Briggs & Stratton FACTORY RECONDITIONED PRESSURE WASHER Operating And Maintenance Manual

Models may vary in function and appearance from units shown
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
Operating and Maintenance Manual
FACTORY RECONDITIONED
PRESSURE WASHER
Manual No. 193207 Revision C (04/25/2008)
Manufacture Association (PWMA) standard PW101 (Testing and Rating
Performance of Pressure Washers).
Briggs & Stratton Power Products Group, LLC 900 North Parkway Jefferson, WI 53549
Copyright © 2008 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.
Thank you for purchasing this factory reconditioned Briggs & Stratton pressure washer. We are pleased that you’ve placed your confidence in the Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your Briggs & Stratton pressure washer will provide years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with pressure washers and how to avoid them. Because Briggs & Stratton does not necessarily know all the applications this pressure washer could be used for, it is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these instructions for future reference.
This pressure washer requires final assembly before use. Refer to the Assembly section of this manual for instructions on final assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your pressure washer. Consult your Yellow Pages. There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM.
Pressure Washer
Model Number Revision Serial Number
Engine
Model Number Type Number Code Number
Date Purchased
Table of Contents
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Unpack the Pressure Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Attach Handle to Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Attach Detergent Siphon Hose to Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connect Hose and Water Supply to Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checklist Before Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Washer Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
How to Start Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
How to Stop Your Pressure Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
How to Use the Turbo Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cleaning and Applying Detergent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pressure Washer Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Automatic Cool Down System (Thermal Relief). . . . . . . . . . . . . . . . . . . . . 18
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Typical Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engine Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Service Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Air Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pump Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Winter Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Equipment Description
Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations and any hazards involved.
Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.
The Emission Control System for this pressure washer is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board.
Statement of Use
This pressure washer is designed to provide pressurized water or detergent spray for residential and light industrial detergent application and washing needs.
Safety Rules
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. NOTICE indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
Safety Symbols and Meanings
A - Read Manual G - Fire B - Toxic Fumes H - Explosion C - Electric Shock J - Hot Surface D - Slippery Surface K - Moving Parts E - Fall L - Flying Objects F - Fluid Injection M - Kickback
The equipment described herein is factory reconditioned to meet all original performance specifications. However:
• Your pressure washer may not include all accessories shown within this manual.
• Illustrations shown within this manual are typical and may not reflect your actual unit.
NOTICE
A
D
G
K
L
M
H
J
E
F
B
C
3
WARNING
Risk of electrocution. Contact with power source can cause electric
shock or burn.
• NEVER spray near power source.
WARNING
Use of pressure washer can create puddles and slippery surfaces.
Kickback from spray gun can cause you to fall.
• Operate pressure washer from a stable surface.
• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding, or any other similar location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
WARNING
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING OR DRAINING FUEL
• Turn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT spray flammable liquids.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
WARNING
Running engine gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause headache, fatigue, dizziness, vomiting, confusion, seizures, nausea, fainting or death.
Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting, or poisoning.
• Operate pressure washer ONLY outdoors.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT start or run engine indoors or in an enclosed area, even if windows and doors are open.
• Use a respirator or mask whenever there is a chance that vapors may be inhaled.
• Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
WARNING
Certain components in this product and related
accessories contain chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm. Wash hands after handling.
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
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WARNING
Starter cord kickback (rapid retraction) can result in bodily injury. Kickback will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises, or sprains could result.
• NEVER pull starter cord without first relieving spray gun pressure.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run, always point spray gun in safe direction and squeeze spray gun trigger to release high pressure. Engage spray gun trigger lock.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury when spray gun kicks back.
WARNING
The high pressure stream of water that this equipment produces can cut through skin and its underlying tissues, leading to serious injury and possible amputation.
Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER repair high pressure hose. Replace it.
• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
• ALWAYS point spray gun in safe direction and squeeze spray gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.
• NEVER aim spray gun at people, animals, or plants.
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are correctly attached.
WARNING
Unintentional sparking can result in fire or electric shock.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
WARNING
Contact with muffler area can result in serious burns.
Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of pressure washer including overhead.
• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.
5
NOTICE
High pressure spray may damage fragile items including glass.
• DO NOT point spray gun at glass when using red 0° nozzle or Turbo nozzle.
• NEVER aim spray gun at plants.
WARNING
Risk of eye injury. Spray can splash back or propel objects.
• Always wear safety goggles when using this equipment or in vicinity of where equipment is in use.
• Before starting the pressure washer, be sure you are wearing adequate safety goggles.
• NEVER substitute safety glasses for safety goggles.
WARNING
Starter and other rotating parts can entangle hands, hair, clothing, or accessories.
• NEVER operate pressure washer without protective housing or covers.
• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
NOTICE
Improper treatment of pressure washer can damage it and shorten its life.
• If you have questions about intended use, ask dealer or contact qualified service center.
• NEVER operate units with broken or missing parts, or without protective housing or covers.
• DO NOT by-pass any safety device on this machine.
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
• DO NOT modify pressure washer in any way.
• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use handle provided on unit.
• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. Correct all defects before operating pressure washer.
• This equipment is designed to be used with Briggs & Stratton Power Products authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.
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Assembly
IMPORTANT: Read entire operator’s manual before you
attempt to assemble or operate your pressure washer. IMPORTANT: Contact your local service center or look on the
engine manufacturer’s website to obtain an engine operator’s manual. You will need the engine manual to find engine operation, maintenance and emissions warranty policy.
NOTE: Your pressure washer may not include all accessories shown herein.
Unpack the Pressure Washer
1. Remove everything from carton except pressure washer.
2. Open carton completely by cutting each corner from top to bottom.
3. Remove pressure washer from carton.
Attach Handle to Unit
Your pressure washer will be equipped with one of the following handles. Please see the handle attachment section that applies to your pressure washer.
To attach handle with accessory tray or cleaning tank:
1. Place handle (A) onto handle supports (B) connected to main unit. Make sure holes (C) in handle align with holes (C) on handle supports (see Figure 1).
NOTE: It may be necessary to move handle supports from side to side in order to align handle so it will slide over handle supports.
2. Insert carriage bolts (A) through holes from back of unit and attach a plastic knob (B) from front of unit. Tighten by hand (see Figure 2).
3. Place accessory tray or cleaning tank over holes on handle (viewing from front of unit). Push the tree clips into the holes until they sit flat against the accessory tray or cleaning tank (see Figure 3).
Figure 2 — Secure Handle
Figure 1 — Attach Handle to Base
Figure 3 — Attach Accessory Tray or Cleaning Tank to Handle
OR
C
A
B
A
B
Attach Detergent Siphon Hose to Pump
If equipped with a cleaning tank, attach detergent siphon hose to barbed hose fitting on pump (see Figure 6).
Add Engine Oil
1. Place generator on a flat, level surface.
2. Clean area around oil fill and remove oil fill cap.
Refer to Oil Recommendations in Maintenance for oil specifications.
3. Using oil funnel (optional), slowly pour oil into oil fill opening. On engines without a dipstick, fill to the top of the oil fill opening, checking oil frequently. DO NOT overfill. Refer to Adding Oil in Maintenance for detailed instructions.
4. Replace oil fill cap and fully tighten.
7
To attach handle supplied with “L” hooks or Wireform:
Note: Your unit may be supplied with ”L” hooks or wireform spraygun holders.
1. Follow steps 1 and 2 in the section To attach handle
with accessory tray or cleaning tank.
2. Insert one “L” hook through hole just above billboard or cleaning tank on left side of handle (viewing from front of unit) and attach plastic knob. Tighten knob by hand (see Figure 4).
3A. Insert other “L” hook through hole just below billboard
on right side of handle (viewing from front of unit) and attach plastic knob. Tighten knob by hand (see Figure 4).
3B. Insert other “L” hook through hole just above billboard
or cleaning tank on right side of handle (viewing from front of unit). Hold hook in place and attach plastic knob from inside of unit (see Figure 4). Tighten by hand.
4. Insert spray gun holder wireform (A) through hole on left side of handle (viewing from front of unit). Hold wireform in place and attach a plastic knob (B) from inside of unit. Tighten by hand (see Figure 5).
To attach a slip-over handle:
A slip-over handle has a built-in nozzle storage tray as part of the handle.
1. Follow steps 1 and 2 in the section To attach handle
with accessory tray or cleaning tank.
2. Insert multi–colored spray tips in spaces provided in handle.
Figure 6— Attach Detergent Siphon Hose to Pump
NOTICE
• Damage to equipment resulting from failure to follow this instruction will void warranty.
Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.
Figure 4 — Attach “L” Hooks to Handle
Figure 5 — Attach Wireform to Handle
OR
A
B
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Add Fuel
Fuel must meet these requirements:
• Clean, fresh, unleaded gasoline.
• A minimum of 87 octane/87 AKI (91 RON). High altitude use, see High Altitude.
• Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.
To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See Long Term Storage in Maintenance. All fuel is not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operate on gasoline. The emission control system for this engine is EM (Engine Modifications).
1. Clean area around fuel fill cap.
2. Remove cap.
3. Refer to the two illustrations in Figure 10. Slowly add
regular unleaded fuel (A) to fuel tank (B). Be careful not to overfill. Allow about 1.5 inch of tank space (C) for fuel expansion.
4. Install fuel cap and let any spilled fuel evaporate before starting engine.
High-Altitude
At altitudes over 5,000 feet (1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See an authorized dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.
WARNING
WHEN ADDING FUEL
• Turn engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death
C
B
A
Figure 10 — Filling the Fuel Tank (2 styles shown)
NOTICE
Avoid pressure washer damage. Failure to follow Operator’s Manual for fuel
recommendations voids warranty.
• DO NOT use unapproved gasoline such as E22 or E85.
• DO NOT mix oil in gasoline.
• DO NOT modify engine to run on alternate fuels.
C
B
A
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