BOSE FREESPACE 360 Schematic

Contents
Click here for FS360 Image
ECN 29027 added "end user owners guide"
Product Description ..........................................................................................................................2
Specifications ....................................................................................................................................2
Disassembly/Assembly Procedures................................................................................................3
Figure 1. Wiring Diagram.....................................................................................................................3
Test Procedures ................................................................................................................................4
Figure 2. 4 Ohm Passive Version Equalizer Schematic Diagram ........................................................4
Figure 3. 70/100V Passive Version Equalizer Schematic Diagram......................................................4
Main Part List..................................................................................................................................... 5
Figure 4. Exploded View ......................................................................................................................6
Equalizer PCB Part List ....................................................................................................................7
Packaging Part List ...........................................................................................................................7
Figure 5. Packaging View ....................................................................................................................7
Figure 7. Equalizer PCB Component Layout .......................................................................................7
Figure 6. Position of EQ PCB on Driver...............................................................................................7
PROPRIETARY INFORMATION
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF BOSE ONLY FOR THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT BY AN AUTHORIZED BOSE SERVICE CEN­TER OR OWNER OF THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE.
CAUTION: The FreeSpace user serviceable parts. To prevent warranty infractions, refer servicing to warranty service centers or factory service.
CORPORATION WHICH IS BEING FURNISHED
®
360P/360 loudspeaker contains no
The FreeSpace 360P/360 loudspeaker is covered by a 5 year warranty
WARRANTY INFORMATION
1

PRODUCT DESCRIPTION

The FreeSpace® 360P/360 is a full-range environmental loudspeaker intended for background music and paging. There are three versions. The FS360P 70V/100V, 25W version has an internal passive equalizer. The FS360P 4 Ohm, 25W version has an internal passive equalizer. The FS360 70V/100V, 25W version requires a Bose the amplifier.
The FreeSpace 360P/360 can be installed in-ground with approximately one-half of the speaker exposed above ground. It can also be permanently secured above ground on a horizontal surface such as a deck.
®
FS360 active equalizer to be connected to or located in

SPECIFICATIONS

External dimensions:
Weight (packed system):
Internal cabinet volume:
Port:
Impedance (nominal):
Power Handling:
Sensitivity (1W, 1M):
13.80" base diameter x 14.6" height (320 mm base diameter x 370 mm height)
12.0 lbs. (5.4 kg)
Top enclosure: 142 cubic inches (2.3 liters) Bottom enclosure: 659 cubic inches (10.8 liters)
Diffuser port: Tuned to 80 Hz Three connecting ports: Tuned to 180 Hz
Non-passive version: 214 Ohm, 70V transformer @ 25W
271 Ohm, 100V transformer @ 25W
Passive version: 414 Ohm, 70V transformer @ 25W
852 Ohm, 100V transformer @ 25W
Non-transformer version: 4 Ohms
25W (70V, 100V) continuous per IEC-268-5, 100 hour duration
80 dB SPL, free field, per IEC-268-5 (for octave-band centered at 400 Hz)
2

DISASSEMBLY/ASSEMBLY PROCEDURES

Transformer
Red
Black
Wire harness
Red
Black
+
_
Wire post
(two places)
COM
+IN
(Refer to Figure 4)
1. Mounting Plate Removal
1.1 Remove the four screws (20) that secure
the mounting plate (10) to the base housing (14).
1.2 Lift off the mounting plate.
2. Mounting Plate Replacement
2.1 Align the mounting plate (10) to the base
(14). Replace the four screws (20) that secure the mounting plate to the base.
3. Driver/Equalizer PCB Removal Note: For versions without a passive equal-
izer, ignore references to the equalizer PCB.
3.1 Remove the three screws (6) that secure the driver protector (4) and the driver (1) to the cap housing (13).
3.2 Lift off the driver protector. The equalizer PCB is attached by a screw to the driver magnet. Work the driver with attached equal­izer PCB out of the cap housing.
3.3 Cut the wires as close as possible from the driver terminal. Remove the screw that se­cures the equalizer PCB to the driver magnet.
4. Driver/Equalizer PCB Replacement Note: For versions without a passive equal-
izer, ignore references to the equalizer PCB.
4.1 Referring to Figure 6, position the equal­izer PCB on the driver and using the screw removed in procedure 3.3, attach the equalizer PCB to the driver (1) magnet. Attach the red wire to the positive (+) driver terminal and the black wire to the negative (-) driver terminal. Refer to Figure 1 Wiring Diagram.
5. Transformer Removal Note: For transformer versions only.
5.1 To gain slack in the wires, perform proce-
dure 3.1 and 3.2 first.
5.2 Remove the four screws (8) that secure the transformer plate (11) to the cap housing (13). Lift up the transformer plate.
5.3 Make a note of the wiring configuration and then remove the wires from the trans­former (3).
5.4 Remove the two nuts (9) that secure the transformer to the transformer plate.
6. Transformer Replacement Note: For transformer versions only.
6.1 Align the transformer (3) to the transformer
plate (11) and replace the two nuts (9) that secure the transformer to the transformer plate.
6.2 Referring to the wiring configuration notes taken in procedure 5.3 or to Figure 1 Wiring Diagram, attach the wires to the transformer.
6.3 Lower the transformer with attached transformer plate into the cap housing (13) and secure into place with four screws (8).
6.4 Use procedure 4.2 and 4.3 to replace the driver.
EQ PCB
E4
Red
E2
Cap
(in harness)
Wire harness
Red
Black
Transformer
+IN
COM
Wire post
(two places)
Red
Black
Passive Version
+ _
4.2 Work the assembled driver and equalizer into the cap housing (13). Twist together any excess wire to prevent a wire buzz.
4.3 Align the driver protector (4), the driver and the driver gasket (2) to the cap housing. Replace the three screws (6) that secure the driver to the cap housing.
Non-passive Version

Figure 1. Wiring Diagram

3

TEST PROCEDURES

1. Phase Check
1.1 Referring to Figure 1, ensure proper wiring
of the loudspeaker.
2. Rub and Tick Test
2.1 Apply a 35Vrms, 80Hz signal to the input
of the loudspeaker.
Note: No extraneous noises such as rubbing, scraping or ticking should be heard. To distin­guish between normal suspension noise, rubs and ticks, displace the cone of the driver with your finger. If the sound can be made to go away or get worse, it’s a rub or tick and the driver should be replaced. If the noise stays the same, it’s normal suspension noise and will not be heard with regular program mate­rial.
3. Air Leak Test
3.1 Apply a (6Vrms for 4 Ohm version)
(35Vrms for transformer version), 80Hz signal to the input of the loudspeaker.
3.2 Check for air leaks around the cabinet, driver, and transformer plate. Replace any gasket that is found to be defective.
4. Sweep Test
4.1 Apply a (6Vrms for 4 Ohm version)
(35Vrms for transformer version), 50Hz signal to the input of the loudspeaker.
4.2 Sweep the signal generator from 50Hz to 5kHz. Listen for buzzes, rattles or extraneous noises from the driver or internal parts. A whooshing noise from the port around 80Hz is acceptable. Replace any driver that buzzes. Redress any wire that buzzes.
NOT USED
JP1
10uF, BP, 50V
6.2 Ohm
1.5mH
PTC1
C1
47uF, BP, 50V
C2
R1
L1
E4
IN-
E3
R2
2.4 Ohm

Figure 2. 4 Ohm Passive Version Equalizer Schematic Diagram

NOT USED
JP1
E4
NO CONNECTION
IN-
E3
R2
2.4 Ohm
10uF, BP, 50V
6.2 Ohm
1.5mH
NOT USED
PTC1
C1
NOT USED
C2
R1
L1
E2
OUT+IN+
OUT-
E1
E2
OUT+IN+
OUT-
E1

Figure 3. 70/100V Passive Version Equalizer Schematic Diagram

4

MAIN PART LIST

(Item numbers are referenced in Figure 4)
Item Number Description Part
Number
4.5" Driver (active equalization version) 196241 1
4.5 " Driver With Equalizer PCB (transformer passive version) Consists of: Driver, 4.5”, Environmental Equalizer PCB Screw, Tapp, 8-32x.375, HEXW, HEX
1
2 Gasket, Driver, 4.5” 116572 1
3
4Protector, Driver1200031
5
6
7
8 Screw, TAPP, 8-32x.375, PAN, XRC/S 145727-06 4
9 Nut, Hex, 8-32, KEPS 100413-2 2 10 Plate, Mounting 193903 1 11 Plate, Transformer, Black 191927-001 1 12 Grille, Diffuser, Black 191926-001 1
13
14
Note: The active equalization version requires the use of an external Bose The passive version has a passive equalizer PCB mounted to the rear of the driver.
Washer, Fender, Non-Magnetic
4.5 " Driver With Equalizer PCB (4 Ohm passive version) Consists of: Driver, 4.5”, Environmental Equalizer PCB Screw, Tapp, 8-32x.375, HEXW, HEX Washer, Fender, Non-Magnetic
Transformer, 70V, 25W 196236 Transformer, 100V, 25W 196237
70V Wire Harness, With Inline 6.8 uF Cap. (passive version) (25 uF, 150V, 20%, BP Capacitor)
100V Wire Harness, With Inline 4.7 uF Cap. (passive version) (4.7 uF, 100V, 5%, NP Capacitor)
Wire Harness (active equalization and 4 Ohm passive version) 191929 Screw, TT, 8-32x.75, HEX, SL/XREC (passive version) 256070-08 Screw, TAPP, 8-32, PAN Head (active equalization version) 145727-06 Screw, TAPP, 8-10, .75, HEXW, HEX (passive version) 178835-12 Screw, TAPP, 8-11, PAN, XREC (active equalization version) 193902-12
Housing, Cap, Granite Green (passive version) 190691-005 Housing, Cap, Green (active equalization version) 190691-003 Housing, Base, Granite Green (passive version) 190690-005 Housing, Base, Green (active equalization version) 190690-003
®
active equalizer.
254390
254379
254378 134517-06 181700-01
257251
254379
257250 134517-06 181700-01
254428 125959
252370-001 252369-475
Qty.
1
1 1 1 1 1
1 1 1 1
1
1
3
3
1
1
5
10
20
4x
3x
7
5
CAPACITOR (IN HARNESS)
14
3x
6
12
2x
9
3
No transformer in
the 4 Ohm version
4x
8
11
BLACK
RED
RED
BLACK

Figure 4. Exploded View

2
1
EQ PCB
RED
4
13
6

EQUALIZER PCB PART LIST

(Passive version)
Reference
Description Part Number Qty. Note
Designator
R1 6.2 Ohm, WW, 5W, 10% 125605-6R2 1 R2 2.4 Ohm, WW, 5W, 10% 125605-2R4 1 C1 47uF, EL, BP, 85, 50V, 20% 136548 1 4 Ohm version only C2 10 uF, EL, BP, 85C, 50V, 20% 138365 1
L1 1.5 mH 139571 1
PTC1 Polyswitch, 60V, RXE135 190348-135 1 4 Ohm version only
- Screw, Mach, 6-32, PAN, XREC 181701-01 1
- Nut, HEX, 6-32 103234-632 1
- Washer, Fender, Non-Magnetic 181700-01 1
- Pin, Grooved, .52x.34x.045 129000-5234 2

PACKAGING PART LIST

Item
Number
15Manual, Owner’s 254405 (PRO installer) 259124 (end user) 1 each 16 Carton 254393 1 17 Bag, Poly, 48X24X14X2 Mil 128238 1 18 Connector, Wire Nut, 16-22 AWG 188199-001 2 19 Bag, Poly, 3x3x2 Mil 107305 1 20 Screw, Tapp, 8-11, PAN, XREC, 1.75 193902-28 4 21 Washer, Flat, .438” Diameter, #8 137923-08 4 22 Connector, Butt Splice, 10-22 AWG 198380-2218 1
Description Part Number Qty.
15
20
22
21
18
19
17
16

Figure 6. Position of EQ PCB on Driver

HOT MELT SHOULD NOT COVER RESISTORS OR WIRE WRAP PINS.
E2
+ OUTPUT
C2
R2
+ INPUT
L1
R1
E4

Figure 5. Packaging View

Figure 7. Equalizer PCB Component Layout

7
FreeSpace® 360 Loudspeaker
Click here to go to table of contents
Passive (FS360P)
Non-passive (FS360)
©
2000 Bose Corporation
Service Manual
Part Number 197458 REV. 01
Specifications and Features Subject to Change Without Notice
Bose Corporation The Mountain Framingham Massachusetts USA 01701 P/N 197458 REV. 01 6/2000 For Technical Assistance or Part Orders, Call 1-800-233-4408
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