Technical Support & Repair ...........................................................................................................................4
Connecting the Printer ...................................................................................................................................8
4 • Touchscree n D i s p la y - B a s i c In fo r mation......................................... .. .. .. .. .. .. ... .... .. .. .. .. .. . 10
Home Screen Information ............................................................................................................................10
Active Menu Icons on the Home Screen ......................................................................................................10
Informational Icons at Top of Home Screen .................................................................................................11
IP-Enabled Supply Information on Home Screen ........................................................................................11
Basic Menu Navigation ................................................................................................................................12
Intelligent Printing System ............................................................................................................................14
Standard Mode Printing ...............................................................................................................................14
Partial Brady Mode / Partial Standard Mode ................................................................................................15
Additional Information About IP-Enabled Printing Components ...................................................................16
Sequence of Loading ...................................................................................................................................17
Loading Fan Folded Label Media .................................................................................................................20
Loading the Ribbon Roll ...............................................................................................................................21
Selecting and Setting the Label Sensor .......................................................................................................23
Cleaning the Print Roller ..............................................................................................................................28
Cleaning the Printhead .................................................................................................................................28
Cleaning the Label Sensors .........................................................................................................................29
Cleaning the Cutter (Auto-Cutter model) ......................................................................................................29
Error Messages List with Remedies .............................................................................................................30
10 • Media Size S p e c i fi c a ti o ns................. .. .... .. .. .. .. .. ... .. .. .. .. .. .. .... .. ... .. .. .. .. .. .. .. .. .. .. ... .... .. .. .. .. .. . 36
Label/Print Media Dimensions .....................................................................................................................36
This manual is proprietary to Brady Worldwide, Inc. (hereafter "Brady"), and may be revised from time to time without notice. Brady
disclaims any understanding to provide you with such revisions, if any.
This manual is copyrighted with all rights reserved. No portion of this manual may be copied or reproduced by any means without the
prior written consent of Brady.
While every precaution has been taken in the preparation of this document, Brady assumes no liability to any party for any loss or
damage caused by errors or omissions or by statements resulting from negligence, accident, or any other cause. Brady further assumes
no liability arising out of the application or use of any product or system described, herein; nor any liability for incidental or consequential
damages arising from the use of this document. Brady disclaims all warranties of merchantability of fitness for a particular purpose.
Brady reserves the right to make changes without further notice to any product or system described herein to improve reliability, function,
or design.
Regarding questions or comments please contact Brady Technical Support. Due to the constant further development of products
discrepancies between documentation and product can occur. Please check BradyID.com for the latest update.
Terms and Conditions
Deliveries and performances are effected under the General conditions of sale of BradyPrinter i5100 Industrial Label Printer.
Brady Warranty
Our products are sold with the understanding that the buyer will test them in actual use and determine for him or herself their adaptability
to his/her intended uses. Brady warrants to the buyer that its products are free from defects in material and workmanship, but limits its
obligation under this warranty to replacement of the product shown to Brady’s satisfaction to have been defective at the time Brady sold
it. This warranty does not extend to any persons obtaining the product from the buyer.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS
OR LIABILITY ON BRADY’S PART. UNDER NO CIRCUMSTANCES WILL BRADY BE LIABLE FOR ANY LOSS, DAMAGE, EXPENSE
OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING IN CONNECTION WITH THE USE, OR INABILITY TO USE, BRADY’S
PRODUCTS.
i5100 Auto-Cut (300 & 600 dpi)
BradyPrinter i51001
Page 4
Instructions
!
!
!
Warnings & Alerts Used in this Manual
Important information and instructions in this documentation are designated as follows:
DANGER!
Draws attention to an exceptionally great, imminent danger to your health or life due to hazardous volta ges .
DANGER!
Draws attention to danger with high risk which, if not avoided, may result in death or serious injury.
WARNING!
Draws attention to danger with medium risk which, if not avoided, may result in death or serious injury.
CAUTION!
Draws attention to danger with low risk which, if not avo ided, may result in minor or moderate injury.
Intended Use of the Printer
The BradyPrinter i5100 is designed and manufactured in accordance with applicable standards and recognized safety rules. However,
danger to the life and limb of the user or third parties and/or damage to the printer and other tangible assets can arise during use.
The BradyPrinter i5100 may only be used for its intended purpose, in perfect working order and with regard to safety and warnings as
stated in this manual. In particular, faults which affect safety must be rectified immediately.
The BradyPrinter i5100 is intended exclusively for printing suitable materials that have been approved by the manufacturer. Any other
use shall be regarded as improper use. The manufacturer/supplier shall not be liable for damage - including but not limited to the
printhead - resulting from unauthorized use; the user shall bear the risk alone.
Usage for the intended purpose also includes complying with the user’s manual, including the manufacturer’s maintenance
recommendations and specifications.
About the Printer
The BradyPrinter i5100 is designed to work with LabelMark or Brady Workstation software. When used with one of those software
packages, the printer will automatically recognize all Brady IP-enabled materials from 1.1 inch (28 mm) to 4 inches (101.6 mm) wide. For
operation of the printer with other materials, metalized labels and other software packages, refer to Standard Mode on page 16.
Brady IP™ Printer Operator/Configuration
2BradyPrinter i5100
Page 5
Safety
!
!
!
Please read and understand this manual before using the BradyPrinter i5100 for the first time. This manual describes all of the main
functions of the printer. The available functions will depend on the configuration of the printer you ordered.
• The printer may only be used in a dry environment, do not expose it to moisture (water, mists, etc.).
• Only connect the device to other devices which have a protective low voltage.
• Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting.
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• The device or parts of it can become hot while printing. Do not touch during operation, and allow to cool down before changing material and
before disassembly.
• Perform only those actions described in this operating manual. Work going beyond this may only be performed by trained personnel or service
technicians and will void the manufacturer’s warranty.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Other unauthorized work on or modifications to the device can also endanger operational safety.
• There are various warning stickers on the device are there for your protection and should not be removed.
• The maximum sound pressure level is less than 70 dB(A).
• The printer is configured for voltages of 100 to 240 V ~, 50 to 60 Hz. Connect only to a grounded power outlet.
• Do not place the unit on an unstable surface or stand.
• Do not place anything on top of the unit.
• Keep the top clear of obstructions.
• Always use the printer in a well ventilated area. Do not block the slots and opening on the unit, which are provided for ventilation.
• Only use the power source indicated on the rating label.
• Use only the power cord that comes with the unit.
• Do not place anything on the power cord.
WARNING!
If the printer is operated with the cover open, clothing, hair, jewelry etc. that comes into contact with the exposed
rotating parts can create an entanglement and possible injury.
CAUTION!
During the print process, the print as sembly can become hot. Do not touc h the prin t assembly during oper ation, an d
allow the assembly to cool down before changing material and before disassembly.
WARNING!
This is a class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
• Perform only those actions described in this manual. Only properly trained and qualified personnel should service the BradyPrinter i5100.
DANGER! Electric Shock Hazard
Do NOT open the BradyPrinter i5100 casing. Contact with the power supply can cause severe injury or d eath.
Environment
•
Obsolete devices contain valuable recyclable materials that should be sent for recycling.
• Send to suitable collection points, separately from residual waste.
• The modular construction of the printer enables it to be easily disassembled into its component parts. Send the parts for recycling.
The electronic circuit board of the device is equipped with a lithium battery. Take old batteries to collection boxes in shops or public
waste disposal centers.
Prop 65 Warning Statement:
Prop 65 information related to this product is available at www.BradyID.com/i5100compliance.
BradyPrinter i51003
Page 6
2 • Support
Technical Support & Repair
In the event your i5100 Industrial Label Printer requires service or support, Brady offers comprehensive troubleshooting support, set up
assistance, how-to guidance and repair services globally. Brady offers both free-of charge and fee-based levels of this support. Warranty
coverage period, warranty benefits and availability of certain services may vary by Brady location. Consult your location for complete details.
Technical Support: Troubleshooting and how-to guidance and
special services via phone or web.
Repair Services: Depot-based or on-site repair service depend-
ing on Brady location, for both in-warra nty and out-of-warranty
repair needs.
Contacting Brady Technical Support
The following chart shows the locations and contact information for Brady's global Technical support locations.
Brady offers fee-based application engineering services in some locations. If you need assistance with advanced integration of your
i5100 Industrial Label Printer into a complex data flow scenario that is not supported under normal tech support capabilities, Brady's
Application Engineering Team may be able to help. This team specializes in customized fee-based services that include:
Note: Application Engineering Services is not available in all Brady locations. Contact the applications
engineering email below or contact your local Brady Tech Support location for availability of these
services in your area.
Application Engineering Services
Advanced integration and custom
programming services to solve complex
dataflow scenarios integrating printers,
software, data collection devices and
databases.
Contacting Brady Application Engineering
Contact Brady Application Engineering via email at: application_engineering@bradycorp.com
to discuss your application, or to learn about the availability of services in your location.
BradyPrinter i51005
Page 8
3 • Setup & Getting Started
Carefully unpack and inspect the printer for possible damage incurred during shipping. Check all exterior and interior surfaces for damage.
What’s in the Box
• BradyPrinter i5100• Label/Media roll holder with IP-Enabled auto detection technology
• Power cable (type of plug will vary by geography)• Printed User Manual (English)
• USB cable• Brady Workstation Label Creation Software (varies by geography)
• Ribbon take-up spindle• Product CD with Driver, Configuration & Settings Manual (English) and
Note: Please keep the original packaging, including the box, in the event the printer must be returned.
User Manual in 23 localized languages
Stress Free System Setup is available, free of charge, in North America. The program helps you set up your new printer and
software. To schedule a free phone setup assistance appointment, call 1-800-643-8766 and select Menu Option 4.
6BradyPrinter i5100
Page 9
Printer Components Overview
1
Overview
2
3
4
5
6
7
Print Module
8
9
10
12
13
14
15
16
17
18
19
20
21
22
Back of Printer
11
1Cover9Brady IP-Enabled Ribbon
2Margin Stops on Roll Holder 10Textured Close Points18USB 2.0 Port
3Auto-Detect Label Roll Holder11Brady Ribbon Take-up
IMPORTANT! Ensure that the foam transportation protection has been removed from around the printhead.
IMPORTANT! Inadequate or no grounding can cause malfunctions during operations. Ensure that all computers and cables connected
to the printer are grounded.
Connecting to Power
The printer is equipped with a wide area power unit. The device can be operated with a supply voltage of 230 V~/50 Hz or 115 V~/60 Hz
without adjustment.
1.Set the printer up on level surface.
2.Check that the device is switched OFF.
3.Plug the power cable into the power connection jack.
4.Plug the power cable into a grounded socket.
Note: The Brady IP i5100 Printer senses the voltage type and automatically adjusts for the power source.
Connecting to Computer or Network
The information below describes how to use the supplied cables or other approved cable to make the physical connections to the printer.
Refer to the Configuration manual for i5100 for details on configuration of the individual interface.
USB Connection
1.Connect the printer to the computer using the supplied USB cable. The USB cable connects to the printer at the USB 2.0 port and to
a USB port on the computer.
2.Refer to the Configuration manual for details on setting up the drivers and settings for this interface.
RS-232 Connection
1.Connect the printer to the computer using an RS-232C cable. The cable connects to the printer at the RS-232C port and to the computer.
2.Secure the cable with the connection screws.
3.Refer to the Configuration manual for details on setting up the drivers and settings for this interface.
Ethernet Connection
1.Connect the printer to the computer using an Ethernet cable (not provided). The Ethernet cable connects to the printer at the Ether-
net port and to an Ethernet port on the computer or Local Area Network (LAN).
2.Refer to the Configuration manual for details on setting up the drivers and settings for this interface.
Printer Drivers
Refer to the Configuration manual for details on installing the drivers and setting interface configurations.
8BradyPrinter i5100
Page 11
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BradyPrinter i51009
Page 12
4 • Touchscreen Display - Basic Information
Operation of the printer can be controlled on the touchscreen display. Examples:
• Issuing, interrupting, continuing and canceling print jobs
• Setting printing parameters, (e.g. heat level of the print head, print speed, interface configuration, language and time of day) (Refer to
Configuration Manual)
• Control stand-alone operations with the memory module (Refer to Configuration Manual)
• Update the firmware (Refer to Configuration Manual)
Many functions and settings can also be controlled by software applications or by direct programming with a computer using the printer’s
own commands. (Refer to Programming Manual for details.)
Most commonly, the touchscreen display is used to adjust the basic settings of the printer.
Home Screen Information
The touchscreen display is operated by the touch of a finger. To open a menu or select a menu item lightly touch the corresponding
symbol. To scroll in lists, slide finger up or down on the display.
Active Menu Icons on the Home Screen
Open the menuFeed the label
Cancel all print jobsCut media without feed
Reprint the last printed labelRelease printing of a single label within a print
job including peeling-off, cutting.
Pauses the print job and
Note: Inactive symbols are dimmer than active symbols.
resumes upon repress
10BradyPrinter i5100
Page 13
Informational Icons at Top of Home Screen
Icons will appear dependent on the configuration and printing situation.
Displays the current data transfer in the
form of a falling drop
Operating in Brady Mode
(IP-Enabled mode)
gray: Bluetooth adapter installed, white:
Bluetooth connection active
WiFi connection active
The WiFi strength is displayed by the
number of white arcs
Operating in Standard ModeEthernet connection active
The Save data stream function is active
USB connection active
> Configuration manual
All received data are stored in an .lbl file
Warning ribbon end > Configuration
abc program active
manual
The remaining diameter of the ribbon
supply roll undershoots the set value
SD card installedClock
USB memory installed
IP-Enabled Supply Information on Home Screen
Shows label part
installed and how much
is remaining
Shows ribbon series
installed and how much
is remaining
BradyPrinter i510011
Indicates to use the gap
sensor along with the
value to set the switch
Indicates to use the
notch sensor along with
the value to set the
sensor scale
Page 14
Basic Menu Navigation
Start levelSelection levelSetting/function level
To open the menu select button on the start screen.
Select an icon in the selection level. Several icons have further sub-menus. To return from current level to previous level select .
To leave the menu select .
Continue selecting icons until the desired functional setting is reached.
Start a function or select a function to further set. The setup possibilities depend on the function type:
Parameter is disabled,
touching enables the
parameter
Parameter is enabled,
touching disables the
parameter
Return without saving
the setting
12BradyPrinter i5100
Page 15
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BradyPrinter i510013
Page 16
5 • Print Modes
Brady Mode Home Screen
Standard Mode Home Screen
Intelligent Printing System
The BradyPrinter i5100 has two modes of printing: Brady Mode, which offers automatic setup and useful information display benefits
derived from Brady supply rolls containing “smart” RFID tags; or Standard Mode which is more like a traditional printer using manual setup.
Brady Mode Printing (IP-Enabled Printing)
When Brady IP-enabled supplies and Brady software are used with the BradyPrinter i5100 then the printer, supplies and software work
together electronically to convey information, optimize print quality and make label setup and supply changeovers much faster and
easier than traditional printer setup steps. IP-Enabled printing is called “Brady Mode” printing and it offers the following advantages:
The printer automatically -
• sets the printhead heat and print speed to optimize printing on the installed label material.
• verifies if the installed ribbon is approved for the installed label warning user if incorrect.
• displays the label and ribbon part numbers on the printer screen and displays the estimated amount of supply remaining.
• informs user which label sensor to use and tells the user where to set it.
The Brady software automatically -
• finds the label template for the label installed and sets up label height & width, printable area, default rotation, number of labels across and
spacing between labels.
Standard Mode Printing
If the printer is operated with supplies that do not have Brady RFID tags and/or with non-Brady software then the printer simply defaults
to function as a standard THT type printer with traditional label setup and changeover steps where the user adjusts, sets-up and selects
settings manually. This is called "Standard Mode" printing. In Standard Mode printing:
The printer display -
• does not show the part numbers installed or the amount remaining.
• does not show what sensor to use or where to set it.
The user manually -
• sets the print speed and burn setting with readjustments until desired print darkness and quality is achieved.
• confirms the installed ribbon is approved for use with the installed label.
• visually checks supplies to see how much is remaining.
• chooses the correct sensor based on knowledge of what sensor type is needed for the style of label supply installed.
• adjusts the sensor by visually aligning the sensor eye to the notch or proper gap area.
• sets up the label part in label creation software.
14BradyPrinter i5100
Page 17
Partial Brady Mode / Partial Standard Mode
If a combination of IP-enabled and non-IP-enabled supplies are used then part of Brady Mode printing may be disabled. Refer to the
following table for the set-up characteristics for these supply combination situations.
Partial Brady Mode Home Screen
(IP-Enabled Label Roll with Non-IP-Enabled Ribbon)
In partial Brady Mode printing:
• Display does not show ribbon part number or estimated amount
remaining.
All other Brady Mode features are active:
• Display shows label part number and estimated amount
remaining.
• Printer auto-sets the printhead heat and print speed.
• Printer auto-verifies if installed ribbon is approved for the
installed label.
• A warning displays if incorrect ribbon is installed.
• Printer tells user which sensor to select and where to set it.
• Brady software automatically finds the label template and sets
up label size and spacing.
Partial Standard Mode Home Screen
(Non-IP-Enabled Label Roll with IP-Enabled Ribbon)
In partial Standard Mode printing:
• Display shows ribbon part number installed and estimated
amount remaining.
All other Standard Mode setups apply:
• Display does not show label part number or estimated amount
remaining.
• User visually checks amount of labels remaining.
• User manually sets the print speed and burn settings with trial
and error.
• User establishes compatibility of installed ribbon with label.
• User chooses the correct sensor to use.
• User manually adjusts sensor by visual alignment to notch
or gap.
• User sets up label size and layout software.
BradyPrinter i510015
Page 18
Additional Information About IP-Enabled Printing Components
IP-Enabled RFID Tag
IP-Enabled RFID Tag
Detects installed
label
...
Sets up size and spacing
automatically...
User just enters label content
Brady IP-Enabled Label Rolls have an RFID tag on the media core that contains part-specific
data for that label. The printer uses this information in Brady Mode to advise the user on the
printer screen of the label part number installed, an estimate of the amount remaining, which
sensor to select and where to set it. Most Brady 3" core stock label 1" to 4" wide have the RFID
tag. Custom Brady label parts will have the RFID tag, if requested by the user at time of ordering.
Metallized labels and rolls narrower than 1" wide do not have RFID tags. Rolls that do not have
RFID tags can be used but the printer defaults to Standard Mode printing.
Brady IP-Enabled Ribbons have an "IP-" prefix in the part number and have an RFID tag on the
end of the core with information specific to that part and series of ink. The i5100's Brady Mode
printing will advise the user on the printer screen of the ribbon series installed (ex: R64XX), an
estimate of amount remaining, and warns if the incorrect ribbon is installed for the installed label
part. If non-IP-Enabled ribbon is used, a special adapter cores are required and the printer will
default to Standard Mode printing.
The BradyPrinter i5100 and its Auto-detectLabel Roll Holder read the
RFID tags on IP-Enabled supplies. With this information the printer goes
into Brady Mode Printing to send information to the printer screen, to the
internal speed and heat regulators and to the Brady software. Rolls
without RFID chips can be used, but the printer will default to Standard
Mode Printing.
16BradyPrinter i5100
Brady Label Creation Software programs LabelMark™ and
Brady Workstation are designed to work with the
BradyPrinter i5100. When in Brady Mode Printing, the
software detects the installed label part number and it
automatically finds the label template for that part. In one
click, the part's size, print areas and orientation (ex:
multiple across) displays on the PC screen and is ready for
text entry. If supplies with no RFID tags are used with
Brady software then the printer will function either in partial
Brady Mode or Standard Mode printing, depending on the
supplies used.
Page 19
6 • Loading Supplies
Sequence of Loading
For ease of use, load label media rolls first followed by the ribbon. Some label rolls require a change to a sensor switch and loading the
ribbon second allows for access to the switch. This is especially helpful if you print on multiple sizes and styles of labels with one printer.
Remove Installed Supplies
If the printer is empty proceed directly to “Loading Label Rolls” on page 18.
While facing the front of the printer follow these steps to remove supplies.
Removing the Label Roll
1.Open the cover, lower the front control panel, then press the green release button to lift the print module.
2.Rotate the red wheel towards you to separate the red media guides from the label media.
3.Lift the entire loaded roll holder straight up and out of the printer.
Removing the Ribbon
Note: Do not cut the ribbon if you plan to store a partially used ribbon in an “already loaded” state with the ribbon connected to both supply
roll and the take-up spindle.
1.Remove the ribbon take-up spindle by pressing it to the right while simultaneously pulling the left end of the spindle towards you.
2.Keep the take-up spindle in your hand and proceed to remove ribbon supply roll.
3.Remove the entire ribbon supply roll by reaching under the opened print module and pressing the ribbon supply roll to the right while
also pulling the left end of the ribbon towards you.
Note: If the ribbon is only partially used then you have a ribbon supply roll and take-up spindle that are connected by the ribbon in an
“already loaded” state. This can be stored and be easily re-installed in this state.
BradyPrinter i510017
Page 20
Loading Label Rolls
IMPORTANT! The Brady auto-detect label roll holder is required for Brady Mode printing.
• The holder accepts rolls with a minimum 3" open core.
• The printer will not function properly if the roll is placed directly into the printer without use of the roll holder.
These instructions are for using Brady IP-Enabled supplies that have the RFID tag.
Place Label Roll onto Roll Holder
1.Hold the roll holder with green tab on the right-hand side during loading.
2.Squeeze and hold the green tab on the right margin stop, then slide the margin stop outward and off the holder. Set this aside.
3.With the end of the label media facing you, slide the label roll onto the center core of the holder pushing the roll all the way to the left.
The left margin stop will slide to the left on the holder.
4.Squeeze and hold the green tab on the right margin stop while sliding it back onto the holder and pushing to the left until the margin
stops and the roll auto-centers. Release the green tab.
Insert Roll Holder into Printer
1.Lift the printer cover, lower the front control panel and press the
green release button to raise the print module.
2.Hold the loaded roll holder with green tab on the right-hand side
and face the printer straight-on from the front.
3.Insert the loaded roll holder straight down into the printer making
sure the square tabs on the roll holder drop into the square
grooves in the sides of the printer.
4.Press down carefully on the holder tabs so they are seated firmly
in the grooves. The contacts on the holder must touch the electrical contacts in the grooves of the printer.
18BradyPrinter i5100
Page 21
Thread Label Material Through Print Module
1.Printer should be turned ON.
2.Rotate the red media guide dial towards you to separate the guides to be wider than the label media.
3.Reach under the raised print module and thread the leading edge of the label media under the deflector rollers, between the red
media guides and through the slot in the opened front control panel.
4.Rotate the red dial away from you to move the guides inward until they just touch both edges of the label media.
IMPORTANT! Do not overtighten! The label media should not be crimped or bent.
5.If using a non-IP-enabled label roll (no RFID tag), proceed to “Setting Sensors using non-IP enabled Label rolls” on page 25,
otherwise continue to step 6.
6.Lower the print module and apply thumb pressure to BOTH textured close points until both sides of the print module latch securely
into place.
7.After the print module is in place, lift the front control panel into place
8.If a ribbon is not yet installed press the continue button on the error message but DO NOT press the feed button yet!
9.MAKE NOTE OF THE SENSOR ICON AND NUMERAL that displays on the label part icon, then re-lower the front control panel and
lift the print module again.
10. Make the sensor selection and adjustment according to the icon you saw on the screen in step 9. (Proceed to “Selecting and Setting
the Label Sensor” on page 23 for instructions, then load the ribbon.)
11. After setting the sensors, proceed to “Loading the Ribbon Roll” on page 21.
BradyPrinter i510019
Page 22
Loading Fan Folded Label Media
Fan folded media is externally fed through the slot in the back of the printer.
At the time of printing this manual, fan folded media does not have an IP-Enabled RFID tag. Therefore, the printer will operate in
Standard Mode or Partial Standard Mode (see chapter 5) when using fan folded media.
Feed Labels into Back of Printer
1.Open the cover of the printer and make sure the EMPTY roll holder is installed with the holder's margin stops spread fully apart
2.With the printable side facing UPWARD, place the stack of fan folded media behind the printer.
3.Locate the slot in the back of the printer between the hinges of the cover.
4.Feed the leading edge of the media through the slot and forward between the open margin stops of the roll holder.
5.Squeeze the green tab on the roll holder to move the margin stops towards each other until they just touch the left and right edges of
the label media. - note this auto-centers the media
6.Proceed to Loading the Label Roll > “Thread Label Material Through Print Module” on page 19 and then to the “Selecting and Setting the Label Sensor” on page 23 before loading the ribbon.
Note: When the fan folded media is loaded the printer will operate in Standard Mode or Partial Standard Mode depending on the ribbon
installed.
20BradyPrinter i5100
Page 23
Loading the Ribbon Roll
IMPORTANT! Brady IP-Enabled ribbons are required for operation in full Brady Mode printing.
• IP-Enabled ribbons include their own supply spindle already-attached as part of the ribbon part
• There is no need for a separate core to go with the ribbon supply roll when using Brady IP-Enabled ribbons
These steps below are for using Brady IP-Enabled supplies that have the RFID tag.
Load Label Roll First
Ribbon loading instructions assume the steps in Loading the Label Roll section have been completed and that the label roll is installed
and the sensors are properly set.
Place Ribbon Supply Roll Into Printer
1.Printer should be turned on with front control panel lowered and print module lifted open as wide as it can go.
2.Position the square end of the IP-Enabled ribbon in the square notch of the black retainer wheel on the inside right-hand wall on
bottom side of the print module; at the same time slide the pin on the left end of the ribbon roll away from you into the slot on the
left-hand side of the print module until it snaps into place.
3.Pull about 10 inches of ribbon material off the supply roll and let it lay atop of the label material and green print roller until the “Thread
Ribbon around Print Module to Take-up Spindle” section.
4.Lower print module to gain access to top of print module but do NOT latch it closed yet-leave it slightly opened.
Place Ribbon Take-up Spindle Into Printer
1.Install empty ribbon take-up spindle by positioning the square end of the spindle in the square notch on the green ribbon tension
wheel and at the same time inserting the pin on the left end of the spindle into the slot until it clicks into place
2.Rotate the green wheel towards you until the long green tab on the spindle is at the top facing upward.
BradyPrinter i510021
Page 24
Thread Ribbon around Print Module to Take-up Spindle
1.Thread the loose end of the ribbon forward up and over the front of the print module staying on the outside of the silver head and
silver round bar, and then UNDERNEATH the take-up spindle and up over the back side of the spindle (see photo)
2.Tuck the leading edge of the ribbon underneath the long green tab of the spindle about 2 inches in from the end of the ribbon
3.Rotate the green wheel TOWARDS YOU for several full revolutions until the ribbon pulls tight and is smooth and unfolded across the
silver head and silver round bar.
4.Close the print module with thumb pressure on textured close points until it latches securely in place on BOTH sides
5.Rotate the green wheel towards you slightly to pull up any slack in the ribbon
6.Raise the front control panel - you should now see on the display an indication of the ribbon part series that is installed.
7.If you see "Not a Recommended Ribbon" warning message then the ribbon installed was not approved for use with the label material that is installed. Repeat ribbon loading steps to install recommended ribbon. To by-pass the message press the "Continue" button but if you proceed with printing optimal print quality and printer performance may not be achieved and is done so at the
responsibility of the user.
Adjust Feed Path of the Ribbon if Necessary
A wrinkled ribbon can negatively affect print image. The round silver print ribbon deflection bar can be adjusted to prevent wrinkles.
Note: The adjustment is carried out during printing.
• Using a 2.5mm Allen wrench, turn the screw at the end of the round silver deflection bar to observe the behavior of the ribbon wrinkling
during printing.
• Turn the screw clockwise to tighten the right-hand edge
of the ribbon or counter-clockwise to tighten the left-hand edge of the ribbon.
22BradyPrinter i5100
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Selecting and Setting the Label Sensor
Gap Sensor Detail
The Label sensors tell the printer where the leading and trailing edges of the labels, liners and media are so the printer knows where to
print the next label in succession consistently. Sensors must be checked and adjusted every time a new label roll is installed that is
different than the label that was previously installed.
There are two types of sensors on the i5100 - which sensor gets used depends on the physical style or "physical put-up" of the particular
label that is installed.
• When using Brady IP-Enabled label rolls the printer will inform the user on the display which sensor to select and where to locate that sensor
for it to work with the label installed-this is part of Brady Mode or Partial Brady Mode printing experience.
• When using non-IP-Enabled label rolls the user must know which sensor to use, then select it, then must visually adjusts the sensor to the
correct location-this is part of Standard Mode printing experience.
T wo Sensor Types
Sensors are “selected” in the printer setup menu, and sensors are adjusted or "set" by moving a mechanical switch or slider on the printer.
• The Gap Sensor detects through the material to locate where the gap between labels is in order to know where to start each label. There are
two sensor eyes for the gap sensor labeled #1 and #2-one is located slight farther right of the other-only one will be used but there are two to
accommodate situations where there are multiple labels ACROSS the liner.
• The Gap Sensor is adjusted by moving a small switch to either #1 or #2 setting.
• The Reflect/Notch Sensor detects notches, cut-outs and also black marks on the back of the liner in order to know where to start the next label.
• The Reflect/Notch Sensor is adjusted be sliding the sensor "eye" left-right to align it with the cut-out or mark on the particular label installed.
Selecting and Setting the Gap Sensor Using IP-Enabled Label Roll
1.Load the Label Roll following steps in Loading the Label Roll section--the front control panel should be lowered, the print module fully
open, and you should have noted the display icon and numeral for the sensor.
2.If the printer detects the need for Gap Sensor the on-screen icon you see will be the gap sensor icon with the number 1 or 2
3.Locate the square green gap sensor switch on the underside of the open print module.
4.Using a narrow pointed tool, slide the small black switch to either 1 or 2 according to the number on the display.
5.Fully close the print module making sure both sides are securely latched.
6.From the printer display go into Setup > Labels > Label Sensor and select Gap Sensor, then the green check mark.
7.Reopen the print module.
8.Proceed to “Loading the Ribbon Roll” on page 21.
BradyPrinter i510023
Page 26
Selecting and Setting the Reflect/Notch Sensor using IP-Enabled Label Roll
1.Load the Label Roll following steps in “Loading Label Rolls” on page 18-- the front control panel should be lowered, the print module
fully open, and you should have noted the display icon and numeral for the sensor.
2.If the printer detects the need for Notch Sensor the on-screen icon you see will be the Notch sensor icon with a number between
0 and 50.
3.Locate the green notch sensor slider and white ruler scale beneath the rubber print roller
4.Move the slider left or right to the recommended numeral
5.Fully close the print module
6.From the printer display go into Setup > Labels > Label Sensor and select Bottom-Reflect, then the green check mark
7.Reopen the print module.
8.Proceed to Loading the Ribbon section
24BradyPrinter i5100
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Setting Sensors using non-IP enabled Label rolls
If using non-IP-Enabled label media then there will be no sensor icons or values that show on the screen and the user must know which
type of sensor to use and where to adjust it.
If using material with no notches or black marks that fall within the specifications in chapter 10, then the gap sensor will be used and
should be adjusted with these guidelines:
1.For label rolls that have an ODD number of labels across, set the gap sensor switch to 1
2.For label rolls that have an EVEN number of labels across, set the gap sensor switch to 2
3.Go into the printer display Setup > Labels > Label Sensor, and select Gap Sensor, then the green check mark
4.Proceed to Loading the Ribbon section
5.The printer will be operating in Standard Mode or Partial Standard Mode
If using material with notches, cut-outs or black marks that fall within the specifications in chapter 10, then the Reflect/Notch sensor will
be used and should be adjusted with these guidelines:
1.Slide the green notch sensor left-right until the sensor eye visually aligns with the cutout, notch or black mark. You can also measure
the distance that the center of the mark or notch is in mm left of the center line of the media, then move the slider to that number.
Note: If the calibration process does not work then this alignment may need to be reexamined or fine-adjusted.
2.Go into the printer display, Setup > Labels > Label Sensor, and select Bottom-Reflect, then the green check mark
3.Proceed to Loading the Ribbon section
The printer will be operating in Standard Mode or Partial Standard Mode
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7 • Printing
IMPORTANT! Lengthen the life of the printhead and avoid printhead damage by following these important requirements:
• Print with the lowest possible printhead temperature.
• Do not touch the bottom side of the printhead with fingers or sharp objects.
• Ensure that the labels are clean.
• Ensure that the label surfaces are smooth. Rough labels reduce the service life of the printhead.
• Pair narrow print roller with narrow media when possible.
• Bare print roller surface should NEVER operate against bare printhead surface. The roller must always be at least as wide as the label
media and ribbon must be wider than the roller!
The printer is ready for operation when all connections have been made and labels and, if applicable, the transfer ribbon have been
loaded.
Calibration (Synchronization of Print Media Feed)
After completely loading the label roll, setting the sensors and loading the ribbon, the user must then "Calibrate" the printer's sensor to the
installed label by following these steps:
1.Load ribbon and Label roll and set sensors according to Chapter 6 Loading Materials instructions.
2.Close the print module and then the front control panel into place.
3.Press the green arrow (feed) button on the display home screen -- the printer will feed several labels out and then stop.
The printer has now calibrated the sensor to properly detect the spacing of the label installed.
4.Tear off the blank labels and discard.
If the printer does not calibrate correctly re-adjust the location of the sensors for your label parts as described in the Loading Supplies
and Sensors instructions. Calibration should be performed every time a roll is installed, or if the print module has been opened and the
position of the label media has been disturbed.
Tear-off Mode Printing
The label printer is equipped with a tear edge for manually tearing the label strip after printing.Tear in an upward motion with the label
strip close to the face of the printer for optimal tearing results.
Auto-Cut Printing
(Auto-cut model required)
The auto-cut model can be used for standard printing or automatic full cut-through of labels at the end of the job or between labels. The
specific cut position is preferably set in the driver.
IMPORTANT! Cut mode must be activated in the driver. If direct programming to the printer using scripting, this is done with the "C
command" in the direct programming, (refer to the Programming Manual).
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8 • Cleaning & Maintenance
DANGER!
Risk of death via electric shock!
Disconnect the printer from the power supply before performing any maintenance work.
It is important to clean the thermal printhead regularly. This guarantees a consistently good printed image and plays a major part in
preventing premature wear of the printhead.
Otherwise, the maintenance is limited to monthly cleaning of the device.
Attention!
The printer can be damaged by aggressive cleansers.
Do not use abrasive cleaners or solvents for cleaning the external surfaces or modules.
• Remove dust and paper fluff from the print area with a soft brush or vacuum cleaner.
• Clean the cover of the printer with a damp cloth.
Approved Cleaning Swabs
Use Brady part number PCK-6 cleaning swabs pre-soaked in print head cleaning solution. Package of 50 swabs. To be used to clean
printhead, sensor, and rollers and to removed adhesive residue on plastic surfaces.
Cleaning the Print Roller
Accumulations of dirt on the print roller may impair the media transport and the print quality.
1.Turn printer off.
2.Lift the printhead and remove labels and transfer ribbon from the printer.
3.Remove deposits with roller cleaner and a soft cloth.
4.If the roller appears damaged, have it replaced.
Cleaning the Printhead
Substances may accumulate on the printhead during printing and adversely affect printing, e.g. differences in contrast or vertical stripes.
Cleaning intervals:direct thermal printing - every media roll change
thermal transfer printing - every ribbon roll change
1.Turn printer off.
2.Open the cover and remove labels and ribbon from the printer.
3.Press the green release button and raise the print module.
4.Use an approved swab soaked in pure isopropyl alcohol to carefully rub the surface of the print head being careful not to scratch the
surface. If there was any coarse debris on the head remove this prior to cleaning with a soft dry brush or air.
5.Allow the head to dry for 2-3 minutes before restarting the printer if straight lines appear in printing after cleaning this may be a sign
of printhead damage--contact Brady technical support.
Attention!
Printhead can be damaged!
Do not use sharp or hard objects to clean the printhead.
Do not touch protective glass layer of the printhead.
Attention!
Risk of injury from the hot printhead line.
Ensure that the printhead has cooled down before starti ng cleaning.
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Page 31
Cleaning the Label Sensors
!
!
1
12
3
4
5
CAUTION!
The light barrier can be damaged! Do not use sharp objects or solvents when cleaning the light barrier.
Label sensors can be dirtied by fingerprints, debris or accumulation of dust and can impair the detection of the start of the label or the
print marks. Clean the label sensors with a cotton swab dipped in isopropyl alcohol (use Brady part number PCK-6).
Cleaning the Cutter (Auto-Cutter model)
WARNING!
To avoid injury, do not touch the blade edges with bare hands and keep hands away from the swivel
range of the lower blade.
Over time, adhesive from the labels can build up on the cutting blades. If operating in backfeed mode adhesive may be deposited on the
drive roller as well.
Clean the drive roller and the cutter blades often.
1Latches4Upper Blade
2Cut module5Screw
3Lower Blade
1.Turn printer off.
2.Open the cover and unlock and lower the control panel.
3.Release the cut module (2) by pressing the plastic latches (1) and lifting it up then rotating up and to the right.
4.Turn the screw (5) counterclockwise using a 2.5 mm Allen Wrench and swivel the clamp with the lower blade (3) away from the
upper blade (4). The arc motion of the blade separating is spring-loaded.
5.Remove particles of dust and paper with a soft brush or a vacuum.
6.Remove remains of adhesive with swab dipped in isopropyl alcohol (use Brady part number PCK-6).
7.Remount the cut module in reverse order.
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9 • Troubleshooting
Error Screen Navigation
The appearance of an error will be shown on the display.
The error treatment is dependent on the error type, see “Error Messages List with Remedies” on page 30.
The display offers the following possibilities to continue after an error occurred:
ButtonAction
RepeatThe print job will be continued after clearing the error cause.
CancelThe print job will be canceled.
FeedThe paper feed will be synchronized. There after the print job can be continued.
IgnoreThe error message will be ignored. The print job will be continued possibly with
limited performance.
Save logThe error does not allow print operation.
For detailed analysis several system files can be saved on an external memory.
Error Messages List with Remedies
Error MessageCauseCorrective Action
ADC malfunctionPossible hardware issue.Recycle power to the printer. If the
Barcode errorInvalid barcode content, e.g. alphanu-
Barcode too bigThe barcode is too big for the allo-
meric characters in a numerical barcode.
cated area of the label
error does not clear, call service.
Correct the barcode content.
Press cancel key to return printer to
Ready mode.
Reduce the size of the barcode or
move it.
Press cancel key to return printer to
Ready mode.
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Error MessageCauseCorrective Action
Battery lowClock battery power is
Replace the clock battery.
low.
Buffer overflowThe input buffer memory is full and
the computer is still transmitting data.
Handshake mode is not on.
Use data transmission via protocol
(preferably
RTS/CTS).
Access the printer setup menu, handshake mode and select RTS/CTS.
Cutter blockedCutter cannot return into its home
position and stays in an undefined
position
Switch off the printer. Remove material. Switch on
the printer. Restart print job.
Change material
No cutter functionSwitch the printer off and then on.
If error recurs call service.
Cutter jammedThe cutter is unable to cut the labels
but is able to return into its home
Press Cancel
Change material.
position.
Device not connectedProgramming addresses a non-exis-
tent device
Either connect this device or correct
the programming.
Font not foundError with the selected download fontCancel current print job, change font.
FPGA
malfunction
Possible hardware issue.Recycle power to the printer. If the
error does not clear, call service.
Head errorPrinthead may need to be
replaced.
Head openPrinthead may not be
completely closed.
Head too hotThe printhead
temperature is too high.
Invalid Label
Ta g
RFID Tag on an IP-enabled label roll
is unable to be read or is missing
information.
Invalid Ribbon TagRFID Tag on an IP-enabled label roll
is unable to be read or is missing
information.
Recycle power to the printer several
times. If fault does not clear, replace
the printhead.
Close the printhead completely and
press the pause key.
If in Standard mode, check that the
heat setting is not set too high for the
material you are using.
Allow the printer to cool for several
minutes before resuming the print job.
If the error continues to repeat, contact customer service to determine
other possible causes.
Reboot the printer, if error reoccurs
select Enter and use printer in Standard mode.
Reboot the printer, if error reoccurs
select Enter and the printer will load
primary ribbon settings for Hassle
Free mode
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Page 34
Error MessageCauseCorrective Action
Invalid setupThe Setup menu is incorrectly config-
ured.
Memory overflowCurrent print job contains too much
information, e.g. selected font, large
graphics.
Handshake mode is not on.
Multiple Label Tags
Found, Remove
Extras
Multiple Ribbon Tags
Found, Remove
Extras
Multiple Tags Read
Remove Extra Tags
Multiple tags on core of IP-enabled
label material or printer did not clear
from last tag read.
Multiple tags on core of IP-enabled
label material or printer did not clear
from last tag read.
RFID tags on an IP-enabled roll of
labels read incorrectly.
Name existsDuplicate usage of field name in the
direct programming
Network Error,
No Link
Ethernet is selected in the setup
menu but no Ethernet connection.
Cancel the current job. Recheck all
configuration settings.
Cancel current print job.
Reduce amount of data to be printed.
Access the printer setup menu, handshake mode and select RTS/CTS.
Reboot printer to get a fresh read of
supply. If error reoccurs select Enter
to bypass and use Standard mode.
Reboot printer to get a fresh read of
supply. If error reoccurs select Enter
to bypass and the printer will
load primary ribbon settings for Brady
mode.
Remove and reinstall the label spool
and/or the ribbon spool. If the error
does not clear, recycle power to the
printer.
Correct programming
Check that the Ethernet server is
available and connected, then recycle
power to the printer.
or
Go to the settings menu and turn off
Network Error reporting, then recycle
power to the printer.
No label foundThere are labels missing on the label
material
Press Repeat repeatedly until printer
recognizes the next label on the
material.
The label format as set in the software does not correspond with the
real label format.
Cancel current print job.
Change the label format set in the
software.
Restart print job.
Printer is loaded with continuous
paper, but the software is set on
labels
Cancel current print job.
Change the label format set in the
software.
Restart the print job.
Missing RFID TagSelect Enter to bypass error and use
in Standard mode.
No label sizeThe size of the label is not defined in
Check the software programming.
the programming/software.
32BradyPrinter i5100
Page 35
Error MessageCauseCorrective Action
No Ribbon
Detected
IP-enabled roll missing RFID tag.Verify compatible supply has been
loaded, if supply is correct select
enter to bypass the error and the
printer will load primary ribbon settings for Hassle Free mode.
No SMTP serverPrinter is configured to send error
messages to the server but the IP
address of the recipient can not be
found.
Check that the IP address is correct
and if the recipient is available.
or
Go to the settings menu and turn
SMTP off, then recycle power to the
printer.
Not a Recommend
Ribbon, Use XXXX
instead
Ribbon does not match Primary ribbon compatibility selection.
Install recommended ribbon or if supply loaded is secondary option select
enter to bypass the error and the
Printer will load Primary Ribbon settings for Hassle Free mode.
Out of paperOut of label roll
Labels missing on the label material.
Load labels.
Replace label material or press the
pause key to continue printing.
Out of ribbonOut of transfer ribbon.Insert new transfer ribbon.
Transfer ribbon melted during printingCancel current print job.
Change the heat level via software.
Clean the printhead.
Load transfer ribbon.
Restart print job.
The printer is loaded with thermal
labels, but the software is set to transfer printing.
Cancel current print job.
Set software to direct thermal printing.
Restart print job.
Printhead openPrinthead not locked.Lock printhead.
Printhead too hotPrinthead is overheatedAfter pausing the print job will be con-
tinued automatically. If the fault recurs
repeatedly, reduce the heat level or
the print speed via software.
Protocol errorPrinter has received an unknown or
invalid command from the computer.
• Press the pause key to skip the
command.
or
• Press the cancel key to cancel the
print job.
Read errorRead error when reading from the
memory card.
Check data of the card.
Backup data, reformat card.
BradyPrinter i510033
Page 36
Error MessageCauseCorrective Action
Remove ribbonTransfer ribbon is loaded although the
printer is set to direct thermal printing.
Ribbon ink sideIdentified ribbon unwinding direction
does not match to the setup setting.
Ribbon too Narrow for
Label
Ribbon is smaller than the width of
the installed supply.
Syntax errorPrinter has received an unknown or
invalid command from the computer.
Unknown cardCard not formatted,
Type of card not supported
Voltage errorHardware error
An incorrect voltage is detected.
For direct thermal printing remove ribbon.
For thermal transfer printing set the
printer in the
configuration or in the software to
transfer printing
Ribbon loaded incorrectly.
Clean the printhead.
Load the ribbon correctly.
Setting does not match to the used
ribbon.
Correct the setting.
Install recommended larger ribbon or
select Enter to bypass the error and
the printer will load primary ribbon
settings for Hassle Free mode and
will allow printing.
Press Ignore to skip the command or
press Cancel to cancel the print job.
Format card, use different type of
card.
Switch the printer off and then on.
If error recurs call service.
It is shown which voltage has failed.
Please note.
Write errorHardware errorRepeat the write process, reformat
card.
Wrong revisionThe firmware that is loaded or is
being loaded into the printer is not
Obtain the correct firmware for this
printer and load it.
compatible with the hardware configuration.
Operational Problems List with Remedies
ProblemCauseCorrective Action
Transfer ribbon
creases
Transfer ribbon deflection not
adjusted.
Adjust the transfer ribbon deflection.
Transfer ribbon too wide.Use a transfer ribbon slightly wider
than the width of label.
34BradyPrinter i5100
Page 37
ProblemCauseCorrective Action
Print image has
smears or voids
Printer does not stop
after transfer ribbon
runs out
Printer prints a
sequence of characters instead of the
label format.
Printer transports
label media, but transfer ribbon does not
move.
Printer only prints
each second label
Vertical white lines in
the print image
Printhead is dirty.Clean the printhead.
Temperature too high.Decrease temperature via software.
Unsuitable combination of labels and
Use different type of ribbon.
transfer ribbon.
Thermal printing is chosen in the soft-
Change to thermal transfer printing.
ware.
Printer is in ASCII dump mode.Cancel the ASCII dump mode.
Transfer ribbon incorrectly inserted.Check and, if necessary, correct the
transfer ribbon web and the orienta-
tion of the label side.
Unsuitable combination of labels and
Use different type of ribbon.
transfer ribbon.
Setting of the size in the software is
Change the size in the software.
too large.
Printhead is dirty.Clean the printhead.
Printhead is defective (failure of heat
elements)
Change the printhead.
Call for service. The printhead should
always be replaced by a qualified and
properly trained technician.
Horizontal white lines
in the print image
Printer is used with the backfeed >
smart in the cut Tear-off mode.
• Small label sizes, thin materials or strong glue can lead to limitations.
Critical applications need to be tested and cleared.
• Note the bending stiffness! Material must be flexible to follow the radius of the print roller!
(5 - 2000 mm)
(20 - 200 mm)
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Printer & Sensor Dimensions
Gap sensors
Reflective sensor
Printhead
Peel off edge
Cut edge
Tear bar
Feed direction
CalloutDescriptionDimensions
IPDistance printhead to peel off edge(13.2 mm)
ICDistance printhead to cut edge(17.5 mm)
ITDistance printhead to tear bar(24.0 mm)
KPrint width
with printhead 4.3/300
with printhead 4.0/300
with printhead 4.0/600
RXDistance reflective sensor to middle of paper track
(108.4 mm)
(105.6 mm)
(105.6 mm)
(-56 - +10 mm)
i.e. permissible distance of reflex or cut-out marks
from the middle of the material
RYDistance reflective sensor to printhead(16.0 mm)
TXDistance gap sensor to middle of paper track
TX1: Sensor for single and multi-lane labels with
0
an odd number of lanes.
TX2: Sensor for multi-lane labels with an even
(-10 mm)
number of lanes.
TYDistance gap sensor to printhead(56.5 mm)
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Reflex Mark Dimensions (“Black Mark”)
Labels with reflex marks
Endless material with reflex marks
virtual label front edge
reflex mark
Feed direction
CalloutDescriptionDimensions
ALabel distance(>2 mm)
LWidth of reflex mark(>5 mm)
MHeight of reflex mark(3 - 10 mm)
XDistance mark to middle of paper track for reflec-
tive sensor recognition
ZDistance virtual label front edge to actual label
front edge
>Adjust software settings
• Reflex marks must be on the back side of the material (liner).
• Specification is valid for black marks.
• Recognition of colored marks may fail. > Test for suitability to application.
(-56 up to +10 mm)
0 up to A / recommended: 0
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Notch/Cutout Dimensions
Labels with cut-out marks (“notches”)
Continuous material with cut-out marks (“notches”)
Feed direction
for marginal cut-out marks
minimum liner thickness .002 in. (0.06 mm)
CalloutDescriptionDimensions
ALabel distance(>2 mm)
NWidth of cut-out mark(>5 mm)
PHeight of cut-out mark(2 - 10 mm)
XDistance mark to middle of paper track
for gap sensor recognition
for reflective sensor recognition
Sensor recognized virtual label front edge
Y1
Y2
with reflective sensor recognition
with gap sensor recognition
Distance recognized front edge to actual label front edge
Z1
Z2
with reflective sensor recognition
with gap sensor recognition using transparent labels
> Adjust software settings
(1)
Backside of the material must be sufficiently reflective.
Marginal
notch/cut-out
Long hole
notch/cut-out
(-10 or 0 mm)
(-56 up to +10 mm)
(1)
Front edge cut-out
Rear edge cut-out
P up to A
0 up to A-P
Rectangular
notch/cut-out
Circular
notch/cut-out
Not recommended
Notch/Cut-out
between labels
Not recommended
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11 • Licenses & Agency Approvals
Reference to the EU Declaration of Conformity
The BradyPrinter i5100 complies with the relevant fundamental regulations of the EU Rules for Safety and Health:
• Directive 2014/35/EU relating to electrical equipment designed for use within certain voltage limits
• Directive 2014/30/EU relating to electromagnetic compatibility
• Directive 2014/53/EU, Radio Equipment Directive (RED)
• Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment
EU Declaration of Conformity www.bradyeurope.com/conformity
FCC and Country-Specific Agency Approval Information
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in
a commercial environment. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in
a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority
to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference and, (2) this device must accept any interference received, including interference
that may cause undesired operation.
Prop 65 Warning Statement
Prop 65 information related to this product is available at www.BradyID.com/i5100compliance.
Canada
ICES-003 Class A Notice, Classe A
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numerique de la classe A respecte toutes les exigences du Reglement sur le material broilleur du Canada.
CAN ICES-3 (A)/NMB-3(A)
Europe
RoHS Directive 2011/65/EU (RoHS 2), 2015/863/EU (RoHS 3)
This product is CE marked and complies with the European Union's Directive 2011/65/EU OF THE EUROPEAN PARLIAMENT AND OF
THE COUNCIL of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment.
EU Directive 2015/863 of 31 March 2015 (RoHS 3) amends Annex II to Directive 2011/65/EU of the European Parliament and of the
Council as regards the list of restricted substances.
Waste Electrical and Electronic Equipment Directive
In accordance with the European WEEE Directive, this device needs to be
recycled in accordance with local regulations.
40BradyPrinter i5100
Page 43
Batteries Directive 2006/66/EC
This product contains a lithium coin cell battery. The crossed-out wheeled bin is used to indicate 'separate collection'
for all batteries and accumulators in accordance with European Directive 2006/66/EC. Users of batteries must not
dispose of batteries as unsorted municipal waste. This Directive determines the framework for the return and recycling
of used batteries and accumulators that are to be collected separately and recycled at end of life. Please dispose of
the battery according to your local regulations.
Notice to Recyclers
To remove the lithium coin cell battery:
1.Disassemble printer and locate the lithium coin cell battery located on the main circuit board.
2.To remove, slide the battery from the coin cell retainer, remove the battery from the board, and dispose of properly.
Radio Equipment Directive (RED) 2014/53/EC
13.56MHz RFID
(a) Frequency band(s) in which the radio equipment operates; 13.56MHz
(b) Maximum radio-frequency power transmitted in the frequency band(s) in which the radio equipment
operates; < +23dBm (200mW)
Turkey
Turkish Ministry of Environment and Forestry
(Directive on the Restriction of the use of certain hazardous substances in electrical and electronic equipment).
Türkiye Cumhuriyeti: EEE Yönetmeliğine Uygundur
China
China RoHS Declaration information related to this product is available at www.BradyID.com/i5100compliance
BradyPrinter i510041
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Locations
Brady Worldwide, Inc
6555 West Good Hope Road
P.O. Box 2131
Milwaukee, WI 53201-2131
www.bradycorp.com
Tel: 800- 537-8791