Briggs & Stratton 290000, 300000, 350000, 380000 User Manual

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en

es

fr

Operator’s Manual Manual del Operario Manuel de l’opérateur

 

 

 

 

 

 

 

Reproduction

 

Model 290000

Vanguard

Model 350000

Vanguardt

 

Gasoline

 

Gasoline

Model 300000

Vanguard

M del 380000

Vanguardt

 

Gasoline

 

Gasoline

 

 

 

 

 

 

Not

for

 

 

 

 

 

 

Copyright E Briggs & Stratton Corporation, Milwaukee, WI, USA. All rights reserved. Briggs & Stratton is a registered trademark of Briggs & Stratton Corporation.

English

Español

Français

Form No. 279765TRI

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VanguardEngines.com

Briggs & Stratton 290000, 300000, 350000, 380000 User Manual

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Reproduction

4

VanguardEngines.com

General Information

This manual contains safety information to make you aware of the hazards and risks associated with engines and how to avoid them. It also contains instructions for the proper use and care of the engine. Because Briggs & Stratton Corporation does not necessarily know what equipment this engine will power, it is important that you read and understand these instructions and the instructions for the equipment. Save these original instructions for future reference.

For replacement parts or technical assistance, record below the engine model, type, and code numbers along with the date of purchase. These numbers are located on your engine (see the Features and Controls page).

Date of purchase:

MM/DD/YYYY

Engine model:

Model: Type: Code:

Look for the 2D barcode located on some engines. When viewed with a 2D--capable device, the code will bring up our website where you can access support information for this product. Data rates apply. Some countries may not have online support information available.

Power Ratings: The gross power rating for individual gasoline engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 Small Engine Power & Torque Rating Procedure, and is rated in accordance with SAE J1995. Torque values are derived at 2600 RPM for those engines with “rpm” called out on the label and 3060 RPM for all others; horsepower values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON.COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine--to--engine variability. Given the wide array of products on which engines are placed, the gasoline engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine--to--engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this engine.

Operator Safety

 

Reproduction

 

 

 

 

 

 

 

Fast

SAFETY AND CONTROL SYMBOLS

 

 

 

 

 

 

Not

for

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Certain components in this product and its related accessories contain chemicals

 

 

 

 

 

 

 

 

kn wn to the State of California to cause cancer, birth defects, or other reproductive

 

 

 

 

 

 

 

 

harm. Wash hands after handling.

 

Fire

Moving Parts

Oil

 

T xic Fumes

Slow

 

 

 

Stop

 

Explosion

Shock

 

Fu l

WARNING

 

 

 

 

The engine exhaust from this

contains chemicals known to the State of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

California to cause cancer, birth defects, or other reproductive harm.

Choke

On Off

 

Fuel Shutoff

Kickback

 

Wear Eye

 

 

 

 

Protection

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

Briggs & Stratton Engines are not designed for and are not to be used to power:

Hazardous

 

 

 

 

 

 

 

fun-karts; go-karts; children’s, recreational, or sport all-terrain vehicles (ATVs);

Read Manual

Hot Surface

Frostbite

 

motorbikes; hovercraft; aircraft products; or vehicles used in competitive events not

Chemical

 

sanctioned by Briggs & Stratton. For information about competitive racing products,

 

 

 

 

 

 

 

 

see www.briggsracing.com. For use with utility and side-by-side ATVs, please contact

 

 

 

 

 

 

 

 

Briggs & Stratton Engine Application Center, 1-866-927-3349. Improper engine

The safety alert symbol

is used to identify safety information about hazards that can

application may result in serious injury or death.

 

 

result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the

 

 

alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard

 

 

symbol may be used to represent the type of hazard.

 

 

 

NOTICE: This engine was shipped from Briggs & Stratton without oil. Before you start

DANGER indicates a hazard which, if not avoided, will result in death or

the engine, make sure you add oil according to the instructions in this manual. If you

start the engine without oil, it will be damaged beyond repair and will not be covered

serious injury.

 

 

 

 

 

 

under warranty.

 

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, could result in minor or moderate injury.

NOTICE indicates a situation that could result in damage to the product.

 

5

en

 

 

 

WARNING

 

WARNING

Fuel and its vapors are extremely flammable and explosive.

 

Rapid retraction of starter cord (kickback) will pull hand and arm

Fire or explosion can cause severe burns or death.

 

toward engine faster than you can let go.

 

Broken bones, fractures, bruises or sprains could result.

 

 

When Adding Fuel

When starting engine, pull the starter cord slowly until resistance is felt and then

 

pull rapidly to avoid kickback.

Turn engine off and let engine cool at least 2 minutes before removing the fuel

 

Remove all external equipment/engine loads before starting engine.

cap.

 

Direct-coupled equipment components such as, but not limited to, blades,

Fill fuel tank outdoors or in well-ventilated area.

 

impellers, pulleys, sprockets, etc., must be securely attached.

Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the bottom of the fuel tank neck.

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary

If fuel spills, wait until it evaporates before starting engine.

WARNING

When Starting Engine

Rotating parts can contact or entangle hands, feet, hair, clothing, or

Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in

accessories.

place and secured.

Traumatic amputation or severe laceration can result.

Do not crank engine with spark plug removed.

 

If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle

Operate equipment with guards in place.

(if equipped) to FAST position and crank until engine starts.

Keep hands and feet away from rotating parts.

When Operating Equipment

Tie up long hair and remove jewelry.

Do not tip engine or equipment at angle which causes fuel to spill.

Do not wear loose-fitting clothing, dangling drawstrings or items that could

Do not choke the carburetor to stop engine.

become caught.

Never start or run the engine with the air cleaner assembly (if equipped) or the air filter (if equipped) removed.

 

When Changing Oil

 

 

 

 

 

 

 

 

 

 

When you drain the oil from the top oil fill tube, the fuel tank must be empty or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fuel can leak out and result in a fire or explosion.

 

 

 

 

 

 

WARNING

 

 

When Tipping Unit for Maintenance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When performing maintenance that requires the unit to be tipped, the fuel tank

 

 

 

 

Running eng nes pr

duce heat. Engine parts, especially muffler,

 

must be empty or fuel can leak out and result in a fire or explosion.

 

 

 

 

become ex remely h

t.

 

When Transporting Equipment

 

 

 

 

 

 

 

Severe hermal burns can occur on contact.

 

 

 

 

 

 

 

 

 

Transport with fuel tank EMPTY or with fuel shut-off valve OFF.

 

 

 

 

Combus ible debris, such as leaves, grass, brush, etc. can catch fire.

 

When Storing Fuel Or Equipment With Fuel In Tank

 

 

 

 

 

Allow m ffler, engine cylinder and fins to cool before touching.

 

Store away from furnaces, stoves, water heaters or other appliances that have

 

 

 

 

 

 

Remove a mulated debris from muffler area and cylinder area.

 

pilot lights or other ignition sources because they can ignite uel vap rs.

 

 

 

 

 

 

It is a violation of California Public Resource Code, Section 4442, to use or

 

 

 

 

 

 

 

 

 

 

 

 

 

for

 

 

 

 

 

 

 

 

operate the engine on any forest-covered, brush-covered, or grass-covered land

 

 

 

 

 

 

 

 

unless the exhaust system is equipped with a spark arrester, as defined in

 

 

 

 

 

 

 

 

Section 4442, maintained in effective working order. Other states or federal

 

 

 

 

 

 

 

 

jurisdictions may have similar laws. Contact the original equipment

 

 

 

 

 

 

 

 

 

manufacturer, retailer, or dealer to obtain a spark arrester designed for the

 

 

WARNING

 

 

 

 

 

 

exhaust system installed

this engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Starting engine creates sparking.

 

 

 

 

 

 

 

 

 

 

 

Sparking can ignite nearby flammable gases.

 

 

 

 

 

 

 

 

 

 

Explosion and fire could result.

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If there is natural or LP gas leakage in area, do not start engine.

 

 

 

 

WARNING

 

 

Do not use pressurized starting fluids because vapors are flammable.

 

 

 

 

 

 

 

 

 

 

Unintentional sparking can result in fire or electric shock.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unintentional start-up can result in entanglement, traumatic

 

 

 

 

 

 

 

 

 

 

amputation, or laceration.

 

 

 

 

Reproduction

 

 

 

 

 

 

 

 

 

 

Fire hazard

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

POISONOUS GAS HAZARD. Engine exhaust contains carbon

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

monoxide, a poisonous gas that could kill you in minutes. You

 

 

 

 

 

 

 

 

CANNOT see it, smell it, or taste it. Even if you do not smell exhaust

 

 

Before performing adjustments or repairs:

 

 

fumes, you could still be exposed to carbon monoxide gas. If you start

 

 

 

Disconnect the spark plug wire and keep it away from the spark plug.

 

 

 

 

to feel sick, dizzy, or weak while using this product, shut it off and get

 

 

 

Disconnect battery at negative terminal (only engines with electric start.)

 

 

to fresh air RIGHT AWAY. See a doctor. You may have carbon

 

 

 

 

 

 

 

Use only correct tools.

 

 

 

monoxide poisoning.

 

 

 

 

 

 

 

Operate this product ONLY outside far away from windows, doors and vents to

 

 

 

Do not tamper with governor spring, links or other parts to increase engine

 

reduce the risk of carbon monoxide gas from accumulating and potentially being

 

 

 

speed.

 

 

drawn towards occupied spaces.

 

 

 

 

 

 

Replacement parts must be of the same design and installed in the same

 

Install battery--operated carbon monoxide alarms or plug--in carbon monoxide

 

 

 

position as the original parts. Other parts may not perform as well, may damage

 

alarms with battery back-up according to the manufacturer’s instructions.

 

 

 

the unit, and may result in injury.

 

Smoke alarms cannot detect carbon monoxide gas.

 

 

 

 

 

Do not strike the flywheel with a hammer or hard object because the flywheel

 

DO NOT run this product inside homes, garages, basements, crawlspaces,

 

 

 

may later shatter during operation.

 

sheds, or other partially-enclosed spaces even if using fans or opening doors

 

 

When testing for spark:

 

 

and windows for ventilation. Carbon monoxide can quickly build up in these

 

 

 

Use approved spark plug tester.

 

spaces and can linger for hours, even after this product has shut off.

 

 

 

 

 

 

Do not check for spark with spark plug removed.

 

ALWAYS place this product downwind and point the engine exhaust away from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

occupied spaces.

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

VanguardEngines.com

en
A. Engine Identification
Model Type Code B. Spark Plug
C. Air Cleaner
D. Dipstick/Oil Fill
E. Oil Filter (optional) F. Oil Drain Plug
G. Oil Pressure Sensor H. Finger Guard
I. Electric Starter
J. Rewind Starter (optional) K. Carburetor
L. Exhaust Manifold M. Fuel Pump
N. Fuel Filter (optional)
O. Oil Cooler (optional) P. Muffler (optional)
Operation

Features and Controls

Compare the illustration 1 with your engine to familiarize yourself with the location of various features and controls.

If the oil level is not low, do not start the engine. Contact an Authorized Briggs & Stratton Dealer to have the the oil problem corrected.

Fuel Recommendations

Fuel must meet these requirements:

Clean, fresh, unleaded gasoline.

A minimum of 87 octane/87 AKI (91 RON). High altitude use, see below.

Gasoline with up to 10% ethanol (gasohol) is acceptable.

NOTICE: Do not use unapproved gasolines, such as E15 and E85. Do not mix oil in gasoline or modify the engine to run on alternate fuels. Use of unapproved fuels will cause damage to engine components, which will not be covered under warranty.

To protect the fuel system from gum formation, mix a fuel stabilizer into the fuel. See Storage. All fuel is not the same. If starting or performance problems occur, change fuel providers or change brands. This engine is certified to operate on gasoline. The emissions control system for this engine is EM (Engine Modifications).

High Altitude

At altitudes over 5,000 feet (1524 meters), a minimum 85 octane/85 AKI (89 RON) gasoline is acceptable.

For carbureted engines, high altitude adjustment is required to remain emissions compliant. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. Contact a Briggs & Stratton Authorized Service Dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude adjustment is not recommended.

For Electronic Fuel Injection (EFI) engines, no high altitude adjustment is necessary.

Oil capacity (see the Specifications section)

 

 

 

 

 

 

How To Add Fuel - Figure 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Recommendations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

We recommend the use of Briggs & Stratton Warranty Certified oils for best

 

WARNING

performance. Other high-quality detergent oils are acceptable if classified for service SF,

 

SG, SH, SJ or higher. Do not use special additives.

 

 

 

 

 

 

 

Fuel and ts vap rs are extremely flammable and explosive.

Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to

 

 

Fire or expl s n can cause severe burns or death.

select the best viscosity for the outdoor temperature range expected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

°F

 

 

 

 

 

 

 

 

 

°C

 

When Adding Fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

for

 

Turn engine off and let engine cool at least 2 minutes before removing the fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cap.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

Fill f el tank outdoors or n well-ventilated area.

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bottom of the fuel tank neck.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sources.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace if necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If fuel spills, wait until it evaporates before starting engine.

 

 

SAE

3010W-

 

 

Synthetic5W30-

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Clean the fuel cap area of dirt and debris. Remove the fuel cap (A, Figure 3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Fill the fuel tank (B) with fuel. To allow for expansion of the fuel, do not fill above the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bottom of the fuel tank neck (C).

 

 

 

 

 

 

 

Not

 

 

 

 

 

 

 

 

 

 

 

 

3.

Reinstall the fuel cap.

* Below 40°F (4°C) the use of SAE 30 will result in hard starting.

 

 

How To Start The Engine - Figure 4

** Above 80°F (27°C) the use of 10W-30 may cause increased oil consumption. Check

 

 

oil level more frequently.

 

 

 

 

 

Reproduction

 

 

 

 

 

 

 

 

 

How To Check/Add Oil - Figure

2

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

Rapid retraction of starter cord (kickback) will pull hand and arm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Before adding or checking the oil

 

 

 

 

 

 

 

 

 

 

toward engine faster than you can let go.

Place engine level.

 

 

 

 

 

 

 

 

 

 

 

 

Broken bones, fractures, bruises or sprains could result.

Clean the oil fill area of any debris.

 

 

 

 

 

 

 

 

 

When starting engine, pull the starter cord slowly until resistance is felt and then

1. Remove the dipstick (A) and wipe with a clean cloth (Figure 2).

 

 

 

pull rapidly to avoid kickback.

2. Fully insert the dipstick.

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Remove the dipstick and check the oil level. It should be at the top of the full indicator

 

 

 

 

(B) on the dipstick.

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

4. If low, add oil slowly into the engine oil fill (C). Do not overfill. After adding oil, wait

 

one minute and then recheck the oil level.

 

 

 

 

 

 

 

Fuel and its vapors are extremely flammable and explosive.

5. Fully insert the dipstick.

 

 

 

 

 

 

 

 

 

 

 

 

Fire or explosion can cause severe burns or death.

Low Oil Protection System (if equipped)

 

 

 

 

 

 

When Starting Engine

Some engines are equipped with a low oil sensor. If the oil is low, the sensor will either

activate a warning light or stop the engine. Stop the engine and follow these steps before

Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in

restarting the engine.

 

 

 

 

 

 

 

 

 

 

 

 

place and secured.

Make sure the engine is level.

 

 

 

 

 

 

 

 

 

 

 

Do not crank engine with spark plug removed.

Check the oil level. See the How To Check/Add Oil section.

 

 

If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle

If the oil level is low, add the proper amount of oil. Start the engine and make sure

 

(if equipped) to FAST position and crank until engine starts.

 

 

the warning light (if equipped) is not activated.

 

 

 

 

 

 

 

 

7

Every 400 Hours or Annually
Change air filterReplace fuel filter

 

 

 

 

Maintenance

 

 

WARNING

 

 

 

We recommend that you see any Briggs & Stratton Authorized Dealer for all

 

 

POISONOUS GAS HAZARD. Engine exhaust contains carbon

 

maintenance and service of the engine and engine parts.

 

 

 

 

monoxide, a poisonous gas that could kill you in minutes. You

 

NOTICE: All the components used to build this engine must remain in place for proper

 

 

CANNOT see it, smell it, or taste it. Even if you do not smell exhaust

 

operation.

 

 

fumes, you could still be exposed to carbon monoxide gas. If you start

 

 

 

 

 

 

 

 

to feel sick, dizzy, or weak while using this product, shut it off and get

 

 

 

 

to fresh air RIGHT AWAY. See a doctor. You may have carbon

 

WARNING: When performing maintenance that requires the unit to be

 

 

monoxide poisoning.

 

 

Operate this product ONLY outside far away from windows, doors and vents to

 

tipped, the fuel tank must be empty or fuel can leak out and result in a fire or

 

reduce the risk of carbon monoxide gas from accumulating and potentially being

 

explosion.

 

drawn towards occupied spaces.

 

 

 

Install battery--operated carbon monoxide alarms or plug--in carbon monoxide

 

Emissions Control

 

alarms with battery back-up according to the manufacturer’s instructions.

 

 

Smoke alarms cannot detect carbon monoxide gas.

 

Maintenance, replacement, or repair of the emissions control devices and systems

 

DO NOT run this product inside homes, garages, basements, crawlspaces,

 

may be performed by any off-road engine repair establishment or individual.

 

 

However, to obtain “no charge” emissions control service, the work must be performed

 

sheds, or other partially-enclosed spaces even if using fans or opening doors

 

 

 

by a factory authorized dealer. See the Emissions Warranty.

 

and windows for ventilation. Carbon monoxide can quickly build up in these

 

 

 

 

 

spaces and can linger for hours, even after this product has shut off.

 

 

 

 

 

ALWAYS place this product downwind and point the engine exhaust away from

 

occupied spaces.

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

Unintentional sparking can result in fire or electric shock.

 

 

 

 

 

 

 

 

 

 

 

Unintentional start-up can result in entanglement, traumatic

 

NOTICE: This engine was shipped from Briggs & Stratton without oil. Before you start

 

amputation, or laceration.

 

 

Fire hazard

 

 

the engine, make sure you add oil according to the instructions in this manual. If you

 

 

 

start the engine without oil, it will be damaged beyond repair and will not be covered

 

 

 

 

under warranty.

 

 

 

 

 

 

 

 

 

Note: Some engines and equipment have remote controls. See the equipment manual

 

 

 

 

for location and operation of remote controls.

 

 

 

 

 

Before performing adjustments or repairs:

 

1.

Check the oil level. See the How To Check/Add Oil section.

 

 

 

 

Disconnect the spark plug wire and keep it away from the spark plug.

 

2.

Make sure equipment drive controls, if equipped, are disengaged.

 

Disconnect battery at egative termi al (only engines with electric start.)

 

3.

Turn the fuel shut-off valve (A), if equipped, to the on position (Figure 4).

 

Use only correct tools.

 

 

4.

Push the stop switch (F), if equipped, to the on position.

 

 

 

 

Do not tamper with g ver

r spri g, li ks or other parts to increase engine

 

 

 

 

 

speed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Move the throttle control (B) to the fast

position. Operate the engine in the fast

 

Replacement parts must be

f the same design and installed in the same

 

 

position.

 

 

 

 

 

 

position as he r g nal parts. Other parts may not perform as well, may damage

 

 

 

 

 

 

 

 

the unit, and may result n injury.

 

 

 

 

 

 

 

 

 

 

 

 

6.

Move the choke control (C) to the choke

 

 

position.

 

 

 

 

 

Do not s rike he flywheel with a hammer or hard object because the flywheel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

may later shatter during operation.

 

 

Note: Choke is usually unnecessary when restarting a warm engine.

 

 

 

When testing for spark:

 

 

7.

Rewind Start: Turn the key switch (D), if equipped, to the run p

siti n.

 

Use approved spark plug tester.

 

8.

Rewind Start: Firmly hold the starter cord handle (E). Pull the starter c rd handle

 

Do not check for spark with spark plug removed.

 

 

slowly until resistance is felt, then pull rapidly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: If the engine does not start after repeated attemp s, con act your local dealer

Maintenance Chart

 

 

 

or go to VanguardEngines.com or call 1-800-999-9333 (in USA).

 

 

 

 

 

 

 

 

for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING: Rapid retraction of the starter cord (kickback) will ull your

 

Every 8 Hours or Daily

 

 

 

 

 

Check engine oil level

 

 

hand and arm toward the engine faster than you can let go. Brok

bon s, fractures,

 

 

 

 

 

Clean area around muffler and controls

 

bruises or sprains could result. When starting engine, pull the start

r cord slowly until

 

 

 

 

 

 

 

resistance is felt and then pull rapidly to avoid kickback.

 

 

 

 

Every 100 Hours or Annually

 

 

 

 

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean or change air filter *

 

 

9.

Electric Start: Turn the electric start switch (D) to the on/start position.

 

 

 

Clean pre-cleaner (if equipped) *

 

 

NOTE: If the engine does not start after repeated attempts, contact your local dealer

 

 

 

Change engine oil and filter

 

 

 

or go to VanguardEngines.com or call 1-800-999-9333 (in USA).

 

Replace spark plug

 

 

 

 

 

 

 

Reproduction

 

 

NOTICE: To extend the life of the starter, use short starting cycles (five seconds

 

Check muffler and spark arrester

 

 

maximum). Wait one minute between starting cycles.

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 250 Hours or Annually

 

 

 

 

 

 

 

 

 

 

 

 

 

10.

As the engine warms up, move the choke control (C) to the run

 

position.

 

 

 

 

 

 

Check valve clearance. Adjust if necessary.

 

 

 

 

 

 

 

 

 

 

 

How To Stop The Engine - Figure 4

WARNING

 

 

Clean air cooling system *

 

 

Clean oil cooler fins *

Fuel and its vapors are extremely flammable and explosive.

 

 

* In dusty conditions or when airborne debris is present, clean more often.

Fire or explosion can cause severe burns or death.

 

 

 

 

 

 

Carburetor And Engine Speed Adjustment

Do not choke the carburetor to stop engine.

 

 

Never make adjustments to the carburetor or engine speed. The carburetor was set at

 

 

 

the factory to operate efficiently under most conditions. Do not tamper with the governor

 

 

 

 

 

spring, linkages, or other parts to change the engine speed. If any adjustments are

1. With the throttle control (B) in the slow

position, turn the key switch (D) to the

 

required contact a Briggs & Stratton Authorized Service Center for service.

 

NOTICE: The equipment manufacturer specifies the maximum speed for the engine as

off position (Figure 4). Remove the key and keep in a safe place out of the reach of

 

 

installed on the equipment. Do not exceed this speed. If you are unsure what the

children.

 

 

 

 

equipment maximum speed is, or what the engine speed is set to from the factory,

2. Push the stop switch (F) to the off position.

 

 

 

 

contact a Briggs & Stratton Authorized Service Center for assistance. For safe and

3. After the engine stops, turn the fuel shut-off valve (A), if equipped, to the closed

 

proper operation of the equipment, the engine speed should be adjusted only by a

position.

 

 

qualified service technician.

8

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Running engines produce heat. Engine parts, especially muffler, become extremely hot.
Severe thermal burns can occur on contact.
Combustible debris, such as leaves, grass, brush, etc. can catch fire.
Allow muffler, engine cylinder and fins to cool before touching.
Remove accumulated debris from muffler area and cylinder area.
NOTICE: Do not use water to clean the engine. Water could contaminate the fuel system. Use a brush or dry cloth to clean the engine.
This is an air cooled engine. Dirt or debris can restrict air flow and cause the engine to overheat, resulting in poor performance and reduced engine life.
Use a brush or dry cloth to remove debris from the finger guard (A). Keep linkage, springs and controls (B) clean. Keep the area around and behind the muffler (C) free of any combustible debris (Figure 13). Make sure that the oil cooler fins (D) are free of dirt and debris.
How To Clean The Air Cooling System - Figure 13

How To Replace The Spark Plug - Figure 5

Check the gap (A, Figure 5) with a wire gauge (B). If necessary, reset the gap. Install and tighten the spark plug to the recommended torque. For gap setting or torque, see the

Specifications section.

Note: In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this engine was originally equipped with a resistor spark plug, use the same type for replacement.

Inspect Muffler And Spark Arrester - Figure 6

WARNING

Running engines produce heat. Engine parts, especially muffler, become extremely hot.

Severe thermal burns can occur on contact.

Combustible debris, such as leaves, grass, brush, etc. can catch fire.

Allow muffler, engine cylinder and fins to cool before touching.

Remove accumulated debris from muffler area and cylinder area.

It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.

How To Service The Air Filter - Figure 11

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

Never start or run the engine with the air cleaner assembly (if equipped) or the air filter (if equipped) removed.

NOTICE: Do not use pressurized air or solvents to clean the filter. Pressurized air can damage the filter and solvents will dissolve the filter.

See the Maintenance Chart for service requirements.

1.Open the latches (A) and remove the cover (B). See Figure 11.

2.Remove the nut (D) and the retainer (E).

3.Remove the air filter (F).

4.Remove the pre-cleaner (G), if equipped, from the air filter.

5.To loosen debris, gently tap the air filter on a hard surface. If the air filter is excessively dirty, replace with a new air filter.

6.Wash the pre-cleaner in liquid detergent and water. Then allow it to thoroughly air dry. Do not oil the pre-cleaner.

7.Assemble the dry pre-cleaner to the air filter.

8.Install the air filter and secure with retainer and nut.

9.Install and secure the cover.

2. Remove the oil filter (C) and dispose of properly. See Figure 9.

Remove accumulated debris from muffler area and cylinder area. Inspect the muffler (A,

How To Replace The Fuel Filter - Figure 12

Figure 6) for cracks, corrosion, or other damage. Remove the spark arrester (B), if

equipped, and inspect for damage or carbon blockage. If damage is found, install

 

 

replacement parts before operating.

 

 

 

 

 

 

 

 

WARNING: Replacement parts must be of the same design and installed

 

WARNING

 

Fuel and s vap rs are extremely flammable and explosive.

in the same position as the original parts. Other parts may not perform as well, may

 

Fire or explos on can cause severe burns or death.

damage the unit, and may result in injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

How To Change The Oil - Figure 7

8

9

10

 

 

 

Keep f el away from sparks, open flames, pilot lights, heat, and other ignition

 

 

 

so rces.

Used oil is a hazardous waste product and must be disposed of pr perly. Do n t discard

 

Check f el lines, tank, cap, and fittings frequently for cracks or leaks.

 

Replace if necessary.

with household waste. Check with your local authorities, service cen er,

dealer for safe

 

 

 

disposal/recycling facilities.

 

 

 

 

for

 

Before replacing the fuel filter, drain the fuel tank or close the fuel shut-off valve.

 

 

 

 

 

Replacement parts must be the same and installed in the same position as the

Remove Oil

 

 

 

 

 

riginal parts.

1. With engine off but still warm, disconnect the spark plug wire (A) and keep it away

 

If fuel spills, wait until it evaporates before starting engine.

 

 

from the spark plug (Figure 7).

 

 

 

 

 

 

 

 

2. Remove the oil drain plug (B, Figure 8). Drain the oil into an approv

d container.

1.

Before replacing the fuel filter (A, Figure 12), if equipped, drain the fuel tank or close

3. After the oil has drained, install and tighten the oil drain plug.

 

 

 

the fuel shut-off valve. Otherwise, fuel can leak out and cause a fire or explosion.

 

Not

 

 

2.

Use pliers to squeeze tabs (B) the clamps (C), then slide the clamps away from

Change The Oil Filter (if equipped)

 

 

 

 

 

 

the fuel filter. Twist and pull the fuel lines (D) off the fuel filter.

Some models are equipped with oil filter. For replacement intervals, see the

3. Check the fuel lines for cracks or leaks. Replace if necessary.

4.

Replace the fuel filter with an original equipment replacement filter.

Maintenance chart.

 

 

 

 

 

 

1. Drain the oil from the engine. See Remove Oil section.

 

 

 

5.

Secure the fuel lines with the clamps as shown.

 

 

 

 

Reproduction

3. Before you install the new oil filter, lightly lubricate the oil filter gasket with fresh, clean oil.

4.

Install the oil filter by hand until the gasket contacts the oil filter adapter, then tighten

 

 

 

the oil filter 1/2 to 3/4 turns.

WARNING

5.

Add oil. See Add Oil section.

6. Start and run the engine. As the engine warms up, check for oil leaks.

7. Stop the engine and check the oil level.It should be at the top of the full indicator (F) on the dipstick (Figure 10).

Add Oil

Place engine level.

Clean the oil fill area of any debris.

See the Specifications section for oil capacity.

1. Remove the dipstick (D) and wipe with a clean cloth (Figure 10).

2. Pour the oil slowly into the engine oil fill (E). Do not overfill. After adding oil, wait one minute and then check the oil level.

3. Install and tighten the dipstick.

4. Remove the dipstick and check the oil level. It should be at the top of the full indicator (F) on the dipstick.

5. Install and tighten the dipstick.

 

9

en

 

 

 

Storage

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

When Storing Fuel Or Equipment With Fuel In Tank

Store away from furnaces, stoves, water heaters or other appliances that have pilot lights or other ignition sources because they can ignite fuel vapors.

Fuel System

Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh,

use Briggs & Stratton Advanced Formula Fuel Treatment & Stabilizer, available wherever Briggs & Stratton genuine service parts are sold.

There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system before storage.

If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.

Engine Oil

While the engine is still warm, change the engine oil.

Troubleshooting

Need Assistance? Go to VanguardEngines.com or call 1-800-999-9333 (in USA).

Specifications

Engine Specifications

 

 

 

 

 

Engine Specifications

 

Model

290000

 

 

 

Model

350000

Displacement

 

29.23 ci (479 cc)

 

 

Displacement

34.78 ci (570 cc)

Bore

 

2.677 in (68 mm)

 

 

Bore

2.835 in (72 mm)

Stroke

 

2.598 in (66 mm)

 

 

Stroke

2.756 in (70 mm)

Oil Capacity

 

46 -- 48 oz (1.36 -- 1.42 L)

 

Oil Capacity

46 -- 48 oz (1.36 -- 1.42 L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction

 

Engine Specifications

 

 

 

 

 

Engine Specifications

 

Model

300000

 

 

 

Model

380000

Displacement

 

29.23 ci (479 cc)

 

 

Displacement

38.26 ci (627 cc)

Bore

 

2.677 in (68 mm)

 

 

Bore

2.972 in (75.5 mm)

Stroke

 

2.598 in (66 mm)

for

 

Stroke

2.756 in (70 mm)

Oil Capacity

 

46 -- 48 oz (1.36 -- 1.42 L)

 

Oil Capacity

46 -- 48 oz (1.36 -- 1.42 L)

Tune-up Specifications *

Not

 

 

Tune-up Specifications *

 

 

 

 

 

 

 

Model

290000, 300000

 

 

Model

350000, 380000

Spark Plug Gap

 

0.030 in (0.76 mm)

 

Spark Plug Gap

0.030 in (0.76 mm)

Spark Plug Torque

 

180 lb-in (20 Nm)

 

Spark Plug Torque

180 lb-in (20 Nm)

Armature Air Gap

 

0.008 - 0.012 in (0.20 - 0.30 mm)

 

Armature Air Gap

0.008 - 0.012 in (0.20 - 0.30 mm)

Intake Valve Clearance

 

0.004 - 0.006 in (0.10 - 0.15 mm)

 

Intake Valve Clearance

0.004 - 0.006 in (0.10 - 0.15 mm)

Exhaust Valve Clearance

 

0.004 - 0.006 in (0.10 - 0.15 mm)

 

Exhaust Valve Clearance

0.004 - 0.006 in (0.10 - 0.15 mm)

 

 

 

 

 

 

 

 

* Engine power will decrease 3.5% for each 1,000 feet (300 meters) above sea level and 1% for each 10 F (5.6 C) above 77 F (25 C). The engine will operate satisfactorily at an angle up to 15 . Refer to the equipment operator’s manual for safe allowable operating limits on slopes.

Common Service Parts n

Service Part

Part Number

 

 

Air Filter -- except model: 358700, 380000

394018

 

 

Air Filter -- model: 358700, 380000

692519

 

 

Air Filter Pre-cleaner -- except model: 358700, 380000

272490

Air Filter Pre-cleaner -- model: 358700, 380000

692520

 

 

Oil -- SAE 30

100028

Oil Filter -- 6 cm long

492932

 

 

Oil Filter -- 9 cm long

491056

 

 

Service Part

Part Number

 

 

Fuel Filter -- with fuel tank

808116

 

 

Fuel Filter -- with fuel pump

691035

 

 

Fuel Filter -- without fuel pump

298090

Advanced Formula Fuel Treatment & Stabilizer

100117, 100120

 

 

Resistor Spark Plug

491055

Long Life Platinum Spark Plug

5066

 

 

Spark Plug Wrench

19374

Spark Tester

19368

n We recommend that you see any Briggs & Stratton Authorized Dealer for all maintenance and service of the engine and engine parts.

10

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