Briggs & Stratton Elite 09801-9 User Manual

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Briggs & Stratton Elite 09801-9 User Manual

Operator’s Manual

Manuel d’utilisation

Manual del Operario

Questions? Help is just a moment away!

Vous avez des questions? Vous n'avez pas besoin d'aller loin pour trouver de l'aide!

Preguntas? La ayuda es justa un momento lejos!

Call: Generator Helpline

Appelez: Ligne d'assistance de Générateur

Llame: Línea Directa del Generador

1-800-743-4115 M-F 8-5 CT

web: www.briggsandstratton.com

09801-9

(10000W)

WARNING

Before using this product, read this manual and follow all Safety Rules and Operating Instructions.

AVERTISSEMENT

Avant d’utiliser ce produit, veuillez lire le manuel et suivre toutes les directives relatives à la sécurité et à l’utilisation.

ADVERTENCIA

Antes de utilizar el producto, lea este manual y siga todas las Reglas de Seguridad e Instrucciones de Uso.

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Manual No. 197386GS

Revision D (06/26/2006)

SAFETY RULES

SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

This generator is an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads.The generator’s revolving field is driven at about 3,600 rpm by a twincylinder engine.

CAUTION! DO NOT exceed the generator’s wattage/amperage capacity. See “Don’t Overload Generator”.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board. For warranty information refer to the engine operator’s manual.

Copyright © 2006 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol () is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Hazard Symbols and Meanings

Operator’s Manual

Toxic Fumes

Electrical Shock

Flying Objects

Kickback

Explosion

Fire

Hot Surface

Explosive Pressure

Chemical Burn

2

SAFETY RULES

DANGER

Storage batteries give off explosive hydrogen gas during recharging.

Hydrogen gas stays near battery for a long time after battery has been charged.

Slightest spark will ignite hydrogen and cause explosion.

You can be blinded or severely injured.

Battery electrolyte fluid contains acid and is extremely caustic.

Contact with battery fluid will cause severe chemical burns.

DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.

Wear protective goggles, rubber apron, and rubber gloves.

WARNING

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

Operate generator ONLY outdoors.

Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

DO NOT operate generator inside any building or enclosure (even if doors or windows are open), including the generator compartment of a recreational vehicle (RV).

Using a generator indoors WILL KILL YOU IN MINUTES.

Exhaust contains carbon monoxide, a poison gas you cannot see or smell.

NEVER use in the home ONLY use outdoors and or in partly enclosed far from open windows, areas such as garages. doors, and vents.

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WHEN ADDING OR DRAINING FUEL

Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

Fill or drain fuel tank outdoors.

DO NOT overfill tank.Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

WHEN OPERATING EQUIPMENT

Do not tip engine or equipment at angle which causes fuel to spill.

This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

WARNING

This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury and/or property damage.

3

SAFETY RULES

WARNING

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

NEVER start or stop engine with electrical devices plugged in and turned on.

WARNING

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

DO NOT touch hot surfaces and avoid hot exhaust gases.

Allow equipment to cool before touching.

Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.

WARNING

Generator produces powerful voltage.

Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy.

When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

Use a ground fault circuit interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

DO NOT operate generator in the rain or wet weather.

DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

DO NOT allow unqualified persons or children to operate or service generator.

4

SAFETY RULES

WARNING

Unintentional sparking can result in fire or electric shock.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

Use approved spark plug tester.

DO NOT check for spark with spark plug removed.

CAUTION

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

DO NOT modify generator in any way.

CAUTION

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

See “Don’t Overload Generator”.

Start generator and let engine stabilize before connecting electrical loads.

Connect electrical loads in OFF position, then turn ON for operation.

Turn electrical loads OFF and disconnect from generator before stopping generator.

CAUTION

Improper treatment of generator can damage it and shorten its life.

Use generator only for intended uses.

If you have questions about intended use, ask dealer or call 1-800-743-4115.

Operate generator only on level surfaces.

DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

DO NOT insert any objects through cooling slots.

If connected devices overheat, turn them off and disconnect them from generator.

Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames; -unit vibrates excessively.

5

KNOW YOUR GENERATOR

KNOW YOUR GENERATOR

Read this Operator’s Manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Electric Start Button

Recoil Starter

Oil Fill Cap

Circuit Breakers (AC)

Fuel Tank

Ignition Switch

Idle Control Switch

12 Volt DC

 

Choke Lever

Receptacle

 

 

 

120 Volt AC, 20 Amp

 

 

Duplex Receptacles

 

 

120 Volt AC, 20 Amp

 

Air Cleaner

 

 

Locking Receptacle

 

 

 

 

Spark Arrester Muffler

120 Volt AC, 30 Amp

 

 

Locking Receptacle

 

240 Volt AC, 50 Amp

 

 

120/240 Volt AC, 30 Amp

Grounding

Receptacle

Data Tag

Locking Receptacle

Fastener

12 Volt DC Receptacle — Use this receptacle with battery charge cables to charge a 12 Volt battery.

120Volt AC, 20 Amp Duplex Receptacles — May be used to supply electrical power for the operation of 120Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

120Volt AC, 20 Amp Locking Receptacle — May be used to supply electrical power for the operation of 120Volt AC, 20 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

120 Volt AC, 30 Amp Locking Receptacle — May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle — May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

240 Volt AC, 50 Amp Receptacle — May be used to supply electrical power for the operation of 240 Volt AC, 50 Amp, single phase, 60 Hz electrical loads.

Air Cleaner — Protects engine by filtering dust and debris out of intake air.

Choke Lever — Used when starting a cold engine.

Circuit Breakers (AC) — Each receptacle is provided with a "push to reset" circuit breaker to protect the generator against electrical overload.

Data Tag – Provides model, revision and serial number of generator. Please have these readily available if calling for assistance.

Fuel Tank — Capacity of eight (8) U.S. gallons. Electric Start Switch — Press to start the engine.

Grounding Fastener — If required, please consult a qualified electrician, electrical inspector, or local agency having jurisdiction.

Idle Control Switch — The idle control runs the engine at normal (high) speeds when there is a load present and runs the engine at idle (low) speeds when a load is not present.

Oil Fill Cap — Add oil to engine here.

Recoil Starter — Used to start the engine manually.

Ignition Switch — Must be in “On” (–) position to start engine. Set to “Off” (o) to stop a running engine.

Spark Arrester Muffler — Exhaust muffler lowers engine noise and is equipped with a spark arrester screen.

6

ASSEMBLY

ASSEMBLY

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.

If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-743-4115. If calling for assistance, please have the model, revision, and serial number from the data tag available. See “Know Your Generator” for data tag location.

Unpacking the Generator

1.Set palleted carton on a rigid flat surface.

2.Carefully cut bands around shipping carton.

3.Lift carton off generator.

4.Remove all packing material, carton fillers, etc.

5.Remove generator from shipping pallet.

Install Wheel Kit

The wheel kit is designed to greatly improve the portability of your generator.

NOTE: Wheel kit is not intended for over-the-road use. You will need the following tools to install these components:

7/16" and 13mm wrench

Socket wrench with a 7/16" and 13mm socket

Pliers

Safety glasses

Refer to Figure 1 and install the wheel kit as follows:

1.Tip generator so that engine end is up.

2.Slide axle through both mounting brackets.

3.Slide a wheel spacer on each side of axle.

4.Place a wheel on each side with air valve facing out.

Figure 1 — Install Wheel Kit

 

 

Support Leg

 

Hex Nut

 

Axle

 

Vibration

Flat Washer

 

Mount

Wheel Spacers

 

Lock Washer

 

20mm

 

 

Cap

20mm Cap Screw

 

Flat

Screw

 

Wheel

E-Ring

 

Washer

 

 

 

 

7

 

 

5.Place a washer on axle and then place an e-ring in axle groove.

CAUTION

E-rings can cause eye injury.

E-rings can spring back and become airborne when installing or removing.

• Always wear eye protection when installing/removing e-rings.

6.Install e-ring with pliers, squeezing from top of e-ring to bottom of axle.

7.Repeat step 3 through 6 to secure second wheel.

8.Tip generator so that engine side is down.

9.Attach vibration mount to support leg with a 1/4-20 x 1” capscrew and 1/4-20 lock nut.

10.Attach support leg assembly to cradle with M8 x

20 mm capscrews, flat washers and M8 lock washers.

11.Return generator to normal operating position (resting on wheels and support leg).

12.Check that all fasteners are tight and the tires are inflated to the value marked on the tire or within 15 and 40 psi.

ASSEMBLY

Check Battery / Attach Negative

Battery Wire

The sealed battery on the generator is fully charged and pre–installed except for the negative (black) battery cable. You will need the following tools to install the negative battery cable:

Socket wrench with a 8 mm socket

Diagonal cutters

To install:

1.Cut off tie wrap securing loose end of negative (black) cable.

2.Using a 8 mm socket wrench, remove screw, lock washer and flat washer on negative battery terminal.

3.Slide lock washer, flat washer and negative battery cable over screw (Figure 2).

Figure 2 — Negative Battery Connection

Screw

Lock Washer

Flat Washer

Negative

Battery Cable

4.Reattach screw to negative battery terminal and tighten.

5.Verify that connections to battery and generator are tight and secure.

8

ASSEMBLY

BEFORE STARTING THE ENGINE

Add Engine Oil

Place generator on a level surface.

Refer to engine operator’s manual and follow oil recommendations and instructions.

CAUTION

Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.

Refer to engine operator’s manual for oil fill information.

Damage to equipment resulting from failure to follow this instruction will void warranty.

NOTE: Check oil often during engine break–in. Refer to engine operator’s manual for recommendations.

NOTE: The alternator assembly rotates on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.

Add Fuel

NOTE: This gasoline engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications).

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

Fill fuel tank outdoors.

DO NOT overfill tank.Allow space for fuel expansion.

Wait for spilled fuel to evaporate before starting engine.

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

DO NOT light a cigarette or smoke.

1.Use clean, fresh, regular UNLEADED fuel with a minimum of 87 octane. DO NOT use fuel which contains Methanol. DO NOT mix oil with fuel.

2.Clean area around fuel fill cap, remove cap.

3.Slowly add regular unleaded fuel to fuel tank. Be careful not to overfill. Allow about 1.5" of tank space for fuel expansion (Figure 3).

Figure 3 - Fuel Expansion

AirSpace

Tank

Fuel

1.5”

 

4.Install fuel cap and let any spilled fuel evaporate before starting engine.

9

OPERATION

USING THE GENERATOR

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.The system ground is connected to the AC neutral wire (see “Equipment Description”, earlier in this manual).

Special Requirements

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.

In some areas, generators are required to be registered with local utility companies.

If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting to a Building’s Electrical System

Connections for standby power to a building’s electrical system must be made by a qualified electrician.The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

WARNING

Generator produces powerful voltage.

Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy.

When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

DO NOT operate generator in the rain or wet weather.

DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

DO NOT allow unqualified persons or children to operate or service generator.

Generator Location

Generator Clearance

WARNING

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Place generator in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 4). Prevailing winds and air currents should be taken into consideration when positioning generator.

Using a generator indoors WILL KILL YOU IN MINUTES.

Exhaust contains carbon monoxide, a poison gas you cannot see or smell.

NEVER use in the home ONLY use outdoors and or in partly enclosed far from open windows, areas such as garages. doors, and vents.

Figure 4 — Generator Clearance

Typical Generator Shown

Exhaust Port

10

OPERATION

OPERATING THE

GENERATOR

Starting the Engine

IMPORTANT: Always unplug the battery float charger before starting the generator.

Disconnect all electrical loads from the generator. Use the following start instructions:

1.Make sure unit is on a level surface.

IMPORTANT: Failure to start and operate unit on a level surface will cause the unit not to start or shut down during operation.

2.Turn the fuel valve to the “On” position (Figure 5).The fuel valve handle should be vertical (pointing toward the ground) for fuel to flow.

Figure 5 — Fuel Valve

Fuel Valve is shown in “On” position

3.Make sure Idle Control switch is in “Off” position (Figure 6).

Figure 6 — Idle Control Switch

4.Set Ignition switch to “On” (–) position (Figure 7).

Figure 7 — Ignition Switch

5.Start engine according to instructions given in engine operator’s manual.

WARNING

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

NEVER start or stop engine with electrical devices plugged in and turned on.

NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase.

This unit may be equipped with a low oil protection device. See engine operator’s manual.

WARNING

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

DO NOT touch hot surfaces and avoid hot exhaust gases.

Allow equipment to cool before touching.

Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.

Connecting Electrical Loads

Let engine stabilize and warm up for a few minutes after starting.

Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.

DO NOT connect 240 Volt loads to the 120 Volt receptacles.

DO NOT connect 3–phase loads to the generator.

DO NOT connect 50 Hz loads to the generator.

DO NOT OVERLOAD GENERATOR. See “Don’t Overload Generator”.

11

OPERATION

CAUTION

Exceeding generator’s wattage/amperage capacity can damage generator and/or electrical devices connected to it.

See “Don’t Overload Generator”.

Start generator and let engine stabilize before connecting electrical loads.

Connect electrical loads in OFF position, then turn ON for operation.

Turn electrical loads OFF and disconnect from generator before stopping generator.

Stopping the Engine

1.Turn off and unplug all electrical loads from generator panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned on.

2.Put idle control switch in “Off” position.

3.Let engine run at no–load for 30 seconds to stabilize internal temperatures of engine and generator.

4.Move Ignition switch to “Off” (o) position.

5.Close the fuel shut–off valve.

Operating Automatic Idle Control

This feature is designed to greatly improve fuel economy.

When this switch is turned ON, the engine will only run at its normal high governed engine speed when electrical loads are connected.When electrical loads are removed, the engine will run at a reduced speed.

With the switch off, the engine will run at the normal high engine speed. Always have the switch off when starting and stopping the engine.

DANGER

Storage batteries give off explosive hydrogen gas during recharging.

Hydrogen gas stays near battery for a long time after battery has been charged.

Slightest spark will ignite hydrogen and cause explosion.

You can be blinded or severely injured.

Battery electrolyte fluid contains acid and is extremely caustic.

Contact with battery fluid will cause severe chemical burns.

DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.

Wear protective goggles, rubber apron, and rubber gloves.

To recharge 12 Volt batteries, proceed as follows:

1.Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. DO NOT use tap water.

2.If battery is equipped with vent caps, make sure they are installed and are tight.

3.If necessary, clean battery terminals.

4.Connect battery charge cable connector plug to panel receptacle identified by the words “12-VOLTS D.C.”

5.Connect battery charge cable clamp with red handle to the positive (+) battery terminal (Figure 8).

Figure 8 — Battery Connections

Charging a Battery

Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery.

• DO NOT use the unit to charge any 6 Volt batteries.

• DO NOT use the unit to crank an engine having a discharged battery.

6. Connect battery charge cable clamp with black handle to the negative (–) battery terminal (Figure 8).

7. Start engine. Let engine run while battery recharges.

8. When battery has charged, shut down engine

12

OPERATION

NOTE: Use an automotive hydrometer to test battery state of charge and condition. Follow the hydrometer manufacturer’s instructions carefully. Generally, a battery is considered to be at 100% state of charge when specific gravity of its fluid (as measured by hydrometer) is 1.260 or higher.

HOW TO USE THE BATTERY CHARGER

2.Unplug charger from unit and wall outlet when generator is being started and while it is in operation.

3.Keep this charger plugged in when generator is not in use to prolong battery life.The charger has a built in float equalizer and will not overcharge battery, even when plugged in for an extended period of time.

IMPORTANT: See “Battery Maintenance” on page 18 for additional information.

COLD WEATHER

Use battery float charger jack to keep the starting battery charged and ready for use. Battery charging should be done in a dry location, such as inside a garage.

1.Plug charger into unit’s “Battery Float Charger” jack, which is located on starter switch (Figure 9). Plug battery charger into a 120 Volt AC wall receptacle.

Figure 9 — Battery Charger Jack

OPERATION

Under certain weather conditions (temperatures below 40°F [4°C] combined with high humidity), your generator may experience icing of the carburetor and/or the crankcase breather system.To reduce this problem, you need to perform the following:

1.

2.

3.

4.

5.

6.

Make sure generator has clean, fresh fuel.

Open fuel valve (turn valve to open position).

Use SAE 5W-30 oil (synthetic preferred, see engine operator’s manual).

Check oil level daily or after every eight (8) hours of operation.

Maintain generator following “Maintenance Schedule” in engine operator’s manual.

Shelter unit from elements.

13

Creating a Temporary Shelter

1.In an emergency, use the original shipping carton.

2.Cut off top carton flaps and one long side of carton to expose muffler side of unit. If required, tape up other sides of carton to fit over generator as shown in Figure 10.

Figure 10 — Permanent Cold Weather Shelter

Wind

Typical Generator

Shown

NOTE: If required, remove wheel kit to fit carton over generator as shown in Figure 10.

3.Cut appropriate slots to access receptacles of unit.

4.Face exposed end away from wind and elements.

5.Locate generator as described in the section “Generator Location”. Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

WARNING

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

Operate generator ONLY outdoors.

Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

DO NOT operate generator inside any building or enclosure (even if doors or windows are open), including the generator compartment of a recreational vehicle (RV).

OPERATION

6.Start generator as described in the section “Starting the Engine”, then place carton over generator. Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead with shelter in place.

WARNING

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

DO NOT touch hot surfaces and avoid hot exhaust gases.

Allow equipment to cool before touching.

Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Remove shelter when temperatures are above 40°F [4°C].

7.Remove shelter when temperatures are above 40°F [4°C].

8.Turn engine OFF and let cool two (2) minutes before refueling. Let any spilled fuel evaporate before starting engine.

Creating a Permanent Shelter

1.Build a structure that will enclose three sides and the top of the generator, making sure muffler side of generator is exposed.

NOTE: Structure should hold enough heat created by the generator to prevent icing problem.

2.DO NOT enclose generator any more than shown in Figure 10.

NOTE: If a wheel kit is installed on the generator, enlarge shelter accordingly.

3.Follow steps 3 through 8 as described previously in “Creating a Temporary Shelter”.

14

OPERATION

RECEPTACLES

CAUTION

Receptacles may be marked with rating value greater than generator output capacity.

NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

DO NOT overload the generator. See “Don’t Overload Generator”.

240 Volt AC, 50 Amp Receptacle

Use a NEMA 14–50 plug with this receptacle (Figure 11). Connect a 4-wire cord set rated for 250 Volt AC loads at 50 Amps to the plug.

Figure 11 — 240 Volt AC, 50 Amp Receptacle

240 Volts AC

Frame Ground

Y (Hot)

X (Hot)

 

 

 

 

 

 

 

 

 

 

120 Volts

 

 

120 Volts

 

 

AC

 

 

AC

 

 

 

 

 

W (Neutral)

NEMA 14-50

Use this receptacle to operate 240 Volt AC, 50 Amp, 60 Hz, single phase loads requiring up to 10,000 watts (10.0 kW) of power.The outlet is protected by a 45 Amp push–to–reset circuit breaker.

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA L14–30 plug with this receptacle. Connect a 4–wire cord set rated for 250 Volt AC loads at 30 Amps (or greater) (Figure 12).You can use the same 4–wire cord if you plan to run a 120 Volt load.

Figure 12 — 120/240 Volt AC, 30 Amp Receptacle

4-Wire Cord Set

240V

120V 120V

W (Neutral)

Y (Hot)

X (Hot)

NEMA L14-30

Ground (Green)

This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 3,600 watts of power at

30 Amps for 120 Volts; 7,200 watts of power (7.2 kW) at 30 Amps for 240 Volts.The outlet is protected by a 30 Amp push–to–reset circuit breaker.

120 Volt AC, 30 Amp Locking

Receptacle

Use a NEMA L5–30 plug with this receptacle. Connect a 3–wire cord set rated for 125 Volt AC loads at 30 Amps to the plug (Figure 13).

15

Figure 13 — 120 Volt AC, 30 Amp, Locking Receptacle

3-Wire Cord Set

NEMA L5-30

Neutral

120V

Hot

Ground (Green)

OPERATION

120 Volt AC, 20 Amp, Duplex

Receptacle

Each receptacle (Figure 15) is protected against overload by a 20 Amp push–to–reset circuit breaker.

Figure 15 — 120 Volt AC, 20 Amp, Duplex Receptacle

Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3,600 watts (3.6 kW) of power at 30 Amps.The outlet is protected by a 30 Amp push–to–reset circuit breaker.

120 Volt, 20 Amp Locking Type

Receptacle

Use a NEMA L5–20 plug with this receptacle. Connect a 3–wire cord set rated for 125 Volt AC loads at 20 Amps to the plug (Figure 14).

Figure 14 — 120 Volt AC, 20 Amp, Locking Receptacle

3-Wire Cord Set

NEMA L5-20

Neutral

120V

Hot

Ground (Green)

Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 2,400 watts (2.4 kW) of power at 20 Amps.The outlet is protected by a 20 Amp push–to–reset circuit breaker.

Use each receptacle to operate 120 Volt AC, single–phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 20 Amps (or greater).

12 Volt DC, 10 Amp Receptacle

This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided (Figure 16).

Figure 16 — 12 Volt DC, 10 Amp Receptacle

This receptacle can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery. See the section “Charging a Battery” (page 12) before attempting to recharge a battery.

16

OPERATION

DON’T OVERLOAD

GENERATOR

Capacity

You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:

1.Select the items you will power at the same time.

2.Total the rated (running) watts of these items.This is the amount of power your generator must produce to keep your items running. See Figure 17.

3.Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Tool or Appliance

Rated (Running)

 

Additional Surge

Watts

 

 

(Starting) Watts

 

 

 

Window Air

 

1200

 

 

1800

Conditioner

 

 

 

 

 

Refrigerator

 

800

 

 

1600

Deep Freezer

 

500

 

 

500

Television

 

500

 

 

-

Light (75 Watts)

 

75

 

 

-

 

3075 Total

 

1800 Highest

 

Running Watts

 

Surge Watts

Total Rated (Running) Watts

 

= 3075

 

Highest Additional Surge Watts

= 1800

 

Total Generator Output Required

= 4875

 

Power Management

To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator.There should be nothing connected to the generator outlets before starting its engine.The correct and safe way to manage generator power is to sequentially add loads as follows:

1.With nothing connected to the generator, start the engine as described in this manual.

2.Plug in and turn on the first load, preferably the largest load you have.

3.Permit the generator output to stabilize (engine runs smoothly and attached device operates properly.

4.Plug in and turn on the next load.

5.Again, permit the generator to stabilize.

6.Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity.Take special care to consider surge loads in generator capacity, as described above.

Figure 17 - Wattage Reference Chart

 

Rated*

Additional

 

Surge

Tool or Appliance

(Running)

(Starting)

 

Watts

 

Watts

 

 

Essentials

 

 

Light Bulb - 75 watt

75

-

Deep Freezer

500

500

Sump Pump

800

1200

Refrigerator/Freezer - 18 Cu. Ft.

800

1600

Water Well Pump - 1/3 HP

1000

2000

Heating/Cooling

 

 

Window AC - 10,000 BTU

1200

1800

Window Fan

300

600

Furnace Fan Blower - 1/2 HP

800

1300

Kitchen

 

 

Microwave Oven - 1000 Watt

1000

-

Coffee Maker

1500

-

Electric Stove - Single Element

1500

-

Hot Plate

2500

-

Family Room

 

 

DVD/CD Player

100

-

VCR

100

-

Stereo Receiver

450

-

Color Television - 27”

500

-

Personal Computer w/17” monitor

800

-

Other

 

 

Security System

180

-

AM/FM Clock Radio

300

-

Garage Door Opener - 1/2 HP

480

520

Electric Water Heater - 40 Gallon

4000

-

DIY/Job Site

 

 

Quartz Halogen Work Light

1000

-

Airless Sprayer - 1/3 HP

600

1200

Reciprocating Saw

960

960

Electric Drill - 1/2 HP

1000

1000

Circular Saw - 7 1/4”

1500

1500

Miter Saw - 10”

1800

1800

Table Planer - 6”

1800

1800

Table Saw/Radial Arm Saw - 10”

2000

2000

Air Compressor - 1-1/2 HP

2500

2500

*Wattages listed are approximate only. Check tool or appliance for actual wattage.

17

SPECIFICATIONS

Starting Wattage . . . . . . . . . . . . . . . . . . . .

12,500 Watts

Wattage . . . . . . . . . . . . . . . . . . . . . . . . . . .

10,000 Watts

AC Load Current

 

At 120 Volts . . . . . . . . . . . . . . . . . . . . .

. . 83.3 Amps

At 240 Volts . . . . . . . . . . . . . . . . . . . . . .

. 41.6 Amps

Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1-phase

Rated Frequency . . . . . . . . . . . . . . . . . . . . .

. . 60 Hertz

Fuel Tank Capacity . . . . . . . . . . . . . . . . . . .

8 U.S. gallons

Shipping Weight . . . . . . . . . . . . . . . . . . . . . . .

. . . 288 lbs.

GENERAL MAINTENANCE RECOMMENDATIONS

The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored. NEVER operate a damaged or defective generator.

NOTE: Should you have questions about replacing components on your Briggs & Stratton Power Products generator, please call 1-800-743-4115 for assistance.

Engine Maintenance

See engine operator’s manual for instructions.

CAUTION

Avoid prolonged or repeated skin contact with used motor oil.

Used motor oil has been shown to cause skin cancer in certain laboratory animals.

Thoroughly wash exposed areas with soap and water.

KEEP OUT OF REACH OF CHILDREN. DON'T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.

Generator Maintenance

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material.

SPECIFICATIONS & MAINTENANCE

NOTE: DO NOT use a garden hose to clean generator. Water can enter engine fuel system and cause problems. In addition, if water enters generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation.Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

WARNING

Unintentional sparking can result in fire or electric shock.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

Use approved spark plug tester.

DO NOT check for spark with spark plug removed.

Battery Maintenance

Other than float charging, described elsewhere, no maintenance is required for the battery. Keep the battery and terminals clean and dry.

IMPORTANT: Battery charging should be performed in a dry location, such as inside a garage.

Generator Cleaning

• Use a damp cloth to wipe exterior surfaces clean.

CAUTION

Improper treatment of generator can damage it and shorten its life.

DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

DO NOT insert any objects through cooling slots.

Use a soft bristle brush to loosen caked on dirt or oil.

Use a vacuum cleaner to pick up loose dirt.

Inspect cooling air slots and opening on generator.These openings must be kept clean and unobstructed.

18

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