Briggs & Stratton FM3300, FM3300E User Manual

33"
TRIPLE BLADE M
OWER
COMMERC
IAL
1
Thank You for Selecting
The Powerful Self-Propelled Billy Goat Mower
Operator Owner's Manual
FM3300 & FM3300E
2
Mulching Kit P/N 520144
Reduces lawn clippings to fi ne nutrient-rich par­ticles that fi lter down to the soil.
Grass Catcher Kit P/N 520142
Easily convert your mower to bag grass and leaves.
Transaxle Guard Kit P/N 520155
To protect the transaxle from accidental contact from concrete curbs or other hazards.
Part No. 520141 Form No. F061604A
Accessories
3
FM3300 FM3300E
Engine: HP 13.0 HP (9.7 kW) 13.0 HP (9.7 kW) Engine:Type B&S INTEK OHV B&S INTEK OHV Engine: Fuel cap. 3.0 qt. (2.8 L) 3.0 qt. (2.8 L) Engine: Oil Cap. 1.5 qt. (1.4 L) 1.5 qt. (1.4 L) Weight: Unit 267 # (121 Kg) 277 # (126 Kg) Weight: Shipping 410 # (186 Kq) 420 # (191 Kq)
UNIT SIZE: OVERALL LENGTH - 57"(1.44 m) OVERALL WIDTH - 43" (1.09 m) OVERALL HEIGHT - 47" (1.19 m)
Specifi cations
ELECTRIC START
5
IN THE INTEREST OF SAFETY
BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.
THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
WARNING: The Engine Exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING: DO NOT
1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
2. DO NOT place hands or feet near moving or rotating parts.
3. DO NOT store, spill or use gasoline near an open fl ame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.
4. DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recom­mended.
5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in appro v ed saf ety containers.
6. DO NOT remove fuel tank cap while engine is running.
7. DO NOT operate engine when smell of gasoline is present or other explosive condi­tions exist.
8. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.
9. DO NOT transport unit with fuel in tank.
10. DO NOT smoke when fi lling fuel tank.
11. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.
7
TABLE OF CONTENTS
6
SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY LIT. BAG & CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING & LIST ACCESSORIES TROUBLESHOOTING WARRANTY PROCEDURE
2 3 4
5 5 - 6 6 - 9
10 - 14 15 - 18
19 20
20
Sound tests were performed on 8/15/2003 under the conditions listed:
NOTE: Sound power level listed is the highest value for any model in this manual. Please refer to serial plate on the unit for the sound level
12. DO NOT run engine at excessive speeds. This may result in injury & /or damage to unit.
13. DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed.
14. DO NOT tamper with the engine speed selected by the engine manufacturer.
15. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.
16. DO NOT crank engine with spark plug removed. If engine is fl ooded, place throttle in FAST position and crank until engine starts.
17. DO NOT strike fl ywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.
18. DO NOT operate engine without a muffl er. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct defl ector.
19. DO NOT operate engine with an accumula- tion of grass, leaves, dirt or other combustible material in the muffl er area.
20. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffl er. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws . Feder al laws apply on f ederal lands.
21. DO NOT touch hot muffl er, cylinder, or fi ns
SOUND
SOUND LEVEL 94.8 dBA at operator position
for your model.
GENERAL CONDITION:
TEMPERATURE:
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
BAROMETRIC PRESSURE:
Sunny
86 °F (30.0 °C)
2.4 MPH (3.9 KPH) South
57%
30.2" Hg (767mm Hg)
because contact may cause burns.
22. DO NOT run engine without air cleaner or air cleaner cover.
23. DO NOT operate during excessive vibra- tion!
24. DO NOT lea ve machine unattended while in operation.
25. DO NOT park machine on a steep grade or slope.
W ARNING: DO
1. ALWAYS DO remove the wire from the spark plug when ser vicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.
2. DO keep cylinder fi ns and governor parts free of grass and other debris which can affect engine speed.
3. DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickbac k and prevent hand or arm injury.
4. DO examine muffl er periodically to be sure it is functioning effectively. A worn or leaking muffl er should be repaired or replaced as necessary.
5. DO use fresh gasoline . Stale fuel can gum carburetor and cause leakage.
6. DO check fuel lines and fi ttings frequently for cracks or leaks. Replace if necessary
7. Follow engine manufacturer operating and maintenance instructions.
8. Inspect machine and work area before starting unit.
8
Vibration levels at the operators handles were mea­sured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 08/19/03 under the conditions listed:
GENERAL CONDITION:
TEMPERATURE:
WIND DIRECTION:
BAROMETRIC PRESSURE:
VIBRATION
VIBRATION LEVEL 2.65 g
Sunny
99 °F (37.2 °C)
WIND SPEED:
HUMIDITY:
5.5 MPH (8.9 kmh) South East
37%
29.9" Hg (759mm Hg)
Part No. 520141 Form No. F061604A
Page 2 of 20
9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without fi rst reading owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while operating this machine.
Use of Eye and Breathing protection is recom- mended when using this machine.
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. General Operation
1. Read, understand, and follow all instructions on the machine and in the manual(s). Be thoroughly familiar with the controls and the proper use of the mower before starting.
2. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
3. Only allow responsible individuals, who are familiar with the instructions, to operate the mower.
4. Clear the area of objects such as rocks, toys, wire, bones, sticks etc., which could be picked up and thrown by the blade(s).
5. Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.
6. Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.
7. Do not pull mower backwards unless absolutely necessary. Look down and behind before and while moving backwards.
8. Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
9. See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.
10. Stop the blade(s) when crossing gravel drives, walks, or roads.
11. Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
12. Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
13. Mow only in daylight or good artifi cial light.
14. Do not operate the mower while under the infl uence of alcohol or drugs.
15. Never operate mower in wet grass. Always be sure of your footing; keep a fi rm hold on the handle and walk; never run.
16. Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine (motor).
17. If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
18. Always wear safety goggles or safety glasses with side shields when operating mower.
II. Slope Operation
Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes. Remove objects such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT: Do not mow near drop-offs, ditches, or embankments. The opera­tor could lose footing or balance. Do not mow excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of a responsible adult.
2. Be alert and turn mower off if children enter the area.
3. Before and while moving backwards, look behind and down for small children.
4. Never allow children to operate the mower.
5. Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.
IV . Service
1. Use extra care in handling gasoline and other fuels. They are ammable and vapors are explosive. a)Use only an approved container. b)Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. c)Never refuel the machine indoors. d)Never store the machine or fuel container inside where there is an open fl ame, such as a water heater.
2. Never run an engine inside a closed area.
3.Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
4. Keep all nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
5. Never tamper with safety devices. Check their proper operation regularly.
6. Keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to cool before storing.
7. Stop and inspect the equipment if you strike an Object. Repair, if necessary, before restarting.
8. Never attempt to make wheel height adjustments while the engine (motor) is running.
9. Always disconnect electric mowers (live operated) before cleaning, repairing, or adjusting.
10. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.”
11. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
12. Do not change the engine governor setting or overspeed the engine.
Part No. 520141 Form No. F061604A
Page 3 of 20
11
ASSEMBLY
Read all safety and operating instructions before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING.
DISCONNECT SPARK PLUG WIRE BEFORE ASSEMBLING UNIT.
Your Billy Goat Mower is shipped from the factory in one crate, completely assembled except for the handles and console assembly.
NOTE: All item numbers called out in the assembly, operation, and maintenance sections of this manual can be found on Parts List (pages 15-18).
Figure 11-1
1.Cut and remove the nylon retaining straps (see fi gure 11-1).
2.Pry up and remove the shipping crates top panel.
3.Remove the shipping crates end panel at rear of mower
4.With the console positioned as shown in Figure 11-3, insert the shift linkage rod (Item 31) into the shift linkage connector (Item 54).
5. To assemble the shift rod (item 31) to the shift linkage (item 54), use the roll pin in the parts/literature bag. If youll notice on the shift linkage, the hole is larger on one side than the other. It will be easier to start the roll pin from the larger side, forcing it through the shift rod and the hole on the other side of the shift linkage,
using a hammer or large adjustable pliers.
6.Remove and retain for reuse console mounting bolts, washers and nuts (Items 135, 150 & 151) from left and right handles.
7.Remove and retain for reuse handle mounting bolts and hex lock washers (Items 102 & 6) located just above the rear wheels on each side of mower (see fi gure 11-4). NOTE: Fasteners should only be tightened snug tight until handle and console assembly is complete.
Figure 11-3
8. Insert one of the handle mounting bolts (Item 102) with Hex. lock washer (Item 6) through the rear handle mounting hole of the right side handle, and screw it into the rear handle mounting hole on the right side of engine base chassis (Item 61). Repeat this procedure for the left side using the left handle.
9.On each side of the mower, insert one of the handle mounting bolts (Item 102) with Hex. lock washer (Item 6) through the hole in one end of the handle brace (Item 32), the front handle mounting hole of the handle and screw into the front handle mounting hole in the engine base chassis (Figure 11-5).
10.Using one of the bolts and fl at washers removed previously (step
8), insert the bolt with washer, from the outside, through the bottom hole on the console, through the handle, through the top hole of the handle brace, through one of the fl at wash- ers removed in step 8 and secure with lock nut (Item 151). Repeat this procedure for the bottom hole on the other side of the console. Make sure control cables are free and not damaged while tightening console mounting bolts (Figure 6).
11.On the left hand side, using one of the bolts and fl at w ashers removed previously (step 6), insert the bolt with washer, from the outside, through the top hole on the console, through the handle, through the control cable retainer, through one of the fl at w ashers removed in step 8 and secure with lock nut (Item 151). Repeat for right­hand side except there is no control cable retainer for this side. Make sure the control cables are not damaged while tightening console mounting bolts (see fi gure 11-6).
12.Finish mounting handle to engine base bolts then fi nish tight- ening the remaining bolts.
13.Position control cables and use 2 cable ties on each handle to secure the cables in position. The top cable tie should be 1 below the console and the lower tie should be 12 below the console (see fi gure 11-7)
14.Check the position of the shift rod guide (Item 69), and if necessary, snap it in place in the shift bracket (Item 78) as shown in Figure 11-8.
15.Put shift lever in NEUTRAL, depress the brake lever (release the brake) and carefully pull the machine back off the pallet.
16.Fill with oil and gas to the proper level and the unit is ready to mow. (a battery will also have to be installed on electric models.)
17.Read the operators manual.
Figure 11-4
Figure 11-5
Figure 11-6
Figure 11-7
Figure 11-8
Part No. 520141 Form No. F061604A
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Page 4 of 20
12
33" TRIPLE BLADE
ELECTRIC START MODEL
Part No: 5200048
33" TRIPLE BLADE 33" TRIPLE BLADE MOWER
Follow all instructions in Owner's Manual. Go across slopes, not up and down. Do not mow when children or others are around. Look down and behind before and while moving backwards. Keep safety guards, shields, switches, and etc. in place and working.
AVOID SERIOUS INJURY OR DEATH. OBJECT THROWN BY BLADE
CAN CAUSE SERIOUS INJURY.
Inspect area and remove debris before mowing. Keep children and others away. Wear eye protection. Do not operate unless guard is in place.
WARNING
STOP
START
CHOKE
OFF
RUN
START (PULL UP)
R
N
1
3
4
5
TRANSPORT ONLY
LIFT THEN PULL
TO REVERSE
LIFT THEN PULL
TO REVERSE
2
LITERATURE ASSY
P/N 520137
Owner's
13
CONTROLS
Manual
900407
Ty Wrap
Qty 4
Check
Owner's
Manual
520141
Throttle Control
Literature Checklist
Warranty
Card
400972
Check
Warranty
Card
520156
Roll Pin 1/4" x 1"
long Qty 1
Speed Control
5th gear (Transport­ing Speed): LIft up on the lever then push to engage in the 5th gear.
Rev: LIft up on the lever then pull back for reverse.
14
ENGINE LABELS
Briggs & Stratton
Electric Start Only
Pull up on the switch then push forward to start the engine.
Read and follow Operating Instructions before running engine.
Gasoline is flammable. Allow engine to cool at least 2 minutes before fueling.
Engines emit carbon monoxide, DO NOT run in enclosed area.
Part No. 520141 Form No. F061604A
Page 5 of 20
Part No: 520079
33" TRIPLE BLADE MOWER
Follow all instructions in Owner's Manual. Go across slopes, not up and down. Do not mow when children or others are around. Look down and behind before and while moving backwards. Keep safety guards, shields, switches, and etc. in place and working.
AVOID SERIOUS INJURY OR DEATH. OBJECT THROWN BY BLADE
CAN CAUSE SERIOUS INJURY.
Inspect area and remove debris before mowing. Keep children and others away. Wear eye protection. Do not operate unless guard is in place.
WARNING
STOP
START
CHOKE
R
N
1
3
4
5
TRANSPORT ONLY
LIFT THEN PUSH TO FOWARD 5TH
LIFT THEN PULL
TO REVERSE
2
PART: 520079 DESCRIPTION: LABEL CONSOLE FM
PAGE 2 OF 2
15
Part No: 520048
33" TRIPLE BLADE MOWER
ELECTRIC STELECTRIC STARART MODEL MODEL
Follow all instructions in Owner's Manual. Go across slopes, not up and down. Do not mow when children or others are around. Look down and behind before and while moving backwards. Keep safety guards, shields, switches, and etc. in place and working.
AVOID SERIOUS INJURY OR DEATH. OBJECT THROWN BY BLADE
CAN CAUSE SERIOUS INJURY.
Inspect area and remove debris before mowing. Keep children and others away. Wear eye protection. Do not operate unless guard is in place.
WARNING
STOP
START
CHOKE
OFF
RUN
START (PULL UP)
R
N
1
3
4
5
TRANSPORT ONLY
LIFT THEN PUSH TO FOWARD 5TH
LIFT THEN PULL
TO REVERSE
2
PART: 520048 DESCRIPTION: LABEL CONSOLE ELECTRIC START FM
PAGE 2 OF 2
PUSH TO
RELEASE
BRAKE
CUTTING HEIGHT MAY BE ADJUSTED BY PLACING
SPACERS ABOVE OR BELOW CASTER SPINDLES.
LOWEST CUTTING HEIGHT
OF 1.5"
HIGHEST CUTTING
HEIGHT OF 4.0"
PART NO. 520043
INSTRUCTION LABELS
These labels should be included on your Billy Goat Finish Mower. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels..
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW T O COOL BEFORE REFUELING.
Label Do Not Fill While Engine Is Hot Item 4 Part No.400268
Label Danger Keep Hands and Feet Away Item 5 Part No.400424
Label Read Owner's Manual Item 52 Part No.890301
400268
Label Ear Eye Breathing Item No. 114 Part No. 890254
DANGER
Label Danger Flying Material Item No. 2 Part No. 810736
500176
Label Clutch Drive Item No. 10 Part No. 500176
WARNING
890254
Label Warning Guards Item 119 Part No.900327
900327
PATENT
PENDING
Label Patent Pending Item 178 Part No.500183
PART NO. 500183
WARNING
TO PREVENT INJURY
810736
Label Blade Drive Item No. 11 Part No. 500177
Do not operate unless deflector is in place
Label Warning Mower Item No. 17 Part No. 510206
500177
Label Push to Release Brake Item 95 Part No. 520117
Part No. 520141 Form No. F061604A
Label FM Electric Console Item 47 Part No. 520048
Label FM Console Item 47 Part No. 520079
Label Hgt. Guideline Item No. 7 Part No. 520043
Page 6 of 20
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