Briggs & Stratton P2000 User Manual

Inverter Generator

Operator’s Manual

						Reproduction
						Not	for

This generator is rated in accordance with CSA (Canadian Standards

Association) standard C22.2 No. 100-04 (motors and generators).

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

MILWAUKEE, WISCONSIN, U.S.A.

Manual No. 311157GS Revision C

Thank you for purchasing this quality-built Briggs & Stratton® generator. We are pleased that you’ve placed your confidence in the Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your Briggs & Stratton generator will provide many years of dependable service.

This manual contains safety information to make you aware of the hazards and risks associated with generators and how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these original instructions for future reference.

This generator requires final assembly before use. Refer to the Assembly section of this manual for instructions on final assembly procedures. Follow the instructions completely.

Where to Find Us

You never have to look far to find Briggs & Stratton support and service for your generator. Consult your Yellow Pages. There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Briggs & Stratton Customer Service by phone at [phone], or on the Internet at BRIGGSandSTRATTON.COM.

Generator

Model Number

Revision

Serial Number

Date Purchased

Reproduction
Not	for

Copyright © 2011. Briggs & Stratton Power Products Group, LLC

Milwaukee, WI, USA. All rights reserved.

BRIGGS & STRATTON POWER PRODUCTS is a registered

trademark of Briggs & Stratton Corporation

Milwaukee, WI, USA

2	BRIGGSandSTRATTON.COM

Table of Contents

Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Unpack Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Grounding Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cord Sets and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation . . .	. .	. . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . .	11
Starting the Engine . . . . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
Connecting Electrical Loads. . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
Stopping the Engine. . . . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
	Reproduction
POWERSMART Mode . . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
Charging a Battery . . . . . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
Don’t Overload Generator . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
Maintenance . .	.	. . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . .	14
Maintenance Schedule . . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
Warranties. . . .	.	Not. . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . .	21
Generator Maintenance . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
Engine Maintenance. . . . . . . . . .			. .for. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
Storage . . . . . .	.	. . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
Troubleshooting .		. . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . .	19
Wiring Diagram .		. . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
Emissions Control System Wa			anty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	21
Generator Owner Warranty . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	23
Specifications .	.	. . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . .	24
Product Specifications . . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
Common Service Parts . . . . . . .			. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24

3

Operator Safety

Equipment Description

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

The generator is an engine–driven, revolving field, alternating and direct current (AC & DC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 4,500 rpm (with POWERSMART mode switch off) by a single-cylinder engine.

Safety Symbols and Meanings

Toxic Fumes	Kickback	Electrical Shock

Fire

Explosion

Operator’s Manual

NOTICE Exceeding generators wattage/amperage capacity			Moving Parts	Flying Objects			Hot Surface
can damage generator and/or electrical devices connected
to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See
Don’t Overload Generator in the Operation section.
			Explosive Pressure			Chemical Burn
	Reproduction
Every effort has been made to ensure that the information in			The safety alert symbol i		dicates a potential personal
this manual is both accurate and current. However, the
manufacturer reserves the right to change, alter or otherwise			inju y hazard. A signal w rd (DANGER, WARNING, or
improve the generator and this documentation at any time			CAUTION) is used w	h the alert symbol to designate a
without prior notice.			degree or level f hazard seriousness. A safety symbol may
The Emission Control System for this generator is warran ed			be used to represent	he type of hazard. The signal word
for standards set by the Environmental Protecti n Agency		forNOTICE is sed to address practices not related to personal
and the California Air Resources Board.			inj ry.

	Important Safety Information	DANGER indicates a hazard which, if not avoided, will
		result in death or serious injury.
	The manufacturer cannot possibly anticipate every possible
		WARNING indicates a hazard which, if not avoided,
	circumstance that might involve a hazard.NotThe warnings in
		c uld result in death or serious injury.
	this manual, and the tags and decals affixed to the unit a e,
		CAUTION indicates a hazard which, if not avoided, could
	therefore, not all-inclusive. If you use a procedure, wo k
		result in minor or moderate injury.
	method or operating technique that the manufactur r do s
		NOTICE address practices not related to personal injury.
	not specifically recommend, you must satisfy yours lf that it
	is safe for you and others. You must also make sure that the
	procedure, work method or operating technique that you
	choose does not render the generator unsafe.

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WARNING

• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury and/or property damage.

				WARNING Starter cord kickback (rapid retraction) will
				pull hand and arm toward engine faster than you
				can let go which could cause broken bones,
				fractures, bruises, or sprains resulting in serious
			injury.
			• When starting engine, pull cord slowly until resistance is felt
				and then pull rapidly to avoid kickback.
			• NEVER start or stop engine with electrical devices plugged in
				and turned on.
				WARNING Fuel and its vapors are extremely
					flammable and explosive which could
					cause burns, fire or explosion resulting
			damage.		in death, serious injury and/or property
	WARNING Running engine gives off carbon		WHEN ADDING OR DRAINING FUEL
	monoxide, an odorless, colorless, poison gas.		• Turn generator engine OFF and let it cool at least 2 minutes
	Breathing carbon monoxide could result in death,			before removing fuel cap. Loosen cap slowly to relieve pressure
	serious injury, headache, fatigue, dizziness,			in tank.
	vomiting, confusion, seizures, nausea or fainting.		• Fill or drain fuel tank outdoors.
	• Operate this product ONLY outdoors.
			• DO NOT overfill tank. Allow space for fuel expansion.
	• Install a battery operated carbon monoxide alarm near the
			•	If fuel spills, wait u til it evaporates before starting engine.
	bedrooms.
			• Keep fuel away from sparks, open flames, pilot lights, heat, and
	• Keep exhaust gas from entering a confined area through
				ther ignition s	urces.
	windows, doors, ventilation intakes, or other openings.
	• DO NOT operate this product inside any building, carport,		•	Check fuel l nes,	ank, cap and fittings frequently for cracks or
	porch, mobile equipment, marine applications, or enclosure,			leaks. Replace f necessary.
	even if windows and doors are open.		•	DO NOT light a igarette or smoke.
	WARNING The engine exhaust from this pr duct		forWHEN STARTING EQUIPMENT
			•	Ens re spark plug, muffler, fuel cap, and air cleaner are in
	contains chemicals known to the State of Calif rnia to
				place.
	cause cancer, birth defects, or other reproductive harm.		• DO NOT crank engine with spark plug removed.
	WARNING Certain components in this product and		WHEN OPERATING EQUIPMENT
			• DO NOT operate this product inside any building, carport,
		Not
				porch, mobile equipment, marine applications, or enclosure.
	related accessories contain chemicals known to the State
	of California to cause cancer, birth defects or other		• DO NOT tip engine or equipment at angle which causes fuel to
	reproductive harm. Wash hands after handling.
				spill.
			• DO NOT stop engine by moving choke control to “Choke”
	WARNING Storage batteries give off explosive			position ( ).
	hydrogen gas during recharging.		WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT
	Hydrogen gas stays near battery for a		• Transport/move/repair with fuel tank EMPTY or with fuel shutoff
	long time after batteryReproductionhas been
	charged. Slightest spark could ignite hydrogen causing			valve OFF.
			• DO NOT tip engine or equipment at angle which causes fuel to
	explosion resulting in death, serious injury and/or
				spill.
	property damage.
			• Disconnect spark plug wire.
	Battery electrolyte fluid contains acid and is extremely
	caustic. Contact with battery fluid could cause chemical		WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
	burns resulting in serious injury and/or property damage.		• Store away from furnaces, stoves, water heaters, clothes
	• DO NOT allow any open flame, spark, heat, or lit cigarette			dryers, or other appliances that have pilot light or other ignition
	during and for several minutes after charging a battery.			source because they could ignite fuel vapors.

•Wear protective goggles, rubber apron, and rubber gloves.

•DO NOT continue to charge a battery that becomes hot or is

fully charged.

• DO NOT leave battery unattended.

5

	WARNING Generator voltage could cause electrical						WARNING Unintentional sparking could cause fire or
		shock or burn resulting in death or serious								electric shock resulting in death or
		injury.								serious injury.
• DO NOT connect generator to a building’s electrical system.
						WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• DO NOT touch bare wires or receptacles.						• Disconnect the spark plug wire from the spark plug and place
• DO NOT use generator with electrical cords which are worn,							the wire where it cannot contact spark plug.
	frayed, bare or otherwise damaged.					WHEN TESTING FOR ENGINE SPARK
• DO NOT operate generator in the rain or wet weather.						• Use approved spark plug tester.
• DO NOT handle generator or electrical cords while standing in						• DO NOT check for spark with spark plug removed.
	water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or
							CAUTION Excessively high operating speeds could
	service generator.
						result in minor injury and/or generator damage.
						Excessively low speeds impose a heavy load.
	WARNING Exhaust heat/gases could ignite
						• DO NOT tamper with governor spring, links or other parts to
				combustibles, structures or damage fuel
							increase engine speed. Generator supplies correct rated
				tank causing a fire, resulting in death,
							frequency and voltage when running at governed speed.
				serious injury and/or property damage.		• DO NOT modify generator in any way.
Contact with muffler area could cause burns resulting in
serious injury.

• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.						NOTICE	Exceeding generators wattage/amperage capacity
• Keep at least 5 feet (152 cm) of clearance on all sides of
						could damage generator a			d/or electrical devices connected
		generator including overhead.				to it.
• It is a violation of California Public Resource Code, Section
						• DO NOT exceed the ge		erat	r’s wattage/amperage capacity. See
		4442, to use or operate the engine on any forest-covered,
						D n’t Overload Generat		r in the Operation section.
		brush-covered, or grass-covered land unless the exhaust
						• Start genera or and let engine stabilize before connecting
		system is equipped with a spark arrester, as defined in Sec ion
		4442, maintained in effective working order. Other sta es or				electri al loads.
		federal jurisdictions may have similar laws.			for• Conne t ele tri al loads in OFF position, then turn ON for
		Contact the original equipment manufacturer, retailer, r dealer				operation.
		to obtain a spark arrester designed for the exhaust system				• T rn electrical loads OFF and disconnect from generator before
		installed on this engine.				stopping generator.
• Replacement parts must be the same and installed in the same
		position as the original parts.		Not
						NOTICE	Improper treatment of generator could damage it
		WARNING Starter and other rotating parts could
						and shorten its life.
			entangle hands, hair, clothing, or acc ssori s
						• Use generator only for intended uses.
			resulting in serious injury.
						• If you have questions about intended use, ask dealer or contact
•		NEVER operate generator without protective housing or cov rs.
						local service center.
• DO NOT wear loose clothing, jewelry or anything that could be						• Operate generator only on level surfaces.
		caught in the starter or other rotating parts.				• DO NOT expose generator to excessive moisture, dust, dirt, or
•		Tie up long hair and remove jewelry.		Reproductioncorrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames; -unit vibrates excessively.

6	BRIGGSandSTRATTON.COM

Assembly						NOTICE			Improper treatment of generator could damage it
Your generator requires some assembly and is ready for use						and shorten its life.
						• DO NOT attempt to crank or start the engine before it has been
after it has been properly serviced with the recommended							properly serviced with the recommended oil. This could result in
fuel and oil.							an engine failure.
If you have any problems with the assembly of your generator,							5.	Replace oil fill cap and fully tighten.
please call the generator helpline at [phone]. If calling							6. Replace the maintenance cover and hand tighten the
for assistance, please have the model, revision, and serial
								two maintenance cover screws.
number from the identification label available. See Generator						Add Fuel
Features and Controls for identification label location.
Unpack Generator						Fuel must meet these requirements:
1.	Set the carton on a rigid, flat surface.						•	Clean, fresh, unleaded gasoline.
2.	Remove everything from carton except generator.						•	A minimum of 87 octane/87 AKI (91 RON). For high
3.	Open carton completely by cutting each corner from							altitude use, see High Altitude.
	top to bottom.						•	Gasoline with up to 10% ethanol (gasohol) or up to
The generator is supplied with:								15% MTBE (methyl tertiary butyl ether) is acceptable.
						NOTICE			Avoid generator damage.
•	Battery charge cables
•	Operator’s manual					Failure to follow Operator’s Manual for fuel
						recommendations voids warranty.
•	Engine oil bottle
						•	DO NOT use unapproved gasoli e such as E85.
Add Engine Oil						•	DO NOT mix oil in gasoli e.
						•	DO NOT modify engi e to run on alternate fuels.
1. Place generator on a level surface.
2.	Loosen the two maintenance cover screws and remove					To pr tect			he fuel sys em fr m gum formation, mix in a fuel
	the side maintenance cover.					stabilizer when add ng fuel. See Storage. All fuel is not the
						same. If you experience starting or performance problems after
			Not		for
						using f el, swit h to a different fuel provider or change brands.
						This engine is certified to operate on gasoline. The emission
						control system for this engine is EM (Engine Modifications).
								WARNING Fuel and its vapors are extremely flammable
									and explosive which could cause burns,
									fire or explosion resulting in death,
3.	Clean area around oil fill and remove yellow oil fill cap.
									serious injury and/or property damage.
		Rep					WHEN ADDING FUEL
							• Turn generator engine OFF and let it cool at least 2 minutes
							before removing fuel cap. Loosen cap slowly to relieve pressure
							in tank.
							• Fill fuel tank outdoors.
							• DO NOT overfill tank. Allow space for fuel expansion.
					roduction
							• If fuel spills, wait until it evaporates before starting engine.
							• Keep fuel away from sparks, open flames, pilot lights, heat, and
4. Using oil funnel (optional), slowly pour contents of							other ignition sources.
							• Check fuel lines, tank, cap and fittings frequently for cracks or
	provided oil bottle into oil fill opening to the point of
	overflowing at oil fill cap.						leaks. Replace if necessary.
							• DO NOT light a cigarette or smoke.
							1. Clean area around fuel fill cap, remove cap.

7

Special Requirements

There may be Federal, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:

• This generator has a floating neutral and is not for use on job sites requiring a bonded neutral.

Generator Location

Clearances and Air Movement

WARNING Exhaust heat/gases could ignite combustibles, structures or damage fuel tank

causing a fire, resulting in death, serious injury and/or property damage.

2. Slowly add unleaded fuel to red fuel level indicator (A) in fuel tank. Be careful not to fill above the indicator. This allows adequate space for fuel expansion.

A

3. Install fuel cap and let any spilled fuel evaporate before starting engine.

High Altitude				• Keep at least 5 ft. (152 cm) clearance on all sides of generator
At altitudes over 5,000 feet (1524 meters), a minimum
				including overhead.
85 octane / 85 AKI (89 RON) gasoline is acceptable. To				Place generator outdoors in an area that will not accumulate
remain emissions compliant, high altitude adjustment is				deadly exhaust gas. DO NOT place generator where exhaust
required. Operation without this adjustment will cause				gas (C) could accumulate and enter inside or be drawn into a
decreased performance, increased fuel consumption, and				potentially occupied building. Ensure exhaust gas is kept
increased emissions. See a Briggs & Stratton Authorized				away f om any windows, doors, ventilation intakes, or other
Dealer for high altitude adjustment information. Operation of				openings that can allow exhaust gas to collect in a confined
the engine at altitudes below 2,500 feet (762 meters) with				a ea. P evailing w nds a d air currents should be taken into
the high altitude kit is not recommended.				c nsideration when p siti ning generator.
Fuel Tank Cap Vent Lever			for
The fuel tank cap is provided with a vent lever (B)
		seal he
fuel tank. The vent lever must be in the “ON” p siti		n f r the
engine to run.	Not
B
When the engine is not in use, leave the vent l v r in the
“OFF” position to reduce the possibility of fuel leakage. Allow
the engine to cool before turning the vent lever to the “OFF”
position.	Reproduction

Grounding Fastener

The generator neutral is floating, which means that the AC stator winding is isolated from the grounding fastener and the AC receptacle ground pins. On a floating neutral generator the AC receptacle ground pins are not functional. Electrical devices, such as a GFCI, requiring a functioning AC receptacle ground pin will not operate.

C

8	BRIGGSandSTRATTON.COM

R

P

Features and Controls

Read this Operator’s Manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

A

B

C

D

E

F		for
			N
G			M
H			L
J
			K
A - Fuel Tank Cap Vent Lever — Turn the vent lever to the		L - Overload Alarm — A red LED light comes on and cuts
“On” position when operating generator. Turn to the		power to the receptacles when the generator is
“Off” position when not in use.	Not	overloaded.
B - Fuel Tank — Capacity of 1.0 U.S. gallons (3.7 L).		M - Low Oil Indicator — A yellow LED light comes on when
C - Choke Lever — Used when starting a cold ngine.		the oil in the generator drops below a preset level.
D - Side Maintenance Cover — Remove to gain acc ss to		N - POWERSMART Switch— Use this switch to turn the
the air cleaner and oil service.		POWERSMART mode on and off.
E - Recoil Starter — Used to start the engine manually.		P - Spark Arrester Muffler — Exhaust muffler lowers engine
F - Engine Switch — Set this switch to “On” before using		noise and is equipped with a spark arrester screen.
	Reproduction
recoil starter. Set switch to “Off” to stop engine. Also		R - Top Maintenance Cover — Remove to gain access to
turns fuel valve on and off.		the spark plug.

G - Output Indicator — A green LED light comes on when the generator is working correctly and producing power at the receptacles.

H - 12 Volt DC Receptacle — Use this receptacle with battery charge cables to charge a 12 Volt battery. This receptacle is protected by a push to reset circuit breaker.

J - Grounding Fastener — Consult your local agency having jurisdiction for grounding requirements in your area.

K - 120 Volt AC, 20 Amp, Duplex Receptacle — May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting, appliance, tool, and motor loads.

Items Not Shown:

Air Cleaner (under side maintenance cover) — Protects engine by filtering dust and debris out of intake air.

Identification Label — Provides model, revision, and serial number of generator. Please have these readily available when calling for assistance.

Oil Fill Cap (under side maintenance cover) — Check and add engine oil here.

9

10

Cord Sets and Receptacles

Use only high quality, well-insulated, grounded extension cords with the generator’s receptacles. Inspect extension cords before each use.

Check the ratings of all extension cords before you use them. Extension cord sets used should be rated for AC loads 15 Amps or greater. Check operator’s manuals of devices to be powered for the manufacturer’s recommendations.

Keep extension cords as short as possible to minimize voltage drop.

WARNING Damaged or overloaded electrical cords

could overheat, arc, and burn resulting in death, serious injury, and/or property damage.

•ONLY use cords rated for your loads.

•Follow all safeties on electrical cords.

•Inspect cord sets before each use.

120 Volt AC, 20 Amp, Duplex Receptacle

12 Volt DC Receptacle

The maximum current available for the battery charge circuit is 5 Amps. A DC circuit breaker protects this receptacle from overloads. If an overload occurs, the circuit breaker will trip (push button pops out). Wait a few minutes and push the button in to reset the circuit breaker.

This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cable provided.

The duplex receptacle is protected against overload by an						This receptacle can not be used to crank an engine having a
internal overload system.						discharged battery. See Charging a Battery before attempting
						to echa ge a battery.
						NOTICE When using the battery charge circuit, turn the
						POWERSMART sw tch to the “Off” position.
						Output Indi a or
			Not		forThe green LED ou put indicator light comes on when the
						generator is operating normally. It indicates that the
						generator is producing power at the receptacles.
Use receptacle to operate 120 Volt AC, single–phase, 60 Hz
electrical loads requiring up to 1,600 watts (1.6 kW) at						Overload Alarm
13.3 Amps of current. Use cord sets that are rated for
						The red LED overload alarm light comes on and cuts power
125 Volt AC loads at 15 Amps (or greater).
			Reproduction
						to the receptacles if you overload the generator. The green
NOTICE Receptacles may be marked with rating value						output indicator light will also go off. If the generator was
						overloaded, you must turn off and unplug all electrical loads,
greater than generator output capacity.
						shut down the generator and restart it to continue in normal
• NEVER attempt to power a device requiring more amperage than
						operating mode.
generator or receptacle can supply.

• DO NOT overload the generator. See Don’t Overload Generator.

Low Oil Indicator

The low oil indicator system is designed to prevent engine damage caused by not enough engine oil. If the engine oil level drops below a preset level, the yellow LED low oil indicator light comes on and an oil switch will stop the engine. If the engine stops or the yellow LED low oil indicator light comes on when you pull the recoil handle, check the engine oil level.

BRIGGSandSTRATTON.COM

Operation

Starting the Engine

Disconnect all electrical loads from the generator. Use the following start instructions:

1. Make sure unit is on a level surface.

NOTICE Failure to start and operate the unit on a level surface could cause the unit not to start or shut down during operation.

2.Make sure POWERSMART switch (A) is in “Off” position.

To start engine thereafter:

6B. Grasp recoil handle and pull slowly until slight resistance is felt. Then pull rapidly one time only to start engine.

WARNING Starter cord kickback (rapid retraction) will pull hand and arm toward engine faster than you

can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious

injury.

•When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

•NEVER start or stop engine with electrical devices plugged in and turned on.

• If engine starts, proceed to step 8.

A

• If engine fails to start, proceed to step 7.

7. Move choke lever to half choke position, and pull recoil

handle twice.

• If engine fails to start, repeat steps 5 thru 6.

8. Slowly move choke lever to “Run” position. If engine

3. Turn the engine switch (B) to the “On” position.

falters, move choke lever to half choke position until

engine runs smoothly, and then to “Run” position.

Reproduction

B

NOTICE

If engine floods, move choke lever to “Run”

position and crank u til e gi e starts.

NOTICE If engine starts after 3 pulls but fails to run, or if

unit shuts down dur ng

peration, make sure unit is on a

level surface and check f

r proper oil level in crankcase. This

Not

unit is equipped w h a low oil protection device. If so, oil

must be at proper level for engine to start.

4.

Turn fuel cap vent lever (C) to “On” positi n.

for

WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel

C

tank causing a fire, resulting in death,

serious injury and/or property damage.

C

ntact with muffler area could cause burns resulting in

serious injury.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

5.

Push choke lever (D) to “Choke” position.

• Keep at least 5 feet (152 cm) of clearance on all sides of

generator including overhead.

• It is a violation of California Public Resource Code, Section

4442, to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the exhaust

system is equipped with a spark arrester, as defined in Section

4442, maintained in effective working order. Other states or

D

federal jurisdictions may have similar laws.

Contact the original equipment manufacturer, retailer, or dealer

NOTICE To help start the engine for the very first time, after

to obtain a spark arrester designed for the exhaust system

installed on this engine.

running out of fuel or after a long period of storage, fill fuel

• Replacement parts must be the same and installed in the same

tank as described in Add Fuel. It will require more than

position as the original parts.

several start attempts until the air in the fuel system has

Connecting Electrical Loads

been purged.

6A.

Grasp recoil handle and pull slowly until slight resistance

1.

Make sure the green output indicator light comes on (it

is felt. Then pull rapidly to start engine.

may take up to three seconds).

• If engine starts, proceed to step 8.

2.

Let engine stabilize and warm up for a few minutes

	• If engine fails to start, proceed to step 7.	after starting.
		3. Plug in and turn on the desired 120 Volt AC, single
		phase, 60 Hz electrical loads.

11

NOTICE

• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacle.

• DO NOT connect 3-phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD THE GENERATOR. See Don’t Overload Generator.

NOTICE Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.

• DO NOT exceed the generator’s wattage/amperage capacity. See

Don’t Overload Generator in the Operation section.

• Start generator and let engine stabilize before connecting electrical loads.

WARNING Storage batteries give off explosive

hydrogen gas during recharging.

Hydrogen gas stays near battery for a

long time after battery has been charged. Slightest spark could ignite hydrogen causing explosion resulting in death, serious injury and/or property damage. Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery fluid could cause chemical burns resulting in serious injury and/or property damage.

• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

• DO NOT continue to charge a battery that becomes hot or is fully charged.

• DO NOT leave battery unattended.

	• Connect electrical loads in OFF position, then turn ON for				To recharge 12 Volt batteries, proceed as follows:
	operation.				1. If necessary, clean battery posts or terminals.
	• Turn electrical loads OFF and disconnect from generator before
	stopping generator.					WARNING Battery posts, terminals and related
	Stopping the Engine				accessories contain lead and lead compounds, chemicals
					known to the State of California to cause cancer and
	1. Turn OFF and unplug all electrical loads from generator				reproductive harm. Wash hands after handling.
	panel receptacles. NEVER start or stop engine with				2.	Check fluid level in all battery cells. If necessary, add
	electrical devices plugged in and turned ON.					ONLY distilled water to cover separators in battery
	2. Move POWERSMART switch to “Off” position.					cells. DO NOT use tap water.
					3.	If the ba	ery s equipped with vent caps, make sure
	3. Let engine run at no-load for several minutes to
						they are	ns alled and are tight.
	stabilize internal temperatures of engine and genera or.
					4.	Conne t battery charge cable clamp with red handle to
	4. Turn engine switch to the “Off” position.
				for
	WARNING Fuel and its vapors are extremely flammable					battery post or terminal indicated by Positive, POS or (+).
	and explosive which could cause burns,
	fire or explosion resulting in death,
	serious injury and/or property damage.
	• DO NOT stop engine by moving choke controlNotto “Choke”
	position ( ).
	5. Turn fuel cap vent lever to the “Off” position.
	POWERSMART Mode
					5. Connect battery charge cable clamp with black handle
	This feature is designed to greatly improve fuel economy.
						to battery post or terminal indicated by Negative, NEG,
	When this switch is turned ON, the engine speed will					or (–).
	increase as electrical loads are connected, and decreased as				6. Connect battery charge cable connector plug to the
	electrical loads are removed.	Reproduction

12 Volt DC panel receptacle.

With the switch off, the engine will run at full governed speed. Always have the switch OFF when starting and stopping the engine.

NOTICE Always have the switch OFF when starting or stopping the generator or when using the DC receptacle.

7.Start generator as described in Starting The Engine. Let the engine run while battery recharges.

NOTICE Normally a period of 30 to 120 minutes is sufficient to recharge a weak battery.

8.When battery has charged, shut down engine as described in Stopping The Engine.

Charging a Battery

Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery.

NOTICE

•Not for use with any other type of battery.

•DO NOT use the unit to charge any 6 Volt batteries.

•DO NOT use the unit to crank an engine having a discharged battery.

9.Remove the battery charging cable from the generator and then disconnect from the battery posts.

NOTICE Use an automotive hydrometer to test battery state of charge and condition. Follow the hydrometer manufacturer’s instructions carefully. Generally, a battery is considered to be at 100% state of charge when specific gravity of its fluid (as measured by hydrometer) is 1.260 or higher.

12	BRIGGSandSTRATTON.COM

Don’t Overload Generator							NEVER add more loads than the generator capacity. Take
Capacity							special care to consider surge loads in generator capacity, as
							described above.
You must make sure your generator can supply enough
							Wattage Reference Guide
rated (running) and surge (starting) watts for the items you
will power at the same time. Follow these simple steps:								Rated*	Additional
1.	Select the items you will power at the same time.						Tool or Appliance	(Running)	Surge
2. Total the rated (running) watts of these items. This is								Watts	(Starting)
									Watts
	the amount of power your generator must produce to
							Essentials
	keep your items running. See Wattage Reference Guide.
							Light Bulb - 75 watt	75	—
3. Estimate how many surge (starting) watts you will need.
							Deep Freezer	500	500
	Surge wattage is the short burst of power needed to
	start electric motor-driven tools or appliances such as a						Sump Pump	800	1200
	circular saw or refrigerator. Because not all motors start
							Refrigerator/Freezer - 18 cf	800	1600
	at the same time, total surge watts can be estimated by
							Water Well Pump - 1/3 hp	1000	2000
	adding only the item(s) with the highest additional surge
							Heating/Cooling
	watts to the total rated watts from step 2.
							Window AC - 10,000 BTU	1200	1800
Example:
							Window Fan	300	600
		Rated (Running)		Additional Surge			Furnace Fan Blower - 1/2 hp	800	1300
				Reproduction
Tool or Appliance		Watts		(Starting) Watts			Kitchen
Window Fan		300		600
							Mic owave Oven - 1000 Watt	1000	—
Deep Freezer		500		500
							C ffee Maker	1500	—
Television		500		—
							Electric S ove - S ngle Element	1500	—
Security System		180		—
							Hot Plate	2500	—
				Not
Light (75 Watts)		75		—	for
							Family Room
		1555 Total		600 Highest
							DVD/CD Player	100	—
		Running Watts		Surge Watts
							VCR	100	—
Total Rated (Running) Watts			= 1555
							Stereo Receiver	450	—
Highest Additional Surge Watts			= 600
							C lor Television - 27 in	500	—
Total Generator Output Required			= 2155
							Personal Computer w/17 in	800	—
Power Management							monitor
To prolong the life of your generator and attach d d vic s, it							Other
is important to take care when adding electrical loads to your							Security System	180	—
generator. There should be nothing connect d to the							AM/FM Clock Radio	300	—
generator outlets before starting its engine. The correct and
							Garage Door Opener - 1/2 hp	480	520
safe way to manage generator power is to sequentially add
							Electric Water Heater - 40 gallon	4000	—
loads as follows:
							DIY/Job Site
1. With nothing connected to the generator, start the
							Quartz Halogen Work Light	1000	—
	engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest							Airless Sprayer - 1/3 hp	600	1200
	load you have.						Reciprocating Saw	960	960
3.	Permit the generator output to stabilize (engine runs						Electric Drill - 1/2 hp	1000	1000
	smoothly and attached device operates properly).						Circular Saw - 7-1/4 in	1500	1500
4.	Plug in and turn on the next load.
							Miter Saw - 10 in	1800	1800
5.	Again, permit the generator to stabilize.						Table Planer - 6 in	1800	1800
6.	Repeat steps 4 and 5 for each additional load.						Table Saw/Radial Arm Saw - 10 in	2000	2000
							Air Compressor - 1-1/2 hp	2500	2500

* Wattages listed are approximate only. Check tool or appliance for actual wattage.

13

Maintenance

Emissions Control

Maintenance, replacement, or repair of the emissions Maintenance Schedule control devices and systems may be performed by any

Follow the hourly or calendar intervals, whichever occurs

non-road engine repair establishment or individual.

first. More frequent service is required when operating in

However, to obtain ”no charge” emissions control service,

adverse conditions noted below.

the work must be performed by a factory authorized dealer. See the Emissions Warranty.

Every 8 Hours or Daily

						Generator Maintenance
	•	Clean debris
						Generator maintenance consists of keeping the unit clean
	•	Check engine oil level
						and dry. Operate and store the unit in a clean dry
	First 10 Hours					environment where it will not be exposed to excessive dust,
						dirt, moisture, or any corrosive vapors. Cooling air slots in
	•	Change engine oil
						the generator must not become clogged with snow, leaves,
	Every 50 Hours or 3 Months					or any other foreign material.
						NOTICE DO NOT use water or other liquids to clean
	•	Service engine air cleaner and breather filter1
						generator. Liquids can enter engine fuel system, causing
	Every 100 Hours or 6 Months					poor performance and/or failure to occur. In addition, if
						liquid enters generator through cooling air slots, some of the
	•	Clean fuel strainer
						liquid will be retained in voids and cracks of the rotor and
• NEVER operate generator without protectiveReproductionhousing or covers to
	•	Change engine oil1				stator winding insulation. Liquid and dirt buildup on the
				for
	•	Service spark plug				gene ator internal wi		di gs will eventually decrease the
						insulation resistance		f these wi dings.
	•	Inspect muffler and spark arrester				Cleaning
	Every 250 Hours or Yearly					Daily or before use, look around and underneath the
	•	Check valve clearance	Not			generator for signs of oil or fuel leaks. Clean accumulated
1		Service more often under dirty or dusty conditions.				debris from inside and outside the generator. Keep the
						linkage, spring and other engine controls clean. Keep the
General Recommendations						area aro	nd and behind the muffler free from any
Regular maintenance will improve the performance and						combustible debris. Inspect cooling air slots and openings
						n generator. These openings must be kept clean and
extend the life of the generator. See any authorized dealer f
						un bstructed.
service.
						Engine parts should be kept clean to reduce the risk of
The generator’s warranty does not cover items that have
						overheating and ignition of accumulated debris:
been subjected to operator abuse or neglig nce. To r c ive
						• Use a damp cloth to wipe exterior surfaces clean.
full value from the warranty, the operator must maintain the
generator as instructed in this manual.						NOTICE	Improper treatment of generator could damage it
	NOTICE Improper treatment of generator could damage it					and shorten its life.
	and shorten its life.					• DO NOT expose generator to excessive moisture, dust, dirt, or
						corrosive vapors.
	assure proper cooling.					• DO NOT insert any objects through cooling slots.

Some adjustments will need to be made periodically to properly maintain your generator.

All service and adjustments should be made at least once each season. Follow the requirements in the Maintenance Schedule chart above.

NOTICE Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.

•Use a soft bristle brush to loosen caked on dirt or oil.

•Use a vacuum cleaner to pick up loose dirt and debris.

14	BRIGGSandSTRATTON.COM

Cleaning Fuel Strainer

The fuel strainer helps prevent debris from entering the fuel system.

Clean the fuel strainer as follows:

1.Make sure generator is on a level surface.

2.Remove the fuel cap (A) and fuel strainer (B).

A

B

3.Wash fuel strainer in liquid detergent and water.

4.Wipe fuel strainer clean with a clean, dry cloth.

5.Carefully reinstall the fuel strainer and fuel cap.

NOTICE Synthetic oil meeting ILSAC GF-2, API

certification mark and API service symbol with

“SJ/CF ENERGY CONSERVING” or higher, is an

acceptable oil at all temperatures. Use of synthetic oil does not alter required oil change intervals.

Checking Oil Level

Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.

1.Make sure generator is on a level surface.

2.Loosen the side maintenance cover screws and remove the side maintenance cover.

Engine Maintenance

3.

Clean area around oil fill and remove oil fill cap.

4.

Verify oil is at the point of overflowing at oil fill opening.

WARNING Unintentional sparking could cause fire or

electric shock resulting in death or

serious injury.

Reproduction

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

for

• Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Oil

Not

5.

Replace and tighten oil fill cap.

Oil Recommendations

6.

Reinstall the side maintenance cover and hand tighten

the cover screws.

We recommend the use of Briggs & Stratton Warranty

Certified oils for best performance. Other high-quality

Adding Engine Oil

detergent oils are acceptable if classified for s rvice SF, SG,

1.

Make sure generator is on a level surface.

SH, SJ or higher. DO NOT use special additiv s.

Outdoor temperatures determine the proper oil viscosity for

2.

Repeat steps 2 through 4 to check oil level as described

the engine. Use the chart to select the best viscosity for the

in Checking Oil Level.

outdoor temperature range expected.

3.

If needed, slowly pour oil into oil fill opening to the

point of overflowing at oil fill.

4.

Replace and tighten oil fill cap.

5.

Reinstall the side maintenance cover and hand tighten

the cover screws.

* Below 40°F (4°C) the use of SAE 30 will result in hard starting.

**Above 80°F (27°C) the use of 10W30 may cause increased oil consumption. Check oil level more frequently.

15

Changing Engine Oil	Service Air Cleaner
If you are using your generator under extremely dirty or	Your engine will not run properly and may be damaged if
dusty conditions, or in extremely hot weather, change the oil	you run it with a dirty air cleaner. Service more often if
more often.	operating under dirty or dusty conditions.

	CAUTION Avoid prolonged or repeated skin contact		To service the air cleaner, follow these steps:
	with used motor oil.		1. Loosen the side maintenance cover screws and remove
	• Used motor oil has been shown to cause skin cancer in certain
			the side maintenance cover.
	laboratory animals.
			2. Loosen air cleaner cover screw (A) and remove air
	• Thoroughly wash exposed areas with soap and water.
			cleaner cover (B).
	KEEP OUT OF REACH OF CHILDREN. DON’T
	POLLUTE. CONSERVE RESOURCES. RETURN			C
	USED OIL TO COLLECTION CENTERS.
				B
	Change the oil while the engine is still warm from running,
	as follows:			A
	1. Make sure generator is on a level surface.

2.	Loosen the side maintenance cover screws and remove
	the side maintenance cover.
								D
8.	Reinstall the side maintenance coverReproduand hand tighten ction
3.	Clean area around oil fill and remove oil fill cap.
4.	Tip your generator to drain oil from oil fill into a				3.	Ca efully rem	ve f am air cleaner (C) by pulling it out
	suitable container making sure you tip your unit toward					towards y u.
	the oil filler neck. When crankcase is empty, return				4.	Carefully rem	ve breather filter (D) by pulling it out
	generator to upright position.	Not
						towards you.
5.	Slowly pour oil (about 13.5 oz.) into oil fill opening		o for5. Wash foam air cleaner and breather filter in liquid
	the point of overflowing at oil fill cap. DO NOT verfill.					detergent and water only. Squeeze dry in a clean cloth.
					6.	SATURATE foam air cleaner in clean engine oil and
						squeeze in a clean cloth to remove excess oil.
					7.	Reinstall clean or new foam air cleaner inside base.
					8.	Reinstall clean or new breather filter inside base.
					9.	Reinstall the air cleaner cover and tighten screw.
					10.	Reinstall the side maintenance cover and hand tighten
						the cover screws.
					Service Spark Plug
6.	Reinstall oil fill cap. Finger tighten cap securely.
					Changing the spark plug will help your engine to start easier
7.	Wipe up any spilled oil.
					and run better.
	the cover screws.				1.	Loosen the four handle screws and remove handle.

16	BRIGGSandSTRATTON.COM

2.Remove top maintenance cover.

3.Clean area around spark plug and remove spark plug boot.

4.Remove spark plug and inspect spark plug.

5.Check electrode gap with wire feeler gauge and reset spark plug gap to recommended gap if necessary (see

Specifications).

Clean and inspect the spark arrester as follows:

1.To remove muffler guard, remove four screws that connects guard to generator.

2.Remove screw that attaches spark arrester screen to muffler. Remove spark arrester screen.

	6. Replace spark plug if electrodes are pitted, burned or
		porcelain is cracked. Use the recommended
		replacement plug. See Specifications.			3. Inspect screen and btain a replacement if torn,
	7. Install spark plug and tighten firmly. Reinstall spark
					perfora ed or o herwise damaged. DO NOT use a
		plug boot.
					defe	ive s reen. If screen is not damaged, clean it with
	8.	Reinstall top maintenance cover.			fora br	sh.
	9.	Reinstall handle and tighten the four handle screws.			4. Reattach screen to muffler. Reattach muffler guard.
	Inspect Muffler and Spark Arrester				Check Valve Clearance
	Inspect the muffler for cracks, corrosion, or other damage.				Regular valve clearance check and adjustment will improve
	Remove the spark arrester, if equipped, and inspect for				performance and extend engine life. This procedure cannot
				Not	be done without partial engine disassembly and the use of
	damage or carbon blockage. If replacement parts are
	required, make sure to use only original equipment				special tools. For this reason we recommend that you have
	replacement parts.				an authorized Service Dealer check and adjust valve
		WARNING Exhaust heat/gases could ignite			clearance at recommended intervals (see Maintenance
			combustibles, structures or damage fuel		Schedule in the Maintenance section).
			tank causing a fire, resulting in death,
			serious injury and/or property damage.
	Contact with muffler area could cause burns resulting in
	serious injury.			Reproduction

•DO NOT touch hot parts and AVOID hot exhaust gases.

•Allow equipment to cool before touching.

•Keep at least 5 feet (152 cm) of clearance on all sides of generator including overhead.

•It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.

Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.

•Replacement parts must be the same and installed in the same position as the original parts.

17

• Drain fuel tank outdoors.

WHEN DRAINING FUEL

Change Engine Oil

While engine is still warm, drain oil from crankcase. Refill with recommended grade. See Changing Engine Oil.

Other Storage Tips

1. DO NOT store fuel from one season to another unless it has been treated as described in Long Term Storage Instructions.

2. Replace fuel container if it starts to rust. Rust and/or dirt in fuel can cause problems if it’s used with this unit.

3. Cover unit with a suitable protective cover that does not retain moisture.

WARNING Storage covers could cause a fire

resulting in death, serious injury and/or property

damage.

Storage

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.

Generator Storage

• Clean the generator as outlined in Cleaning.

• Check that cooling air slots and openings on generator are open and unobstructed.

Long Term Storage Instructions

Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton FRESH START® fuel stabilizer, available as a liquid additive or a drip concentrate cartridge.

If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommendedNoto maintain freshness.

There is no need to drain gasoline from the engine if a fuel			• DO NOT place a storage cover over a hot generator.
			• Let equipment cool for a sufficient time before placing the
stabilizer is added according to instructions. Run the engine
for 2 minutes to circulate the stabilizer throughout the fuel			cover on the equipment.
system. The engine and fuel can then be stored up to			4. Store generator in clea , dry area.
24 months.		for
	Reproduction

WARNING Fuel and its vapors are extremely flammable and explosive which could cause burns,

fire or explosion resulting in death, serious injury and/or property damage.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes d ye s or other appliances that have pilot light or other ignition sou ce because they could ignite fuel vapors.

• Turn generator engine OFF and let it cool at l ast 2 minut s before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.

• DO NOT light a cigarette or smoke.

18	BRIGGSandSTRATTON.COM

Troubleshooting

Problem	Cause			Correction
	1.	Red overload alarm light is on. Generator		1.	See Don’t Overload Generator in
		is overloaded.			Operation section. Shut down
					generator and restart.
Engine is running, but no AC	2.	Green output indicator light not on. Fault		2.	Contact authorized service facility.
output is available.		in generator.
	3.	Poor connection or defective cord set.		3.	Check and repair.
	4.	Connected device is bad.		4.	Connect another device that is in good
					condition.
	1.	Short circuit in a connected load.		1.	Disconnect shorted electrical load.
Engine runs good at no-load but	2.	Engine speed is too slow.		2.	Contact authorized service facility.
“bogs down” when loads are	3.	Generator is overloaded.		3.	See Don’t Overload Generator in
connected.					Operation section.
	4.	Shorted generator circuit.		4.	Contact authorized service facility.
	1.	Engine switch set to “Off”.		1.	Set engine switch to “On”.
	2.	Fuel cap vent lever is in “Off” position.		2.	Turn fuel cap vent lever to “On”
	Reproduction
			for		position.
	3.	Low oil indicator light comes on. Low oil		3.	Fill cra	kcase to proper level or place
		level.			ge erator on level surface.
	4.	Dirty air cleaner.		4.	Clean	r replace air cleaner.
	5.	Out of fuel.		5.	F ll fuel tank.
	6.	Not		6.	Drain fuel tank and carburetor; fill with
Engine will not start; shuts					fresh fuel.
down when running or starts	7.	Spark plug wire n t connected to spark		7.	Connect wire to spark plug.
and runs rough.		plug.
	8.	Bad spark plug.		8.	Replace spark plug.
	9.	Water in fuel.		9.	Drain fuel tank and carburetor; fill with
					fresh fuel.
	10.	Flooded.		10.	Wait 5 minutes and re-crank engine.
	11.	Exc ssiv ly rich fuel mixture.		11.	Contact authorized service facility.
	12.	Intake valve stuck open or closed.		12.	Contact authorized service facility.
	13.	Engine has lost compression.		13.	Contact authorized service facility.
	1.	Load is too high.		1.	See Don’t Overload Generator in
Engine lacks power.					Operation section.
	2.	Dirty air filter.		2.	Replace air filter.
Engine “hunts” or falters.	Carburetor is running too rich or too lean.			Contact authorized service facility.

19

Wiring Diagram

Not	for
Reproduction

20	BRIGGSandSTRATTON.COM

Briggs & Stratton Emissions Control Warranty Provisions

Warranties

					The following are specific provisions relative to your
	California, U.S. EPA, and Briggs & Stratton				Emissions Control Warranty Coverage. It is in addition to the
	Corporation Emissions Control Warranty				B&S engine warranty for non-regulated engines found in the
					Operator’s Manual.
	Statement
					1.	Warranted Emissions Parts
	Your Warranty Rights And Obligations					Coverage under this warranty extends only to the parts
	The California Air Resources Board, U.S. EPA, and Briggs &					listed below (the emissions control systems parts) to
						the extent these parts were present on the engine
	Stratton (B&S) are pleased to explain the emissions control
						purchased.
	system warranty on your Model Year 2011-2012
						a.	Fuel Metering System
	engine/equipment. In California, new small off-road engines
	and large spark ignited engines less than or equal to 1.0 liter						•	Cold start enrichment system (soft choke)
	must be designed, built, and equipped to meet the State’s						•	Carburetor and internal parts
	stringent anti-smog standards. B&S must warrant the
							•	Fuel pump
	emissions control system on your engine/equipment for the
							•	Fuel line, fuel line fittings, clamps
	periods of time listed below provided there has been no abuse,
	neglect, or improper maintenance of your engine or equipment.						•	Fuel tank, cap and tether
	Your emissions control system may include parts such as						•	Carbon canister
	the carburetor or fuel injection system, fuel tank, ignition					b.	Air Induction System
	system, and catalytic converter. Also included may be hoses,
							•	Air cleaner
	belts, connectors, sensors, and other emissions-related
				for			•	Intake ma ifold
	assemblies. Where a warrantable condition exists, B&S will
	repair your engine/equipment at no cost to you including						•	Purge and ve t li e
	diagnosis, parts, and labor.					c.	Igni on Sys em
	Manufacturer’s Warranty Coverage:						•	Spark plug(s)
	Small off-road engines and large spark ignited engines less						•	Magne o ignition system
	than or equal to 1.0 liter are warranted for two years. If any					d.	Catalyst System
	emissions-related part on your engine/equipment is						•	Catalytic converter
	defective, the part will be repaired or replaced by B&S.
							•	Exhaust manifold
	Owner’s Warranty Responsibilities:						•	Air injection system or pulse valve
	•	As the engine/equipment owner, you are responsible				e.	Miscellaneous Items Used in Above Systems
			Not
		for the performance of the required maintenance listed					•	Vacuum, temperature, position, time sensitive
		in your owner’s manual. B&S recommends that you
								valves and switches
		retain all receipts covering maintenance on your
							•	Connectors and assemblies
		engine/equipment, but B&S cannot deny warranty
					2.	Length of Coverage
		solely for the lack of receipts or your failure to ensure
		the performance of all scheduled maintenance.				For a period of two years from date of original
	•	As the engine/equipment owner, you should however				purchase, B&S warrants to the original purchaser and
			Reproductioneach subsequent purchaser that the engine is designed,
		be aware that B&S may deny you warranty coverage if				built, and equipped so as to conform with all applicable
		your engine/equipment or a part has failed due to
						regulations adopted by the Air Resources Board; that it
		abuse, neglect, improper maintenance, or unapproved
						is free from defects in material and workmanship that
		modifications.
						could cause the failure of a warranted part; and that it
	•	You are responsible for presenting your
						is identical in all material respects to the engine

	engine/equipment to a B&S distribution center,	described in the manufacturer’s application for
	servicing dealer, or other equivalent entity, as
		certification. The warranty period begins on the date the
	applicable, as soon as a problem exists. The warranty
		engine is originally purchased.
	repairs should be completed in a reasonable amount of
	time, not to exceed 30 days. If you have any questions
	regarding your warranty rights and responsibilities, you
	should contact B&S at [phone].

21

The warranty on emissions-related parts is as follows:					Look For Relevant Emissions Durability Period and Air
•	Any warranted part that is not scheduled for				Index Information On Your Small Off-Road Engine
	replacement as required maintenance in the owner’s				Emissions Label
	manual supplied, is warranted for the warranty period				Engines that are certified to meet the California Air
	stated above. If any such part fails during the period of				Resources Board (CARB) small off-road Emissions Standard
	warranty coverage, the part will be repaired or replaced				must display information regarding the Emissions Durability
	by B&S at no charge to the owner. Any such part				Period and the Air Index. Briggs & Stratton makes this
	repaired or replaced under the warranty will be				information available to the consumer on our emissions
	warranted for the remaining warranty period.				labels. The engine emissions label will indicate certification
•	Any warranted part that is scheduled only for regular				information.
	inspection in the owner’s manual supplied, is warranted				The Emissions Durability Period describes the number of
	for the warranty period stated above. Any such part				hours of actual running time for which the engine is certified
	repaired or replaced under warranty will be warranted				to be emissions compliant, assuming proper maintenance in
	for the remaining warranty period.				accordance with the Operating & Maintenance Instructions.
•	Any warranted part that is scheduled for replacement as				The following categories are used:
	required maintenance in the owner’s manual supplied, is				Moderate:
	warranted for the period of time prior to the first
					Engine is certified to be emissions compliant for 125 hours
	scheduled replacement point for that part. If the part fails
					of actual engine running time.
	prior to the first scheduled replacement, the part will be
	repaired or replaced by B&S at no charge to the owner.				Intermediate:
	Any such part repaired or replaced under warranty will				Engine is certified to be emissio s compliant for 250 hours
	be warranted for the remainder of the period prior to the				of actual engine run	i g time.
	first scheduled replacement point for the part.				Extended:
•	Add on or modified parts that are not exempted by the
	Air Resources Board may not be used. The use of any				Engine is cer f ed	be emissions compliant for 500 hours
	non exempted add on or modified parts by the owner				of actual eng ne runn ng time.
	will be grounds for disallowing a warranty claim. The				For example, a ypical walk-behind lawn mower is used 20 to
	manufacturer will not be liable to warrant failures f			for
					25 ho rs per year. Therefore, the Emissions Durability
	warranted parts caused by the use of a n n exempted				Period of an engine with an intermediate rating would
	add on or modified part.				eq ate to 10 to 12 years. Briggs & Stratton engines are
3.	Consequential Coverage				certified to meet the United States Environmental Protection
	Coverage shall extend to the failure of any engine				Agency (USEPA) Phase 2 emissions standards. For Phase 2
					certified engines, the Emissions Compliance Period referred
			Not
	components caused by the failure of any warranted				to on the Emissions Compliance label indicates the number
	emissions parts.
					of operating hours for which the engine has been shown to
4.	Claims and Coverage Exclusions
					meet Federal emissions requirements.
	Warranty claims shall be filed according to the				For engines less than 225 cc displacement.
	provisions of the B&S engine warranty policy. Warranty				Category C = 125 hours
	coverage does not apply to failures of emissions parts				Category B = 250 hours
		Reproduction
	that are not original equipment B&S parts or to parts				Category A = 500 hours

that fail due to abuse, neglect, or improper maintenance as set forth in the B&S engine warranty policy. B&S is

For engines of 225 cc or more displacement.

not liable for warranty coverage of failures of emissions

Category C = 250 hours

parts caused by the use of add-on or modified parts.

Category B = 500 hours

Category A = 1000 hours

22	BRIGGSandSTRATTON.COM

ABOUT YOUR WARRANTY

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC PORTABLE GENERATOR OWNER WARRANTY POLICY

Effective November 1, 2009; replaces all undated Warranties and all Warranties dated before November 1, 2009.

LIMITED WARRANTY

Briggs & Stratton Power Products Group, LLC will repair or replace, free of charge, any part(s) of the portable generator that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM.

THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW. ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

WARRANTY PERIOD

Consumer Use	2 years*
for
Reproduction
Commercial Use	1 year
	*Second year parts only
The warranty period begins on the date of purchase by the first retail end user, and c		ntinues for the per		d f t me stated above. “Consumer Use" means
personal residential household use by a retail consumer. “Commercial Use" means all		ther uses,	nclud ng use f r c mmercial, income producing or rental
Not	er be considered as		ommer	al use for purposes of this warranty.
purposes. Once equipment has experienced commercial use, it shall herea

NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMI E THE WARRANTY PERIOD.

We welcome warranty repair and apologize to you for being inconvenienced. Any Auth rized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty se vice may not be appropriate. For example, warranty service would not apply if equipment damage occurred because of misuse, lack of routine maint nance, shipping, handling, warehousing or improper installation. Similarly, the warranty is void if the manufacturing date or the serial numb r on the ortable generator has been removed or the equipment has been altered or modified. During the warranty period, the Authorized Service D al r, at its option, will repair or replace any part that, upon examination, is found to be defective under normal use and service. This warranty will not cover the following r pairs and equipment:

• Normal Wear: Outdoor Power Equipment, like all mechanical devices, needs periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment.

• Installation and Maintenance: This warranty does not apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability. This warranty also does not cover normal maintenance such as air filters, adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon, lime, and so forth).

• Other Exclusions: This warranty excludes wear items such as o-rings, filters, etc., or malfunctions resulting from accidents, abuse, modifications, alterations, or improper servicing or freezing or chemical deterioration. Accessory parts such as starting batteries, generator adapter cord sets and storage covers are excluded from the product warranty. This warranty excludes used, reconditioned, and demonstration equipment, equipment used for prime power in place of utility power, equipment used in life support applications, and failures due to acts of God and other force majeure events beyond the manufacturers control. 198189E, Rev. C, 11/2/2009

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

MILWAUKEE, WI, USA

23