Briggs & Stratton Fource 21100 User Manual

Operator’s Manual
Model 21000 Model 21100
Fource
Fource
BRIGGSandSTRATTON.com
ECopyright Briggs & Stratton Corporation
Milwaukee, Wisconsin 53201 U.S.A.
Form No. 277097-3/07
Printed in U.S.A.
Safety References
The safety alert symbol is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.
SYMBOLS ASSOCIATED
WITH THIS ENGINE:
Fire
Explosion
Read Manual
Oil
DANGER indicates a hazard which, if not
avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not
avoided, might result in minor or moderate injury.
CAUTION, when used without the alert
symbol, indicates a situation that could result in damage to the engine.
This manual contains safety
information to make you aware of the hazards and risks associated with engines, and how to avoid them. Because Briggs & Stratton does not necessarily know what equipment this engine will power, it is important that you read and understand these instructions and the instructions for the equipment this engine powers.
Kickback
Hot Surface
Toxic F u mes
Moving Parts
Shock
Primer
Fuel
Fuel Shutoff
On Off
Choke
Stop
WARNING
Briggs & Stratton does not approve or authorize the use of these engines on 3-wheel All Terrain Vehicles (ATVs), motor bikes, fun/recreational go-karts, aircraft products or vehicles intended for use in competitive events. Use of these engines in such applications could result in property damage, serious injury (including paralysis), or even death.
Safety References 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
Features 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications and Emission Information 11. . . . . . . . . . .
Maintenance 12-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Information 17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
CAUTION
This engine is shipped from Briggs & Stratton without oil. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty.
Features
1. Carburetor
2. Stop Switch location, if equipped/stop wires
3. Rope Handle
4. Fuel Fill
5. Air Cleaner
6. Choke
1
2
7. Spark Plug
8. Primer Bulb
9. Engine Identification Model XXXXX Type XXXXXX Code XXXXXXXX
10. Oil Fill/Dipstick
6
5
4
3
6
8
9
7
10
Safety
CAUTION
This engine is shipped from Briggs & Stratton without oil. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty.
WARNING
Gasoline and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL
Turn engine OFF and let engine cool at least 2 minutes before removing gas cap.
Fill fuel tank outdoors or in well-ventilated area.
Do not overfill fuel tank.
Keep gasoline away from sparks, open flames,
pilot lights, heat, and other ignition sources.
Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
WHEN STARTING ENGINE
Make sure spark plug, muffler, fuel cap and air cleaner are in place.
Do not crank engine with spark plug removed.
If fuel spills, wait until it evaporates before
starting engine.
If engine floods, set choke to OPEN/RUN position, place throttle in FAST and crank until engine starts.
WHEN OPERATING EQUIPMENT
Do not choke carburetor to stop engine.
WHEN TRANSPORTING EQUIPMENT
Transport with fuel tank EMPTY.
WHEN STORING GASOLINE OR EQUIP­MENT WITH FUEL IN TANK
Store away from furnaces, stoves, water heaters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors.
WARNING
Starting engine creates sparking. Sparking can ignite nearby flammable
gases. Explosion and fire could result.
If there is natural or LP gas leakage in area, do not start engine.
Do not use pressurized starting fluids because vapors are flammable.
WARNING
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull cord slowly until resistance is felt, then pull rapidly.
Direct coupled equipment components such as, but not limited to, blades, impellers, pulleys, sprockets, etc., must be securely attached.
WARNING
Rotating parts can contact or entangle hands, feet, hair, clothing, or accessories.
Traumatic amputation or severe lacera­tion can result.
Operate equipment with guards in place.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Do not wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
WARNING
Engines give off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.
Start and run engine outdoors.
Do not start or run engine in enclosed area,
even if doors or windows are open.
WARNING
Running engines produce heat. Engine parts, especially muffler, become extremely hot.
Severe thermal burns can occur on contact.
Combustible debris, such as leaves, grass, brush, etc. can catch fire.
Allow muffler, engine cylinder and fins to cool before touching.
Remove accumulated debris from muffler area and cylinder area.
Install and maintain in working order a spark arrester before using equipment on forest-covered, grass-covered, brush-covered unimproved land. The state of California requires this (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal land.
Starting
This engine is shipped WITHOUT oil. See section on oil for recommendations, capacity, and filling details.
Full Choke
Half Choke
Off Position
Choke Lever
Primer Bulb
1. Set unit on flat surface and push primer bulb 15 times FOR A NEW ENGINE. Push primer bulb 8 times for all future starts.
2. Move red choke lever to the FULL CHOKE position.
3. Not all applications have a throttle. If the equipment has this a throttle, squeeze throttle trigger. If the engine is still warm from a previous start, do not squeeze throttle.
CAUTION
Operating engine at an excessive speed without proper engine loading will cause damage. DO NOT
operate a string trimmer with a line shorter than 10’’ diameter for extended periods.
Typical
Throttle
Trigger
4. Pull starter handle sharply until engine runs.
5. Wait a maximum of 10 seconds, then move choke lever to HALF CHOKE position.
6. Run the engine at HALF CHOKE for 20 seconds or until unit accelerates smoothly. Move choke to OFF position.
7. Wait a minimum of 20 seconds, then release throttle trigger.
WARNING
The manufacturer of the equipment on which this engine is installed specifies top speed at which the engine will be operated. DO NOT EXCEED this speed.
Stopping
WARNING
Do not stop engine by moving choke control to CHOKE. Backfire, fire or engine damage could occur.
1. Depress stop switch located on the engine or equipment to stop.
Need Assistance?
Go to www.briggsandstratton.com or call 1-800-233-3723
Troubleshooting
CAUTION
Engine will not start
Out of fuel
Prime engine
If engine is cold, ensure choke is set
correctly.
Add fuel
Engine flooded
Set choke to FULL CHOKE position and continue to pull starter handle.
Fouled spark plug/engine fails to product spark
Remove spark plug and clean it. Check the spacing on the electrode and set the gap to the correct dimension. See Maintenance Section. If plug is damaged, replace with a new spark plug.
Ensure the spark plug is installed and wire is connected.
This engine is shipped from Briggs & Stratton without oil. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty.
WARNING
Ensure fuel cap is in place before
starting engine
Turn engine OFF and let engine cool at least 2 minutes before removing fuel cap.
Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
Do not crank engine with spark plug
removed.
Engine is smoking or running rough
There maybe slight oil accumulation in the
crankcase upon starting. This is normal.
If excessive smoke or smoke is heavy,
ensure choke is in OFF CHOKE position.
Check for fouled spark plug.
Check air filter for debris.
CAUTION
If engine is tipped to transport equipment, to remove debris, to drain oil, etc., keep the spark
plug side of engine up.
Oil
Capacity
Engine holds approximately 3 ounces (90 ml).
Change oil after first 4 hours of use.
Oil Recommendation
Use a high quality detergent oil classified “For Service SF, SG, SH, SJ” or higher, such as Briggs & Stratton SAE 30, Part Number 100091 (3.2oz) or Briggs & Stratton Synthetic Oil, Part Number
100074.
Do not use special additives.
Choose a viscosity according to the table below.
SAE Viscosity Grades
**
*
-20 0 20 40 60 80 100
°F
-30 -20 -10 0 10 20 30 40
°C
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Air cooled engines run hotter than automotive engines. The use of non-synthetic multi-viscosity oils (5W-30, 10W-30, etc.) in temperatures above 40° F (4° C) will result in higher than normal oil consumption. When using a multi-viscosity oil, check oil level more frequently.
CAUTION
Adding Oil
CAUTION
KEEP ENGINE LEVEL
Engine must be level, with oil fill facing up, to check oil. If engine is not level, dipstick reading will not be accurate. This will lead to possible over or under filling causing damage to the engine.
Check oil level before starting the engine.
Check level daily, or after every eight (8) hours of
use.
Keep oil level at FULL.
DO NOT over fill. Use oil measure cup for filling.
Add only half ounce to 1 ounce of oil at a time.
1 ounce
0.5 ounce
1. Place engine level. Remove dipstick. Use the oil measure cup to pour oil slowly into engine.
Do not over fill.
CAUTION
* Synthetic oil must be used when operating engine
under 40_ F (4_ C) or engine damage will occur.
CAUTION
** Use of SAE 30 oil below 50° F (10° C) will result in hard
starting and possible engine damage due to inadequate lubrication.
Oil Fill
2. Tighten dipstick down.
3. To check oil level, remove and wipe the dipstick clean with cloth. Tighten dipstick down. Remove and check oil level.
Dipstick
4. Verify FULL level of oil by presence of oil in hole on dipstick, or by measure line.
Full
5. If needed, add only half ounce of oil at a time to bring it to FULL. Re-check level.
Changing Oil & Checking Level
Change oil after first 4 hours of use, then every 8 hours.
Change oil every 4 hours when operating the engine under heavy load or in high temperatures.
WARNING
Disconnect spark plug
wire and keep it away from spark plug.
1. Change oil while engine is OFF but still warm, ensure fuel cap is tightened securely.
2. Remove dipstick and drain oil in direction shown.
3. Place engine level. Using oil measure cup pour oil slowly adding half ounce at a time. Do not
over fill.
Engine holds approximately 3 oz (90 ml).
Note:
4. To re-check oil level, remove dipstick and wipe clean with cloth. Tighten dipstick down. Remove and check oil level.
5. Replace dipstick tightly, and reconnect spark plug wire before starting engine.
CAUTION
Used oil is a hazardous waste product. Dispose of used oil properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.
Oil Fill
Fuel
Type of Fuel to Use
Use clean, fresh, regular unleaded gasoline with a minimum of 85 octane. Fresh fuel prevents gum from forming in the fuel system or on essential carburetor parts. Purchase fuel in quantity that can be used within 30 days.
For engine protection use Briggs & Stratton Gasoline Additive available from your Authorized Briggs & Stratton Dealer.
Do not use gasoline which contains Methanol.
Do not mix oil with gasoline.
This engine is certified to operate on gasoline.
Exhaust Emission Control System: EM (Engine Modifications).
Adding Fuel
1. Turn engine OFF and let engine cool at least 2 minutes before removing gas cap.
2. Tilt engine at angle shown to properly fill fuel tank.
CAUTION
Some fuels, called oxygenated or reformulated fuels, are fuels blended with alcohols or ethers. Excessive amounts of these blends can damage the fuel system or cause performance problems. If any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether.
Fuel Fill
3. Remove cap and add fuel until level is approximately 1’’ below top of fuel tank neck. Be careful not to over fill.
4. Replace cap before starting.
10
Specifications
CAUTION
All the components used to build this engine assembly must remain in place for the proper operation of this engine.
We recommend that you use an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engine and engine parts. Use only genuine Briggs & Stratton parts.
GENERAL INFORMATION
This is a single cylinder, air-cooled engine. It is a low emissions engine.
In the state of California, Model 21000 and 21100 engines are certified by the California Air Resources Board to meet emissions standards for 50 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. This engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual.
Model 21000
Bore 1.575 in. (40 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 1.065 in. (27 mm). . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 2.074 cu. in. (34 cc). . . . . . . . . . . . . . . . . .
Model 21100
Bore 1.575 in. (40 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 1.250 in. (31.75 mm). . . . . . . . . . . . . . . . . . . . . . .
Displacement 2.44 cu. in. (40 cc). . . . . . . . . . . . . . . . . . .
For practical operation, the horsepower loading should not
Note:
exceed 85% of rated horsepower. Engine power will decrease 3-1/2% for each 1,000 feet (300 meters) above sea level and 1% for each 10° F (5.6° C) above 77° F (25° C).
Tune-Up Specifications
Armature air gap 0.010 − 0.014 in. (0.25 − 0.36 mm). .
Spark plug gap 0.025 in. (0.64 mm). . . . . . . . . . . . . . . . .
Valve clearance with valve springs installed and piston 1/4 in. (6 mm) past top dead center (check when engine is cold). See Repair Manual P/N 271172.
Intake 0.002 0.004 in. (0.05 0.10 mm). . . . . . . . . . . .
Exhaust 0.002 0.004 in. (0.05 0.10 mm). . . . . . . . . .
Model, Type and Code Number
To get replacement parts or technical assistance in the future write your engine Model, Type and Code number along with the date of purchase here. These numbers are located on your engine. For the location, see page 3, Engine Features.
Model
Type
Technical Information
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
Emission Information
Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emission labels. The engine emission label will indicate certification information.
The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used:
Moderate: Engine is certified to be emission compliant for 50 hours of actual engine running time.
Intermediate: Engine is certified to be emission compliant for 125 hours of actual engine running time.
Extended: Engine is certified to be emission compliant for 300 hours of actual engine running time. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years.
Certain Briggs & Stratton engines will be certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements.
Code
For handheld engines: Category C = 50 hours Category B = 125 hours Category A = 300 hours
11
Maintenance
Regular maintenance will improve the performance and extend the life of the engine. See any Authorized Briggs & Stratton Dealer for service. Use only genuine
Briggs & Stratton parts. Other parts may not perform as well, may damage the engine, and may result in injury. In addition, use of other parts may void
your warranty.
Emission Control
Maintenance, replacement or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, to obtain no charge repairs under
the terms and provisions of the Briggs & Stratton warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer.
WARNING
Unintentional sparking can result in fire or electric shock.
Fire or explosion can cause severe burns or death.
Unintentional start-up can result in entanglement, traumatic amputation, or laceration.
Disconnect spark plug wire and keep it away from spark plug.
Disconnect battery at negative terminal (only engines with electric start).
Use only correct tools.
During maintenance or repairs:
Do not strike the flywheel with a hammer or
hard object because the flywheel may later shatter during operation.
Do not tamper with governor spring, links or
other parts to increase engine speed.
When testing for spark:
Use approved spark plug tester.
Do not check for spark with spark plug
removed.
Follow the instructions and schedules indicated below.
Task
Perform task at hourly or calendar interval, whichever comes first.
Check Oil Level
Change Oil **
Service AIr Filter*
Clean/Replace Spark Plugs
* Clean more often under dusty conditions or when airborne debris is present. Replace air cleaner, if very dirty. ** Change oil after first 4 hours of use, then every 8 hours. Change oil every 4 hours when operating the engine
under heavy load or in high temperatures.
12
Air Cleaner
Check and clean the intake chamber for dirt. If the foam air filter is dirty and worn, replace with clean filter.
1. Push cover tab to release cover, then pull cover away from engine to service air filter.
Clean intake
area
Cover
Tab
CAUTION
Do not use pressurized air or solvents to clean cartridge. Pressurized air can damage cartridge; solvents will dissolve cartridge.
WARNING
Ensure air cleaner, retainer, and cover are properly installed before starting engine.
Foam Air Fil-
ter
Foam Air Filter
To clean wash in liquid detergent and water. Squeeze dry in a clean cloth. Allow to dry thoroughly. Dip foam air filter in clean engine oil, then squeeze out excess oil in clean cloth. Engine will smoke if too much oil is left on the filter.
13
Cleaning Debris
Daily or before every use, clean accumulated debris from engine. Keep linkage, spring and controls clean. Keep area behind muffler free of any combustible debris.
Spark Plug
Check the spark plug every 50 hours. Replace the spark plug if upon inspection the electrode is burned or worn. Ensure the spark plug is clean. Check the gap with a feeler gauge and reset if necessary. Use only Briggs & Stratton Spark Tester (part number 19368) to check for spark.
Champion style plug set gap at 0.025 in.. . . . . . . . . . . .
NGK style plug set gap at 0.020-0.024 in.. . . . . . . . . . . .
Use a wire gauge tool to check the gap on the spark plug.
CAUTION
Do not use water to clean engine parts. Water could contaminate fuel system. Use a brush or dry cloth.
WARNING
Engine parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris.
WARNING
Ensure air cleaner, retainer, and cover are properly installed before starting engine.
Note: In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this engine was originally equipped with a resistor spark plug, use same type for replacement.
Fuel System
WARNING
Replacement parts for fuel system (cap, hoses, tanks, filters, etc.) must be the original parts, other­wise fire can occur.
14
Storage
The following precautions should be taken if storing your trimmer unit for a period exceeding 30 days, or for seasonal storage.
While engine is still warm, change oil.
Clean engine of surface debris, chaff or grass.
Drain all fuel from fuel tank into proper receptacle
for storage.
Press primer bulb 15 times to purge fuel from
carburetor and fuel lines. Drain remaining fuel into proper receptacle. If fuel is to be disposed, please refer to local rules for proper disposal.
Remove spark plug. Place 1 teaspoon or 5 ml. of oil
into spark plug hole.
Pull starter rope slowly 8-10 times to properly coat
the cylinder bore and piston for storage. Replace spark plug and tighten. Any residual oil may burn off in subsequent starts. This may result in white smoke emission from muffler.
This trimmer may be stored in a variety of positions.
It is best to store in horizontal position with the spark plug up. Do not store or transport with the spark plug down.
Storing or transporting with the spark plug down
Note:
will result in hard starting and/or engine smoking.
Store in a clean dry area.
When removing unit from storage, only use fresh
gasoline. Perform operation checks (see maintenance schedule) before starting engine.
WARNING
When storing fuel or equipment with fuel in tank:
Store away from furnaces, stoves, water heaters, or other appliances that have a pilot light or other ignition source because they can ignite vapors.
When Transporting Equipment:
Transport with fuel tank EMPTY or with
fuel shut-off valve OFF.
15
Service
See an Authorized Briggs & Stratton Service Dealer for all your engine service needs. Each one carries a stock of Genuine Briggs & Stratton Parts and is equipped with special service tools. Trained mechanics assure expert repair service on all Briggs & Stratton engines. Only dealers advertising as “Authorized Briggs & Stratton” are required to meet Briggs & Stratton standards.
When you purchase equipment powered by Briggs & Stratton, you are assured of highly skilled, reliable engine service at more than 30,000 Authorized Service Dealers worldwide, including more than 6,000 Master Service Technicians. Look for these signs wherever Briggs & Stratton service is offered.
You may find the nearest Authorized Service Dealer in our dealer locator map at
www.briggsandstratton.com, or by
calling 1-800-233-3723
PARTIAL LIST OF
GENUINE BRIGGS & STRATTON
PARTS
PART PART NO.
Air Filter Foam 696923. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil (3.2 oz) 100091. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil (20 oz) 100005. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Synthetic (32 oz) 100074. . . . . . . . . . . . . . . . . . . . . . .
Fuel Stabilizer 5041. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plug 696876. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plug Wrench 19374. . . . . . . . . . . . . . . . . . . . . . . . .
Spark Tester 19368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer 19389. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
An illustrated shop manual includes common specifications and detailed information covering adjustment, tune-up and repair of Briggs & Stratton single cylinder, 4 cycle engines. It is available for purchase from an Authorized Briggs & Stratton Service Dealer or you can order it from
www.briggsandstratton.com.
16
Warranty Information
Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB)
and the United States Environmental Protection Agency (U.S. EPA)
Emissions Control System Warranty Statement
(Owner’s Defect Warranty Rights and Obligations)
The California Air Resources Board (CARB), U.S. EPA and B&S are pleased to explain the Emissions Control System Warranty on your small off-road engine (SORE). In California, new small off-road engines model year 2006 and later must be designed, built and equipped to meet the State’s stringent anti-smog standards.
Elsewhere in the United States, new non-road, spark-ignition engines certified for model year 1997 and later must meet similar standards set forth by the U.S. EPA. B&S must warrant the emissions control system on your engine for the
periods of time listed below, provided there has been no abuse, neglect or improper maintenance of your small off-road engine.
Your emissions control system includes parts such as the carburetor, air cleaner, ignition system, fuel line, muffler and catalytic converter. Also included may be connectors and other emissions related assemblies.
Where a warrantable condition exists, B&S will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
Briggs & Stratton Emissions Control Defects Warranty Coverage
Small off-road engines are warranted relative to emissions control parts defects for a period of two years, subject to provisions set forth below. If any covered part on your engine is defective, the part will be repaired or replaced by B&S.
Owner’s Warranty Responsibilities
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Operating and Maintenance Instructions. B&S recommends that you retain all your receipts covering maintenance on your small off-road engine, but B&S cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that B&S may deny your warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized B&S Service Dealer as soon as a problem exists.
The undisputed warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact a B&S Service Representative at 1-414-259-5262.
The emissions warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an in-use emissions test.
Briggs & Stratton Emissions Control Defects Warranty Provisions
The following are specific provisions relative to your Emissions Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operating and Maintenance Instructions.
1. Warranted Parts Coverage under this warranty extends only to the parts listed below (the emissions control systems parts) to the extent these parts were present on the engine purchased. a. Fuel Metering System
Cold start enrichment system
Carburetor and internal parts
Fuel pump
Fuel line, fuel line fittings, clamps
Fuel tank, cap and tether
Carbon canister
b. Air Induction System
Air cleaner
Intake manifold
Purge and vent line
c. Ignition System
Spark plug(s)
Magneto ignition system
d. Catalyst System
Catalytic converter
Exhaust manifold
Air injection system, Pulse valve
e. Miscellaneous Items
Vacuum, temperature, position, time sensitive valves and switches
Connectors and assemblies
2. Length of Coverage B&S warrants to the initial owner and each subsequent purchaser that the Warranted Parts shall be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of two years from the date the engine is delivered to a retail purchaser.
3. No Charge Repair or replacement of any Warranted Part will be
performed at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted Part is defective, if the diagnostic work is performed at an Authorized B&S Service Dealer. For emissions warranty service contact your nearest Authorized B&S Service Dealer as listed in the “Yellow Pages” under “Engines, Gasoline,” “Gasoline Engines,” “Lawn Mowers,” or similar category.
4. Claims and Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the B&S Engine Warranty Policy. Warranty coverage shall be excluded for failures of Warranted Parts which are not original B&S parts or because of abuse, neglect or improper maintenance as set forth in the B&S Engine Warranty Policy. B&S is not liable to cover failures of Warranted Parts caused by the use of add-on, non-original, or modified parts.
5. Maintenance Any Warranted Part which is not scheduled for replacement as required maintenance or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted as to defects for the warranty period. Any Warranted Part which is scheduled for replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. The owner is responsible for the performance of all required maintenance, as defined in the B&S Operating and Maintenance Instructions.
6. Consequential Coverage Coverage hereunder shall extend to the failure of any engine components caused by the failure of any Warranted Part still under warranty.
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ABOUT YOUR ENGINE WARRANTY
Briggs & Stratton welcomes warranty repair and apologizes to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty would not apply if engine damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, warranty is void if the serial number of the engine has been removed or the engine has been altered or modified.
If a customer differs with the decision of the Service Dealer, an investigation will be made to determine whether the warranty applies. Ask the Service Dealer to submit all supporting facts to his Distributor or the Factory for review. If the Distributor or the Factory decides that the claim is justified, the customer will be fully reimbursed for those items that are defective. To avoid misunderstanding which might occur between the customer and the Dealer, listed below are some of the causes of engine failure that the warranty does not cover.
3. Leaking carburetors, clogged fuel pipes, sticking valves, or other damage, caused by using contaminated or stale fuel.
4. Parts which are scored or broken because an engine was operated with insufficient or contaminated lubricating oil, or an incorrect grade of lubricating oil (check and refill when necessary and change at recommended intervals.) OIL GARD may not shut down running engine. Engine damage may occur if oil level is not properly maintained.
5. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Briggs & Stratton.
6. Damage or wear to parts caused by dirt, which entered the engine because of improper air cleaner maintenance, re-assembly, or use of a non-original air cleaner element or cartridge. (At recommended intervals, clean and and/or replace the filter as stated in the Operator’s Manual.
Normal wear:
Engines, like all mechanical devices, need periodic parts service and replacement to perform well. Warranty will not cover repair when normal use has exhausted the life of a part or an engine.
Improper maintenance:
The life of an engine depends upon the conditions under which it operates, and the care it receives. Some applications, such as tillers, pumps and rotary mowers, are very often used in dusty or dirty conditions, which can cause what appears to be premature wear. Such wear, when caused by dirt, dust, spark plug cleaning grit, or other abrasive material that has entered the engine because of improper maintenance, is not covered by warranty.
This warranty covers engine related defective material and/or workmanship only replacement or refund of the equipment to which the engine may be mounted. Nor does the warranty extend to repairs required because of:
1. PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGINAL BRIGGS & STRATTON PARTS.
2. Equipment controls or installations that prevent starting, cause unsatisfactory engine performance, or shorten engine life. (Contact equipment manufacturer.)
, and not
7. Parts damaged by over-speeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel area, or damage caused by operating the engine in a confined area without sufficient ventilation. Clean engine debris at recommended intervals as stated in the Operator’s Manual.
8. Engine or equipment parts broken by excessive vibration caused by a loose engine mounting, loose cutter blades, unbalanced blades or loose or unbalanced impellers, improper attachment of equipment to engine crankshaft, over-speeding or other abuse in operation.
9. A bent or broken crankshaft, caused by striking a solid object with the cutter blade of a rotary lawn mower, or excessive v-belt tightness.
10. Routine tune-up or adjustment of the engine.
11. Engine or engine component failure, i.e., combustion chamber, valves, valve seats, valve guides, or burned starter motor windings, caused by the use of alternate fuels such as, liquified petroleum, natural gas, altered gasolines, etc.
Warranty service is available only through authorized service dealers by Briggs & Stratton Corporation. Locate your nearest Authorized Service Dealer in our dealer locator map on www.briggsandstratton.com or by calling 1-800-233-3723, or as listed in the ‘Yellow Pagest’.
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BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY
Effective 12/06
Briggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective
LIMITED WARRANTY
in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for and is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at www.briggsandstratton.com, or by calling 1-800-233-3723, or as listed in the ‘Yellow Pages™’.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country.
WARRANTY TERMS **
Brand / Product Type Consumer Use Commercial Use
Vanguard 2 years 2 years Extended Life Series, I/C, Intek I/C, Intek Pro 2 years 1 year Kerosene Fuel Operated Engines 1 year 90 days All Other Briggs & Stratton Engines 2 years 90 days
** Engines used on Home Standby Generator applications are warranted under consumer use only. This warranty does not apply to engines on equipment used for prime power in place of a utility.
Engines used in competitive racing or on commercial or rental tracks are not warranted.
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending)
6,691,683 6,647,942 6,622,683 6,615,787 6,617,725 6,603,227 6,595,897 6,595,176 6,584,964 6,557,833 6,542,074
6,520,141 6,495,267 6,494,175 6,472,790 6,460,502 6,456,515 6,382,166 6,369,532 6,356,003 6,349,688 6,347,614
6,325,036 6,311,663 6,284,123 6,263,852 6,260,529 6,242,828 6,239,709 6,237,555 6,230,678 6,213,083 6,202,616
6,145,487 6,142,257 6,135,426 6,116,212 6,105,548 6,347,614 6,082,323 6,077,063 6,064,027 6,040,767 6,014,808
6,012,420 5,992,367 5,904,124 5,894,715 5,887,678 5,852,951 5,843,345 5,823,153 5,819,513 5,813,384 5,809,958
5,803,035 5,765,713 5,732,555 5,645,025 5,642,701 5,628352 5,619,845 5,606,948 5,606,851 5,605,130 5,497,679
5,548,955 5,546,901 5,445,014 5,503,125 5,501,203 5,497,679 5,320,795 5,301,643 5,271,363 5,269,713 5,265,700
5,243,878 5,235,943 5,234,038 5,228,487 5,197,426 5,197,425 5,197,422 5,191,864 5,188,069 5,186,142 5,150,674
5,138,996 5,086,890 5,070,829 5,058,544 5,040,644 5,009,208 4,996,956 4,977,879 4,977,877 4,971,219 4,895,119
4,875,448 4,819,593 4,720,638 4,719,682 4,633,556 4,630,498 4,522,080 4,520,288 4,512,499 4,453,507 4,430,984
D 476,629 D 457,891 D 368,187 D 375,963 D 309,457 D 372,871 D 361,771 D 356,951 D 309,457 D 308,872 D 308,871
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