Bradford White LC2PV50H763N Installation Manual

CONDENSING POWER VENT GAS WATER HEATER
A Spanish language version of these instructions is available by contacting the company listed on the rating plate.
Hay disponible una versión en español de estas instrucciones al comunicarse con la compañía que se menciona en la placa de datos de servicio.
INSTAL LATION AND O PERATION
INSTRUCTION MANUAL
WARNING: If the information in these instructions is not
followed exactly, a fire or explosion may result causing property damage, personal injury, or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable,
combustible, or corrosive vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
For your family’s comfort, safety and convenience we
recommend this water heater be installed and serviced by a
plumbing professional.
238-50845-00F REV 5/18
2
CONGRATULATIONS!
You have just purchased one of the finest water heaters on the market today!
This installation and operation manual will explain in detail the installation and maintenance of your new Condensing Power Vent Gas Water Heater. We strongly recommend that you contact a plumbing professional for the installation of this water heater.
We require that you carefully read this manual, as well as the enclosed warranty, and refer to it when questions arise. If you have any specific questions concerning your warranty, please consult the plumbing professional from whom your water heater was purchased. For your records we recommend that you write the model, serial number and installation date of your water heater in the maintenance section in the back of this manual.
This manual should be kept with the water heater.
3
TABLE OF CONTENTS
page
GENERAL INFORMATION ................................................................. 4
INSTALLATION. .................................................................................. 6
Locating the Water Heater ........................................................... 6
Minimum Clearances ................................................................... 9
Venting .......................................................................................... 9
Vent Pipe Prepa r at ion and Joining ............................................ 20
Combustion Air Supply ............................................................... 22
Water Connections ....................................................................... 24
Condensate Drain Connection ................................................... 27
Gas Connections .......................................................................... 28
Electrical Connections ................................................................ 29
Wiring Diagram ....................................................................... 30
GENERAL OPERATION...................................................................... 31
Lighting and Shutdown Instructions ......................................... 32
Thermostat Adjustment ............................................................... 33
Burner Flame Check .................................................................... 34
MAINTENANCE ................................................................................... 35
TROUBLESHOOTING ......................................................................... 38
PARTS LIST AND DRAWING ............................................................. 41
INSTALLA TI O N INST RU CTI O NS FO R PO TABLE WATER AND
SPACE HEA TING ................................................................................ 42
NOTES ................................................................................................. 43
4
GENERAL INFORMATION
CAUTION
Incorrect operation of this appliance may create a hazard to life and property and will nullify the warranty.
DANGER
Do not store or use gasoline or other flammab le, combustible, or appliance.
This gas-fired water heater is design certified by CSA International under the American National Standard Z21.10.3 and CAN/CGA 4.3-M most current editions at the time of manufacture. This is a category IV water heater.
This water heater must be installed in accordance with local codes or, in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1-Latest Edition) and/or in Canada CAN/CGA B149 Installation Codes (Latest Editions). The warranty for this water heater is in effect only when the water heater is installed, adjusted, and operated in accordance with these Installation and Operation Instructions. The manufacturer will not be held liable for any damage resulting from alteration and/or failure to comply with these instructions.
This water heater is not design certified for installation in a mobile home. Such an installation may create a hazardous condition and will nullify the warranty.
Do not use this appliance if any external part to the tank has been submerged in water. You should contact a qualified service technician to inspect the appliance and to replace any part of the control system including the gas control which has been submerged in water. See the Gas Connections section of this manual before servicing or replacing a water heater that has had any external part to the tank submerged in water.
corrosive vapors and liquids in the vicinity of this or any other
IMPORTANT
Before proceeding, please inspect the water heater and its components for possible damage. DO NOT install any water heater with damaged components. If damage is evident then please contact the supplier where the water heater was purchased or the manufacturer listed on the rating plate for replacement parts.
Make sure that you check the rating plate and gas control on the water heater to be certain that the type of gas being supplied corresponds with the marking on the rating plate and gas control.
5

General Information continued-

DANGER
This product contains one or more chemical s known to the State of California to cause cancer, birth defects, or reproductive harm.
Sacrificial anodes are used to extend tank life. Anode removal, except for inspection and/or r eplacem ent, will nullif y the warrant y. In ar eas where water is unusually active, an odor may occur at the hot water fauc et due to a reaction between the sacrificial anodes and the impurities in the water. If this should happen, alternative anodes may be purc hased from the supplier that installed this water heater. This will minimize the odor while protecting the tank. Additionally, the water hea ter should be flushed with appropr iate dissolvers to eliminate any bacteria.
6
INSTALLATION
WARNING
Water heaters are heat producing appliances. To avoid damage or
WATER HEATER OR VENT-AIR INTAKE SYSTEM.
Locating the Water Heater
injury, do not store materials against the water heater or vent-air intake system. Use proper care to avoid unnecessary contact (especially by children) with the water heater and vent-air intake components. UNDER
NO CIRCUMSTANCES MUST FLAMMABLE MATERIALS, SUCH AS GASOLINE OR PAINT THINNER BE USED OR STORED IN THE VICINITY OF THIS WATER HEATER, VENT-AIR INTAKE SYSTEM OR IN ANY LOCATION FROM WHICH FUMES COULD REACH THE
DO NOT install the water heater in any location where gasoline or flammable vapors are likely to be present.
Water heaters in residential garages must be installed so that all burner(s) and burner ignition device(s) are loca ted not less than 18 inches (46 cm) above the floor and must be located or protected to avoid physical damage. For other installations refer to local codes. In the absence of local codes, the water heater must be installed in compliance with the
National Fuel Gas Code, ANSI Z223.1 - (Latest Edition) and/or in Canada, CAN/CGA B149 Installation Codes (Latest Editions).
The location of this water heater is of the utmost importance. Before installing this water heater, read the installation section of these instructions. After reading these installation and operation instructions, select a location for the water heater where the floor is level and is easily accessible to gas and water supply lines. DO NOT locate the water heater where water lines could be
subjected to freezing temperatures. Make sure the cold water pipes are not located directly above the gas control so that condensate during humid weather does not drip on the controls.
7
Installation (Locating the Water Heater) continued-
WARNING
Liquefied petroleum gases/propane gas are heavier than air
CORRECTED!
Water heater corrosion and component failure can be caused by the heating and breakdown of airborne chemical vapors. Examples of some typical compounds that are potentially corrosive are: spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes and process chemicals. These materials are corrosive at very low concentration levels with little or no odor to reveal their presence. NOTE: DAMAGE TO THE WATER HEATER CAUSED
BY EXPOSURE TO CORROSIVE VAPORS IS NOT COVERED BY THE WARRANTY. DO NOT OPERATE THE WATER HEATER IF EXPOSURE HAS OR WILL OCCUR. DO NOT STORE ANY POTENTIALLY CORROSIVE COMPOUNDS IN THE VICINITY OF THE WATER HEATER.
To comply with NSF requirements this water heater is to be:
a) Sealed to the floor with sealant, in a smooth and easily cleanable way,
or
b) Installed with an optional leg kit that includes legs and/or extensions
that provide a minimum clearance of 6” beneath the water heater.
and will remain at floor level if there is a leak. Basements, crawl spaces, closets, and areas below ground level will serve as pockets for accumulation of leaking gas. Before lighting, smell all around the appliance area for gas. Be sure to smell next to the floor.
IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do not use any
telephone in your building.
Immediately call your gas supplier from a neighbor’s
telephone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
DO NOT OPERATE APPLIANCE UNTIL THE LEAKAGE IS
8
Installation (Locating the Water Heater) continued-
WARNING
DO NOT A TTEMPT TO LIGHT ANY GAS APPLIANCE IF YOU ARE
professional, for more information.
NOT CERTAIN OF THE FOLLOWING:
Liquefied petroleum gases/propane gas and natural gas have an
odorant added by the gas supplier that aids in the detection of the gas.
Most people recognize this odor as a “sulfur” or “rotten egg” smell.
Other conditions, such as “odorant fade” can cause the odorant to
diminish in intensity, or “fade”, and not be as readily detectable.
If you have a diminished sense of smell, or are in any way unsure of
the presence of gas, immediately contact your gas supplier from a neighbor’s telephone.
Gas detectors are available. Contact your gas supplier, or plumbing
The water heater must be located close enough to the outside wall to keep the venting distance within the maximum distance described in the installation instructions. Locate the water heater as close as possible to the vent opening. Read the venting section in this instruction manual before locating the water heater.
This water heater must be located in an area where leakage of the tank, condensate trap or water line connections and the combination temperature and pressure relief valve will not result in damage to the area adjacent to the water heater or to lower floors of the structure. Verify all condensate tubing is properly connected to the blower for proper drainage. When such locations cannot be avoided, a suitable drain pan adequ ate l y piped f or proper dr ai nag e must be installed under the water heater. The pan must not restrict combustion air flow. The drain pan must have a minimum length and width of at least 4 in. (10.2 cm) greater than the diameter of the water heater and must not restrict proper combustion air flow to the water heater. The drain pan, as described above, can be purchased from your plumbing professional. The drain pan must be piped to an adequate drain. The piping must be at least 3/4 inch (1.9 cm) in diameter and pitched for proper drainage.
It is recommended that a minimum clearance of 4 inches (10.2 cm) be provided on the side of the water heater for servicing and maintenance of the combination temperature and pressure relief valve.
This water heater MUST be installed indoors out of the wind and weather. Note: For California installation this water heater must be braced,
anchored, or strapped to avoid falling or m oving du ring an earthquake. See instructions for correct installation procedures. Instructions may be obtained from DSA Headquarters Office, 1102 Q Street, Sacramento, CA
95811.
9
Minimum Clearances
WARNING
Failure to adhere to these installation and operation instructions warranty.
may create a hazard to life and property and will nullify the
This installation must allow access to the front of the water heater and adequate clearance must be provided for servicing and operating this water heater. The water heater may be installed on either a combustible or non­combustible floor. If the water heater is to be installed directly on carpeting, it must be installed on top of a metal or wood panel extending beyond the full width and depth of the appliance by at least 3 inches (7.6 cm) in any direction or, if the appliance is to be installed in an alcove or closet, the entire floor must be covered by the panel. The minimum clearances to combustibles for this water heater are: 0 inch from the sides and rear, 5 inches (12.7 cm) from the front of the jacket, 0 inch from the vent connector and 15 inches (38.1 cm) from the jacket top. Increase distances to provide clearance for servicing.
Venting
Figure 1 - Vent Terminal Clearances
This water heater has a certified category IV, per latest ANSI Z 21.10.3-
2015.CSA 4.3-2015 revision. Refer to the latest edition of the National Fuel Gas Code (ANSI Z223.1-latest edition), or in Canada, the Natural Gas and Propane installation Code (B149.1-00 latest edition).
10
Venting continued-
Canadian
US Installations2
A=
Clearance above grade, veranda, porch, deck or balcony
12 inches
(30 cm)
12 inches
(30 cm)
B=
Clearance to window or door that may
12 inches
4 feet (1.2 m) below or
opening
C=
Clearance to permanently closed window
*b
*b
D=
Vertical clearance to ventilated soffit
from the center line of the terminal
*b
*b
E=
Clearance to unventilated soffit
*b
*b
F=
Clearance to outside corner
*b
*b
G=
Clearance to inside corner
*b
*b
H=
Clearance to each side of center line assembly
*b
*b
I=
Clearance to service regulator vent outlet or oil tank vent
3 feet (.9 m)
*b
J=
Clearance to non-mechanical air
appliance
12 inches
4 feet (1.2m) below or to
opening.
K=
Clearance to a mechanical air supply
6 feet
3 feet (91 cm) above if
horizontally
L=
Clearance above paved sidewalk or property
7 feet
7 feet
M=
Clearance under a veranda, porch, deck, or balcony
12 inches (30 cm) ‡
*b
Installations1
be opened
located above the terminal within a horizontal distance of 2 feet (.6 m)
extended above meter/regulator
supply inlet to building or the combustion air inlet to any other
inlet
paved driveway located on public
1
In accordance with the current CAN/CGA-B149 Installation Codes.
2
In accordance with the current ANSI Z223.1-(Latest Edition)/NFPA 54 National Fuel Gas Code. † A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single-family dwellings and serves both dwellings. ‡ Permitted only if a veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor. *a) A minimum clearance value determined by testing in accordance with section 2.20. *b) “Clearance in accordance with local installation codes and the requirements of the gas supplier”.
(30 cm)
(30 cm)
(1.83 m)
(2.13 m)†
to the side of opening;
12 inches (30 cm) above
side of opening;
12 inches (30 cm) above
within 10 feet
(2.13 m)†
The vent system must terminate so that proper clearances are maintained as cited in local codes or the Latest Edition of the National Fuel Gas Code, ANSI Z223.1.73.4e and 7.8a, b as follows:
1. Do not terminate near soffit vents or crawl space or other area where condensate or vapor could create a nuisance or hazard or cause property damage.
2. Do not terminate the exhaust vent terminal where condensate or vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment.
3. Do not terminate the exhaust vent terminal over public area or walkways where condensate or vapor can cause nuisance or hazard.
4. The vent shall terminate a minimum of 12 inches (25.4 cm) above expected snowfall level to prevent blockage of vent termination.
11
Venting continued-
Clearance to combustibles for all venting pipes and
terminals
For installations in Canada
for clearances to combustibles.
DO NOT place insulation or other materials in the required clearance spaces between the venting to combustible material unless otherwise specified.
WARNING
Risk of carbon monoxide poisoning or fire due to joint separation or pipe breakage.
This water heater must be properly vented and connected to an approved
compliance with these installa tio n instructions.
The venting system must not pass through rated fire separations.
The venting system must be free to expand and contract. This venting system must be supported in accordance with these instructions.
NOTICE
For installations in Canada, field supplied vent piping must comply with
limitations.
Vent pipes serving power vent appliances are classified by building codes as “vent connectors”. Required clearances from combustible materials must be provided in accordance with information in this manual under “Locating the Water Heater” and “Minimum Clearances”, and with the National Fuel Gas Code and local codes.
For installations in the US
0” minimum
Refer to vent pipe and terminal
manufacturer’s installation instructions
vent system in good condition. DO NOT operate the water heater with the absence of an approved vent system. A clean and unobstructed vent system is necessary to allow noxious fumes that could cause injury or loss of life to vent safely and will contribute toward maintaining the water heater’s efficiency. The acceptance of the venting system is dependent upon full
CAN/CGA B149.1 (L atest Edi tio n) and be certified to the Standard For Type BH, Class II, 65°C, Gas Venting Systems, ULC S636. Components of this listed system shall not be interchanged with other vent systems or unlisted pipe/fittings. All components and specified primers and cements of the certified vent system must be from a single system manufacturer and not intermixed with other system manufacturer’s vent system parts. The supplied vent connector and vent termination are certified under ULC S636 and are also certified as part of the water heater. Refer to the following tables for approved venting materials, primers, and cements. All approved primers and cements are to be used within their marked time
12
Venting continued-
For installations in the US
D2661)
For installations in CANADA
Approved Primers and Cements
For installations in the US
(ASTM D-2235)
For installations in CANADA
NOTICE
Use of cellular core PVC (ASTM F891), cellular core CPVC, or Radel
®
covering non-metallic venting with thermal insulation is prohibited.
Approved Venting Materials
only
PVC DWV (ASTM D-2665)
PVC Sch. 40, 80, 120 (ASTM-
D1785)
CPVC Sch. 40, 80 (ASTM-
F441)
CPVC (ASTM D2846)
ABS Sch. 40 DWV (ASTM
only
PVC and CPVC Primer
(ASTM-F656)
PVC Cement (ASTM D-2564)
CPVC Cement (ASTM F493)
ABS Primer and Cement
(polyphenosulfone) in non-metallic venting systems is prohibited, and
ULC S636 approved PVC for flue gas venting rated Class II, 65°C
ULC S636 approved CPVC for flue gas venting rated Class II, 65°C
ULC S636 approved Primer and Cement for flue gas venting rated Class II, 65°C
13

Venting System Condensation

Condensate formation will occur in the venting of this condensing power vent water heater. In order to effectively drain the condensate from the venting, tubing has been installed on a factory supplied exhaust adapter with drain outlet mounts on the blower. The tubing will drain any accumulated condensate from the venting system.
1. In a horizontal application, it is important that condensate not be allowed to buildup in the exhaust vent pipe. To prevent this from happening, the pipe should be installed with a slight upward slope of ¼ inch (.6 cm) per foot (.3 m). The vent system must be supported every 5 feet (1.5 m) of vertical run and every 3 feet (.9 m) of horizontal run of vent pipe length.
This water heater is a condensing power vented appliance and is designed to vent its products of combustion through 2” (5.1 cm), 3” (7.6 cm) or 4” (10.2 cm) diameter vent pipe to the outdoors. This water heater may be either vented horizontally through the wall or vertically through the roof. Use a 2” (5.1 cm) to 3” (7.6 cm) reducer to connect to the vent outlet when using 3” (7.6 cm) vent pipe or 2” (5.1 cm) to 4” (10.2 cm) reducer to connect to the vent outlet when using 4” (10.2 cm) vent pi p e. Apply the proper cement at the joint locations.
Table 1 lists the maximum vent lengths for this water heater using 2” (5.1 cm) vent pipe. If possible, locate the water heater so that the venting length and number of elbows are kept to the minimum distance necessary to reach the outside. If the installation requires venting lengths that exceed the lengths listed for 2” (5.1 cm) vent pipe in Table 1, then use 3” (7.6 cm) vent pipe for the vent connector or 4” (10.2 cm) as necessary.
Table 2 lists the venting distances allowed with 3” (7.6 cm) diameter vent pipe. When venting with 3” (7.6 cm) vent pipe, use a 3” (7.6 cm) to 2” (5.1 cm) reducer to exit through the building wall with 2” (5.1 cm) vent pipe. Use the 2” (5.1 cm) vent terminal supplied with the water heater to terminate on the outside of the building. If the length of 2” (5.1 cm) vent pipe needed to go through the wall is greater than 14” (35.5 cm), use 3” (7.6 cm) to go through the wall and reduce to 2” (5.1 cm) vent pipe immediately after exiting the outside wall. Refer to the venting illustrations on the following pages. Make sure the vent pipe terminal elbow fitting is at least 1” (2.5 cm) away from the edge of the wall.
Table 3 lists the venting distances allowed with 4” (10.2 cm) diameter vent pipe. When venting with 4” (10.2 cm) vent pipe, use a 4” (10.2 cm) to 2” (5.1 cm) reducer to exit through the building wall with 2” (5.1 cm) vent pipe. Use the 2” (5.1 cm) vent terminal supplied with the water heater to terminate on the outside of the building. If the length of 2” (5.1 cm) vent pipe needed to go through the wall is greater than 14” (35.5 cm), use 4” (10.2 cm) to go through the wall and reduce to 2” (5.1 cm) vent pipe imm ediatel y after exit ing th e outside wall. Refer to the venting illustrations on the following pages. Make sure the vent pipe terminal elbow fitting is at least 1” (2.5 cm) away from the edge of the wall.
14
Venting continued-
TABLE 1 - VENT CONNECTOR LENGTHS
FOR 2” (5.1 cm) DIAMETER VENT PIPE
Terminating
# of 90° Elbows
Maximum straight
Min. straight
Through the Wall
1
45 (13.7)
2 (.6)
Through the Wall
2
40 (12.2)
2 (.6)
Through the Wall
3
35 (10.7)
2 (.6)
Through the Wall
4
30 (9.1)
2 (.6)
Through the Roof
0
50 (15.2)
7 (2.1)
Through the Roof
1
45 (13.7)
7 (2.1)
Through the Roof
2
40 (12.2)
7 (2.1)
Through the Roof
3
35 (10.7)
7 (2.1)
Through the Roof
4
30 (9.1)
7 (2.1)
TABLE 2 -VENT CONNECTOR LENGTHS
FOR 3” (7.6 cm) DIAMETER VENT PIPE
Terminating
# of 90° Elbows
Maximum straight
Min. straight
Through the Wall
1
115 (35.0)
10 (3.1)
Through the Wall
2
110 (33.5)
10 (3.1)
Through the Wall
3
105 (32.0)
10 (3.1)
Through the Wall
4
100 (30.5)
10 (3.1)
Through the Wall
5
95 (29.0)
10 (3.1)
Through the Roof
0
120 (36.6)
15 (4.6)
Through the Roof
1
115 (35.0)
15 (4.6)
Through the Roof
2
110 (33.5)
15 (4.6)
Through the Roof
3
105 (32.0)
15 (4.6)
Through the Roof
4
100 (30.5)
15 (4.6)
TABLE 3 -VE NT CONNE CTOR LENGTHS FOR 4” (10.2 cm) DIAMETER VEN T PIPE
Terminating
# of 90° Elbows
Maximum straight
Min. straight
Through the Wall
1
175 (53.3)
10 (3.1)
Through the Wall
2
170 (51.8)
10 (3.1)
Through the Wall
3
165 (50.3)
10 (3.1)
Through the Wall
4
160 (48.8)
10 (3.1)
Through the Wall
5
155 (47.2)
10 (3.1)
Through the Roof
0
180 (54.9)
15 (4.6)
Through the Roof
1
175 (53.3)
15 (4.6)
Through the Roof
2
170 (51.8)
15 (4.6)
Through the Roof
3
165 (50.3)
15 (4.6)
Through the Roof
4
160 (48.8)
15 (4.6)
(excl. vent term)
(excl. vent term)
Length ft (m)
Length ft (m)
Length ft (m)
Length ft (m)
(excl. vent term)
Length ft (m)
NOTE: When using 3” (7.6 cm) or 4” (10. 2 cm) vent pipe, use a reducer to 2” (5.1 cm) and exit the building wall with 2” (5.1 cm) vent pipe using the 2” (5.1 cm) 45 supplied. Two 45
° elbows are equivalent to one 90° elbow. Each 90° elbow is equivalent to
° vent terminal
5 feet (1.5 m) of straight vent pipe.
Length ft (m)
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