Braun NL Millennium Series, A5 Series, NL916IB, NL916FIB, NL917IB Service Manual

Service Manual for:

CA

Millennium

HZg^Zh

Public Use Wheelchair Lifts

Series A5

DOT — Public Use Lift

“DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).

A5

W

A

R N I N G

Man

ual

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA

1-800-THE LIFT

33759 Rev. B

January

2008

®

(574) 946-6153 FAX: (574) 946-4670

Patent #5,261,779

Patent #6,065,924

Patent #6,238,169

Patent #6,464,447

® ®

Patent #6,599,079

Patent #6,692,217

Patent #6,739,824

Patents Pending

Read manual before installing or servicing lift. Failure to do so may result in serious bodily injury and/or property damage.

Braun NL Series

NL917IB

e5*72/245*95/54*0110*00

1-800-THE LIFT™

BRAUNLIFT.COM™

The Braun Corporation

DOT Public Use Lift MODEL#

Max. Lifting Capacity - 800 lbs.

PATEN T PENDING-

5,261,779-6,065,924-6,238,169-6,46

4,447-6,599,079-6,692,217-6,739,824

MFG DATE

56 14CG

PUMP CODE CYLINDER

A5-00025

SERIAL NUMBER

10/20/06

OWNER'S WARRANTY REGISTRATION

PURCHASED FROM

DATE INSTALLED

NAME

ADDRESS

CITY

TELEPHONE

TO VALIDATE WARRANTY

REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.

OWNER

STATE ZIP

Congratulations

We at The Braun Corporation wish to express our fullest appreciation

on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the ﬁnest lift available. This manual provides service-related material. Refer to the FMVSS No. 403 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures. Braun Millennium Series™ lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as speciﬁed by a Braun certiﬁed technician, and the lift is operated by an instructed person.

Sincerely, THE BRAUN CORPORATION

Ralph W. Braun Chief Executive Ofﬁcer

Warranty and Registration Instructions

Immediately upon receiving the lift, examine the unit for any damage. Notify the carrier at once

Series No. Pump Code

Serial No.Model No. Cylinder Code

with any claims.

NL917IB A5-00025 56 14CG

Two warranty/registration cards (shown right) are located in the lift-mounted manual storage pouch. The sales representative must process one of the cards. The consumer must ﬁll out the other card and mail it to The Braun Corporation. The warranty is provided on the back cover of this manual. The warranty cards must be processed to

Sample Warranty/Registration Card

activate the warranty.

Two Braun Serial No./Series No. identiﬁcation tags (shown below) are posted on the lift. One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located on the opposite pump side tower. Both I.D. tags provide the product identiﬁcation information provided on the warranty/registration card. Record the information in the space provided (or document on a copy). This information must be provided when ﬁling a warranty claim or ordering parts.

Model No.

Sample Serial No./Series No. Identiﬁcation Tag

Series No.

Serial No.

Pump Code

Cylinder Code

Date of Manufacture

Contents

Troubleshooting and Maintenance

Lift Terminology ............................................................ 2

Switch and Sensor Locations ..................................... 3

Certiﬁcation Checklist Diagnostic Procedures ......... 4

Platform Fold Pressure Adjustment ............................ 5

Outer Barrier Fold Pressure Adjustment .................... 5

Platform Angle Adjustment ......................................6-7

Platform Stop Blocks ................................................... 7

Platform Floor Level Adjustment ................................ 8

Bridging Microswitch Adjustment .............................. 9

LCD Lift Codes ....................................................... 10-11

Lubrication Diagram ................................................... 12

Maintenance and Lubrication Schedule .............. 13-15

Notes ............................................................................ 16

Lift Electrical Schematic ............................................ 17

Lift Wiring Diagram .................................................... 18

Hydraulics

Hydraulic Schematic .................................................. 19

Hydraulics Parts List .................................................. 20

Hydraulics Diagram .................................................... 21

Repair Parts

Pump Module

Pump Module Parts List ....................................... 22

Pump Module Diagram ......................................... 23

Lift Exploded Views 42

" Floor-to-Ground Lift Models

(NL915IB, NL915FIB, NL918IB, and NL918FIB)

Repair Parts List ................................................... 24

Exploded View ........................................................ 25

48

" Floor-to-Ground Lift Models

(NL916IB, NL916FIB, NL917IB, NL917FIB, NL919IB and NL919FIB)

Exploded View .. ..................................................... 26

Repair Parts List .................................................... 27

Notes ....................................................................... 28

Page 1

Hand-Held

Pendant

Control

9 1 8 2 3

OWN D

P U

D

L O F N U

0

LD

2 8 2 3

FO

Visual

Threshold

Warning

Threshold

(not visible)

Audible

Warning

Lift Terminology

Towers (2)

Lift-Tite™ Latches (2)

Top Parallel Arms (2)

Main Cylinders (2)

Unfold Assist Compression Springs (2)

Adjustable Quiet-Ride Stow Blocks (2)

Platform Lights

Opposite Pump Side Vertical Arm

Vertical Arm Covers (4)

Pump

Module

(Rear)

Base Plate

Bottom Parallel Arm (2)

Saddle (2)

Upper Fold Arm (2)

Lower Fold Arm (2)

Pump Side Vertical Arm

Threshold

Warning

Plate

Outer Barrier Cylinder

(not visible - underside of platform)

Platform Side Plates (2)

Outer Barrier Latch

Handrails (2)

Inner Roll Stop

Platform

Outer Barrier

(Automatic Outboard Roll Stop)

Page 2

Inboard

Left

Right

Outboard

Switch and Sensor Locations

Threshold Strip Switch

Pressure Switch 31199

9 1

N

8 2 3

W O D

P U

D

L O F N

U

D

0

L

2 8 2 3

®

FO

31221A (Qty. 2)

*IB Occupancy

Microswitch Assy. 32642A

*Rotary

Position Sensor 31094A

Outer Barrier Latched Magnetic Sensor 32645NA60

*Note: Mirror image for right (front) pump lifts.

*Stow

Microswitch 23184 (Qty. 2)

Outer Barrier Latched Magnet 31664

Outer Barrier Raised Magnetic Sensor 32645NA60

Outer Barrier Raised Magnet 31664

Inboard

Left

*Bridging

Microswitch 31010FA

Right

Outboard

Page 3

Certiﬁcation Checklist Diagnostic Procedures

The following operations and conditions must be functionally veriﬁed in order for the lift to be FMVSS 403/404 compliant. If an operation does not function as described or a condition is not met, follow the referenced procedures to correct the problem or contact a Braun Corporation Product Support representative at 1-800-THE LIFT

• Vehicle movement is prevented unless lift door is closed, ensuring the lift is stowed.

1. Verify lift stowed signal - pin 7 on the pump module has a +12 volt signal OR pin 9 has a ground signal (depends on interlock used).

2. Refer to the interlock installation instructions.

• Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented.

1. Verify vehicle secure signal (pin 6) has a +12 volt signal.

2. Refer to the interlock installation instructions.

• The platform will not fold/stow if occupied.

- Refer to Platform Fold Pressure Adjustment procedures.

®

.

• The inner roll stop will not raise if occupied.

- Call Product Support

• The outer barrier will not raise if occupied.

- Refer to Outer Barrier Fold Pressure Adjustment

• Verify platform lighting when lift is deployed and pendant illumination when lift is powered.

1. Replace bulb(s) in the light housing.

2. Check fuse (5 amp fuse on circuit board; F13)

• A visual and audible warning will activate if the threshold area is occupied when the platform is a least one

inch below ﬂoor level.

1. Remove the threshold warning plate

2. Verify the threshold strip switch connectors are connected (see illustration on Page 3)

3. Replace the threshold strip switch

4. Reinstall the threshold warning plate

• Platform movement is prohibited beyond the position where the inner roll stop is fully deployed (up).

- Call Product Support.

• Lift platform movement shall be interrupted unless the outer barrier is deployed (up).

- Call Product Support.

Page 4

Platform Fold Pressure Adjustment

1. Position the platform at the ﬂoor level loading position.

2. Loosen the hex nut on the adjustment screw (do not remove hex nut).

3. Turn the adjustment screw counter clockwise until the platform does not fold when the Fold button is pressed.

4. Turn the adjustment screw clockwise in 1/4 turn increments and press the Fold button until the platform folds completely (Note: Return the platform to ﬂoor level position after each attempt to fold the platform).

5. Turn the adjustment screw an additional 1/8 turn after the platform folds successfully.

6. Tighten the hex nut without moving the adjustment screw.

7. Verify the platform will not stow while occupied.

Platform Fold Adjustment Allen Screw

Note: Secure adjustment

screw and tighten hex nut following adjustment.

Outer Barrier Fold Pressure Adjustment

1. Lower the platform to the ground level loading position.

2. Remove the pump cover.

3. Turn the adjustment screw (shown below) counter clockwise until the outer barrier does not raise when the Up button is pressed.

4. Turn the adjustment screw clockwise in 1/4 turn increments until the outer barrier raises and fully locks in position when the Up button is pressed. DO NOT turn the adjustment screw beyond this position.

5. Verify the outer barrier will not raise when occupied.

6. Reattach the pump cover.

9 281 3

WN O D

Outer Barrier Fold Adjustment Allen Screw

UP

FOLD UN

0 2 8 2 3

®

FOLD

Page 5

Platform Angle Adjustment

Adjusting the platform angle based on the relationship of the platform at ground level directly affects the angle of the platform when positioned at ﬂoor level.

Unfold the lift and visually examine the angle of the platform when positioned at ﬂoor level. Lower the platform fully and note the angle of the platform when it reaches ground level also. The outboard

end of the platform (toe) must contact the ground ﬁrst when the platform is

lowered (all lift models).

Millennium “NL” Series:

The platform angle should be adjusted so there is a balance between the angle at both positions (equal amount of angle). Angle A should equal angle B as shown in Figure C.

Century “NCL” Series: Vista “NVL” Series:

The platform angle must be adjusted so the outboard end of the platform (toe) is angled down slightly when positioned at ﬂoor level. See Figure D. The outboard end of the platform must contact the ground ﬁrst to ensure the spring-loaded outer barrier unfolds fully.

Adjustment Procedures: Adjustment Allen screws are provided on each side of the lift platform for adjusting the platform angle. Details and photos are provided on the opposite page.

Wedges

B

Approximately

1” Clearance

Inboard

Millennium “NL” Series

Figure C

Angle A

equals

Angle B.

✓

Floor

A

Level

Outboard

Century “NCL” Series

Vista “NVL” Series

Figure D

Base Plate Wedges: Installations where base plate wedges are used require more platform angle adjustment than normal.

Platform Stop Blocks: When adjusting platform angle, ensure both

stop blocks are making full contact with the vertical arms (details on

opposite page).

Floor Level Adjustment: Following platform angle adjustment, set ﬂoor level positioning as detailed in

Platform Floor Level Adjustment

(details on page 8).

Page 6

Wedges

Inboard

Toe must

angle down

slightly.

Floor

Level

Barrier

must

unfold

fully.

Outboard

Platform Angle Adjustment

Adjustment Allen screws are provided on each side of the lift platform for adjusting the platform angle. Adjust platform angle as speciﬁed on previous page.

Platform Angle

Adjustment Screws

A

To raise the outboard end of platform - turn adjustment screw clockwise.

To lower the outboard end of platform - turn adjustment screw counterclockwise.

Turn

counter-

clockwise

to lower

outboard

end of

platform

Turn

clockwise

to raise

outboard

end of

platform

Note: Both adjustment screws must be adjusted equally.

®

Apply Loctite

to adjustment

screws following adjustment.

Adjustment Screw Allen Head

B

Right Wrong

Must make full contact.Gap not permitted.

Vertical

Arm

Stop

Block

C

Platform Stop Blocks

Stop Block Guideline

All Lift Models

Both stop blocks must make full contact with

the edge of vertical arms.

When adjusting platform angle, setting ﬂoor level position or adjusting bridging microswitch -

ensure both stop blocks are making full contact with the vertical arms.

Vertical

Arm

Stop

Block

D

Page 7

Platform Floor Level Adjustment

Before setting ﬂoor level position:

• Adjust platform angle as detailed on page 6.

• Ensure both stop blocks are

making full contact with vertical arms (details on page 7).

Floor Level Adjustment:

1. Position platform at desired

ﬂoor level position (passenger loading/unloading height).

Position platform such that: a. the inner roll stop is laying

ﬂat on the threshold plate

b. platform has not begun to fold

Note: Use hand pump to position platform at proper posi-

tion if unable to stop platform when powering lift.

2. Turn Lift Power switch Off.

3. Press Floor Position Set button (located between pump housing and lift tower).

4. While pressing the Floor Position Set button, turn the Lift Power switch On.

5. Continue pressing the Floor Position Set button until the lift sounds three “beeps.”

6. Release the Floor Position Set button.

7. Cycle lift to verify that platform stops at the set ﬂoor level position. Note: If platform does not stop at

E

Floor Level Set Button

the intended position - repeat adjustment procedures. If repeating procedures fails - refer to Diagnostics section below.

Diagnostics: Diagnostic codes have been established in event the lift platform ﬂoor position does not set (the lift does not sound three “beeps” - see Step 5 above). The control board

ing is equipped with an LCD screen. Remove the pump cover to access the LCD screen. The following diagnostic codes will help resolve ﬂoor position setting problems:

located inside the pump hous-

91 – The platform position is out of a prede-

termined acceptable range

92 – The Bridging Microswitch is not activat-

ed (adjust switch or lower the platform)

93 – The Inner Roll Stop Occupied switch is

not activated (adjust switch)

94 – The Outer Barrier Up switch is not acti-

vated (adjust switch)

95 – The Outer Barrier Latched sensor is

not activated (Century and Vista: Verify jumper is installed on the outboard barrier latch switch – see photo at right; Millennium: Check latch)

Century/Vista Jumper

LCD Screen

F

Page 8

Bridging Microswitch Adjustment

Bridging Microswitch:

The bridging microswitch is located at the bottom of the right (front) vertical arm. See Photos A and B. An adjustment screw is built into the platform stop block.

The bridging microswitch will be deactivated if the outboard end of the platform contacts the unloading surface before the inboard end while the DOWN switch is pressed.

The deactivated bridging microswitch interrupts power to the DOWN switch circuit and stops the down travel of the platform (while allowing the outer barrier to deploy).

Inboard Vertical

Edge of Vertical Arm

Adjustment Screw

Platform

Stop Block

Bridging Microswitch

HG

Switch

Activation Lever

Adjustment Guidelines:

Caution: This adjustment is

factory set and typically should not require adjustment.

Before adjusting the bridging microswitch:

• Adjust platform angle as detailed on page 6.

Bridging Microswitch Adjustment

1. Position the platform at ﬂoor level (or slightly below). Ensure the platform is not partially folded. From the stowed position, press the UNFOLD switch until the pump stops running and the platform comes to a full stop. From below ﬂoor level, press the UP switch until the pump stops running and the platform comes to a full stop.

• Adjust ﬂoor level position as detailed on page 8.

• Ensure platform is in the fully unfolded position.

• Ensure both stop blocks are making full contact with vertical arms (details on page 7).

2. Check both platform stop blocks to ensure there is no gap between the stop blocks and the vertical arms. See Photos B, C and D on page

7. A gap may indicate that the platform is not fully unfolded or the platform angle adjustment bolts are not adjusted equally on both sides.

Failure to follow these guidelines will result in an overtight adjustment that will bend the adjustment screw, break the bridging switch and/or result in lift operation failure.

3. Loosen the two jam nuts on the bridging switch activation screw (see Photo G). Tighten the screw until the activation lever is fully depressed. Verify that there is no play in the activation lever and tighten the jam nuts.

4. Test lift for proper operation.

Page 9

LCD Lift Codes

To better understand the Braun LCD Trouble shooting display you must ﬁrst understand the numbers that appear on the screen. There are Flashing Codes, Solid Error Codes, and Solid Normal Operational Codes.

Flashing Codes #65-89: About 10 seconds after an operation has stopped there are a set of scrolling ﬂashing numbers that indicate whenever a particular sensor or switch has been activated. These numbers will start at number 65 and scroll up to number 89, then start the sequence over. Remember they are not error codes. Keep in mind that the lift will display codes for different positions and certain ﬂashing codes must be present for that position, you will not always get an error code.

Solid Error Codes #50-64: These are the numbers that will come on the screen when the audible and visual alarm goes off, and will direct you to where the problem exists. These numbers will only stay on the screen for about 10 seconds and then the ﬂashing codes will scroll indicating what sensors are active. This sequence of codes will keep repeating. It is important to be looking at the screen when trying to get the lift to fail.

Solid Normal Operational Codes: There are also solid numbers that will appear while and after the lift is moving that indicate the lift operation and platform position.

Troubleshooting Procedures

1. While looking at the LCD screen, operate the lift until the failure occurs. Read the number that comes on the display the moment the alarm goes off and the light starts to ﬂash. This code will only stay on the screen for 10 seconds.

2. Look up the number on the correct error code sheet and determine what part on the lift is causing the failure. Go to the part on the lift that is suspected of causing the failure and look for anything obvious like magnets missing, broken wires etc. If nothing is found, the next step is to determine if that sensor is sending a signal to the board.

3. Bring the platform to the level that the sensor should be activated using the backup pump if needed. At this point, look up the ﬂashing code that corresponds to that sensor in the error code sheet, look at the LCD screen and wait for the ﬂashing scrolling numbers to appear. If the number is not included in the scrolling numbers, you know that sensor is the problem. You should then check the harness or try another magnet with the south side of the magnet facing the sensor and see if the number will come up on the display.

4. If the problem is still not found or the harness is suspected, the voltages should to be checked to and from the sensor to ﬁnd the exact location of the problem. First determine the 3 wire colors for this sensor at the board and understand the 3 voltage readings needed to operate the sensor, the 12V power, 8V power, and the 8V input signal to the PC board when activated by a magnet. First check for a 8V input signal coming from the sensor to the wire going into the PC board, if there is 11V on this wire, the sensor is not being activated by the magnet. Next check the 12V and 8V wires at the PC board plug leading to the sensor. Once veriﬁed at the plug on the PC board, the voltages should then be checked at the next plug down on the harness going to the sensor until the location of the problem is found.

Anytime you see the code for that speciﬁc switch you will have 8 volts on that colored wire on the 8 or 18 pin connector from that switch. IE: Outboard Barrier is closed “72” will appear on the screen and also 8V will be present on the signal wire from that switch, if no code is present the voltage will be 11V.

Page 10

LCD Lift Codes

Listed below are codes that the lift controller outputs during lift operation. The codes will be displayed on an LCD screen located on the lift control board inside the pump module. See the Manual Operating Instructions in the operator's manual for pump cover removal instructions.

Non-Flashing Numbers

01 – Platform stowed 02 – Platform unfolding 03 – Platform unfolding paused 04 – Platform at ﬂoor level 05 – Platform beginning to lower 06 – Platform lowering (threshold cannot be occu-

pied from this point down) 07 – Outer barrier moving to horizontal position 08 – Platform at ground level 09 – Outer barrier moving to vertical position 10 – Platform raising 11 – Platform raising paused at ﬂoor 12 – Platform folding (limited pressure) 13 – Platform folding (full pressure)

™

14 – Timed fold (cinching Lift-Tite

) or (anti-rattle state) 15 – Platform folding stopped 16 – Paused fold 17 – Platform between ground and 3” above ground 18 – Platform above 3” 19 – Outer barrier moving to horizontal position 23 Outer barrier going back down after occupant

detected 28 – Illegal function/not deﬁned 29 – Interlock fault not recognized (or has been

cleared but a motion button is still pressed) 30 – Platform location unknown 31 – Platform location transition state; attempting to

locate position 35 – Two or more motion buttons are being pressed 36 – The retention belt cannot be buckled while try-

ing to fold or unfold 37 – Motion button being pressed is not a valid mo-

tion 50 – Outer barrier is not up above inboard barrier

locked position 51 – Threshold is occupied when platform is 1” or

more below ﬂoor level 52 – Inner roll stop is not up and locked below inner

roll stop locked position 53 – Inner roll stop occupied sensor is not activated

between ﬂoor and inner roll stop up position 54 – Outer barrier is occupied before it is up 55 – Outer barrier is not latched when above the in-

ner roll stop locked position (Millennium only) 56 – Outer barrier is not up and latched and bridge

switch did not deactivate

57 – Outer barrier is not up and latched and

ground detect switch did not deactivate (Century and Vista only)

58 – Outer barrier is not up and latched and the plat-

form is 3” above the ground

59 – Outer barrier is not up after pausing platform

travel

60 – The kick out gas springs are worn, replace be-

fore using

75 – Low voltage detected; must turn off power switch

to reset LCD 77 – Vehicle secure interlock has not been activated 90 – Position will be set if you keep holding the button

until it beeps 91 – Position is out of a predetermined acceptable

range of ﬂoor position 92 – Bridge switch is not made, needs adjusting 93 – Inner roll stop occupied switch is not made,

position needs to be moved or switch should be

adjusted 94 – Outer barrier is not made, ﬁx and try again 95 – Outer barrier latch is not made (check for jumper

on Century and Vista lifts, check latch on Millen-

nium lifts) 99 – Controller program is not valid; replace controller

Flashing Numbers

Flashing 65 – Unfold button is pressed Flashing 66 – Fold button is pressed Flashing 67 – Down button is pressed Flashing 68 – Up button is pressed Flashing 69 – Bridge switch is activated Flashing 70 – Outer barrier latch switch is activated Flashing 71 – Ground detect switch is activated Flashing 72 – Outer barrier up switch is activated Flashing 73 – Inner roll stop up switch is activated Flashing 74 – Inner roll stop occupied switch is acti-

vated Flashing 76 – Outboard barrier occupied switch is activated Flashing 78 – Threshold tape switch “A” is activated Flashing 79 – Threshold tape switch “B” is activated Flashing 80 – Position set button is pressed

Page 11

Pivot Pin Bearings (16)

19

N

8 2 3

W DO

P U

D L

UNFO

D

0 82 2

OL

3

F

Saddle Bearing

Buttons (2)

DE

Upper Fold Arm

Cam Followers (4)

LO

Saddle Support

Bearings (8)

LO

Upper/Lower Fold Arm

Contact Area (2)

LG

Lower Fold Arm

Bearings (8)

LO

Platform Pivot Pin

Bearings (4)

LO

™

Lift-Tite

Latch Rollers (2)

LO

Maintenance and Lubrication

Parallel Arm

LO

Lubrication Diagram

™

Lift-Tite

(Tower Pivot Points - 2)

Latches

LO

Lift-Tite™ Latch Dampening Spring

Outer Barrier

Latch Pivot

LO

Outer Barrier

Lever Guide Slot

(Both Sides)

LG

(2 springs - 4 Points)

LO

Hydraulic Cylinder Pivot Bushings (8)

Saddle

Bearing

DE

Pivot Pin Bearings (16)

Inner Roll Stop

Pivot Bearings (2)

Outer Barrier

Lever Bearings

LO

Parallel Arm

LO

Handrail Pivot Pin

Bearings (4)

LO

Inner Roll Stop

Lever Bearings (2)

and Slots (2)

LO

Outer Barrier

Pivot Bearings (2)

LO

Outer Barrier

Latch Slot

(Both Sides)

LG

LO

See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.

Speciﬁed (recommended) Available Braun

Lubricant Type Lubricant Amount Part No.

LO - Light Oil

DE - Door-Ease

LG - Light Grease

Light Penetrating Oil LPS2, General Purpose 11 oz. (30 weight or equivalent) Penetrating Oil Aerosol Can

Stainless Stick Door-Ease 1.68 oz. Style (tube) Stick (tube) Light Grease Lubriplate 14 oz. (Multipurpose) Can

Page 12

15807

15806

15805

Maintenance and Lubrication Schedule

W

A

RNING

Proper maintenance is necessary to ensure safe, troublefree operation. Inspecting the lift for any wear, damage or other abnormal conditions should be a part of all transit agencies’s daily service program. Simple inspections can detect potential problems.

The maintenance and lubrication procedures speciﬁed in this schedule must be performed by a Braun authorized service representative at the scheduled intervals according to the number of cycles.

Braun dual parallel arm lifts are equipped with hardened pins and self-lubricating bushings to decrease wear, provide smooth operation and extend the service life of the lift.

When servicing the lift at the recommended intervals, inspection and lubrication procedures speciﬁed in the previous sections should be repeated. Clean the components and the surrounding area before apply- ing lubricants. LPS2 General Purpose Penetrating Oil is recommended where Light Oil is called out. Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components. Platform components exposed to contaminants when lowered to the ground may require extra attention.

following the scheduled “4500 Cycles” maintenance. These intervals are a general guideline for scheduling maintenance procedures and will vary according to lift use and conditions. Lifts exposed to severe conditions (weather, environment, contamination, heavy usage, etc.) may require inspection and maintenance proce-

Maintenance and lubrication procedures must be performed as speciﬁed by an authorized service technician. Failure to do so may result in serious bodily injury and/or property damage.

dures to be performed more often than speciﬁed.

Maintenance Indicator: The Lift Ready green LED mounted on top of the pump cover will begin to blink after every 750 cycles. The blinking LED will not affect the functions of the lift, but is a reminder to complete necessary maintenance and lubrication.

Once the lift has been serviced, fully stow the lift. Once stowed, press the UP button on the hand pendant and the Floor Level Set button on the back side of the pump cover until the Lift Ready green LED stops blinking.

Lift components requiring grease are lubricated during assembly procedures. When these components are replaced, grease must be applied during installation procedures. Speciﬁed lubricants are available from The Braun Corporation (part numbers provided above).

All listed inspection, lubrication and maintenance procedures should be repeated at “750 cycle” intervals

Outer barrier pivot points (2)

Outer barrier latch pivot point

Outer barrier latch slot

750

Cycles

continued

Outer barrier lever bearings (2)

™

Lift-Tite

Lift-Tite points (2 springs - 4 points)

Inspect Lift-Tite or damage (bent, deformed or misaligned), positive securement (external snap rings) and proper operation

Inspect outer barrier for proper operation

Inspect outer barrier latch for proper operation, positive securement, and detached or missing spring

latches (tower pivot points - 2)

™

latch gas (dampening) spring pivot

™

latches and gas springs for wear

Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed, or if there is any sign of wear, damage or improper operation. Contact your sales representative or call The Braun Corporation at 1-800-THE LIFT

®

. One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift.

Apply Light Oil - See Lubrication Diagram

Apply Light Grease to both sides of slot. See Lubrication diagram

Apply Light Oil - See Lubrication Diagram

Resecure, replace damaged parts or otherwise correct as needed. Note: Apply Light Grease to

™

Lift-Tite

Correct or replace damaged parts.

Correct or replace damaged parts and/or relubricate. See Lubrication Diagram

latch tower pivot point if replacing latch.

Page 13

Maintenance and Lubrication Schedule

750

Cycles

Inspect lift for wear, damage or any abnormal condition

Inspect lift for rattles

Perform all procedures listed in previous section also

Upper/lower fold arms (2)

Platform pivot pin bearings (4)

Lower fold arm bearings (8)

Inner roll stop pivot bearings (2)

Inner roll stop lever bearings (2)

Inner roll stop lever slot (2)

Saddle support bearings (8)

Upper fold arm cam followers (4)

Parallel arm pivot pin bearings (16)

Handrail pivot pins (2)

Correct as needed.

Apply grease (synthetic) to contact areas between upper/lower fold arms. See Lubrication Diagram

Apply Light Oil - See Lubrication Diagram

1500

Cycles

Hydraulic cylinder pivot bushings (8)

Outer barrier lever guide slot

Inspect Lift-Tite

™

latch rollers for wear or damage,

positive securement and proper operation (2)

Inspect inner roll stop for:

• Wear or damage

• Proper operation. Roll stop should just rest on top surface of the threshold plate.

• Positive securement (both ends)

Inspect handrail components for wear or damage, and for proper operation

Inspect microswitches for securement and proper adjustment.

Make sure lift operates smoothly

Inspect external snap rings:

• Lower fold arm (6)

• Lift-Tite

™

latch roller (2)

™

latch gas (dampening) spring (4)

• Upper fold arm cam followers (4)

• Outer barrier hydraulic cylinder mounting pin (2)

• Inner roll stop lever bracket pins (2)

Apply Light Oil - See Lubrication Diagram

Apply Light Grease to both sides of slot. See Lubrication Diagram

Correct, replace damaged parts and/or relubricate.

Resecure, replace or correct as needed. See Platform Angle Adjustment and Platform Floor Level Adjustment Instructions.

Replace damaged parts.

Resecure, replace or adjust as needed. See Microswitch Adjustment Instructions.

Realign towers and vertical arms. Lubricate or correct as needed.

Resecure or replace if needed.

Inspect inner roll stop lock and torsion spring for

continued

wear or damage and for proper operation.

Page 14

Replace damaged parts. Apply Light Oil to inner roll stop lock pivot point.

Maintenance and Lubrication Schedule

1500

Cycles

Inspect lower fold arm pins (2), axles (2) and bearings (8) for wear or damage and positive securement

Remove pump module cover and inspect:

• Hydraulic hoses, ﬁttings and connections for wear or leaks

• Harness cables, wires, terminals and connections for securement or damage

• Control board, circuit breaker, power switch and lights for securement or damage

Perform all procedures listed in previous section also

Inspect cotter pins on platform pivot pin (2)

Hydraulic Fluid (Pump) - Check level. Note: Fluid should be changed if there is visible contamination. Inspect the hydraulic system (cylinder, hoses, ﬁt- tings, seals, etc.) for leaks if ﬂuid level is low.

Inspect cylinders, ﬁttings and hydraulic connections for wear, damage or leaks

Inspect outer barrier cylinder hose assembly (hose, fasteners, connections, etc.) for wear, damage or leakage

Replace damaged parts and resecure as needed. Apply Light Oil.

Resecure, replace or correct as needed.

Resecure, replace or correct as needed

Use Braun 32840-QT (Exxon® Univis HVI 26) hydraulic ﬂuid (do not mix with Dextron III or other hydraulic ﬂuids). Check ﬂuid level with platform lowered fully and roll stop unfolded fully. Fill to within 1/2” of the bottom of the 1 1/2” ﬁll tube (neck).

Tighten, repair or replace if needed.

4500

Cycles

Inspect parallel arms, bearings and pivot pins for visible wear or damage

Inspect parallel arm pivot pin mounting bolts (8)

Inspect platform pivot pins, bearings and vertical arms for wear, damage and positive securement

Inspect upper/lower fold arms, saddle, saddle support and associated pivot pins and bearings for visible wear or damage

Inspect gas springs (cylinders - 4) for wear or damage, proper operation and positive securement

Inspect saddle bearing (1) and saddle bearing buttons (2)

Inspect vertical arm plastic covers

Inspect power cable

Mounting

Decals and Antiskid

Replace if needed.

Tighten or replace if needed.

Replace damaged parts and resecure as needed. Apply Light Grease during reassembly procedures.

Replace if needed.

Tighten, replace or correct as needed

Apply Door-Ease or replace if needed. See Lubrication Diagram.

Resecure or replace if needed.

Resecure, repair or replace if needed.

Check to see that the lift is securely anchored to the vehicle and there are no loose bolts, broken welds, or stress fractures.

Replace decals if worn, missing or illegible. Replace antiskid if worn or missing.

Consecutive

750 Cycle

Intervals

Repeat all previously listed inspection, lubrication and maintenance procedures at 750 cycle intervals.

Page 15

NOTES

This page intentionally left blank.

Page 16

Page 17

Lift Electrical Schematic

NL917-05-025.ai

BK(6)

BK(4)

GN(20)

BU / WH(20)

RD / WH(20)

BU / BK(20)

RD / BK(20)

GN / WH(20)

BU(20)

GN(20)

PK(20)

OR(20)

GN(20)

GN(14)

BK(20)

UP/FOLD

SOLENOID

IN-LINE

FUSE

RD (2)

PUMP

RD(14)

CIRCUIT SENTRY

(CIRCUIT BREAKER)

PLATFORM LIGHTS (OPTION)

RD(4)

RD(2)

HYDRAULIC

(UP)

M

POWER

STUD

PUMP BODY

GROUND

PUMP BODY

GROUND

VT(20)

YL(20)

DOWN

SOLENOID

BRIDGE

SOLENOID

M

BATTERY

CHASSIS GROUND

CIRCUIT BREAKER / FUSE

CONNECTORS

JUNCTION

MOTOR

MICROSWITCH

PRESSURE SWITCH

DIODE

SWITCH

SOLENOID

SYMBOL DESCRIPTION

SOLENOID

NOTE: ALL WIRES ARE 22 GA. UNLESS OTHERWISE NOTED.

LIFT SHOWN IN STOWED POSITION

LIFT CONTROL MODULE

LED

COUNTER

MAGNETIC SWITCH

LIGHT

BEEPER

DUAL RELIEF

SOLENOID

INTERLOCK

LED

THRESHOLD

WARNING

LIGHT

THRESHOLD

WARNING

BEEPER

OUTER BARRIER

RAISED

SENSOR

OUTER BARRIER

LATCHED

SENSOR

NO

NC

C

WH(26)

BU(26)

BK(26)

YL(26)

RD(26)

GN(26)

GN(20)

RD(14)

J3

+

E

SN

-

00000

OR(18)

BK(18)

GN(26)

RD(26)

GN(18) YL(26)

RD(18) BK(26)

BU(18) BU(26)

WH(18) WH(26)

6 1 5 2

J2-A

6 1 5 2

P2

44 3

77

3

4

3

J4

4

3

P4

5

2

5

2

11

66

1

2

J9

1

2

P9

212

1

121

2

BK(20)

BU(20)

VT(20)

YL(20)

OR(20)

PK(20)

1

6

J8

1

6

P8

2

3

2

3

44

55

2

1

P6

2

1

J6

J13

4

3

4

3

55

66

5

6

834

2

GN(20)

RD(18)

RD(20)

BK(18)

WH(20)

BK(18) RD(18)

BK(18)

BK(24 GA COPPER)

BK/WH(24 GA SILVER)

BK(18)

GY/RD(18)

BK(20)

BN(20)

2

1

J7

2

1

P7

3

44

3

1

2

1

2

1

2

1

2

BK(18)

RD(18)

BK(20)

RD(20)

RD(18)

BK(18)

WH(20)

GN(20)

13

154147111012178

9

18

J5

13

154147111012

17

8

9

18

P5

P28J28

P16

J20P20

J16

P16

J16

1

2

1

2

P32

J32

665 5

16 16

3 3

1 1

2 2

2

3

1

2

31

RD / BK(20)

BU / BK(20)

GN / BK(20)

3

2

1

J25

P25

P26

YL(26) RD(26) GN(26)

P27

2

1 3

P26

J27

YL(26) RD(26) GN(26)

BRIDGE

MICROSWITCH

MAGNET

N S

MAGNET

GN(20)

BU(20) RD(20)

PK

IB JUMPER

THRESHOLD

SENSOR

232

3

11

OR / BK(20)

OR(20)

GN / BK(20)

RD(20)

OR

BU(20)

GN(20)

2

1

2

1

NO

NC

C

BU(16)

RD

BK

GN

WH

BK

RD

WH GN

MAGNET

LIFT POWER SWITCH

1

2

1

2

J15

P15

121

2

P15

J15

5

6

7 7

834

2

1 1

P13

BK / WH(20)

WH / BK(20)

PRESSURE

SWITCH

GN

YL(20)

OR(20)

VT(20)

BK

BU(20)

WH(20)

RD

ROTARY

POSITION

SENSOR

FLOOR LEVEL MEMORY SET

PUSH BUTTON

COUNTER

GN

RD

VT(20)

J30

BK YL(20)

RD

POS.+

E

NEG. -

BU(20)

BK

WH(20)

GN

OR(20)

3

12

2

6

541

7

8

9

10

11

3122654178910

11

P3

C

E

F

C

DD

A A

BB

E

F

00000

C1

WH(20) BK(20)

IB OCCUPANCY

MICROSWITCH

WH(20)

BK(20)

NO

NC

C

FUSE HOLDER(16)

NC

GN(20)

INTERLOCK

J21

8 9

P21

6 7

5

2 3 4

1

8 9

6 7

5

2 3 4

1

GY/RD(18) BK(20)

BN(20)

BK(20)

WH(20)

BK(20) RD(20)

FUSE HOLDER(16) GN(20)

VEHICLE SECURE SIGNAL GY/RD(18)

LIFT STOWED SIGNAL YL/LT. BU(18)

LIFT NOT STOWED SIGNAL YL/LT. BU(18)

121

2

343

4 565

6

J31P31

C5

STOW INTERLOCK (+)

MICROSWITCH

NO

NC

C

GN(20) WH(20)

BN(20)

C6

STOW INTERLOCK (-)

MICROSWITCH

NO

C

BN(20)

OR(18)

BK(18)

GN(18)

RD(18)

BU(18)

WH(18)

(+12V OUTPUT)

(GROUND)

OR

(+12V INPUT)

ROTARY POSITION SENSOR

UP

DOWN

UNFOLD

FOLD

SWITCH BOX

L G

LIFT

E

Page 18

Unfold for:

Lift Electrical

Schematic

Lift Wiring Diagram

Platform Lights (Option)

Circuit Sentry

(Circuit Breaker)

Bat.

Aux.

Lift Power Cable 205-0712-37

Pump Module

Power Feed

26082A-4

Connects to Vehicle Battery (+) Positive Post

Lead Wire

13362A

GN(20)

BK(20)

or

Note polarity of diode. It must be oriented as shown. Detail at left shows two different styles of diode identification.

GN(14)

RL3

GN(20)

VT(20)

WH(20)

GN(20)

OR(20)

Ground

BU(20)

BK(24) COPPER

BK / WH(24) SILVER

BK(24 GA COPPER)

BKGNWH

RD

BK / WH(24 GA SILVER)

BK / WH(24) SILVER

BK(24 GA COPPER)

BK / WH(24 GA SILVER)

FS2

FS10

FS3

FS5

FS8

FS9

FS12

FS13 FS14

FS7

FS4

FS1

FS20

FS21

FS11

OR(20)

GN(20)

PK(20)

Up/Fold

Solenoid

Motor Power Feed Wire

Beeper

Threshold

Warning

Light

Lift Control Module

Interlock LED

(Side view of solenoids removed from pump.)

J7

J9

J8

J4

J3

B

A

T

A

U

X

GN(20)

VT(20)

GN(20)

J28 P28

P15J15

J15P15

P32J32

P8

P5

P3

P9

P6

P7

P16

P20

J20

P20

J20

J30

J16

P16 J16

RL7

RL2

RL1

4L R

32929A

915-4534NA

+

-

Threshold Sensors

IB Jumper

Harness

Counter

Down

Dual Relief

Power

Stud

915-4530RNA

31221A

RD(4)

RD(2)

BK(6)

Lift Power

Switch

BK(20)

RD(20)

BN(20)

985-4532NA

915-4533NA

RD(20)

GN(20)

WH(20)

BK(20)

RD(20)

BK(20)

4 5A

3 3 0 1 3

(31033A96)

NL915IB/FIB

NL918IB/FIB

(31033A99)

NL916IB/FIB

NL917IB/FIB

NL919IB/FIB

)81(KB

) 8 1 (KB

RD(20)

BK(20)

RD(20)

GN(20)

J6

J13

J5

+

-

E

+

PINK

NOT USED

PINK

3

2

1

COLORNO.

3-COND WIRE CODE

GREEN(20)

RED(20)

BLUE(20)

3

2

1

COLORNO.

3-COND WIRE CODE

321

123

VIOLET(20)

WHITE(20)

NOT USED

BLUE(20)

ORANGE(20)

6

5

4

3

2

1

COLORNO.

12-COND WIRE CODE

YELLOW(20)

GREEN(20)

BLACK(20)

RED(20)

NOT USED

12

11

10

9

8

7

123456

78910

11

12

NOT USED

GREEN

WHITE

BLACK

RED

6

5

4

3

2

1

COLORNO.

6-COND WIRE CODE

321

546

GN / BK(20)

WH / BK(20)

BU / BK(20)

RD / BK(20)

4

3

2

1

COLORNO.

BK / WH(20)

NOT USED

8

7

6

5

COLORNO.

8-COND WIRE CODE

321

65748

BROWN(20)

BLACK(20) & WHITE(20)

RED(20) & GREEN(20)

NOT USED

4

3

2

1

COLORNO.

4-COND WIRE CODE

21

43

1

2

1

1 2

2

1

2

1

2

1

Note: All wires 22 GA. unless otherwise noted.

ORANGE(20)

NOT USED

D

C

B

A

COLORNO.

6-COND WIRE CODE

BLUE(20)

YELLOW(20)

F

E

2

1

22

1

2

1

2

1

2

1

Rotary Position Sensor

Floor Level Memory Set Push Button

A

BCDEF

C1

IB Occupancy

Microswitch

C-H

COM

NO

NC

WH(20)

BK(20)

4

N.O.

N.C.

.

M

OC

GN(20)

YL(20)

PINK(20)

BLACK(20)

BLUE(20)

VIOLET(20)

YELLOW(20)

OR(20) & OR(20)

6

5

4

3

2

1

COLORNO.

6-COND WIRE CODE

321

546

FS16

FS17

Bridge

BK(4)

Pump Ground

Back Plate

Hydraulic

Pump

Down

22166A

Dual Relief

Bridge

Outer Barrier

Raised Sensor

Outer Barrier

Latched Sensor

J25 P25

P26

J26

P27

31010FA

32645NA60

917-4535FNA-33 FRONT PUMP LIFTS

917-4535RNA-33 REAR PUMP LIFTS

BU(16)

OR / BK(20)

OR(20)

Bridge

Microswitch

COM

NO

NC

1 2

321

GREEN / WHITE(20)

RED / WHITE(20)

BLUE / WHITE(20)

3

2

1

COLORNO.

3-COND WIRE CODE

123

GREEN(26)

RED(26)

YELLOW(26)

3

2

1

COLORNO.

3-COND WIRE CODE

321

GREEN(26)

RED(26)

YELLOW(26)

3

2

1

COLORNO.

3-COND WIRE CODE

123

GREEN / BLACK(20)

RED / BLACK(20)

BLUE / BLACK(20)

3

2

1

COLORNO.

3-COND WIRE CODE

FS18

FS19

WH / BK(20)

BK / WH(20)

Pressure

Switch

ORANGE JUMPER

NOT USED

ORANGE JUMPER

GREEN / WHITE(20)

BLUE / WHITE(20)

RED / WHITE(20)

NOT USED

ORANGE(20)

ORANGE / BLACK(20)

6

5

4

3

2

1

COLORNO.

18-COND WIRE CODE

7

8

9

BLACK(20)

WHITE(20)

NOT USED

GREEN(20)

BLUE(20)

RED(20)

NOT USED

15

14

13

12

11

10

COLORNO.

16

17

18

11 10

131214

15161718

214356789

Switch

Box

P4

100245-001

GY/RD(18)

J21P21

Interlock

Connection

VEHICLE SECURE SIGNAL +12V INPUT

LIFT STOWED / NOT STOWED SIGNAL

(Located in cavity #5, #7 or #9 - see chart above)

32639A

32638A

WHITE(20)

GREEN(20)

RED(20)

BLACK(20)

4

3

2

1

COLORNO.

6-COND WIRE CODE

4

3

2

1

COLORNO.

6-COND WIRE CODE

GRAY / RED(18)

BROWN(20)

NOT USED

6

5

4

3

2

1

COLORNO.

9-COND WIRE CODE

WHITE(20)

NOT USED

BLACK(20)

9

8

7

GY / RD(18) VEHICLE SECURE +12V INPUT

NOT USED

6

5

4

3

2

1

COLORNO.

9-COND WIRE CODE

NOT USED

9

8

7

1

23

4

5

6

7

8

9

1

23

4

5

6

123

456

789

BK(20)

RD(20)

Stow Interlock (+)

Microswitch

C-H

COM

NO

NC

C5

N.O.

COM.

N.C.

GN(20)

WH(20) BN(20)

915-4539NA

Stow Interlock (-)

Microswitch

C-H

COM

NO

NC

C6

N.O.

COM.

N.C.

YL/LT. BU(18)

GY/RD(18)

J31

P31

WHITE(20)

GREEN(20)

NOT USED

BROWN(20)

6

5

6

5

NOT USED

BROWN(20)

FUSE HOLDER(16)

BLACK(20)

GN(20)

RD(14)

P13

FS5

FS6

321

546

J27

In-Line

Fuse

LIFT NOT STOWED GROUND SIGNAL

LIFT STOWED +12V OUTPUT

LIFT STOWED GROUND SIGNAL

32832A

OR

WH

BU

Fold/Unfold

Switch

WH

BK

GN

RD

L

G

Up/Down

Switch

E

Hydraulic Schematic

Opposite

Pump

Cylinder

Orifice

1900

PSI

BACKUP

PUMP

Down Valv e

PUMP

Bridging

Valve

Relief Valve

Lifting

2500

.50 GPM

PSI

M

Secondary

Valve

Folding

Relief Valve

800 PSI

Roll Stop Fold

Pressure Switch

Outer Barrier

Cylinder

Orifice

Pump Side

Cylinder

Description Symbol Description Symbol

Fixed Displacement

Pump

Pump Motor

Backup Pump

Single Acting Cylinder

Check Valve

Unfold Orifice

Manual

Shutoff Valve

Pressure Switch

Hydraulic Port

M

2 Way 2 Position

Solenoid Valve

Pressure Compensated

Flow Control

Relief Valve

Filter Screen

Vented Reservoir

Orifice

Page 19

Hydraulics Parts List

Part Numbers of Items Dedicated per Lift Model (Front and Rear Pump Models)

Item Qty. Description NL915 NL916 NL917 NL918 NL919

1 1 Hose Assembly, 1/8” (Opposite Pump Side) 16004A-081 16004A-079 16004A-086 16004A-084 16004A-087

2 1 Hose Assembly, 1/8” (Pump Side) 16004A-046 16004A-046 16004A-046 16004A-046 16004A-046

3 2 Cylinder ✓

4 1 (Rear Pump)

5 1 (Front Pump)

6 1 (Front Pump)

Hose Assembly, 3/16” w/Two Guards

Hose Assembly, 3/16” w/Two Guards 915-5602-82 915-5602-92.5 915-5602-92.5 915-5602-82 915-5602-92.5

Hose Assembly, 3/16” 915-5603-80.5 915-5603-83.5 915-5603-86.5 915-5603-83.5 915-5603-86.5

Part Numbers of Items Identical on all Lift Models (Front and Rear Pump Models)

Item Qty. Description Part No.

7 1 Pump Assembly (M268-0113)12V - with Reservoir/with Backup Pump) 31038-12V

8 1 Solenoid, Up - 4-Post - Trombetta (Flat Mount) 31374

9 1 Power Cable, Up Solenoid to Motor 29049

10 1 Motor, Pump - 12 Volt - Low RPM 31350

11 1 Elbow, 65° - Male 7/16-20 SAE O-Ring to 7/16-20 SAE O-Ring Boss 26578

12 2 Valve Assembly, “Down / Bridge” (complete) 31348K

13 3 Coil (only), “Down / Bridge” Valve - (shown below) 31122

14 2 Cartridge (only), “Down / Bridge” Valve - (shown below) 26078

15 1 Valve Assembly, “Duel Relief” (complete) 31120K

16 1 Cartridge (only), “Duel Relief” Valve - (shown below) 31121

17 1 Cap, Reservoir Filler 16935

18 4 O-Ring (only), Hand Pump Mounting 17351

19 1 Hand Pump (Backup) with O-Rings (Item 18) 26074

20 3 Screw, 1/4-20 x 2-1/4”, Allen Head 26080

21 1 Clamp, Reservoir - H-48 (M259) 17069

22 1 Reservoir, Hydraulic Fluid 16934

23 1 Fitting, 90° - 1/8” NPT x 1/8” Barb - Plastic 87563

24 1 Switch, Pressure, 7/16-20 SAE O-Ring Male 31199

25 2 Fitting, Male 7-16-20 SAE O-Ring to Male 7/16-20 JIC 37° 24504

26 1 Elbow, (1) Female 7/16-20 JIC 37 Swivel - (2) Male 7/16-20 JIC 37° 26579

27 2 Elbow, 90°, 7/16-20 SAE O-Ring Male - 7/16-20 JIC 37° Male, Oriﬁce 26667

28 2 Elbow, 90°, 1/4” NPT Male to 1/4” Barbed 15150

29 1 Hose, Thermal Plastic - Black, 1/8” I.D. 23742R*

30 1 Connector, Plastic “Y”, 1/8” O.D. 18877

31 1 Fitting, 90° - Male 9/16-18 SAE O-Ring to Male 7/16-20 JIC 37° 87622

32 1 Cylinder, Roll Stop (915-3318NA Contains Items 31,32 &35) 25309NA

33 1 Handle with Grip 17206A

34 1 Diode Assembly, Up Solenoid 73906A

35 1 Breather Vent, 1/4” NPT 26200-2

36 1 Kit, Hydraulic Port Service Cap 27049K

C1514.3-9407 C1514.3-9408 C1514.3-9408 C1514.3-9407 C1514.3-9408

915-2601-123 915-2601-139 915-2601-139 915-2601-123 915-2601-139

✓ Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P. * Raw material items ordered and priced per inch (order speciﬁed length).

Hydraulic Fluid

When adding or changing hydraulic ﬂuid, use Braun 32840-QT (Exxon® Univis HVI 26) hydraulic ﬂuid (do not mix with Dextron III or other hydraulic ﬂuids).

Page 20

“Down and Bridge”

12

Valve (complete)

13

Coil

#31122

14

Cartridge

#26078

15

Cartridge

“Duel Relief”

Valve (complete)

13

Coil

#31122

16

#24612

Hydraulics Diagram

7

36

3

Hydraulic

Repair

For repair of a hydraulic hose or cylinder, read this.

Service Bulletin 27049

9

3

6

FRONT PUMP

27

33

25

17

18

19

20

Manual

Backup

Pump

23

Opposite Pump Side Cylinder

28

34

10

22

29

21

Hydraulic

Pump

30

5

4

8

24

11

12

27

32

FRONT PUMP

REAR PUMP

15

31

25

Roll Stop Cylinder

35

26

1

2

Pump Side Cylinder

28

29

Page 21

Pump Module Parts List

NL915IB, NL916IB,

Part Numbers of Items Dedicated per Lift Model

Item Qty. Description

1 Pump Module (complete), 12 Volt, Rear 917-5516RNA 917-5516FNA 1 1 Plate, Backing / Mounting - Rear 985-2501RN 985-2501FN 2 1 Cover, Pump, 2-Piece - Back / Bottom 3 1 Cover, Pump - 2-Piece - Top / Front

Part Numbers of Items Identical on all Lift Models

Item Qty. Description Part No.

4 1 Pump Assembly (M268-0113) 12V-120G - Dual Relief / ARS (Includes Items 5 & 6) 31038-12V 5 1 Power Cable, Up Solenoid to Motor 29049 6 1 Solenoid, Up - 4-Post - Trombetta (Flat Mount) 31374 7 1 Diode Assembly, Up Solenoid 73906A 8 2 Nut, #10-32, Serrated Flange 83080 9 2 Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° 24504 10 1 Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° 26579 11 1 Switch, Pressure 31199 12 1 Control, Hand Pendant Assembly (See below for available options) 12a - Control, Hand Pendant Assembly - Non-Shielded Cable - Straight tSee note below 32832A 12b - Control, Hand Pendant Assembly - Shielded Cable - Straight tSee note below 32833A 12c - Control, Hand Pendant Assembly - Shielded Cable - Coiled tSee note below 32421A 13 1 Control Board Assembly 100159-001 14 8 Standoff, Snap-In 31011 15 1 Switch, Push Button 31753 16 1 Recepticle, Clip On 28803 17 1 Lens, Threshold Warning - Red 30704 18 1 Decal, Warning / Pressure Relief Valve (Not shown) 22249 19 1 Spacer, Lens - NHTSA 31386 20 1 Metal Ring Base - Lamp 30971 21 1 Socket, Lamp 30703 22 3 Screw, #8-32 x 1/2” Pan Head Phillips - Thread Cut 30974 23 1 Bulb, Light 19841 24 1 Diode, Green LED, Panel Mount 29545 25 4 Rivet, Snap - .124” Hole x .197”/.236” Thick 29874 26 2 Washer, 5/16” Flat 10063 27 2 Bolt, 5/16-18 x 3/4”, Nylock, Hex * See note below 29608 28 2 Bolt, 5/16-18 x 1/2”, Nylock, Hex * See note below 10012 29 1 Cable, Ground 22166A 30 1 Washer, 5/16” External Tooth 16368 31 1 Beeper, Constant - High Output 33251 32 1 Switch, Toggle 31787 33 1 Decal, Lift Power - On/Off (Not shown) 21494 34 1 Stud, Power Feed 26084 35 1 Rubber Boot, Red tSee note below 82046 36 1 Harness, Lift Interlock Connection 32639A 37 1 Wire Assembly, Lift Stowed Connection tSee note below 32638A 38 1 Pump Handle with Grip 17206A 39 3 Rivet, Pop, SD43BS - 1/8” - .13”/.19” 12954 40 1 Plug, Window - Clear 30443 41 1 Stud, Wing Head - 1/4 Turn 28804 42 1 Retainer, Push On 28805 43 1 Washer, Nylon, 1/4” I.D. x 11/16” O.D. x .030” 12690 44 1 Clip, Pump Handle - Top 915-5517 45 1 Clip, Pump Handle - Bottom 915-5518 46 1 Decal, Manual Instructions - Public (Not shown) 31412 47 1 Decal, Removal / Installaton - Pump Cover (Not shown) 29051 48 1 Decal, Warning - Control Board Damage - ESD (Not shown) 30787 49 1 Decal, Removal / Installation Pump Handle (Not shown) 29052 50 1 Decal, Installation & Warning - Hydraulic Pressure Switch (Not shown) 27154 51 1 Decal, Dual Relief Adjustment (Not shown) 32201 52 1 Decal, LCD Lift Codes (Not shown) 32410 53 1 Cable, Pump Module Power Hookup (Not shown - see Wiring Diagram) 26082A-4 54 1 Harness, Power - Stow Interlock (Not shown - see Wiring Diagram) 915-4530RNA 55 1 Harness, Interlock / Lighting (Not shown - see Wiring Diagram) 915-4533NA 56 1 Harness, Up / Down Solenoid (Not shown - see Wiring Diagram) 915-2533NA 57 1 Harness, Threshold Switch Extension (Not shown - see Wiring Diagram) 915-4534NA 58 1 Harness, Hand Control - Pump Housing to Circuit Board (Not shown - see Wiring Diagram) 100245-001

(915-0513RNAPT or 915-0513FNAPT Includes Items 2 and 16 - 22)

(915-0519RNAPT or 915-0519FNAPT Includes Items 3 and 39 - 52) 915-0519RNPT 915-0519FNPT

NL917IB, NL918IB and NL919IB

915-0513RNPT 915-0513FNPT

NL915FIB, NL916FIB, NL917FIB, NL918FIB and NL919FIB

* Apply red #271 Thread Locker Loctite® to the four hex bolts (items 27 and 28) if a blue nylon patch is not present on

the bolts when retroﬁtting an M268-0113 pump assembly. Loctite® is available from The Braun Corporation under part number 11522-1.

t Indicates items available for replacement part purposes only. These items are not included with replacement pump

modules.

Page 22

Pump Module Diagram

Pump Mounting Bolts

Apply red #271 Thread Locker Locktite® to the three pump mounting bolts (items 27 and 28) if a blue nylon patch is not present on the bolts when retroﬁtting an M268 pump assembly. Loctite® is available from The Braun Corporation under part number 11522-1.

12a

9 1

N

8 2

3

DOW

UP

LD FO UN

0 2 8 32

®

FOLD

12b

9 1

N

8 2 3

DOW

P U

LD NFO U

D

20 8 2 3

®

FOL

12c

UNFOLD

OLD F

DOWN

UP

3

5 3 2 3

43

40

39

41

44

42

38

3

45

39

17

23

19

24

20

2

16

22

21

13

14

27

26

28

29

15

30

31

32

1

4

28

9

5

25

35

34

11

8

37

36

7

6

9

8

10

Note: Rear pump shown, front pump mirror image.

Page 23

42” Floor-to-Ground Lift Repair Parts List

Part Numbers of Items Dedicated per Lift Model

Item Qty. Description NL915IB NL915FIB NL918IB NL918FIB

1 1 Base Weldment 915R5142NW30 915F5142NW30 918R5142NW33 918F5142NW33

2 1 Cover, Pump, 2-Piece, Back-Bottom 915-0513RNPT 915-0513FNPT 915-0513RNPT 915-0513FNPT 3 1 Cover, Pump, 2-Piece, Top-Front Assy. 915-0519RNPT 915-0519FNPT 915-0519RNPT 915-0519FNPT 4 1 Platform Weldment 917-53050NW 917-53050NW 917-53350NW 917-53350NW 5 1 Outer Barrier Assembly (inc. 5,14,22,51,168) 915-0312NA30Y 915-0312NA30Y 915R4312A-33Y 915R4312A-33Y 6 1 Inner Rollstop 918-0147NWY-30 918-0147NWY-30 915-0312NA33Y 915-0312NA33Y 7 1 Bridge Switch Assembly 31010FA 31010FA 31010FA 31010FA 8 1 Plate, Backing/Mounting 985-2501RN 985-2501FN 985-2501RN 985-2501FN 9 1 Base Cover (Traction Tape Not Shown) 915-5142CNA30Y 915-5142CNA30Y 915-5142CNA33Y 915-5142CNA33Y 10 1 Parallel Arm Assy., Bottom, w/Bearings - Rear 915-4457NA 915-4456NA 915-4457NA 915-4456NA 11 1 Parallel Arm Assy., Top, w/Bearings - Front 915-0422FA 915-5422FNA 915-0422FA 915-5422FNA 12 1 Parallel Arm Assy., Top, w/Bearings - Rear 915-5422RNA 915-5422RA 915-5422RNA 915-0422RA 13 1 Parallel Arm Assy., Bottom, w/Bearings - Front 915-4458NA 915-4455NA 915-4458NA 915-4455NA 14 1 Rubber Nose 24603-30 24603-30 24603-33 24603-33

Part Numbers of Items Identical on All Lift Models

Item Qty. Description Part No.

15 1 Block, Platform Stop 25778 16 1 Block, Platform Stop 900-0311 17 4 Snap-Ring 5/16" 24570 18 4 O-Ring, 5/16" I.D. x 1/16" O.D. 26614 19 2 Screw, Socket Head, 3/8-16 x 1/2" with 1/2" Shoulder 25929 20 2 Grommet, I.D. .281"/ FR.125" x GD.625"/T.375" 27725 21 1 Pivot, Outer Barrier Lever 24550 22 2 Rivet, Pop, 3/16" x .06"/.13" 11512 23 1 Stud, Wing Head 28804 24 1 Retainer, Push-On 28805 25 1 Grommet, ID .312", FR .250", GD .813" T500" 27726 26 1 Pump Assembly 31038-12V 27 10 Pin, Pivot, Parallel Arm 917-0403 28 10 Screw Drive #8 x 3/16" Long Black 31086BK 29 1 Receptacle, Clip-On 28803 30 1 Cylinder Assy., Outer Barrier 915-3318NA 31 4 Snap-Ring 1/2" 13273 32 1 Latch, Outer Barrier Assy., w/Magnet 915-4343NA 33 2 Bolt, 5/16-18 x 1/2" Nylock, Hex 10012 34 2 Washer, 5/16" Flat 10063 35 2 Bolt, 3/8-16 x 1/2" Nylock, Hex 29729 36 1 Assembly, IB Occupied 32642A 37 1 Assembly, Rotary Position Sensor 31094A 38 2 Bolt, 5/16-18 x 3/4" Nylock, Hex 29608 39 1 Rivet, Pop, SD68 BSLF-3/16" - .38"/.50" 15244 40 5 Rivet, Pop, 1/8"- .25"/.31" 13906 41 4 Bearing, Flange, 1/2" x 1/4" 24442 42 1 Weldment, Latch, Lift/Tite, Rear 27013RW 43 1 Weldment, Latch, Lift/Tite, Front 27013FW 44 2 Screw, #4-40 x 5/8", Round Head 14810 45 2 Screw, 1/4-20 x 3/4", Flat Head, Countersink 28986 46 1 Screw, #8-32 x 1", Mach. Truss Head 19912BK 47 2 Nut, #4-40 w/Lockwasher 19537 48 2 Nut, #8-32, Hex 10777 49 1 Bag, Vinyl - 7" x 10" 31174 50 2 Cylinder, 14.625"/29.146" Retracted C1514.3-9408 51 1 Screw, 10-32 x 5/8" Pan Head Phillips, Thd. Cut 26714 52 4 Washer, 1/4" External Tooth 83588 53 1 Clamp, 5/8" Closed Insulated 84070 54 1 Vertical Channel Weldment, Front, 42" 918-0442FNW 55 1 Cover, Plastic, Parallel Arm, O/S Front-w/Tape 915-0704NA 56 2 Tape, 1" Wide S-Face Foam, x 14" (1 Shown) 82015R014 57 6 Tape, 1" Wide S-Face Foam, x 10" (3 Shown) 82015R010 58 1 Cycle Counter-LCD Without Reset 30547 59 2 Handrail Weldment 985-4618NW 60 8 Rivet, Push In - 8MM 30063 61 4 Bumper, Rubber, 31/32" O.D. 10950 62 2 Screw, #8-18 x 1/2", Self-Tap, Phillips 13583 63 2 Bulb, Light 20-W, Halogen Reﬂector 31060 64 2 Nut, #10-32 w/Lockwasher 18349 65 2 Screw, 1/4-20 x 3/4", Button Head, Socket Cap 81068-000 66 6 Washer, 3/8" Flat, Black 10064 67 4 Nut, 3/8-16, Hex Lock 13617 68 2 Cotter Pin, 1/4" x 2", Black 15886BK 69 4 Nut, 1/4-20 Hex Lock 10775 70 1 Cover, Plastic, Parallel Arm, I/S Front-w/Tape 975-0701NA 71 2 Threshold Strip Switch 31221A 72 2 Bolt, Shoulder, 5/16" x 5/8"-1/4-20 31816 73 10 Washer, .516" I.D. x 1" O.D. x .0269", Auto BK 15328 74 10 Washer, 1/2" Flat Black Zinc 25346 75 2 Bolt, 3/8-16 x 1", Hex 10025 76 2 Washer, 3/8", Lock, Black 10069BK 77 2 Lever, Inner Rollstop 985-0404N 78 4 Clamp, Insulate, 1 3/8" I.D. 29765 79 2 Washer, 5/16" Lock, Black 10068 80 2 Gas Spring, Fold Arm 29186 81 2 Ball Stud, Gas Spring, 13MM x 3/8-16 F. Thread 29185 82 2 Washer, 3/8", Lock 10069 83 1 Spacer, Flap Cylinder .184" Thick 915-0416 84 2 Clip, Safety, 3/8-16 x 3/4", Flange 12608 85 6 Bolt, 3/8-16 X 3/4", Flange Button Head, Socket Cap 25171 86 2 Bolt, 5/16-18 x 2", Flange, Hex 25130 87 2 Nut, 5/16-18, Serrated Flange 25131 88 2 Arm, Slide Support (Replace In Pairs) 985-6612N 89 2 Slide, Platform, Rotate, Weldment 915-0606N 90 2 Spacer, .5" O.D. x .334" I.D. x 1.515" LG 25132 91 10 Bearing, Flange, 3/4" x 1/4" 24012 92 2 Weldment, Platform Pivot Arm - 42" (Replace In Pairs) 918-2640NW-BKN 93 2 Pin, Pivot, Lower Arm 900-0413N 94 6 Ring, Snap, 3/4", External 18657 95 2 Bearing, UHMW, Flat, 1.226" 205-1760 96 2 Ball Stud, 10MM 21301 97 1 Vertical Channel Weldment, Rear, 42" 918-0442RNW 98 6 Plastic End Cap, 1" I.D. x 1 1/4" O.D. 20474 99 2 Grip, Handle, Yellow 19074

Item Qty. Description Part No.

100 2 Spring, Dampener, Retract 26963 101 2 Bolt, 5/16-18 x 1 1/4" Low Socket Hd., Cap, Bk. 26327 102 2 Bumper, 1" x 1/2" Long 33654 103 2 Screw, 1/2-20 x 1 1/2" Set Lock, Black 18663 104 2 Block, Guide-Platform Stow 28593

105 2 Pin, Platform 975-2325

106 10 Screw, 5/16-18 x 3/4", SHFS 25527 107 2 Spacer, UHMW, Vertical Channel 995-0320 108 1 Position Sensor Collet 31093 109 2 Bracket, Mounting, Quiet Ride 915-0392 110 2 Gas Spring, 12.2" Extended/8.3" Compressed 30550A 111 2 Bolt, 5/16-18 x 3/4", Carriage, Black 15858BK 112 3 Washer, 5/16", External Tooth 16368 113 4 Nut, 5/16-18 Hex 10058 114 2 Bracket, Inner Side Panel Guide 915-0703 115 3 Bearing, UHMW, Flat, Thin, Black 916-5406 116 2 Pivot, Inner Rollstop Lever, Upper, Inside 916-5433 117 4 Bearing, Flange - 3/4" x 1/2" 24027 118 1 Spacer, UHMW, Latch 950-7760 119 1 Spring, 1/4" x 1" Extension w/Hooks 10774 120 1 Tubing, Polyurethane - 1/4" I.D. x 1/2" O.D. x .81" 28630R000.81 121 2 Pin, Clevis, 3/8" x 3", Black 24932BK 122 1 Pin, Platform Cylinder 915-0414 123 2 Ring, Snap, 1/2", External, .035" Thick 20946 124 1 Weldment, Tube-IB Fold Arm-Front 918-0625RNW 125 1 Lever, Outer Barrier Latch (Assembly #915-0345A) 915-0345 126 4 Nut, 3/8-16, Hex Lock Jamb 20926 127 1 Weldment,Tube-IB Fold Arm-Rear 918-0625FNA 128 1 Pivot, Outer Barrier Cylinder, Front 990-0352 129 2 Bolt, 5/16-18 x 1 1/2" Hex Head, Cap 10014 130 2 Bolt, 7/16-20 x 1", SHCS, w/Nylock Patch 28474 131 2 Screw, #10-32 x 3/8", Flat Head, Hex 24537 132 3 Adapter, Cylinder/Outer Barrier Lever-Out 990-0341 133 2 Bolt, 5/16-18 x 3/4", Button Head, Soc Cap Hd 24440 134 7 Rivet, Pop, 3/16"-.25"/.38", Black 14993 135 1 Adapter, Cylinder/Outer Barrier Lever 915-0341N 136 1 Harness, Sensor - Cherry w/Plug 32645NA60 137 4 Screw, #4-40 x 1/4" Phillips Head 11480 138 11 Clip, Cable, 1/2", Plastic 10092 139 2 Nut, 5/16-18, Top Lock, Black 28324BK 140 2 Bolt, 1/4-20 x 1/2", Button Head Socket 15733 141 2 Bolt, 3/8-16 x 2", Hex Head, Cap 10027 142 2 Roller Assembly 1000-2395A 143 2 Roller Retainer 915-5353 144 2 Nut, 5/16-18 Hex, Lock 11387BK 145 2 Pivot, Inner Rollstop Lever, Upper-Outer 916-5434 146 6 Clamp, 1/4" I.D.- Nylon Loop 84396 147 3 Washer, #10, Flat, Auto BK 11541 148 18 Rivet, Snap, .201" x .256"/.295" 26362 149 4 Bearing, Flange, 1" x 1/2-16 FDU08 28031 150 1 Cover, Plastic, Parallel Arm, O/S Rear-w/Tape 915-0702NA 151 1 Weldment, Inner Rollstop Bracket, Front 985-0431FNW 152 4 Spacer, Handrail, .375” Thk. UHMW 995-0301 153 2 Washer, .516" I.D. x .75" O.D. x .250", Black 25336 154 1 Cover, Plastic, Parallel Arm, I/S Rear-w/Tape 975-0703NA 155 1 Weldment, Inner Rollstop Bracket, Rear 985-0431RNW 156 2 Spring, Torsion - .366 I.D. x .05" 30386 157 4 Spacer, IB Lock 30394 158 2 Weldment, IB Lock 985-0630NW 159 4 Bearing, 3/8" I.D. x 1/2" Long 30405 160 4 Roller, .65" O.D. x 1/2" Long 985-0631N 161 4 E-Clip, 3/8" Shaft 84383 162 2 Spacer, Handrail, .230" Thk. UHMW 911-5301 163 1 Adapter, Cylinder/Outer Barrier Lever 915-0344 164 1 Harness, Sensor - Magnetic w/Plug - 15" 30433A15 165 6 Rivet, Pop, 3/16" - .13/.25" - SD64BS 11513 166 2 Bearing, Flange, 3/8" x 1/4" - Plastic 24028 167 2 Light Assy, Vertical Channel 31062A 168 1 Tab, Outer Barrier, Flap Cylinder 915-6367NA 169 1 Washer, .4" I.D. x .810" O.D. x .12" 24536 170 4 Spacer, UHMW-.75" O.D. x .39" I.D. x .25" 30227 171 1 Bolt, 3/8-16 x 3/4" Soc. Hd. Cap Screw Bk. 26259 172 1 Spacer, Flap Cylinder .700" Thick 915-0415 173 1 Guard, Outer Barrier Sensor Wires 915-0368N50Y 174 6 Washer, Finger, Disc Spring 27276 175 4 Screw, #10-32 x 1/2" Button Head, Socket, Cap 30375WP 176 1 Position Sensor Spacer 31092 177 1 Slide, UHMW, Platform Rotate 31677 178 2 Bolt, Carriage, 1/4-20 x 1/2" 12777 179 1 Bracket, Hanger, Hand Pendant 33215 180 1 Shim, Bracket, Hanger, Hand Pendant 33216 181 2 Screw, #10-32 x 1/2" FHDHXS, Black w/Patch 17192P 182 2 Bolt, 1/4-20 x 1", Hex 10001 183 2 Nut, 1/4-20, Hex 10057 184 4 Weld Nut, #4-40 x 1/8" Barrel 32949

Page 24

Page 25

42” Floor-to-Ground Lift Exploded View

114

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50

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36

1

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134

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45

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117

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49

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27

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18

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100

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Page 26

48” Floor-to-Ground Lift Exploded View

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Unfold for:

42” F-T-G Lift

Exploded

View

48” Floor-to-Ground Lift Repair Parts List

Part Numbers of Items Dedicated per Lift Model

Item Qty. Description NL916IB NL916FIB NL917IB NL917FIB NL919IB NL919FIB

1 1 Base Weldment 985R5148NW30 985F5148NW30 985R5148NW33 985F5148NW33 985R5148NW34 985F5148NW34

2 1 Cover, Pump, 2-Piece, Back-Bottom 915-0513RNPT 915-0513FNPT 915-0513RNPT 915-0513FNPT 915-0513RNPT 915-0513FNPT 3 1 Cover, Pump, 2-Piece, Top-Front 915-0519RNPT 915-0519FNPT 915-0519RNPT 915-0519FNPT 915-0519RNPT 915-0519FNPT 4 1 Platform Weldment 917-53050NW 917-53050NW 917-53350NW 917-53350NW 919-53450NW 919-53450NW 5 1 Outer Barrier Assembly (Inc. 5,10,31,165,168) 915-0312NA30Y 915-0312NA30Y 915-0312NA33Y 915-0312NA33Y 915-0312NA34Y 915-0312NA34Y 6 1 Inner Rollstop 915-0147NW30Y 915-0147NW30Y 915-0147NWY 915-0147NWY 915-0147NW34Y 915-0147NW34Y 7 1 Bridge Switch Assembly 31010FA 31010FA 31010FA 31010FA 31010FA 31010FA 8 1 Plate, Backing/Mounting 985-2501RN 985-2501FN 985-2501RN 985-2501FN 985-2501RN 985-2501FN 9 1 Base Cover Assy., (Traction Tape Not Shown) 975-5148CNA30Y 975-5148CNA30Y 975-5148CNA33Y 975-5148CNA33Y 975-5148CNA34Y 975-5148CNA34Y 10 1 Rubber Nose 24603-30 24603-30 24603-33 24603-33 24603-34 24603-34 11 1 Parallel Arm Assy.,Top-Front w/Bearings 915-0437FA 985-5437FNA 915-0437FA 985-5437FNA 915-0437FA 985-5437FNA 12 1 Parallel Arm Assy.,Top Rear w/Bearings 917-5437RNA 917-0436RNA 917-5437RNA 917-0436RNA 917-5437RNA 917-0436RNA 13 1 Parallel Arm Assy., Bottom Rear w/Bearings 917-4458RNA 917-4457NA 917-4458RNA 917-4457NA 917-4458NA 917-4457NA 14 1 Parallel Arm Assy., Bottom Front w/Bearings 917-4458FNA 975-4458NA 917-4458FNA 975-4458NA 917-4458FNA 975-4458NA

Part Numbers of Items Identical on All Lift Models

Item Qty. Description Part No.

15 1 Block, Platform Stop - Bridging - Rear 25778 16 1 Block, Platform Stop - Bridging - Front 900-0311 17 4 Snap-Ring 5/16" 24570 18 4 O-Ring, 5/16" I.D. x 1/16" O.D. 26614 19 2 Screw, Socket Head, 3/8-16 x 1/2" with 1/2" Shoulder 25929 20 2 Grommet, I.D. .281"/ FR.125" x GD.625"/T.375" 27725 21 1 Pivot, Outer Barrier Lever 24550 22 1 Slide, UHMW, Platform Rotate 31677 23 1 Stud, Wing Head 28804 24 1 Retainer, Push-On 28805 25 1 Grommet, ID .312", FR .250", GD .813" T500" 27726 26 1 Pump Assembly 31038-12V 27 10 Pin, Pivot, Parallel Arm 917-0403 28 10 Screw Drive #8 x 3/16" Long Black 31086BK 29 1 Receptacle, Clip-On 28803 30 1 Cylinder Assy., Outer Barrier 915-3318NA 31 1 Screw, 10-32 x 5/8" Pan Head Phillips, Thd. Cut 26714 32 1 Latch, Outer Barrier Assy., w/Magnet 915-4343NA 33 2 Bolt, 5/16-18 x 1/2" Nylock, Hex 10012 34 2 Washer, 5/16" Flat 10063 35 2 Bolt, 3/8-16 x 1/2" Nylock, Hex 29729 36 1 Assembly, IB Occupied 32642A 37 1 Assembly, Rotary Position Sensor 31094A 38 2 Bolt, 5/16-18 x 3/4" Nylock, Hex 29608 39 1 Rivet, Pop, SD68 BSLF-3/16" - .38"/.50" 15244 40 5 Rivet, Pop, 1/8"- .25"/.31" 13906 41 4 Bearing, Flange, 1/2" x 1/4" 24442 42 1 Weldment, Latch, Lift/Tite, Rear 27013RW 43 1 Weldment, Latch, Lift/Tite, Front 27013FW 44 2 Screw, #4-40 x 5/8", Round Head 14810 45 2 Screw, 1/4-20 x 3/4", Flat Head, Countersink 28986 46 1 Screw, #8-32 x 1", Mach. Truss Head 19912BK 47 2 Nut, #4-40 w/Lockwasher 19537 48 2 Nut, #8-32, Hex 10777 49 1 Bag, Vinyl - 7" x 10" 31174 50 2 Cylinder, 14.625"/29.146" Retracted C1514.3-9408 51 1 Adapter, Cylinder/Outer Barrier Lever 915-0344 52 4 Washer, External Tooth 83588 53 6 Washer, Finger, Disc Spring 27276 54 1 Vertical Channel Weldment, Front, 48" 955-0448FNW 55 1 Cover, Plastic, Parallel Arm, O/S Front-w/Tape 915-0704NA 56 2 Tape, 1" Wide S-Face Foam, x 14" (1 Shown) 82015R014 57 6 Tape, 1" Wide S-Face Foam, x 10" (3 Shown) 82015R010 58 1 Cycle Counter-LCD Without Reset 30547 59 2 Handrail Weldment 985-4618NW 60 8 Rivet, Push In - 8MM 30063 61 4 Bumper, Rubber, 31/32" O.D. 10950 62 2 Screw, #8-18 x 1/2", Self-Tap, Phillips 13583 63 2 Bulb, Light 20-W, Halogen Reﬂector 31060 64 2 Nut, #10-32 w/Lockwasher 18349 65 2 Screw, 1/4-20 x 3/4", Button Head, Socket Cap 81068-000 66 2 Washer, 3/8" Flat, Black 10064 67 4 Nut, 3/8-16, Hex Lock 13617 68 2 Cotter Pin, 1/4" x 2", Black 15886BK 69 4 Nut, 1/4-20 Hex Lock 10775 70 1 Cover, Plastic, Parallel Arm, I/S Front-w/Tape 975-0701NA 71 2 Threshold Strip Switch 31221A 72 2 Bolt, Shoulder, 5/16 x 5/8-1/4"-20 31816 73 3 Washer, #10, Flat, Auto BK 11541 74 10 Washer, 1/2" Flat Black Zinc 25346 75 2 Bolt, 3/8-16 x 1", Hex 10025 76 6 Washer, 3/8", Lock, Black 10069BK 77 2 Lever, Inner Rollstop 985-0404N 78 4 Clamp, Insulate, 1 3/8" I.D. 29765 79 2 Washer, 5/16" Lock, Black 10068 80 2 Gas Spring, Fold Arm 29186 81 2 Ball Stud, Gas Spring, 13MM x 3/8-16 F. Thread 29185 82 2 Washer, 3/8", Lock 10069 83 1 Spacer, Flap Cylinder .184" Thick 915-0416 84 2 Clip, Safety, 3/8-16 x 3/4", Flange 12608 85 6 Bolt, 3/8-16 X 3/4", Flange Button Head, Socket Cap 25171 86 2 Bolt, 5/16-18 x 2", Flange, Hex 25130 87 2 Nut, 5/16-18, Serrated Flange 25131 88 2 Arm, Slide Support (Replace In Pairs) 985-6612N 89 2 Slide, Platform, Rotate 985-0606N 90 2 Spacer, .5" O.D. x .334" I.D. x 1.515" LG 25132 91 10 Bearing, Flange, 3/4" x 1/4" 24012 92 2 Weldment, Platform Pivot Arm - 48" 985-0640NW-BKN 93 2 Pin, Pivot, Lower Arm 900-0413N 94 6 Ring, Snap, 3/4", External 18657 95 2 Bearing, UHMW, Flat, 1.226" 205-1760 96 2 Ball Stud, 10MM 21301 97 1 Vertical Channel Weldment, Rear, 48" 955-0448RNW 98 6 Plastic End Cap, 1" I.D. x 1 1/4" O.D. 20474 99 2 Grip, Handle, Yellow 19074

Item Qty. Description Part No.

100 2 Spring, Dampener, Retract 26963 101 2 Bolt, 5/16-18 x 1 1/4" Low Socket Hd., Cap, Bk. 26327 102 2 Bumper, 1" x 5/8" Long 33603 103 2 Screw, 1/2-20 x 1 1/2" Set Lock, Black 18663 104 2 Block, Guide-Platform Stow 28593

105 2 Pin, Platform 975-2325

106 10 Screw, 5/16-18 x 3/4", SHFS 25527 107 2 Spacer, UHMW, Vertical Channel 995-0320 108 1 Position Sensor Collet 31093 109 2 Bracket, Mounting, Quiet Ride 915-0392 110 2 Gas Spring, 12.2" Extended/8.3" Compressed 30550A 111 2 Bolt, 5/16-18 x 3/4", Carriage, Black 15858BK 112 3 Washer, 5/16", External Tooth 16368 113 4 Nut, 5/16-18 Hex 10058 114 2 Bracket, Inner Side Panel Guide 915-0703 115 3 Bearing, UHMW, Flat, Thin, Black 916-5406 116 2 Pivot, Inner Rollstop Lever, Upper, Inside 916-5433 117 4 Bearing, Flange - 3/4" x 1/2" 24027 118 1 Spacer, UHMW, Latch 950-7760 119 1 Spring, 1/4" x 1" Extension w/Hooks 10774 120 1 Tubing, Polyurethane - 1/4" I.D. x 1/2" O.D. x .81" 28630R000.81 121 2 Pin, Clevis, 3/8" x 3", Black 24932BK 122 1 Pin, Platform Cylinder 915-0414 123 2 Ring, Snap, 1/2", External, .035" Thick 20946 124 1 Weldment, Tube-IB Fold Arm-Rear 985-0625RNW 125 1 Lever, Outer Barrier Latch (Assembly #915-0345A) 915-0345 126 4 Nut, 3/8-16, Hex 10059BK 127 1 Weldment,Tube-IB Fold Arm-Front 985-0625FNW 128 1 Pivot, Outer Barrier Cylinder, Front 990-0352 129 2 Bolt, 5/16-18 x 1 1/2" Hex Head, Cap 10014 130 2 Bolt, 7/16-20 x 1", SHCS, w/Nylock Patch 28474 131 2 Screw, #10-32 x 3/8", Flat Head, Hex 24537 132 3 Adapter, Cylinder/Outer Barrier Lever-Out 990-0341 133 2 Bolt, 5/16-18 x 3/4", Button Head, Soc Cap Hd 24440 134 6 Rivet, Pop, 3/16"-.25"/.38", Black 14993 135 1 Adapter, Cylinder/Outer Barrier Lever 915-0341N 136 1 Harness, Sensor - Cherry w/Plug 32645NA60 137 4 Screw, #4-40 x 1/4" Phillips Head 11480 138 11 Clamp, Cable, 1/2", Plastic 10092 139 2 Nut, 5/16-18, Top Lock, Black 28324BK 140 2 Bolt, 1/4-20 x 1/2", Button Head Socket 15733 141 2 Bolt, 3/8-16 x 2", Hex Head, Cap 10027 142 2 Roller Assembly 1000-2395A 143 2 Roller Retainer 915-5353 144 2 Nut, 5/16-18 Hex, Lock 11387BK 145 2 Pivot, Inner Rollstop Lever, Upper-Outer 916-5434 146 6 Clamp, 1/4" I.D.- Nylon Loop 84396 147 1 Clamp, 5/8" Closed Insulated 84070 148 18 Rivet, Snap, .201" x .256"/.295" 26362 149 4 Bearing, Flange, 1" x 1/2-16FDU08 28031 150 1 Cover, Plastic, Parallel Arm, O/S Rear-w/Tape 915-0702NA 151 1 Weldment, Inner Rollstop Bracket, Front 985-0431FNW 152 4 Spacer, Handrail, .375” Thk. UHMW 995-0301 153 2 Washer, .516" I.D. x .75" O.D. x .250", Black 25336 154 1 Cover, Plastic, Parallel Arm, I/S Rear-w/Tape 975-0703NA 155 1 Weldment, Inner Rollstop Bracket, Rear 985-0431RNW 156 2 Spring, Torsion - .366 I.D. x .05" 30386 157 4 Spacer, IB Lock 30394 158 2 Weldment, IB Lock 985-0630NW 159 4 Bearing, 3/8" I.D. x 1/2" Long 30405 160 4 Roller, .65" O.D. x 1/2" Long 985-0631N 161 4 E-Clip, 3/8" Shaft 84383 162 2 Spacer, Handrail, .230" Thk. UHMW 911-5301 163 10 Washer, .516" I.D. x 1"/O.D. x .269", Auto BK 15328 164 6 Rivet, Pop, 3/16" - .13/.25" - SD64BS 11513 165 2 Rivet, Pop, 3/16" x .06"/.13 11512 166 2 Bearing, Flange, 3/8" x 1/4" - Plastic 24028 167 2 Light Assy, Vertical Channel 31062A 168 1 Tab, Outer Barrier, Flap Cylinder w/Magnet 915-6367NA 169 1 Washer, .4" I.D. x .810" O.D. x .12" 24536 170 4 Spacer, UHMW-.75" O.D. x .39" I.D. x .25" 30227 171 1 Bolt, 3/8-16 x 3/4" Soc. Hd. Cap Screw Bk. 26259 172 1 Spacer, Flap Cylinder .700" Thick 915-0415 173 1 Guard, Outer Barrier Sensor Wires 915-0368N50Y 174 4 Snap-Ring 1/2" 13273 175 4 Screw, #10-32 x 1/2" Button Head, Socket, Cap 30375WP 176 1 Position Sensor Spacer 31092 177 4 Weld Nut, #4-40 x 1/8" Barrel 32949 178 2 Bolt, Carriage, 1/4-20 x 1/2" 12777 179 1 Bracket, Hanger, Hand Pendant 33215 180 1 Shim, Bracket, Hanger, Hand Pendant 33216 181 2 Screw, #10-32 x 1/2" FHDHXS, Black w/Patch 17192P 182 2 Bolt, 1/4-20 x 1", Hex 10001 183 2 Nut, 1/4-20, Hex 10057

Page 27

NOTES

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Page 28

"Providing Access to the World"

®

Over 300 Braun

Dealers Worldwide

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA

1-800-THE LIFT

®

(574) 946-6153 FAX: (574) 946-4670

®

Service Manual for:

The Braun Corporation of Winamac, Indiana, warrants that it will repair (or replace at Braun’s sole option) any defect in material or workmanship in its wheelchair lift for five years*, providing the lift is installed, operated and maintained properly. This warranty is limited to the original purchaser and does not cover defects in the motor vehicle on which it is installed, or defects in the lift caused by a defect in any part of the motor vehicle. This warranty commences on the date the lift is put in service, providing the warranty registration card is completed and received by The Braun Corporation within 20 days of purchase. If no warranty card is received, the warranty will expire three years from the date of manufacture as identified on the lift serial number tag. This warranty also covers the cost of labor for the repair (or replacement at Braun’s sole option) of parts for three years when performed by an authorized Braun representative. (A labor schedule determines cost allowance for repairs and is available upon request). This warranty does not cover normal maintenance, service, or periodic adjustments necessitated by use or wear. The Braun Corporation will not, under any circumstances, pay for loss of use, incidental, or consequential damages related to the lift or vehicle in which it is installed. This warranty will become null and void if the lift has been damaged through accident, misuse, or neglect, or if the lift has been altered in any respect. * The five-year portion of this warranty covers the following lift’s power train parts:

• Cable • Cylinder • Flow Control • Gear Box • Motor • Pump • Hydraulic Hose & Fittings

• Solid State Controller All remaining lift components are covered by a three-year warranty.

CA

Millennium

HZg^Zh

Braun™Five-Year

Limited Warranty

Series A5

A5

Public Use Wheelchair Lifts

Return Authorization Procedure

When processing any warranty claims (parts, repairs, etc.), all requests must be processed through The

Braun Corporation Product Support Department. Call 1-800-THE LIFT® during normal working hours.

Product Support will issue a Return Material Authorization (RMA) number and detail the procedures

required for processing returns and/or authorizing credit.

The lift identification information is provided on the Braun Serial No./Series No. identification tag and

the two warranty cards (shown on inside front cover). The lift identification information must be

provided when filing a warranty claim or ordering parts.

Braun NL Series

33759 Rev. B

January 2008

All illustrations, descriptions and specifications in this manual are based on the latest product information available at the

time of publication. The Braun Corporation reserves the right to make changes at any time without notice.

Patent #5,261,779

Patent #6,065,924

Patent #6,238,169

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA

1-800-THE LIFT

Patent #6,464,447

Patent #6,599,079

Patent #6,692,217

®

(574) 946-6153 FAX: (574) 946-4670

Patent #6,739,824

Patents Pending

® ®