Briggs & Stratton FB13250BS User Manual

OPERATOR’S MANUAL
.-4415
Mfg. No. Model No. Description
7085922 FB13250BS Briggs (13), Hydro-Drive
7085923 GM2515KAW Kawasaki (15), Hydro-Drive
7085924 GM2513H Honda (13), Hydro-Drive
Field and Brush Mower
TP 100-5243-IR-WB-SNGF
1
Troubleshooting, Adjustment and Service .....14
Chart .....................................................................14
Travel Control Adjustment ....................................16
Blade Clutch Adjustment.......................................17
Blade Brake Adjustment .......................................18
Mower Belt Adjustment .........................................18
Traction Drive Belt Adjustment .............................19
Mower Belt Replacement......................................20
Specifications ....................................................21
Parts & Accessories..........................................21
Replacement Parts ...............................................21
Maintenance Items................................................21
Technical Manuals ................................................21
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
Identification Numbers........................................1
Safety Rules & Information.................................2
Safety Decals .......................................................4
Features & Controls ............................................6
Control Functions....................................................6
Operating the Mower...........................................7
Starting the Engine .................................................7
Engaging the Transmission ....................................7
Engaging/Disengaging the Cutting Blade ...............9
To Adjust Cutting Height .......................................10
Storage .................................................................10
Regular Maintenance ........................................11
Lubrication ............................................................11
Tire Pressure ........................................................12
Battery Service......................................................12
Servicing the Mower Blades .................................13
Table of Contents
When contacting your authorized dealer for replace­ment parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer's identi­fication numbers, and engine serial numbers in the space provided for easy access. This information is con­tained in the Machine Identification Label attached to the machine.
NOTE: For location of engine identification numbers, refer to the engine owner's manual.
Figure 1 - Serial Number Tag
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
Identification Numbers
Engine Power Rating Information
The gross power rating labels for individual gas engine models meet or exceed SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Actual gross engine power may be lower and is affected by, but not limited to, ambient operating conditions and engine to engine variability. Given both the wide array of products on which engines are placed, and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equip­ment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine to engine variability.
Model
Serial
2
SAFE OPERATION PRACTICES FOR WALK-BEHIND MOWERS
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the follow­ing safety instructions could result in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all instructions on the machine and in the manual(s). Be thoroughly familiar with the controls and the proper use of the mower before starting.
• Do not put hand or feet near or under rotating parts. Keep clear of the discharge opening at all times.
• Only allow responsible individuals, who are familiar with the instructions, to operate the mower.
• Clear the area of objects such as rocks, toys, wire, bones, sticks etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mow­ing. Stop mower if anyone enters the area.
• Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.
• Do not pull mower backwards unless absolutely nec­essary. Look down and behind before and while moving backwards.
• Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
• See manufacturer’s instructions for proper operation and installation of accessories. Use only accessories approved by the manufacturer.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signi­fies important cautions or warnings which must be followed.
Safety Rules & Information
• Stop the blade(s) when crossing gravel drives, walks, or roads.
• Shut off the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade comes to a complete stop before removing grass catcher.
• Mow only in daylight or good artificial light.
• Do not operate the mower while under the influence of alcohol or drugs.
• Never operate mower in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; never run.
• Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine (motor).
• If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trou­ble.
• Always wear safety goggles or safety glasses with side shields when operating mower.
Statement of Usage
This manual contains safety information to make you aware of the hazards and risks associated with the machine and how to avoid them. This machine is designed and intended to be used and maintained according to the manual for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment.
3
Safety Rules and Information
SLOPE OPERATION
Slopes are a major factor related to slip and fall acci­dents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
Do
• Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
Do Not
Do not
mow near drop-offs, ditches, or embank-
ments. The operator could lose footing or balance.
Do not
mow excessively steep slopes.
Do not
mow on wet grass. Reduced footing could
cause slipping.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity.
Never
assume that chil-
dren will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn mower off if children enter the area.
• Before and while moving backwards, look behind and
down
for small children.
• Never allow children to operate the mower.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with rear-mounted grass catcher.
Mow across the slope, never up and down, use cau­tion when changing directions and DO NOT START OR STOP ON SLOPE.
SERVICE
• Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
c) Never refuel the machine indoors.
d) Never store the machine or fuel container inside
where there is an open flame, such as a water heater.
• Never run an engine inside a closed area.
• Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent acciden­tal starting.
• Keep all nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their prop­er operation regularly.
• Keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never attempt to make wheel height adjustments while the engine (motor) is running.
• Always disconnect electric mowers (live operated) before cleaning, repairing, or adjusting.
• Grass catcher components are subject to wear, dam­age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recom­mended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Do not change the engine governor setting or over­speed the engine.
* Asterisked items do not apply to electric mowers.
EMISSIONS
• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
4
Safety Rules & Information
SERVICE AND MAINTENANCE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. a) Use only an approved container. b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool before refu­eling. Do not smoke.
c) Never refuel the unit indoors.
• If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
• Replace all fuel tank caps and fuel container caps securely.
• Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possi­ble, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dis­penser nozzle.
• Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com­plete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immedi­ately.
• Maintain or replace safety and instruction labels as necessary.
• Never run a unit in an enclosed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
• Keep unit free of grass, leaves, or other debris build­up. Clean up oil or fuel spillage.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running unless specified otherwise in the engine man­ufacturer's manual.
• Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
• Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline addi­tives, or white gas because engine/fuel system dam­age could result.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check blade brake operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all set­tings and adjustments.
• Only authorized service locations should be utilized for major service and repair requirements.
• Never attempt to make major repairs on this unit unless you have been properly trained. Improper ser­vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer's warranty.
• Do not change engine governor settings or over­speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
• Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
SAFETY DECALS
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! All of the safety decals below are on your mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
5
Safety and Instructional Decals
Decal - Warning (7028490)
Important Safety Operating Instructions. Read and understand before operating machine
Decal - Engine Throttle Control (7029167)
Models - All mowers
Decal - Blade Control, Engine Key Switch (7028349)
Models - All mowers
Decal - Traction Drive / Freewheel Lever (1725229)
Models - All mowers
Decal - Danger: Flying Objects (7073647)
This machine is capable of throwing objects and debris. Keep bystanders away.
Decal - Speed Adjustn (1725230) Models - All mowers
Decal - Danger: Dismemberment (7013010)
This mower deck can amputate limbs. Keep hands and feet away from blades.
Decal - Caution - Open Belt Drive (707359)
Rotating blades and other parts can cause serious injury. Keep hands and feet away.
Decal - Personal Protection (7075893)
Make sure to wear Hearing, Eye and Breathing protec­tion.
DANGER
KEEP HANDS and FEET AWAY
EAR EYE BREATHING PROTECTION
6
Features & Controls
Engine On/Starter
Rotate this key switch to the ON position before pulling on the starter rope.
If the mower is equipped with the optional electric start­ing system, rotate the key past the ON position to engage the starter. When the engine starts, release the key.
Throttle Control
The throttle controls engine speed. Move the throttle to the right to increase engine speed, and to the left to lower engine speed. When mowing, always operate the engine at FULL throttle.
To set the choke for starting a cold engine, move the throttle lever past the FULL speed position. As soon as the engine starts, move the control to the FULL position.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mow­ing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
Fuel Tank
To remove cap, turn counterclockwise (CCW). To open the fuel valve, located at the botton of the tank, turn knob CCW.
PTO Engagement Lever
The PTO Engagement Lever engages and disengages the mower blade. To engage the mower blade push the lever forward to the fully engaged and locked position. To disengage the mower blade push the lever out of the locked position, slightly to the left and pull backwards to the disengaged position.
When the PTO engagement lever is in the Engaged position, the Engine Kill system is activated.
Engine Kill Bar
This control deactivates the engine kill system. With the PTO Engagement Lever in the Engaged position, the Engine Kill system will shut the engine off if the opera­tors' hands leave the handle bar, releasing the Engine Kill Bar.
Traction Drive Engagement Bar
Two hand grips, Forward Travel and Reverse Travel, are within easy reach of the main handle bar. The traction drive engagement bar to the front of the main handle engages reverse travel. The traction drive engagement bar below the main handle engages forward travel.
Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operat­ing instructions provided in this manual.
Figure 3. Brush Mower Controls
7
Operating the Mower
Figure 4 - Traction Drive / Freewheel Control
STARTING THE ENGINE
NOTE - The procedures outlined within this section are general guidelines, and are in no way meant to replace or supercede engine manufacturer's operating instruc­tions. In order to obtain optimum performance from your engine, refer to your engine manual.
Before Starting Engine:
• Be sure that the unit is completely assembled, all fas­teners are tightened securely, and all safety guards and components are in place.
• Be sure to check engine's oil and gasoline*. (See engine manual for recommended oil and gasoline specifications.) Never check the engine while it is running or while you are smoking. Check only when engine is cold.
*All machines are shipped without oil or gasoline unless otherwise noted.
To Start Engine:
Recoil Start -
• Open fuel valve, located at bottom of fuel tank by turning knob counterclockwise.
• Set throttle control past the “START” position (fully Right to the double lines) to engage choke.
• Turn key on dash panel to “RUN” position.
• Grasp recoil handle and pull cord briskly. (You may have to pull several times before engine starts. If engine fails to start within a reasonable number of attempts, discontinue and check engine manual for further instructions.)
NOTE: Be sure recoil cord retracts fully into recoil unit. A slack recoil cord can cause serious personal injury and/or damage to unit.
Electric Start - (Optional)
• Open fuel valve, located at bottom of fuel tank by turning knob counterclockwise.
• Set throttle control past the “START” position (fully Right to the double lines) to engage choke.
• Turn ignition key on dash panel past “RUN” position to “START” to engage starter. (If engine fails to start within a reasonable period of time - generally 2-3 attempts of 5-6 seconds cranking time each, discon­tinue and check engine manual for further instruc­tions.)
To Shut Engine Down:
• Allow engine to idle for 2-3 minutes before shutting down.
• Set throttle control down to “SLOW” position.
• Turn key to “OFF” position.
NOTE: If you experience problems with your engine that cannot be satisfactorily resolved by following the instruc­tions contained within the engine manual, contact your local engine dealer. All engine service, warranty or oth­erwise, is required to be performed by a manufacturer­authorized service center.
ENGAGING THE TRANSMISSION
Your Field & Brush mower is equipped with a rugged hydrostatic transmission. The mower can be operated at variable speeds in both forward and reverse directions. Please read the following instructions in order to acquaint yourself with the mowers controls for safe oper­ation.
The traction drive system is engaged or disengaged through the Traction Drive control lever (Figure 4), locat­ed on the right side of the machine, when standing at the Operator's Controls.
• Engage the traction drive by moving the control lever to the DRIVE position. The brush mower can now be moved using the Traction Drive Controls.
Engage Disengage
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