate pressure washer ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
• DO NOT operate pressure washer inside any building or enclosure, even if doors or windows are open.
Running engine gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.
WARNING
• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.
Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.
WARNING
Trigger Lock
Figure 7 — Spray Gun with Trigger Lock Engaged
Figure 6 — Connect Nozzle Extension to Spray Gun
CAUTION
• Damage to equipment resulting from failure to follow this instruction will void warranty.
DO NOT run the pump without the water supply connected and turned on.
4
Section
Operation
10
9. When starting engine,position yourself as recommended in Figure 8 and start engine according to instructions given in engine operator’s manual.Also see operating instructions tag located on the pressure washer.
NOTE:Always keep the throttle lever in the “Fast” position when operating the pressure washer.
How to Stop Pressure Washer
1. Let engine idle for two minutes.
2. Turn engine off according to instructions given in engine operator’s manual.
3. ALWAYS point gun in a safe direction and squeeze spray gun trigger to release retained high water pressure.
IMPORTANT: Spray gun traps high water pressure, even when engine is stopped and water is disconnected.
4. Engage trigger lock on spray gun when not in use.
Figure 8 - Recommended Starting Position
• DO NOT touch hot surfaces and avoid hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.
• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.
Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
WARNING
• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release pressure and avoid kickback each time, before starting engine.
• When starting engine,pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run,always point gun in safe direction and squeeze spray gun trigger to release high pressure.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when gun kicks back.
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
WARNING
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.
The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
WARNING
Section 4: Operation
11
How to Use Spray Tips
The nozzle extension quick–connect allows the use of several different spray tips. Each spray tip provides a different spray pattern (Figure 9).
Follow these instructions to change spray tips:
1. Engage trigger lock on spray gun.
2. Pull back collar on quick–connect and pull current spray tip off.
3. Select desired spray tip:
For gentle rinse, select white 40° or green 25°
spray tip.
To scour surface, select yellow 15° or red 0° spray
tip.
To apply detergent, select black spray tip.
4. Pull back on collar,insert new spray tip and release collar. Tug on spray tip to make sure it is securely in place.
5. For most effective cleaning, keep spray tip from 8 to 24 inches away from cleaning surface.
6. DO NOT get closer than 6 inches when cleaning automobile tires.
Cleaning and Applying Detergent
IMPORTANT: Use detergents designed specifically for pressure washers. Household detergents could
damage the pump.
To apply detergent follow these steps:
1. Review spray tip use.
2. Prepare detergent solution as required by manufacturer.
3. Place detergent siphon tube/filter into detergent container.
4. Make sure black spray tip is installed.
NOTE: Detergent cannot be applied with high pressure spray tips (White, Green,Yellow, or Red).
Section 4: Operation
• NEVER exchange spray tips without engaging the trigger lock on the spray gun.
A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.
CAUTION
White
40°
Green
25°
Black
Yellow
15°
Red
Low Pressure
High Pressure
Figure 9 — Spray Tips
Use to
apply
detergent
CAUTION
• Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
You must attach all hoses before you start the engine.
CAUTION
• When inserting the filter into a detergent solution bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.
Keep the chemical injection tube from coming in contact with the hot muffler.
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