BrassCraft Gas Fitting User Manual

Page 1
ProCoat®
COATED STAINLESS STEEL GAS CONNECTORS SELECTION & INSTALLATION INSTRUCTIONS
For Residential and Commercial Gas Appliances
THE SAFE, EASY WAY TO INSTALL HOME GAS APPLIANCES.
Coated stainless steel gas appliance connectors provide a safe and easy method to install gas ranges, water heaters, ovens, furnaces and gas dryers. The corrugated tube allows the exibility you need to align the appliance to the rigid gas supply pipe. The proprietary coating provides best available corrosion protection from harsh household cleaning and plumbing repair chemicals.
❏ Approved for use with natural, manufactured, L.P. (propane), and L.P. air mixture gases with internal line pressure no greater than 1/2 lb. per square inch (psi).
❏ Design certied by CSA, and listed by the New York City Board of Standards and Appeals and the Commonwealth of Massachusettes.
❏ Designed, Machines and Assembled in the USA and 100% leak tested.
* Appliance connectors sold without end ttings are not CSA design certied .
BEFORE INSTALLING, READ ALL INSTRUCTIONS CAREFULLY.
Before Installing, Read All Instructions Carefully. Even an outstanding system can become a hazard due to poor installation, inspection or testing. Plea se read all precautions and installation instructions before beginning connector installation.
SAFETY PRECAUTIONS:
DANGER: Read and Understand All Precautions Carefully Before Installing
❏ Gases can be ignited by a ame or spark, which may result in an explosion. Please follow installation instructions carefully. When in doubt, call a licensed plumber or your local gas company.
❏ DO NOT reuse connectors, ttings and valves; they are designed for use on original installation only. Removal of connector and additional handling may damage connector making it unsafe for reuse.
❏ DO NOT use this connector if it has been in a re. Fire can damage the connector making it unsafe for use.
❏ DO NOT use this connector on appliances equipped with rollers or casters.
This connector is designed for limited movement after installation. Repeated bending, exing or extreme vibration can cause metal fatigue. Normal vibration and movement of standard household gas dryer or similar appliance is okay.
❏ DO NOT use connectors to make a direct connection to LP gas containers.
Connection MUST be made to the regulator device only.
❏ DO NOT use connector on appliances in moving vehicles such as RV’s, trailers, etc. However, this
product may be used in manufactured housing (permanent residence mobile homes).
❏ DO NOT use this connector with infrared radiant tube heaters. Cyclic movement of heater may cause connector to fail.
❏ Keep cleaning solvents containing ammonia or chlorine away from an uncoated or damaged gas connector. DO NOT store these solutions near
connector or use the connector near a swimming pool or hot tub. Water rinse the connector thoroughly if exposed to these chemical products.
❏ DO NOT join this connector to another connector.
❏ DO NOT stretch connector to make it t.
Connector must be at least 2 to 3 inches longer than the distance from the gas supply line to appliance.
WARNING: Connector is for use in accessible locations only. DO NOT conceal connector or run connector through enclosed outdoor BBQ pits, walls, partitions, oors or appliance panels.
WALL
❏ DO NOT connect gas connector nuts directly to pipe threads of gas supply pipe or appliance. Install connector using the ttings provided. (see Figure A)
Figure A
TO APPLIANCE
CODES AND REGULATIONS
Gas appliance and connector installation MUST conform with all local codes and regulations including municipal and state building codes, and to all local utility regula­tions. In the absence of local code, the installation must conform with the National Fuel Gas Code ANSI Z223.1/ NFPA No. 54, Uniform Plumbing Code, or International Fuel Gas Code. Contact your local gas company for details.
INSTALLATION INSTRUCTIONS:
WARNING: Turn off gas supply before disconnecting old appliance. In absence of
manual shut-off valve near appliance location, gas MUST be shut off at main valve, near meter.
NOTE: Fuel gas codes require installation of a manual shut-off valve in the same room, within easy reach of the appliance (i.e. within 6 feet).
1. Clean all pipe threads with a wire brush and rag to ensure connections are free of any debris such as metal shavings, rust, dirt, oil or water.
2. Apply pipe thread sealant to the male pipe threads of connection. DO NOT apply sealant or tape to are ends of ttings or shut-off valve. Sealant and tape will prevent this connection from sealing properly.
3. If necessary, thread new manual shut-off valve onto gas supply pipe, wrench tighten.
4. Thread steel tting to manual shut-off valve and other steel tting onto appliance regulator.
5. Thread are nuts of gas connector onto shut-off valve and steel tting. Wrench tighten all connections.
TO METER
Page 2
• DO NOT stretch the connector to make it t.
X
Connector must be long enough to allow the appliance to be positioned at its farthest anticipated connected distance from the gas supply without stretching, twisting or bending smaller that a 1-1/2 internal diameter (diameter of a golf ball).
• DO NOT trap connector against sharp edges or corners.
CAUTION: DO NOT kink, twist or bend connector sharply.
6. Turn manual shut-off valve on to allow gas to
enter system.
WARNING: DO NOT TURN ON APPLIANCE until all
connections have been leak tested!
WARNING: DO NOT USE matches, candles, open ames or other sources of ignition to leak test connections!
7. Test all connections with leak test solution provided, or with clear soap and water solution; bubbles will indicate a leak. If a leak is detected, turn off gas supply before further tightening connections.Water rinse and towel dry connector once test is complete.
8. Wait at least 10 minutes to be certain that all vapors have dissipated. If leak test conrms connections do not leak gas, and you do not smell any gas, THEN light pilot(s) and turn on appliance.
Tools Needed for Installation:
• (2) 10” adjustable wrenches
• Pipe dope or gas pipe thread tape
• Leak detection solution
©2009, 2011 BrassCraft Mfg.
BrassCraft Mfg. , 39600 Orchard Hill Place Novi, Michigan 48375-5331 TOLL-FREE: 877.272.7755 FAX: 248.305.6011 www.brasscraft.com
325.01 11/11
Loading...