Bradley Corporation WF2503, WF2504, WF2803, WF2804 Installation Manual

Installation Instructions
215-1415 Rev. J; EN 06-915B © 2007 Bradley Corporation Page 1 of 29 4/6/2007
P.O. Box 309, Menomonee Falls, WI 53052-0309 TEL. 1-800-BRADLEY FAX 262-251-5817 http://www.bradleycorp.com
Pre-Installation Information . . . . . . . . . . . . . . . . . 2
Semi-Circular Washfountain Dimensions . . . . . 3-4
Rough-In Specifications . . . . . . . . . . . . . . . . . . . 5-8
Drain Rough-In Specifications . . . . . . . . . . . . . . . .9
Pedestal and Bowl Assembly and Mounting . . .10
Drain Spud Installation . . . . . . . . . . . . . . . . . . . . .11
Supplies w/Optional Soap Dispenser (A/O drains) . .12-13 Supplies w/Optional Soap Dispenser (B/H drains) . .14-15
Installing The Valve Assembly . . . . . . . . . . . . . . .16
Installing the Operating Rod . . . . . . . . . . . . . . . .17
Soap Recommendations and Maintenance . . . . . .18
Check Valve Troubleshooting . . . . . . . . . . . . . . .18
Soap Dispensing Valve Repair Parts . . . . . . . . . .19
Combination Check Valve Repair Parts . . . . . . . .20
Sprayhead Troubleshooting/Repair Parts . . . . . . 21
Foot Valve Breakdown and Repair Kit . . . . . . . .22
Manual Mixing Valve Repair Parts . . . . . . . . . . .23
Angle Volume Control Valve Repair Parts . . . . . .24
Vernatherm ™ Mixing Valve Maintenance . .25-27
Cleaning and Maintenance Instructions . . . . .28-29
WF2503
WF2804
IMPORTANT
Read this entire installation manual to ensure proper installation.
Flush all the water supply lines before making connections.
Main water supply to the unit should be ON at all times.
This installation manual and parts list should be filed by the owner’s maintenance department.
WF2503, WF2504 Terreon® WF2803, WF2804 Bradstone®
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control
UPC Certified
U
P
C
C
R
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control WF2503, WF2504 Terreon® — WF2803, WF2804 Bradstone® Installation Instructions
Bradley Corporation • 215-1415 Rev. J; EN 06-915B
2 4/6/2007
Pre-Installation Information
Foot Control
Stepping on the foot rail allows the user to activate a valve starting the flow of water.
Supplies required for installation:
• (6) 1/2" lag bolts, screws or other fasteners to anchor washfountain pedestal to floor
• 1" hot and cold water supply lines and fittings (refer to rough-ins on pages 5-8)
• Reducing fittings and 1/2" nom. copper tubing supply lines for types with supplies from above
• 2" drain lines and fittings (refer to rough-ins on pages 5-8)
• Standard P-trap (refer to rough-ins on page 9, vented trap supplied for B and H type)
• Pipe sealant and plumber’s putty
• 1-1/2" vent pipe on types vented through washfountain column (refer to page 4 for lengths required)
• NOTE: Supply lines for one or two Washfountains should be 1"; for three Washfountains 1-1/4"; for more than three Washfountains pipe size should increase proportionally. Vent pipe to be 1-1/2" on models vented through Washfountain.
Bradley Classic Washfountain Warranty Information
Product warranties may be found under “Product Information” on our website at www
.bradleycorp.com
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control
Installation Instructions WF2503, WF2504 Terreon® — WF2803, WF2804 Bradstone®
Bradley Corporation • 215-1415 Rev. J; EN 06-915B
34/6/2007
Semi-Circular Washfountain Dimensions
ADJUST TO TOWEL DISPENSER MOUNTING HOLES
A
B
C
D
F
E
G
6" (152)
H
K
J
*
Juvenile height: Subtract 4" from dimensions A through E for juvenile height.
(Bradstone not available in juvenile height)
*
Juvenile height: Subtract 102mm from dimensions A through E for juvenile height.
(Bradstone not available in juvenile height)
Material Size A B C D E F G H J K
Terreon® 54 19 29-1/2 38-3/4 47-1/4 36-1/2 55-3/4 23-1/2 21-1/4 32-1/4 5-1/4 Terreon® 36 19 29-1/2 35-1/4 43-1/4 33-3/8 52-1/4 17-1/4 15-1/4 22-3/4 4-3/4 Bradstone® 54 19-3/4 29-1/4 37-1/2 46 35-1/4 54-3/8 26-1/4 24-1/4 35-1/4 8-1/4 Bradstone® 36 19-3/4 29-1/4 34 42-1/2 35-1/4 50-7/8 20-1/4 18-1/4 25-3/4 7-3/4
Approximate Dimensions in Inches*
Material Size A B C D E F G H J K
Terreon® 1372 483 749 984 1200 927 1416 597 540 819 133 Terreon® 914 483 749 895 1099 848 1327 438 387 578 121 Bradstone® 1372 502 743 953 1168 895 1381 667 616 895 210 Bradstone® 914 502 743 864 1080 895 1292 514 464 654 197
Approximate Dimensions in Millimeters*
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control WF2503, WF2504 Terreon® — WF2803, WF2804 Bradstone® Installation Instructions
Bradley Corporation • 215-1415 Rev. J; EN 06-915B
4 4/6/2007
Length of Tie Pipe Required for Vent Through Washfountain Column
54" Less Soap Dispenser 21-1/2" (546mm) 36" Less Soap Dispenser 18" (457mm) 54" With Soap Dispenser 30" (762mm) 36" With Soap Dispenser 26-1/2" (673mm) 54" Less Soap Dispenser With Towel Dispenser 55-1/2" (1410mm) 36" Less Soap Dispenser With Towel Dispenser 52" (1321mm) 54" With Soap Dispenser With Towel Dispenser 48" (1219mm) 36" With Soap Dispenser With Towel Dispenser 44-1/2" (1130mm) 54" With Cube Adaptor 32" (813mm) 36" With Cube Adaptor 28-1/2" (724mm) 54" With Cube Adaptor With Towel Dispenser 50" (1270mm) 36" With Cube Adaptor With Towel Dispenser 46-1/2" (1181mm) 54" With Cube Adaptor And Soap Dispenser 40" (1016mm) 36" With Cube Adaptor And Soap Dispenser 36-1/2" (927mm)
Type Pipe Length
NOTE: Drain must be connected with 2" schedule 40 welded wrought iron pipe, minimum, to provide
lower support for this installation. Vent or support pipe must be of the same material in 1-1/2".
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control
Installation Instructions WF2503, WF2504 Terreon® — WF2803, WF2804 Bradstone®
Bradley Corporation • 215-1415 Rev. J; EN 06-915B
54/6/2007
Rough-In Specifications
Type A
Off-Line Vent With Supplies From Below.
1" NPT Supplies Through Wall
Cold
Trap
2" NPT Drain Through Wall
(Stub Out To Suit Trap Dimension)
Hot
Installing Traps
When installing trap with a coupling and nipple, see dimension A in Table 1 on page 9. If trap is installed tight to bottom of bowl, dimension A depends on design of trap. B* Wall to centerline of trap A** Centerline of drain to floor
Drain Through Wall
Top View
Wall
B*
Trap For Wall Outlet Only
2" NPT Drain Through Floor (Stub Up 3" (76) Above Floor)
36" (914) Washfountain Bowl
1" NPT Supplies Through Floor
3-1/4"
(83)
See Table 1 on page 9
(Optional) Stub Up 2-1/2" (64) Above Floor)
4" Centerline Of Drain To (102) Centerline Of Fixture
54" (1372) Washfountain Bowl
7-5/8" (194)
4" (102)
Clearance Hole
Side View
A**
See Table 1 on page 9
Supplies Through Wall
Rough-In Notes:
1. All pipes and fittings not furnished by Bradley are shown in broken lines.
2. Supply lines for one to two washfountains should be 1"; for three washfountains 1-1/4"; for more than three washfountains, pipe sizes should be increased proportionately.
3. Overhead supplies must be reduced to 1/2" copper tube to pass through support tube.
4. Check valve inlets are 1/2" NPT.
5. Dimensions shown in parentheses are millimeters.
Wall
Floor
12" (305) For Standard Height 8-1/4" (210) For Juvenile Height
Drain & Supplies Through Floor Trap Located Below Floor (Optional)
NOTE: UPC and IPC restrict the vertical distance from the fixture outlet to the trap weir to not more than 24". Check state and local codes for variances.
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control WF2503, WF2504 Terreon® — WF2803, WF2804 Bradstone® Installation Instructions
Bradley Corporation • 215-1415 Rev. J; EN 06-915B
6 4/6/2007
Rough-In Specifications Continued . . .
1" NPT Supplies From Above Must Reduce To 1/2" Nom. Copper Tube On These Centers To Pass Thru Washfountain
Type O
Off-Line Vent With Supplies From Above
Top View
2" NPT Drain Through Wall
(Stub Out To Suit Trap Dimension)
4" Centerline Of Drain To (102) Centerline Of Fixture
Trap For Wall Outlet Only
54" (1372) Washfountain Bowl
Side View
Drain Through Wall
4" (102)
Clearance Hole
Floor
Drain & Supplies Through Floor Trap Located Below Floor (Optional)
Wall
Wall
Rough-In Notes:
1. All pipes and fittings not furnished by Bradley are shown in broken lines.
2. Supply lines for one to two washfountains should be 1"; for three washfountains 1-1/4"; for more than three washfountains, pipe sizes should be increased proportionately.
3. Overhead supplies must be reduced to 1/2" copper tube to pass through support tube.
4. Check valve inlets are 1/2" NPT.
5. Dimensions shown in parentheses are millimeters.
2" NPT Drain Through Floor (Optional) (Stub Up 3" (76) Above Floor)
7/8"
(22)
7/8"
(22)
1-1/4"
(32)
Cold
36" (914) Washfountain Bowl
Installing Traps
When installing trap with a coupling and nipple, see dimension A in Table 1 on page 9. If trap is installed tight to bottom of bowl, dimension A depends on design of trap. B* Wall to centerline of trap A** Centerline of drain to floor
B*
See Table 1 on page 9
See Table 1 on page 9
A**
Trap
Hot
NOTE: UPC and IPC restrict the vertical distance from the fixture outlet to the trap weir to not more than 24". Check state and local codes for variances.
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control
Installation Instructions WF2503, WF2504 Terreon® — WF2803, WF2804 Bradstone®
Bradley Corporation • 215-1415 Rev. J; EN 06-915B
74/6/2007
Rough-In Specifications Continued . . .
Type B
Centrally Rising Vent With Supplies From Above.
1" NPT Supplies From Above Must Reduce To 1/2” Nom. Copper Tube On These Centers To Pass Through Washfountain
Cold
Hot
(See Table on page 9)
(wall to centerline of trap)
7/8"
(22)
B*
7/8"
(22)
Top View
1-1/4"
(32)
1-1/2" NPT Vent To Ceiling
36" (914) Washfountain
4"
(102)
2" NPT Drain (Make
Stub 3" (76)
Above Floor)
Bowl
54" (1372) Washfountain Bowl
Vent
Side View
Wall
Floor
Drain Through Floor
Rough-In Notes:
1. All pipes and fittings not furnished by Bradley are shown in broken lines.
2. Supply lines for one to two washfountains should be 1"; for three washfountains 1-1/4"; for more than three washfountains, pipe sizes should be increased proportionately.
3. Overhead supplies must be reduced to 1/2" copper tube to pass through support tube.
4. Check valve inlets are 1/2" NPT.
5. Dimensions shown in parentheses are millimeters.
6. For maximum rigidity of sprayhead/support tube assembly, use 1-1/2" NPT galvanized pipe for vent. Use of plastic or copper for vent is not recommended.
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control WF2503, WF2504 Terreon® — WF2803, WF2804 Bradstone® Installation Instructions
Bradley Corporation • 215-1415 Rev. J; EN 06-915B
8 4/6/2007
Rough-In Specifications Continued . . .
Type H
Centrally Rising Vent With Supplies From Below.
1" NPT Supplies Through Wall
7-5/8" (194)
7-5/8" (194)
3-1/4"
(83)
B*
(See Table on page 9)
(wall to centerline of trap)
Vent
Top View
4"
(102)
12" (305 For
Standard Height
8-1/4" (210) For
Juvenile Height
1-1/2" NPT Vent To Ceiling
Cold
Hot
2" NPT Drain (Make Stub 3" (76) Above Floor)
54" (1372) Washfountain Bowl
36" (914) Washfountain Bowl
1" NPT Supplies Through Floor (Optional) Stub Up 2-1/2" (63) Above Floor)
Side View
Supplies Through Floor (Optional)
Rough-In Notes:
1. All pipes and fittings not furnished by Bradley are shown in broken lines.
2. Supply lines for one to two washfountains should be 1"; for three washfountains 1-1/4"; for more than three washfountains, pipe sizes should be increased proportionately.
3. Overhead supplies must be reduced to 1/2" copper tube to pass through support tube.
4. Check valve inlets are 1/2" NPT.
5. Dimensions shown in parentheses are millimeters.
6. For maximum rigidity of sprayhead/support tube assembly, use 1-1/2" NPT galvanized pipe for vent. Use of plastic or copper for vent is not recommended.
Supplies
Through Wall
Wall
Floor
Drain Through Floor
Pre-Assembled Classic Semi-Circular 36"/54" Washfountain with Foot Control
Installation Instructions WF2503, WF2504 Terreon® — WF2803, WF2804 Bradstone®
Bradley Corporation • 215-1415 Rev. J; EN 06-915B
94/6/2007
Installation Instructions
Step 1: Rough-In of Drain & Supplies
1. Rough in supply and drain piping as required for your installation (see pages 5-8 for rough-ins of the optional installations).
2. Assemble the drain to the dimension shown in Figure 1 or Figure 2 and Table 1 for bowl size you are installing.
NOTE: All piping shown in dotted lines to be supplied by the installer.
Compliance and conformity to local codes and ordinances is the r esponsibility of the installer.
Figure 1a
DRAIN (THROUGH
FLOOR - OPTIONAL)
T ypes A and O
Figure 2
VENTED TRAP
(111-024)
Types B and H
54"
Terreon®
6" (152) to 13-1/4" (336) 6" (152) to 10-1/4" (260) 5-1/4" (133) 18-5/8" (473) 14-5/8" (371)
36"
Terreon®
6" (152) to 13-1/4" (336) 6" (152) to 10-1/4" (260) 4-3/4" (121) 18-5/8" (473) 14-5/8" (371)
54" Bradstone* 6" (152) to 11-5/8" (295) N/A 8-1/4" (210) 17" (432) N/A 36" Bradstone* 6" (152) to 12" (305) N/A 7-3/4" (197) 17-3/8" (441) N/A
Bowl Material & Size
Std. Ht. Juv. Ht. Std. Ht. Juv. Ht.
ABC
* Bradstone is not available in juvenile height.
Table 1 — Trap Dimensions (mm)
Figure 1b
TIE PIPE BRACKET
- OPTIONAL
T ypes A and O
A
B
C
C
9-3/4"
(248)
B
B
Loading...
+ 20 hidden pages