Brady HSB1500, 56383342, 56383343, HSB2000DC Operator's Manual
HSB1500 / HSB2000DC
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Operator's Manual / Manual del operador / Manuel de l’utilisateur
MODELS: 56383342 (HSB1500), 56383343 (HSB2000DC)
READ THIS BOOK
LEA ESTE MANUAL
EN
ES
FR
LISEZ CE MANUEL
This book has important information for the use and safe operation of this machine. Failure to read
this book prior to operating or attempting any service or maintenance procedure to your Brady
machine could result in injury to you or to other personnel; damage to the machine or to other
property could occur as well. You must have training in the operation of this machine before using
it. If your operator(s) cannot read this manual, have it explained fully before attempting to operate
this machine.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
English (2 - 11)
Español (12 - 21)
Français (22 - 31)
Form No. 56091093 6/13 revised 8/14 REV C
ENGLISH
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EN
Table of Contents
Operator Safety Information .........................................................................3
Features and Specifi cations .........................................................................4
120 Volt Instructions for Electrical Connection .............................................5
How to Prepare Machine for Operation ........................................................6
How to Operate the Machine ........................................................................7
How to Correct Problems in the Machine .....................................................9
Maintenance ................................................................................................. 10
Section II - Parts Manual
HSB1500 Assy ..............................................................................................32-33
HSB2000DC Assy ........................................................................................34-35
Handle Assy ..................................................................................................36
Wiring Diagrams ...........................................................................................37
WARNING!
The Products sold with this Manual contain or may contain chemicals that are known to certain governments (such as
the State of California, as identifi ed in its Proposition 65 Regulatory Warning Law) to cause cancer, birth defects or other
reproductive harm. In certain locations (including the State of California) purchasers of these Products that place them in
service at an employment job site or a publicly accessible space are required by regulation to make certain notices, warnings or disclosures regarding the chemicals that are or may be contained in the Products at or about such work sites. It
is the purchaser's responsibility to know the content of, and to comply with, any laws and regulations relating to the use of
these Products in such environments. The Manufacturer disclaims any responsibility to advise purchasers of any specifi c
requirements that may be applicable to the use of the Products in such environments.
MODIFICATIONS
Modifi cations and additions to the cleaning machine which affect capacity and safe operation shall not be performed by the customer
or user without prior written approval from Brady. Unapproved modifi cations will void the machine warranty and make the customer
liable for any resulting accidents.
-2- FORM NO. 56091093 Operator's Manual (EN) - High Speed Burnisher
ENGLISH
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EN
OPERATOR SAFETY INSTRUCTIONS
This machine is for commercial use, for example in hotels, schools, hospitals, factories, shops and offi ces other than normal
residential housekeeping purposes.
DANGER :
Severe bodily injury or death can occur to you or other personnel if the DANGER statements found on this machine or in this Owner's
Manual are ignored or are not adhered to. Read and observe all DANGER statements found in this Owner's Manual and on your
machine.
WARNING:
Injury can occur to you or to other personnel if the WARNING statements found on your machine or in this Owner's Manual are
ignored or are not adhered to. Read and observe all WARNING statements found in this Owner's Manual and on your machine.
CAUTION :
Damage can occur to the machine or to other property if the CAUTION statements found on your machine or in this Owner's Manual
are ignored or are not adhered to. Read and observe all CAUTION statements found in this Owner's Manual and on your machine.
DANGER:
Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in
the operation of this machine before using it. If you or your operator(s) cannot read English, have this manual explained fully before
attempting to operate this machine.
To reduce the risk of fi re, use only commercially available fl oor cleaners and waxes intended for machine application.
Machines can cause an explosion when operated near fl ammable materials and vapors. Do not use this machine with or near fuels,
grain dust, solvents, thinners, or other fl ammable materials. Precautions should be taken during the use of this machine to prevent
formation of a combustible mixture of fl yings and air. Use this machine only in a well ventilated area.
Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine
until it is completely assembled. Inspect the machine carefully before operation.
Electrocution could occur if maintenance and repairs are performed on a unit that is not disconnected from the power source. Disconnect the power supply before attempting any maintenance or service. Always remove the electrical plug from the electrical outlet
before changing the pad and before leaving the machine.
Using a machine with a damaged power cord could result in an electrocution. Do not use the machine if the power cord is damaged.
Do not use the electrical cord to move the machine.
WARNING:
Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and repairs must be
performed by authorized personnel only. Keep all fasteners tight. Keep adjustments according to specifi cations.
Electrical components of this machine can "short-out" if exposed to water or moisture. Keep the electrical components of the machine
dry. Wipe the machine down after each use. For storage, keep the machine in a dry building.
Always use a three-wire electrical system connected to the electrical ground. For maximum protection against electric shock, use a
circuit that is protected by a ground fault interrupter. Consult your electrical contractor.
To prevent damage to the power cord, do not let the pad, pad driver or wheels touch the power cord when the machine is running.
Always lift the cord over the machine. Do not pull the power cord to move the machine.
Any alterations or modifi cations of this machine could result in damage to the machine or injury to the operator or other bystanders.
Alterations or modifi cations not authorized by the manufacturer voids any and all warranties and liabilities.
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of
experience and knowledge.
Operator's Manual (EN) - High Speed Burnisher FORM NO. 56091093 - 3 -
ENGLISH
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EN
OPERATOR SAFETY INSTRUCTIONS (cont.)
WARNING:
Operating a machine without observing all labels and instructional information could result in injury or damage. Read all machine
labels before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine.
Get replacement labels and decals from your authorized distributor.
Use of this machine as a step or furniture could result in injury or damage. Do not use this machine as a step or furniture. Do not ride
on this machine.
To avoid injury keep hands, feet and loose clothing away from all moving parts of this machine.
CAUTION:
The machine is heavy. Get assistance before attempting to transport or move it.
To prevent overloading motor, do not use burnisher for wet scrubbing. There is no skirt on burnisher to contain water. Water could
splatter.
FEATURES AND SPECIFICATIONS
The direct drive electric burnishers are fl oor polishing machines. They are operated by moving
them forward and backward across the fl oor. Note: Do not use the machine for wet scrubbing.
CAUTION: To prevent serious damage to the fl oor surface, make sure the machine
is always moving forward or backward when the pad driver is in contact
with the fl oor.
Specifi cations:
Model HSB1500 HSB2000DC
Part Number 56383342 56383343
Voltage (V) 120 120
Current (A) 15 15
Frequency (Hz) 50/60 50/60
Pad Driver (in.) 20 20
Burnishing Swath (in.) 20 20
Pad Speed (rpm) 1,500 2,000
Motor Power (hp) 1.5 1.5
Power Cable
Weight (pounds) 70 79
(feet)
50 75
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120 VOLT MACHINES
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Instructions for connection to the power supply and
the electrical ground.
Grounded Outlet
ENGLISH
EN
This product must be grounded. If the installation should
breakdown, grounding provides a path of low resistance for
electric current to reduce the risk of electrical shock. This
product is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted
into an appropriate oulet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING:
Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. Check with a qualifi ed
electrician or service person if you are in doubt as to whether
the outlet is properly grounded. Do not modify the plug provided with the product. If it will not fi t the outlet, have a proper
outlet installed by a qualifi ed electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding attachment plug that looks like the plug illustrated in
Figure 1. Make sure that the product is connected to an outlet
having the same confi guration as the plug. No adaptor should
be used with this product.
WARNING:
To prevent possible electric shock, protect the machine from
rain. Keep the machine in a dry building.
WARNING:
To prevent possible electric shock, always use a 3-wire electrical system connected to the electrical ground. For maximum
protection against electrical shock, use a circuit that is
protected by a ground fault circuit interrupter. Consult your
electrical contractor.
Grounded Outlet Box
Grounding Pin
(Canada, Mexico, and United States)
Figure 1
WARNING:
Do not cut, remove or break the ground pin. If the plug does
not fi t your outlet, consult your electrical contractor.
WARNING:
Have worn, cut or damaged cords replaced by an authorized
service person.
EXTENSION CORDS
Use only an approved extension cord with three conductors,
a plug with three terminals, and a connector body with three
holes. The machine has a power cord with wire size 14 AWG.
WARNING:
If you use an extension cord, use an extension cord with minimum wire size 12 AWG. Do not use an extension cord longer
than 50 feet. Do not join two extension cords.
Operator's Manual (EN) - High Speed Burnisher FORM NO. 56091093 - 5 -
ENGLISH
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HOW TO PREPARE THE MACHINE FOR OPERATION
How To Install the Pads
WARNING:
Always remove the electrical plug from the electrical outlet
before installing or changing the pad.
EN
The pad driver assembly is on the bottom underside of the
machine. The pad holder holds the pad in position. The
machine has a screw-on pad holder. To install the pad, follow
this procedure:
1. Lock the handle in the verticle position.
2. Position the handle on the fl oor, so that the machine is laying
on its back. See Figure 2.
3. Unscrew the pad holder (A).
4. Carefully center the pad on the pad driver (B). Failure to center
may cause vibration and operator fatigue.
5. Screw the pad holder (A) into position.
6. Return the machine to an upright position.
B
A
Figure 2
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HOW TO OPERATE THE MACHINE
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WARNING: Machines can ignite fl ammable materi-
als and vapors. Do not use with or near
fl ammables, such as: gasoline, grain
dust, solvents and thinners.
ENGLISH
EN
CAUTION: Allowing the machine to run without
moving forward or backward can cause
serious damage to the fl oor surface.
Make sure the machine is always moving when the pad is rotating.
NOTE: You must have training in the operation of this
machine before you use it.
How To Start/Stop The Machine
WARNING: Never start a burnisher when the
handle is in the vertical position.
The switch to start and stop the machine is activated
by the interlock (1) and the levers (2) under the handle grips.
See Figure 3.
To start the machine, follow this procedure:
1. Depress the handle release lever with your foot and
lower the handle.
NOTE: Make sure you hold the handle with both hands.
2. Continue to move the handle to the rear until the
handle is in the operating position. The handle
moves freely up and down when it is in the operating
position.
2
1
Figure 3
Cover
Bag
2
3. Push the interlock switch (1), and apply pressure
to one of the levers (2). See Figure 3.
4. Push the machine forward on the fl oor. Move the
machine slow on dirty surfaces. Move the machine
faster on cleaner surfaces.
How To Change the Dust Collection Bag
The dust collection bag (see fi gure 4) should be replaced after
every 10 hours of use. Tip the machine back onto it’s handle.
Squeeze in on the sides of the bag cover and remove it from
the machine. Remove the dust bag and discard. Push in on
the sides of the new bag to pop-it-open and install it by pushing
it down onto the tubes protruding from the base. Re-install the
cover and tip the machine back upright.
Operator's Manual (EN) - High Speed Burnisher FORM NO. 56091093 - 7 -
Figure 4
ENGLISH
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How to Put the Machine in Storage
WARNING: Always remove the electrical plug from
To put the machine in storage, follow this procedure:
1. Put the handle in the vertical position.
2. Disconnect the power cord from the electrical outlet.
3. Pull the handle to the fl oor so that the pad is exposed.
4. Check the pad.
5. Remove or replace the pad if worn or dirty.
6. Put the machine in the verticle position.
EN
the electrical outlet before installing or
changing the bag.
7. Wind the power cord around the handle and cord wrap.
8. Depress the handle release lever and fold the handle horizontally
across the motor.
9. Tilt the machine so that it sits on its rear wheels and link arms.
See fi gure 5.
NOTE: Do not store the machine resting on the pad driver,
the pad driver will warp and cause vibration.
Inspection and Repairs
Take the machine to the nearest Brady authorized repair location
once a year for the maintenance inspections.
To make any repairs, take the machine to the nearest Brady authorized repair location.
WARNING: Maintenance and repairs
must be done by authorized person-
nel only
Figure 5
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HOW TO CORRECT PROBLEMS IN THE MACHINE
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Problem Cause Action
The machine will not run.
The machine will not start.
The brush warning light illuminates.
The machine is vibrating excessively.
The machine may not have any power. Make sure the machine is connected to the
correct voltage and frequency and that all
connections are tight or,
Make sure the machine is plugged in.
The power cord may be damaged. Contact an authorized service person
The pad is worn or dirty. Clean the pad. If the pad is worn, replace it.
The machine may have no power. Make sure the machine is connected to the
correct voltage and frequency and that all
connections are tight or,
Make sure the machine is plugged in.
The carbon brushes need replacing. Contact an authorized service person.
The pad is not installed correctly. Remove the pad. Install the pad correctly.
Center the pad properly.
The pad is worn or damaged. Install a new pad.
The pad is defective. Inspect and install a new pad.
ENGLISH
EN
Operator's Manual (EN) - High Speed Burnisher FORM NO. 56091093 - 9 -
ENGLISH
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EN
MAINTENANCE
WARNING: Maintenance and repairs
must be done by authorized person-
nel only
WARNING: To prevent electric shock,
always remove the electrical plug
from the electrical outlet before
doing any repairs or maintenance to
the machine.
WARNING: Do not operate this machine
unless it is completely assembled.
WARNING: Keep all fasteners tight. Keep
adjustments according to specifi ca-
tions.
Maintenance of the Motor
This machine has a DC permanent magnet motor that uses a
commutator, carbon brushes, and a rectifi er.
Keep the machine clean. It will need fewer repairs and have a
longer life. Remove or blow dust from the motor frequently.
The Indicator Light
This machine has an indicator light that illuminates when the
brushes are worn out. The commutator must be inspected each
time the brushes are changed. After the brushes have been
replaced two times, have the commutator made new. Have an
authorized service person make the repairs.
How to Check the Commutator and the Carbon Brushes
WARNING: Electrical inspections must be
made by a person authorized to do
maintenance. Electrical repairs must
be made by a person authorized to
make electrical repairs.
To check the commutator and the carbon brushes, follow this
procedure:
1. Remove the screws and covers.
-10- FORM NO. 56091093 Operator's Manual (EN) - High Speed Burnisher
2. Pull back each spring and pull the brush out of the
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holder. Keep the lead wire connected.
3. Turn the pad driver and look at the part of the
commutator that the brushes touch.
4. Take the machine to a Brady authorized repair
location if you see any of the following conditions:
1.) Small holes in the surface of the commuta-
tor. See Figure 6 "A".
2.) Uneven color. Look for an even dark
brown color. Clean areas or very dark areas indicate a problem. See Figure 6 "B".
3.) High mica. The mica insulation must be
lower than the commutator bars. See Figure 6 "C".
6. Replace all four carbon brushes if any carbon
brush is shorter that 7/16 inch. To replace the
carbon brushes in the motor, follow this procedure:
1.) Remove the screws. Replace the brush
and lead. Install the screw.
2.) Use a hook to pull the spring out of the
way. Install the brush into the slot. Put the
spring into position on the end of the brush.
The lead must not prevent free movement
of the brush in the holder.
3.) Install the covers and screws.
GOOD
GOOD
A
SMALL
HOLES
Figure 6
ENGLISH
GOOD
C
EN
UNEVEN
B
HIGH MICA
Rectifi er
If the machine trips circuit breakers, blows fuses or
runs at half speed, the rectifi er may be defective.
Take the machine to an authorized repair location to
have a Brady authorized repair person replace the
rectifi er.
Operator's Manual (EN) - High Speed Burnisher FORM NO. 56091093 - 11 -
ESPAÑOL
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ES
LEA ESTE MANUAL
Este manual contiene información importante acerca del uso y la seguridad de la máquina. Si no lee
el manual antes de utilizar su máquina Brady o de intentar realizar los procedimientos de reparación
o mantenimiento de la misma, usted o el resto del personal podrían sufrir lesiones; asimismo, podrían
producirse daños a la máquina o a otras propiedades. Antes de utilizar la máquina, es necesario recibir
la capacitación adecuada en la operación de la misma. Si el operador de la máquina no sabe leer en
español, explíquele el manual exhaustivamente antes de que intente utilizarla.
Todas las indicaciones incluidas en este manual se ofrecen desde la posición del operador en la parte
posterior de la máquina.
Indice
Instrucciones de seguridad para el operador ....................................................13
Presentación de la máquina ..............................................................................14
Máquinas 120V - Instrucciones para la conexión eléctrica ...............................15
Preparación de la máquina para trabajar .........................................................16
Funcionamiento de la máquina .........................................................................17
Posibles problemas y soluciones ......................................................................19
Mantenimiento ................................................................................................... 20
SECCIÓN II Piezas y libro de servicio
ADVERTENCIA:
Los Productos a la venta en este Manual contienen, o pueden contener, productos químicos reconocidos por algunos
gobiernos (como el Estado de California, según lo indica en su Proposición 65, Ley de Advertencia Regulatoria) como
causantes de cáncer, defectos de nacimiento u otros daños reproductivos. En algunas jurisdicciones (incluido el Estado
de California), los compradores de estos Productos que los coloquen en servicio en un emplazamiento laboral o en un
espacio de acceso público tienen la obligación regulatoria de realizar determinados avisos, advertencias o divulgaciones
respecto de los productos químicos contenidos o posiblemente contenidos en los Productos utilizados en tal lugar. Es
la responsabilidad del comprador conocer y cumplir con todas las leyes y reglamentaciones relacionadas con el uso de
estos Productos en tales entornos. El Fabricante niega toda responsabilidad de informar a los compradores sobre requisitos específi cos que pueden regir el uso de los Productos en tales entornos.
MODIFICACIONES
Las modifi caciones y los agregados a la máquina de limpieza que afecten su capacidad y su funcionamiento seguro no
serán realizados por el cliente o el usuario sin la autorización previa y por escrito de Brady Las modifi caciones que no
cuenten con la aprobación correspondiente anularán la garantía de la máquina y harán que el cliente sea responsable de
cualquier accidente resultante.
-12- FORM NO. 56091093 Manual del operador (ES) - High Speed Burnisher
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