Briggs & Stratton P2000 User Manual

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
MILWAUKEE, WISCONSIN, U.S.A.
Manual No. 311157GS Revision C
Inverter Generator
Operator’s Manual
This generator is rated in accordance with CSA (Canadian Standards
Association) standard C22.2 No. 100-04 (motors and generators).
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Thank you for purchasing this quality-built Briggs & Stratton® generator. We are pleased that you’ve placed your confidence
in the Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your Briggs & Stratton generator will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with generators and how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these original
instructions for future reference.
This generator requires final assembly before use. Refer to the Assembly section of this manual for instructions on final
assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your generator. Consult your Yellow Pages. There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM.
Generator
Model Number Revision Serial Number
Date Purchased
Copyright © 2011. Briggs & Stratton Power Products Group, LLC Milwaukee, WI, USA. All rights reserved. BRIGGS & STRATTON POWER PRODUCTS is a registered trademark of Briggs & Stratton Corporation Milwaukee, WI, USA
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Table of Contents
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unpack Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cord Sets and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connecting Electrical Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Stopping the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
POWERSMART Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Charging a Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Don’t Overload Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Generator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Warranties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Emissions Control System Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Generator Owner Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Common Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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Operator Safety
Equipment Description
Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.
The generator is an engine–driven, revolving field, alternating and direct current (AC & DC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 4,500 rpm (with POWERSMART mode switch off) by a single-cylinder engine.
NOTICE Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
Every effort has been made to ensure that the information in this manual is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve the generator and this documentation at any time without prior notice.
The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board.
Important Safety Information
The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure, work method or operating technique that you choose does not render the generator unsafe.
Safety Symbols and Meanings
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury. NOTICE address practices not related to personal injury.
Explosive Pressure
Chemical Burn
Fire
Explosion
Toxic Fumes
Hot Surface
Moving Parts
Electrical Shock
Kickback
Flying Objects
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WARNING Running engine gives off carbon
monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide could result in death, serious injury, headache, fatigue, dizziness,
vomiting, confusion, seizures, nausea or fainting.
• Operate this product ONLY outdoors.
• Install a battery operated carbon monoxide alarm near the bedrooms.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT operate this product inside any building, carport, porch, mobile equipment, marine applications, or enclosure, even if windows and doors are open.
WARNING The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING Certain components in this product and
related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
WARNING
• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.
• Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury and/or property damage.
WARNING Fuel and its vapors are extremely
flammable and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property
damage.
WHEN ADDING OR DRAINING FUEL
• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• DO NOT operate this product inside any building, carport, porch, mobile equipment, marine applications, or enclosure.
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT stop engine by moving choke control to “Choke” position
().
WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT
• Transport/move/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they could ignite fuel vapors.
WARNING Starter cord kickback (rapid retraction) will
pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious
injury.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in and turned on.
WARNING Storage batteries give off explosive
hydrogen gas during recharging. Hydrogen gas stays near battery for a
long time after battery has been charged. Slightest spark could ignite hydrogen causing explosion resulting in death, serious injury and/or property damage. Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery fluid could cause chemical burns resulting in serious injury and/or property damage.
• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.
• Wear protective goggles, rubber apron, and rubber gloves.
• DO NOT continue to charge a battery that becomes hot or is fully charged.
• DO NOT leave battery unattended.
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NOTICE
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before stopping generator.
NOTICE
Improper treatment of generator could damage it
and shorten its life.
• Use generator only for intended uses.
• If you have questions about intended use, ask dealer or contact local service center.
• Operate generator only on level surfaces.
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
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WARNING
Generator voltage could cause electrical shock or burn resulting in death or serious injury.
• DO NOT connect generator to a building’s electrical system.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator.
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (152 cm) of clearance on all sides of generator including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
WARNING Unintentional sparking could cause fire or
electric shock resulting in death or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
WARNING Starter and other rotating parts could
entangle hands, hair, clothing, or accessories resulting in serious injury.
• NEVER operate generator without protective housing or covers.
• DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
CAUTION Excessively high operating speeds could
result in minor injury and/or generator damage. Excessively low speeds impose a heavy load.
• DO NOT tamper with governor spring, links or other parts to increase engine speed. Generator supplies correct rated frequency and voltage when running at governed speed.
• DO NOT modify generator in any way.
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Assembly
Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended fuel and oil.
If you have any problems with the assembly of your generator, please call the generator helpline at (800) 743-4115. If calling for assistance, please have the model, revision, and serial number from the identification label available. See Generator Features and Controls for identification label location.
Unpack Generator
1. Set the carton on a rigid, flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner from top to bottom.
The generator is supplied with:
• Battery charge cables
• Operator’s manual
• Engine oil bottle
Add Engine Oil
1. Place generator on a level surface.
2. Loosen the two maintenance cover screws and remove the side maintenance cover.
3. Clean area around oil fill and remove yellow oil fill cap.
4. Using oil funnel (optional), slowly pour contents of provided oil bottle into oil fill opening to the point of overflowing at oil fill cap.
NOTICE
Improper treatment of generator could damage it
and shorten its life.
• DO NOT attempt to crank or start the engine before it has been properly serviced with the recommended oil. This could result in an engine failure.
5. Replace oil fill cap and fully tighten.
6. Replace the maintenance cover and hand tighten the
two maintenance cover screws.
Add Fuel
Fuel must meet these requirements:
• Clean, fresh, unleaded gasoline.
• A minimum of 87 octane/87 AKI (91 RON). For high altitude use, see High Altitude.
• Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.
NOTICE Avoid generator damage. Failure to follow Operator’s Manual for fuel recommendations voids warranty.
• DO NOT use unapproved gasoline such as E85.
• DO NOT mix oil in gasoline.
• DO NOT modify engine to run on alternate fuels.
To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See Storage. All fuel is not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operate on gasoline. The emission control system for this engine is EM (Engine Modifications).
1. Clean area around fuel fill cap, remove cap.
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WARNING Fuel and its vapors are extremely flammable
and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
WHEN ADDING FUEL
• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
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2. Slowly add unleaded fuel to red fuel level indicator (A)
in fuel tank. Be careful not to fill above the indicator. This allows adequate space for fuel expansion.
3. Install fuel cap and let any spilled fuel evaporate before starting engine.
High Altitude
At altitudes over 5,000 feet (1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See a Briggs & Stratton Authorized Dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.
Fuel Tank Cap Vent Lever
The fuel tank cap is provided with a vent lever (B) to seal the fuel tank. The vent lever must be in the “ON” position for the engine to run.
When the engine is not in use, leave the vent lever in the “OFF” position to reduce the possibility of fuel leakage. Allow the engine to cool before turning the vent lever to the “OFF” position.
Grounding Fastener
The generator neutral is floating, which means that the AC stator winding is isolated from the grounding fastener and the AC receptacle ground pins. On a floating neutral generator the AC receptacle ground pins are not functional. Electrical devices, such as a GFCI, requiring a functioning AC receptacle ground pin will not operate.
Special Requirements
There may be Federal, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:
• This generator has a floating neutral and is not for use on job sites requiring a bonded neutral.
Generator Location
Clearances and Air Movement
Place generator outdoors in an area that will not accumulate deadly exhaust gas. DO NOT place generator where exhaust gas (C) could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes, or other openings that can allow exhaust gas to collect in a confined area. Prevailing winds and air currents should be taken into consideration when positioning generator.
C
B
A
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death, serious injury and/or property damage.
• Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.
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Features and Controls
Read this Operator’s Manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
A - Fuel Tank Cap Vent Lever — Turn the vent lever to the
On” position when operating generator. Turn to the “Off” position when not in use.
B - Fuel Tank — Capacity of 1.0 U.S. gallons (3.7 L). C - Choke Lever — Used when starting a cold engine. D - Side Maintenance Cover — Remove to gain access to
the air cleaner and oil service.
E - Recoil Starter — Used to start the engine manually. F - Engine Switch — Set this switch to “On” before using
recoil starter. Set switch to “Off” to stop engine. Also turns fuel valve on and off.
G - Output Indicator — A green LED light comes on when
the generator is working correctly and producing power at the receptacles.
H - 12 Volt DC Receptacle — Use this receptacle with
battery charge cables to charge a 12 Volt battery. This receptacle is protected by a push to reset circuit breaker.
J - Grounding Fastener — Consult your local agency having
jurisdiction for grounding requirements in your area.
K - 120 Volt AC, 20 Amp, Duplex Receptacle — May be
used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting, appliance, tool, and motor loads.
L - Overload Alarm — A red LED light comes on and cuts
power to the receptacles when the generator is overloaded.
M - Low Oil Indicator — A yellow LED light comes on when
the oil in the generator drops below a preset level.
N - POWERSMART Switch— Use this switch to turn the
POWERSMART mode on and off.
P - Spark Arrester Muffler — Exhaust muffler lowers engine
noise and is equipped with a spark arrester screen.
R - Top Maintenance Cover — Remove to gain access to
the spark plug.
Items Not Shown: Air Cleaner (under side maintenance cover) — Protects
engine by filtering dust and debris out of intake air. Identification Label — Provides model, revision, and serial
number of generator. Please have these readily available when calling for assistance.
Oil Fill Cap (under side maintenance cover) — Check and add engine oil here.
E
F
M
K
A
G
N
P
L
J
H
C
B
D
R
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Cord Sets and Receptacles
Use only high quality, well-insulated, grounded extension cords with the generator’s receptacles. Inspect extension cords before each use.
Check the ratings of all extension cords before you use them. Extension cord sets used should be rated for AC loads 15 Amps or greater. Check operator’s manuals of devices to be powered for the manufacturer’s recommendations.
Keep extension cords as short as possible to minimize voltage drop.
120 Volt AC, 20 Amp, Duplex Receptacle
The duplex receptacle is protected against overload by an internal overload system.
Use receptacle to operate 120 Volt AC, single–phase, 60 Hz electrical loads requiring up to 1,600 watts (1.6 kW) at
13.3 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 15 Amps (or greater).
NOTICE
Receptacles may be marked with rating value
greater than generator output capacity.
• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.
• DO NOT overload the generator. See Don’t Overload Generator.
12 Volt DC Receptacle
The maximum current available for the battery charge circuit is 5 Amps. A DC circuit breaker protects this receptacle from overloads. If an overload occurs, the circuit breaker will trip (push button pops out). Wait a few minutes and push the button in to reset the circuit breaker.
This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cable provided.
This receptacle can not be used to crank an engine having a discharged battery. See Charging a Battery before attempting to recharge a battery.
NOTICE When using the battery charge circuit, turn the POWERSMART switch to the “Off” position.
Output Indicator
The green LED output indicator light comes on when the generator is operating normally. It indicates that the generator is producing power at the receptacles.
Overload Alarm
The red LED overload alarm light comes on and cuts power to the receptacles if you overload the generator. The green output indicator light will also go off. If the generator was overloaded, you must turn off and unplug all electrical loads, shut down the generator and restart it to continue in normal operating mode.
Low Oil Indicator
The low oil indicator system is designed to prevent engine damage caused by not enough engine oil. If the engine oil level drops below a preset level, the yellow LED low oil indicator light comes on and an oil switch will stop the engine. If the engine stops or the yellow LED low oil indicator light comes on when you pull the recoil handle, check the engine oil level.
WARNING Damaged or overloaded electrical cords
could overheat, arc, and burn resulting in death, serious injury, and/or property damage.
• ONLY use cords rated for your loads.
• Follow all safeties on electrical cords.
• Inspect cord sets before each use.
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Operation
Starting the Engine
Disconnect all electrical loads from the generator. Use the following start instructions:
1. Make sure unit is on a level surface.
NOTICE Failure to start and operate the unit on a level surface could cause the unit not to start or shut down during operation.
2. Make sure POWERSMART switch (A) is in “Off”
position.
3. Turn the engine switch (B) to the “On” position.
4. Turn fuel cap vent lever (C) to “On” position.
5. Push choke lever (D) to “Choke” position.
NOTICE To help start the engine for the very first time, after running out of fuel or after a long period of storage, fill fuel tank as described in Add Fuel. It will require more than several start attempts until the air in the fuel system has been purged.
6A. Grasp recoil handle and pull slowly until slight resistance
is felt. Then pull rapidly to start engine.
If engine starts, proceed to step 8.
If engine fails to start, proceed to step 7.
To start engine thereafter:
6B. Grasp recoil handle and pull slowly until slight resistance
is felt. Then pull rapidly one time only to start engine.
If engine starts, proceed to step 8.
If engine fails to start, proceed to step 7.
7. Move choke lever to half choke position, and pull recoil handle twice.
If engine fails to start, repeat steps 5 thru 6.
8. Slowly move choke lever to “Run” position. If engine falters, move choke lever to half choke position until engine runs smoothly, and then to “Run” position.
NOTICE If engine floods, move choke lever to “Run” position and crank until engine starts.
NOTICE If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit is equipped with a low oil protection device. If so, oil must be at proper level for engine to start.
Connecting Electrical Loads
1. Make sure the green output indicator light comes on (it may take up to three seconds).
2. Let engine stabilize and warm up for a few minutes after starting.
3. Plug in and turn on the desired 120 Volt AC, single phase, 60 Hz electrical loads.
C
B
A
D
WARNING Starter cord kickback (rapid retraction) will
pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious
injury.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in and turned on.
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (152 cm) of clearance on all sides of generator including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
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NOTICE
• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacle.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
• DO NOT OVERLOAD THE GENERATOR. See Don’t Overload Generator.
NOTICE
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before stopping generator.
Stopping the Engine
1. Turn OFF and unplug all electrical loads from generator
panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.
2. Move POWERSMART switch to “Off” position.
3. Let engine run at no-load for several minutes to
stabilize internal temperatures of engine and generator.
4. Turn engine switch to the “Off” position.
5. Turn fuel cap vent lever to the “Off” position.
POWERSMART Mode
This feature is designed to greatly improve fuel economy. When this switch is turned ON, the engine speed will increase as electrical loads are connected, and decreased as electrical loads are removed.
With the switch off, the engine will run at full governed speed. Always have the switch OFF when starting and
stopping the engine.
NOTICE Always have the switch OFF when starting or stopping the generator or when using the DC receptacle.
Charging a Battery
Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery.
NOTICE
• Not for use with any other type of battery.
• DO NOT use the unit to charge any 6 Volt batteries.
• DO NOT use the unit to crank an engine having a discharged battery.
To recharge 12 Volt batteries, proceed as follows:
1. If necessary, clean battery posts or terminals.
2. Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. DO NOT use tap water.
3. If the battery is equipped with vent caps, make sure they are installed and are tight.
4. Connect battery charge cable clamp with red handle to battery post or terminal indicated by Positive, POS or (+).
5. Connect battery charge cable clamp with black handle to battery post or terminal indicated by Negative, NEG, or (–).
6. Connect battery charge cable connector plug to the 12 Volt DC panel receptacle.
7. Start generator as described in Starting The Engine. Let the engine run while battery recharges.
NOTICE Normally a period of 30 to 120 minutes is sufficient to recharge a weak battery.
8. When battery has charged, shut down engine as described in Stopping The Engine.
9. Remove the battery charging cable from the generator and then disconnect from the battery posts.
NOTICE Use an automotive hydrometer to test battery state of charge and condition. Follow the hydrometer manufacturer’s instructions carefully. Generally, a battery is considered to be at 100% state of charge when specific gravity of its fluid (as measured by hydrometer) is 1.260 or higher.
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
WARNING Fuel and its vapors are extremely flammable
and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
• DO NOT stop engine by moving choke control to “Choke”
position
().
WARNING Storage batteries give off explosive
hydrogen gas during recharging. Hydrogen gas stays near battery for a
long time after battery has been charged. Slightest spark could ignite hydrogen causing explosion resulting in death, serious injury and/or property damage. Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery fluid could cause chemical burns resulting in serious injury and/or property damage.
• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.
• Wear protective goggles, rubber apron, and rubber gloves.
• DO NOT continue to charge a battery that becomes hot or is fully charged.
• DO NOT leave battery unattended.
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Don’t Overload Generator
Capacity
You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:
1. Select the items you will power at the same time.
2. Total the rated (running) watts of these items. This is the amount of power your generator must produce to keep your items running. See Wattage Reference Guide.
3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.
Example:
Total Rated (Running) Watts = 1555 Highest Additional Surge Watts = 600 Total Generator Output Required = 2155
Power Management
To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting its engine. The correct and safe way to manage generator power is to sequentially add loads as follows:
1. With nothing connected to the generator, start the engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest load you have.
3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity, as described above.
* Wattages listed are approximate only. Check tool or appliance for actual wattage.
Tool or Appliance
Rated (Running)
Watts
Additional Surge
(Starting) Watts
Window Fan 300 600 Deep Freezer 500 500 Television 500 — Security System 180 — Light (75 Watts) 75
1555 Total
Running Watts
600 Highest Surge Watts
Wattage Reference Guide
Tool or Appliance
Rated*
(Running)
Watts
Additional
Surge
(Starting)
Watts
Essentials
Light Bulb - 75 watt 75 — Deep Freezer 500 500 Sump Pump 800 1200 Refrigerator/Freezer - 18 cf 800 1600 Water Well Pump - 1/3 hp 1000 2000
Heating/Cooling
Window AC - 10,000 BTU 1200 1800 Window Fan 300 600 Furnace Fan Blower - 1/2 hp 800 1300
Kitchen
Microwave Oven - 1000 Watt 1000 — Coffee Maker 1500 — Electric Stove - Single Element 1500 — Hot Plate 2500
Family Room
DVD/CD Player 100 — VCR 100 — Stereo Receiver 450 — Color Television - 27 in 500 — Personal Computer w/17 in
monitor
800
Other
Security System 180 — AM/FM Clock Radio 300 — Garage Door Opener - 1/2 hp 480 520 Electric Water Heater - 40 gallon 4000
DIY/Job Site
Quartz Halogen Work Light 1000 — Airless Sprayer - 1/3 hp 600 1200 Reciprocating Saw 960 960 Electric Drill - 1/2 hp 1000 1000 Circular Saw - 7-1/4 in 1500 1500 Miter Saw - 10 in 1800 1800 Table Planer - 6 in 1800 1800 Table Saw/Radial Arm Saw - 10 in 2000 2000 Air Compressor - 1-1/2 hp 2500 2500
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Maintenance
Maintenance Schedule
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.
1
Service more often under dirty or dusty conditions.
General Recommendations
Regular maintenance will improve the performance and extend the life of the generator. See any authorized dealer for service.
The generator’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual.
NOTICE
Improper treatment of generator could damage it
and shorten its life.
• NEVER operate generator without protective housing or covers to assure proper cooling.
Some adjustments will need to be made periodically to properly maintain your generator.
All service and adjustments should be made at least once each season. Follow the requirements in the Maintenance Schedule chart above.
NOTICE Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
Emissions Control Maintenance, replacement, or repair of the emissions
control devices and systems may be performed by any non-road engine repair establishment or individual.
However, to obtain ”no charge” emissions control service, the work must be performed by a factory authorized dealer. See the Emissions Warranty.
Generator Maintenance
Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture, or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.
NOTICE DO NOT use water or other liquids to clean generator. Liquids can enter engine fuel system, causing poor performance and/or failure to occur. In addition, if liquid enters generator through cooling air slots, some of the liquid will be retained in voids and cracks of the rotor and stator winding insulation. Liquid and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.
Cleaning
Daily or before use, look around and underneath the generator for signs of oil or fuel leaks. Clean accumulated debris from inside and outside the generator. Keep the linkage, spring and other engine controls clean. Keep the area around and behind the muffler free from any combustible debris. Inspect cooling air slots and openings on generator. These openings must be kept clean and unobstructed.
Engine parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris:
• Use a damp cloth to wipe exterior surfaces clean.
NOTICE
Improper treatment of generator could damage it
and shorten its life.
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt and debris.
Every 8 Hours or Daily
• Clean debris
• Check engine oil level
First 10 Hours
• Change engine oil
Every 50 Hours or 3 Months
• Service engine air cleaner and breather filter
1
Every 100 Hours or 6 Months
• Clean fuel strainer
• Change engine oil
1
• Service spark plug
• Inspect muffler and spark arrester
Every 250 Hours or Yearly
• Check valve clearance
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Cleaning Fuel Strainer
The fuel strainer helps prevent debris from entering the fuel system.
Clean the fuel strainer as follows:
1. Make sure generator is on a level surface.
2. Remove the fuel cap (A) and fuel strainer (B).
3. Wash fuel strainer in liquid detergent and water.
4. Wipe fuel strainer clean with a clean, dry cloth.
5. Carefully reinstall the fuel strainer and fuel cap.
Engine Maintenance
Oil
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality detergent oils are acceptable if classified for service SF, SG, SH, SJ or higher. DO NOT use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected.
* Below 40°F (4°C) the use of SAE 30 will result in hard starting. ** Above 80°F (27°C) the use of 10W30 may cause increased oil
consumption. Check oil level more frequently.
NOTICE Synthetic oil meeting ILSAC GF-2, API certification mark and API service symbol with “SJ/CF ENERGY CONSERVING” or higher, is an acceptable oil at all temperatures. Use of synthetic oil does not alter required oil change intervals.
Checking Oil Level
Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.
1. Make sure generator is on a level surface.
2. Loosen the side maintenance cover screws and remove
the side maintenance cover.
3. Clean area around oil fill and remove oil fill cap.
4. Verify oil is at the point of overflowing at oil fill opening.
5. Replace and tighten oil fill cap.
6. Reinstall the side maintenance cover and hand tighten
the cover screws.
Adding Engine Oil
1. Make sure generator is on a level surface.
2. Repeat steps 2 through 4 to check oil level as described
in Checking Oil Level.
3. If needed, slowly pour oil into oil fill opening to the
point of overflowing at oil fill.
4. Replace and tighten oil fill cap.
5. Reinstall the side maintenance cover and hand tighten
the cover screws.
B
A
WARNING Unintentional sparking could cause fire or
electric shock resulting in death or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
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Changing Engine Oil
If you are using your generator under extremely dirty or dusty conditions, or in extremely hot weather, change the oil more often.
KEEP OUT OF REACH OF CHILDREN. DON’T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.
Change the oil while the engine is still warm from running, as follows:
1. Make sure generator is on a level surface.
2. Loosen the side maintenance cover screws and remove the side maintenance cover.
3. Clean area around oil fill and remove oil fill cap.
4. Tip your generator to drain oil from oil fill into a suitable container making sure you tip your unit toward the oil filler neck. When crankcase is empty, return generator to upright position.
5. Slowly pour oil (about 13.5 oz.) into oil fill opening to the point of overflowing at oil fill cap. DO NOT overfill.
6. Reinstall oil fill cap. Finger tighten cap securely.
7. Wipe up any spilled oil.
8. Reinstall the side maintenance cover and hand tighten the cover screws.
Service Air Cleaner
Your engine will not run properly and may be damaged if you run it with a dirty air cleaner. Service more often if operating under dirty or dusty conditions.
To service the air cleaner, follow these steps:
1. Loosen the side maintenance cover screws and remove the side maintenance cover.
2. Loosen air cleaner cover screw (A) and remove air cleaner cover (B).
3. Carefully remove foam air cleaner (C) by pulling it out towards you.
4. Carefully remove breather filter (D) by pulling it out towards you.
5. Wash foam air cleaner and breather filter in liquid detergent and water only. Squeeze dry in a clean cloth.
6. SATURATE foam air cleaner in clean engine oil and squeeze in a clean cloth to remove excess oil.
7. Reinstall clean or new foam air cleaner inside base.
8. Reinstall clean or new breather filter inside base.
9. Reinstall the air cleaner cover and tighten screw.
10. Reinstall the side maintenance cover and hand tighten the cover screws.
Service Spark Plug
Changing the spark plug will help your engine to start easier and run better.
1. Loosen the four handle screws and remove handle.
C
A
D
B
CAUTION Avoid prolonged or repeated skin contact
with used motor oil.
• Used motor oil has been shown to cause skin cancer in certain laboratory animals.
• Thoroughly wash exposed areas with soap and water.
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2. Remove top maintenance cover.
3. Clean area around spark plug and remove spark plug boot.
4. Remove spark plug and inspect spark plug.
5. Check electrode gap with wire feeler gauge and reset spark plug gap to recommended gap if necessary (see Specifications).
6. Replace spark plug if electrodes are pitted, burned or porcelain is cracked. Use the recommended replacement plug. See Specifications.
7. Install spark plug and tighten firmly. Reinstall spark plug boot.
8. Reinstall top maintenance cover.
9. Reinstall handle and tighten the four handle screws.
Inspect Muffler and Spark Arrester
Inspect the muffler for cracks, corrosion, or other damage. Remove the spark arrester, if equipped, and inspect for damage or carbon blockage. If replacement parts are required, make sure to use only original equipment replacement parts.
Clean and inspect the spark arrester as follows:
1. To remove muffler guard, remove four screws that connects guard to generator.
2. Remove screw that attaches spark arrester screen to muffler. Remove spark arrester screen.
3. Inspect screen and obtain a replacement if torn, perforated or otherwise damaged. DO NOT use a defective screen. If screen is not damaged, clean it with a brush.
4. Reattach screen to muffler. Reattach muffler guard.
Check Valve Clearance
Regular valve clearance check and adjustment will improve performance and extend engine life. This procedure cannot be done without partial engine disassembly and the use of special tools. For this reason we recommend that you have an authorized Service Dealer check and adjust valve clearance at recommended intervals (see Maintenance Schedule in the Maintenance section).
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (152 cm) of clearance on all sides of generator including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
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Storage
The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.
Generator Storage
• Clean the generator as outlined in Cleaning.
• Check that cooling air slots and openings on generator
are open and unobstructed.
Long Term Storage Instructions
Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton FRESH START® fuel stabilizer, available as a liquid additive or a drip concentrate cartridge.
There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system. The engine and fuel can then be stored up to 24 months.
If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.
Change Engine Oil
While engine is still warm, drain oil from crankcase. Refill with recommended grade. See Changing Engine Oil.
Other Storage Tips
1. DO NOT store fuel from one season to another unless it has been treated as described in Long Term Storage Instructions.
2. Replace fuel container if it starts to rust. Rust and/or dirt in fuel can cause problems if it’s used with this unit.
3. Cover unit with a suitable protective cover that does not retain moisture.
4. Store generator in clean, dry area.
WARNING Fuel and its vapors are extremely flammable
and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they could ignite fuel vapors.
WHEN DRAINING FUEL
• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Drain fuel tank outdoors.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
WARNING Storage covers could cause a fire
resulting in death, serious injury and/or property damage.
• DO NOT place a storage cover over a hot generator.
• Let equipment cool for a sufficient time before placing the cover on the equipment.
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Troubleshooting
Problem Cause Correction
Engine is running, but no AC output is available.
1. Red overload alarm light is on. Generator is overloaded.
2. Green output indicator light not on. Fault in generator.
3. Poor connection or defective cord set.
4. Connected device is bad.
1. See Don’t Overload Generator in Operation section. Shut down generator and restart.
2. Contact authorized service facility.
3. Check and repair.
4. Connect another device that is in good condition.
Engine runs good at no-load but “bogs down” when loads are connected.
1. Short circuit in a connected load.
2. Engine speed is too slow.
3. Generator is overloaded.
4. Shorted generator circuit.
1. Disconnect shorted electrical load.
2. Contact authorized service facility.
3. See Don’t Overload Generator in Operation section.
4. Contact authorized service facility.
Engine will not start; shuts down when running or starts and runs rough.
1. Engine switch set to “Off”.
2. Fuel cap vent lever is in “Off” position.
3. Low oil indicator light comes on. Low oil level.
4. Dirty air cleaner.
5. Out of fuel.
6. Stale fuel.
7. Spark plug wire not connected to spark plug.
8. Bad spark plug.
9. Water in fuel.
10. Flooded.
11. Excessively rich fuel mixture.
12. Intake valve stuck open or closed.
13. Engine has lost compression.
1. Set engine switch to “On”.
2. Turn fuel cap vent lever to “On”
position.
3. Fill crankcase to proper level or place generator on level surface.
4. Clean or replace air cleaner.
5. Fill fuel tank.
6. Drain fuel tank and carburetor; fill with fresh fuel.
7. Connect wire to spark plug.
8. Replace spark plug.
9. Drain fuel tank and carburetor; fill with fresh fuel.
10. Wait 5 minutes and re-crank engine.
11. Contact authorized service facility.
12. Contact authorized service facility.
13. Contact authorized service facility.
Engine lacks power.
1. Load is too high.
2. Dirty air filter.
1. See Don’t Overload Generator in Operation section.
2. Replace air filter.
Engine “hunts” or falters. Carburetor is running too rich or too lean. Contact authorized service facility.
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Wiring Diagram
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Warranties
California, U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement
Your Warranty Rights And Obligations
The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Year 2011-2012 engine/equipment. In California, new small off-road engines and large spark ignited engines less than or equal to 1.0 liter must be designed, built, and equipped to meet the State’s stringent anti-smog standards. B&S must warrant the emissions control system on your engine/equipment for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your engine or equipment.
Your emissions control system may include parts such as the carburetor or fuel injection system, fuel tank, ignition system, and catalytic converter. Also included may be hoses, belts, connectors, sensors, and other emissions-related assemblies. Where a warrantable condition exists, B&S will repair your engine/equipment at no cost to you including diagnosis, parts, and labor.
Manufacturer’s Warranty Coverage:
Small off-road engines and large spark ignited engines less than or equal to 1.0 liter are warranted for two years. If any emissions-related part on your engine/equipment is defective, the part will be repaired or replaced by B&S.
Owner’s Warranty Responsibilities:
• As the engine/equipment owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. B&S recommends that you retain all receipts covering maintenance on your engine/equipment, but B&S cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
• As the engine/equipment owner, you should however be aware that B&S may deny you warranty coverage if your engine/equipment or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
• You are responsible for presenting your engine/equipment to a B&S distribution center, servicing dealer, or other equivalent entity, as applicable, as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact B&S at (414) 259-5262.
Briggs & Stratton Emissions Control Warranty Provisions
The following are specific provisions relative to your Emissions Control Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator’s Manual.
1. Warranted Emissions Parts Coverage under this warranty extends only to the parts listed below (the emissions control systems parts) to the extent these parts were present on the engine purchased.
a. Fuel Metering System
• Cold start enrichment system (soft choke)
• Carburetor and internal parts
• Fuel pump
• Fuel line, fuel line fittings, clamps
• Fuel tank, cap and tether
• Carbon canister
b. Air Induction System
• Air cleaner
• Intake manifold
• Purge and vent line
c. Ignition System
• Spark plug(s)
• Magneto ignition system
d. Catalyst System
• Catalytic converter
• Exhaust manifold
• Air injection system or pulse valve
e. Miscellaneous Items Used in Above Systems
• Vacuum, temperature, position, time sensitive valves and switches
• Connectors and assemblies
2. Length of Coverage For a period of two years from date of original purchase, B&S warrants to the original purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board; that it is free from defects in material and workmanship that could cause the failure of a warranted part; and that it is identical in all material respects to the engine described in the manufacturer’s application for certification. The warranty period begins on the date the engine is originally purchased.
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The warranty on emissions-related parts is as follows:
• Any warranted part that is not scheduled for replacement as required maintenance in the owner’s manual supplied, is warranted for the warranty period stated above. If any such part fails during the period of warranty coverage, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period.
• Any warranted part that is scheduled only for regular inspection in the owner’s manual supplied, is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.
• Any warranted part that is scheduled for replacement as required maintenance in the owner’s manual supplied, is warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
• Add on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non exempted add on or modified parts by the owner will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part.
3. Consequential Coverage Coverage shall extend to the failure of any engine
components caused by the failure of any warranted emissions parts.
4. Claims and Coverage Exclusions Warranty claims shall be filed according to the
provisions of the B&S engine warranty policy. Warranty coverage does not apply to failures of emissions parts that are not original equipment B&S parts or to parts that fail due to abuse, neglect, or improper maintenance as set forth in the B&S engine warranty policy. B&S is not liable for warranty coverage of failures of emissions parts caused by the use of add-on or modified parts.
Look For Relevant Emissions Durability Period and Air Index Information On Your Small Off-Road Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) small off-road Emissions Standard must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emissions labels. The engine emissions label will indicate certification information.
The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used:
Moderate:
Engine is certified to be emissions compliant for 125 hours of actual engine running time.
Intermediate:
Engine is certified to be emissions compliant for 250 hours of actual engine running time.
Extended:
Engine is certified to be emissions compliant for 500 hours of actual engine running time.
For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years. Briggs & Stratton engines are certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emissions standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements.
For engines less than 225 cc displacement. Category C = 125 hours Category B = 250 hours Category A = 500 hours
For engines of 225 cc or more displacement. Category C = 250 hours Category B = 500 hours Category A = 1000 hours
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BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC PORTABLE GENERATOR OWNER WARRANTY POLICY
LIMITED WARRANTY
Briggs & Stratton Power Products Group, LLC will repair or replace, free of charge, any part(s) of the portable generator that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW. ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.
2 years* 1 year
Consumer Use Commercial Use
The warranty period begins on the date of purchase by the first retail end user, and continues for the period of time stated above. “Consumer Use" means personal residential household use by a retail consumer. “Commercial Use" means all other uses, including use for commercial, income producing or rental purposes. Once equipment has experienced commercial use, it shall thereafter be considered as commercial use for purposes of this warranty.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
ABOUT YOUR WARRANTY
We welcome warranty repair and apologize to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty service would not apply if equipment damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, the warranty is void if the manufacturing date or the serial number on the portable generator has been removed or the equipment has been altered or modified. During the warranty period, the Authorized Service Dealer, at its option, will repair or replace any part that, upon examination, is found to be defective under normal use and service. This warranty will not cover the following repairs and equipment:
Normal Wear: Outdoor Power Equipment, like all mechanical devices, needs periodic parts and service to perform well. This warranty does not cover
repair when normal use has exhausted the life of a part or the equipment.
Installation and Maintenance: This warranty does not apply to equipment or parts that have been subjected to improper or unauthorized installation or
alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability. This warranty also does not cover normal maintenance such as air filters, adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon, lime, and so forth).
Other Exclusions: This warranty excludes wear items such as o-rings, filters, etc., or malfunctions resulting from accidents, abuse, modifications,
alterations, or improper servicing or freezing or chemical deterioration. Accessory parts such as starting batteries, generator adapter cord sets and storage covers are excluded from the product warranty. This warranty excludes used, reconditioned, and demonstration equipment, equipment used for prime power in place of utility power, equipment used in life support applications, and failures due to acts of God and other force majeure events beyond the manufacturers control. 198189E, Rev. C, 11/2/2009
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
MILWAUKEE, WI, USA
Effective November 1, 2009; replaces all undated Warranties and all Warranties dated before November 1, 2009.
*Second year parts only
WARRANTY PERIOD
Reproduction
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