Bosch Power Tools PR20EVSK, PR20EVSPK, PR20EVSNK, PR10E User Manual

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IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

PR10E PR20E

Call Toll Free for

Consumer Information

& Service Locations

1-877-BOSCH99 (1-877-267-2499) www.boschtools.com

Pour obtenir des informations

et les adresses de nos centres

de service après-vente,

appelez ce numéro gratuit

Llame gratis para

obtener información

para el consumidor y

ubicaciones de servicio

For English Version Version française Versión en español

See page 2 Voir page 29 Ver la página 56

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General Power Tool Safety Warnings

WARNING

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

Keep work area clean and well lit. Cluttered

or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power

tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool. Distractions can

cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not us e a ny adapter pl ug s with earthe d (grounded) power tools. Unmodified plugs

and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk

of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled

cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use

reduces the risk of electric shock.

If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of

an GFCI reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and us e co mmon sense w hen opera ting a

power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention

while operating power tools may result in serious personal injury.

Use personal protective equipment. Always wear eye protection. Protective equipment

such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the sw itch is in th e o ff-po sitio n b efore connecting to power source and / or battery pa ck, picki ng up or carrying the t ool.

Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on. A wrench or a

key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. This enables better

co ntrol of the power tool in unexpe ct ed situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose

clothes, jewelry or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-

related hazards.

Power tool use and care

Do not forc e the power to ol. Use the correct power tool for your application. The

correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off. Any power tool that

ca nn ot be co nt ro lled with the swi tc h is dangerous and must be repaired.

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Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.

Ma ny acci de nt s ar e ca us ed by poorly maintained power tools.

Safety Rules for Routers

Hold power tool by insulated gripping surfaces, because the cutter may contact its own cord. Cutting a ”live” wire may make

exposed metal parts of the power tool ”live” and shock the operator.

Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your

hand or against the body leaves it unstable and may lead to loss of control.

If cutting into existing walls or other blind areas where electrical wiring may exist is un av oi da bl e, disconnect all fu se s or circuit breakers feeding this worksite.

Always make sure the work surface is free from nails and other foreign objects.

Cutting into a nail can cause the bit and the tool to jump and damage the bit.

Never hold the workpiece in one hand and the tool in the other hand when in use.

Never place hands near or below cutting surface. Clamping the material and guiding

the tool with both hands is safer.

Never lay workp ie ce on top of hard surfaces, li ke co nc re te, stone, etc. ..

Protruding cutting bit may cause tool to jump.

Alway s wear safety goggles and dust mask. Use only in well ventilated area.

Using personal safety devices and working in

Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the

power tool for operations different from those intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified re pa ir person u sing on ly identical replacement parts. This will ensure that the

safety of the power tool is maintained.

safe environment reduces risk of injury.

After changing the bits or making any adjustments, make sure the collet nut and any ot her ad justmen t devices are se cu re ly ti gh tened. L oo se ad ju st ment

device can unexpectedly shift, causing loss of control, loose rotating components will be violently thrown.

Never start the too l wh en the bi t is engaged in the material. The bit cutting

edge may grab the material causing loss of control of the cutter.

The direction of feeding the bit into the material is very important and it relates to the direction of bit rotation. When viewing th e tool from t he to p, the bit rot at es clockwise. Feed direction of cutting must be counter-clockwise. NOTE: inside and

outside cu ts will req ui re differe nt feed direction, refer to section on feeding the router. Feed in g the tool in the wro ng direction, causes the cutting edge of the bit to climb out of the work and pull the tool in the direction of this feed.

Never use dull or damaged bits. Sharp bits must be handled with care. Damaged

bits can snap during use. Dull bits require more force to push the tool, possibly causing the bit to break.

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Never touch the bit during or immediately after the use. After use the bit is too hot to

be touched by bare hands.

Never lay the tool down until the motor has come to a complete standstill. The

Additional Safety Warnings

GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.

Do not use AC only rated tools with a DC power supply. While the tool may appear to

work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.

Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely

control the power tool.

Use clamps or other practical way to secure and support the work pie ce to a stable platform. Holding the work by hand or against

your body leaves it unstable and may lead to loss of control.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of th e tool sinc e interna l wires may be misplaced or pinched or safety guard return sp rings may be improperly moun ted.

Certain cleaning agents such as gasoline,

spinning bit can grab the surface and pull the tool out of your control.

Cu tter dia meter must be at leas t 1/4” smaller than opening for the bit and cutter.

carbon tetrachloride, ammonia, et c. may damage plastic parts.

Risk of injury to user. The power cord must only be serviced by a Bosch Factory Service Center or Autho rized Bosch Service Station.

WARNING

drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and other masonry products, and

• Arsenic and chromium from chemicallytreated lumber.

Yo ur ri sk from these expo su re s var ie s, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Some dust created by power sanding, sawing, grinding,

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Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min Minutes Time

s Seconds Time

Diameter Size of drill bits, grinding wheels, etc.

n Rated speed Maximum attainable speed

.../min Revolutions or reciprocation Revolutions, strokes, surface speed,

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

No load speed Rotational speed, at no load

per minute orbits etc. per minute

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Li-ion RBRC seal Designates Li-ion battery recycling

program

Ni-Cad RBRC seal Designates Ni-Cad battery recycling

program

Read manual symbol Alerts user to read manual

Wear eye protection symbol Alerts user to wear eye protection

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Symbols (continued)

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is recognized by Underwriters Laboratories.

This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.

This symbol designates that this tool is listed by the Canadian Standards Association.

This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.

This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.

This symbol designates that this tool complies to NOM Mexican Standards.

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Functional Description and Specifications

WARNING

Di sc on nect the pl ug from the po wer source be fore making any assembly, adjustments or changing accessories. Such preventive safety

measures reduce the risk of starting the tool accidentally.

Fixed-Base Palm Router Configuration

FIG. 1

AIR VENTS

VARIABLE-SPEED DIAL

(PR20EVS MODEL)

ROCKER

ON/OFF

SWITCH

QUICK-CLAMP

SYSTEM LEVER

DEPTH SCALES

(IMPERIAL & METRIC)

SPINDLE LOCK

POWER CORD

BRUSH CAP

CONTOURED

GRIP AREA

COARSE ADJUSTMENT

UNLOCK/LOCK INDICATOR

RUGGED ALUMINUM

BASE (PR001)

MICROFINE DEPTH

ADJUSTMENT

BIT ROTATION ARROW

FINGER SUPPORT

POCKETS

FINGER GUARDS

SUBBASE

COLLET NUT

Model Number PR10E PR20EVS

Bit Capacity 1/4" shank 1/4" shank Max. Cutter Diameter ** * Cutter diameter must be at least 1/4” smaller than opening for

the bit and cutter.

NOTE: For tool specifications refer to the nameplate on your tool.

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Functional Description and Specifications

WARNING

Di sc onnect the plug fro m the pow er source bef ore maki ng any assembly, adjustments or changing accessories. Such preventive safety

measures reduce the risk of starting the tool accidentally.

Plunge-Base Palm Router Configuration

FIG. 2

AIR VENTS

POWER CORD

BRUSH CAP

DEPTH

INDICATOR

DEPTH

INDICATOR

KNOB

DEPTH ROD

FINE

ADJUSTMENT

KNOB

Variable-Speed Dial

(model PR20EVSP only)

ROCKER ON/OFF SWITCH

COLLET NUT

DEPTH STOP

TURRET

Model Number PR10EP PR20EVSP

SUBBASE

BIT ROTATION

ARROW

Bit Capacity 1/4" shank 1/4" shank Max. Cutter Diameter ** * Cutter diameter must be at least 1/4” smaller than opening for the

bit and cutter.

NOTE: For tool specifications refer to the nameplate on your tool.

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Assembly

Your Bosch palm router is designed for a wide variety of routing applications that use 1/4" sh ank bits. The se inclu de woodwor king applications such as edge forming, grooving, and sign making. This router is also ideal for trimming laminates, phenolics, and other ma terials th at have bee n bonded to a substrate overhang the substrate typically by about 1/8" (3 mm).

A wide assortment of router bits with different profiles are available as accessories. Only use good quality bits.

WARNING

from power source before removing or in stal ling bits or accessories.

1. Lay the router or motor on its side (unless ro uter is in th e pl unge-base router configuration). The router can also be stood "on its head" for bit changes, such as when in the plunge-base configuration.

2. Press spindle lock to prevent rotation of collet chuck. NOTE: it may be necessary to rotate collet nut to engage spindle lock (Fig. 3).

3. Next, use the collet wrench to loosen the collet chuck assembly in a counter-clockwise direction (viewed from bottom of router).

4. Insert the shank of the router bit into the collet chuck assembly as far as it will go, then back the shank out until the cutters are approximately 1/8" to 1/4" away from the collet nut face.

5. With the router bit inserted and the spindle lock engaged, use the collet wrench to firmly tight en t he collet c huck assembly in a clockwise direction (viewed from bottom of router) (Fig. 4).

To ensure proper gripping of the router bit and minimize run-out, the shank of the router bit must be inserted at least 5/8".

WARNING

opening for the bit and cutter.

CAUTION

a bit.

SELECTING BITS

To prevent personal injury, al ways remov e the plug

Installing a Router Bit *

Cutter diameter must be at le ast 1/4” s maller t han

To prevent damage to tool, do not tighten collet without

FIG. 3

SPINDLE

FLATS

FIG. 4

* As an alternative to the spindle lock, the thin

10mm wrench can be used on the ‘flats’ of the spindle.

NOTE: The bit shank and chuck should be clean and free of dust, wood, residue and grease before assembling.

1. Press spindle lock to prevent rotation of collet chuck, and turn the collet chuck assembly in a counter-clockwise direction.

2. Once the collet chuck assembly is loosened, continue to turn the collet chuck assembly until it pulls the collet free from the spindle, and the router bit can be removed.

NOTE: The collet chuck is self-extracting; it is NOT necessary to strike the collet chuck to free the router bit.

SPINDLE LOCK

(BASE REMOVED FOR CLARITY)

Removing the Router Bit*

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With the router bit removed, continue to turn

COLLET CHUCK CARE

the collet chuck counter-clockwise until it is fr ee of the shaft . To assure a firm gri p, occasionally blow out the collet chuck with compressed air, and clean the taper in the armature assembly shaft with a tissue or fine brush. The collet chuck is made up of two component parts that snap together (Fig. 5); check to see that the collet is properly seated in the collet chuck nut and lightly thread the collet chuck back onto the armature shaft. Repla ce w orn or dama ged collet chucks immediately.

REMOVING MOTOR FROM BASE

1. Open the clamping lever (Fig. 6).

2. Turn the motor so that the single triangle on the base lines up with “unlocked” symbol on th e moto r. (Make sure tha t the single triangle the base is aligned with the line under the “unlocked” symbol on the motor. Otherwise, the router can be damaged.) (Fig. 6)

3. Pull the motor away from base until it stops (Fig. 6).

4. Turn motor counterclockwise until it stops (Fig. 7).

5. Pull motor out of base (Fig. 7).

FIG. 5

COLLET

NUT

COLLET

CHUCK

FIG. 6

UNLOCKED

SYMBOL

SINGLE

TRIANGLE

FIG. 7

DOUBLE

TRIANGLES

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INSTALLING THE MOTOR INTO

PR001 FIXED BASE

1. Open the clamping lever (Fig. 8).

2. Align the double triangles on the base and motor then insert motor into base until it stops (Fig. 8).

FIG. 8

DOUBLE

TRIANGLES

3. Turn motor clockwise until single triangle lines up with “unlocked” symbol. (Make sure that the indication the base is aligned with the line under the “unlocked” symbol on the mo tor. Other wise, the r outer can b e damaged.) (Fig. 9)

4. Move motor into base until the approximate desired depth has been reached. (Fig. 9)

FIG. 9

UNLOCKED

SYMBOL

FIG. 10

CHECK SUBBASE LOCATION

Make sure that the bit and its cutter are centered in the subbase opening. If necessary, adjust the location of the subbase as follows:

1. Loosen the four screws that hold the subbase.

2. Adjus t th e loca tion o f the subbas e as needed so that the bit and its cutter are centered in the subbase o pening. The optional RA1151 centering device makes this easy.

3. Tight en the fo ur screws tha t hold the subbase (Fig. 11).

WARNING

opening for the bit and cutter.

When the subbase has been centered in this ma nner, the left and ri ght edg es of the subbase are equidistant from the cutter, and either side of the subbase can be used as a guiding surface without worryi ng about a difference in the cut line. See "Guiding The Router" on page 13.

Note: This subbase is not designed for use with templet guides. See optional PR009 and PR010 Accessories for use of templet guides with the palm router.

Cutter diameter must be at le ast 1/4” sm al ler than

FIG. 11

5. Turn motor clockwise about 1/4” until single triangle lines up with “locked” symbol. (Fig. 10)

6. Close the clamping lever. Always make sure the motor sits tight ly in the base. (Th e te nsion of the clamping leve r can be changed by re-adjusting the nut.) (Fig. 10)

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Operating Instructions

Bo sch routers are designed for speed, accuracy a nd con venience in performing cabinet work, fluting, beading, cove-cutting, rounding edges, dovetailing, etc. They will en able you to ac co mplish i nl ay work, decorative edges and many types of special routing.

SETTING THE DEPTH OF CUT

Adjust the depth-of-cut only when the motor is switched off.

1. Install desired router bit.

2. Place the router on the workpiece.

3. Open the clamping lever. Fig. 12(A)

4. Turn the motor about 1/4” counter-clockwise so that the single triangle on the base lines up with “unlocked” symbol on the motor. Fig. 12(B) (Make sure that the single triangle in the base is aligned with the line under the “unlocked” symbol on the motor. Otherwise, the router can be damaged.)

5. Slowly lower the motor until the router bit touches the workpiece. Fig. 12(C)

6. Note the reading on the scale (below the clamp lever) and add the desired depth-ofcut to this value to determine the target scale value.

7. Lower the motor until the target scale value is reached. Fig. 12(C)

8. Turn motor clockwise about 1/4” until single triangle lines up with “locked” symbol. Fig. 12(B)

9. Close the clamping lever. Always make sure th e motor is hel d tight ly in the base. Fig. 12(A) (The tension of the clamping lever can be changed by re-adjusting the nut.)

10. Check the depth-of-cut and make fine

adjustment if necessary. (Note: the depth of the motor and bit may shift very slightly when the clamping lever is closed D)

11. Make a trial cut to verify that the router is

set to make the cut as desired.

Adjust the depth-of-cut only when the motor is switched off.

1. Open the clamping lever. Fig. 12(A)

2. Adjust the desired depth-of-cut with the

3. Rotate the knurled wheel clockwise to

FINE DEPTH ADJUSTMENT

knurled wheel on back of base. Fig. 12(D)

increase the routing depth, counterclockwise

FIG. 12

SINGLE

TRIANGLE

to decrease t he cutting depth. Eac h complete rotation of the dial equals 1.25 mm (approximately 3/64").

4. Close the clamping lever. Fig. 12(A) Always make sure the motor is held tightly in the base. Re-adjusting the nut can change the tension of the clamping lever. (See “To Clamp Motor”, below)

5. Check the depth-of- cut and mak e an additional fine adjustment if necessary. (Note: the depth of the motor and bit may shift very slightly when the clamping lever is closed.)

6. Make a trial cut to verify that the router is set to make the cut as desired.

TO CLAMP MOTOR

When final macro and fine adjustments have been made, fasten the base clamp lever to secure adjustments. (If additional clamping force is desired: using a 8 mm wrench, rotate clamp nut clockwise SLIGHTLY (1/8 turn or less), then test clamp. Do not over-tighten.)

DEEP CUTS

For deep cuts, make several progressively deeper cuts by starting at one depth and then make several subsequent passes, increasing the cutting depth with each pass.

To be certain that your depth settings are as desired, you may want to make test cuts in scrap material before beginning work.

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ROCKER “ON/OFF” SWITCH

Your tool can be turned “ON” or “OFF” by the rocker switch located on the motor housing. One side of the switch is marked “I” for “ON“, and the other side of switch is marked “O” for “OFF“.

TO TURN THE TOOL “ON”: Push the side of the switch marked “I”.

TO TURN THE TOOL “OFF”: Push the side of the switch marked “O”.

Electronic feedback control minimizes torque twist customary in routers by limiting the speed at which motor starts.

The electronic speed control feature allows motor speed to be matched to cutter size and ma terial hardnes s for i mproved finish , extended bit life, and higher performance. Speed changes are achieved by rotating the Control Dial RIGHT to increase speed or LEFT to decrease as indicated on housing (Fig. 1). Speed may be changed while tool is on. The reference numbers on the dial facilitate resetting control to desired speed.

The speed chart indicates the relationship be tween setti ngs and ap plicati on, exact settings are determined by operator experience and preference. The bit manufacturer may also have a speed recommendation.

DIAL

SETTING RPM APPLICATION

The router's Constant Response™ Circuitry monitors and adjusts power to maintain the desired RPM for consistent performance and control.

In addition to the main palm-grip area at the back of the motor housing and base, the base has Bosch-exclusive finger support pockets to provide additional stability for the router. The pockets feature finger guards to provide a barrier between the finger pockets and the bit area (Fig 13).

SOFT START FEATURE

ELECTRONIC VARIABLE SPEED

1 16000 2 18000 3 20000

4 22500 5 26500 6 35000

CONSTANT RESPONSE™ CIRCUITRY

CONTROL

(Model PR20EVS Only)

Larger-diameter bits and cutters.

}

Softwoods, plastics, laminates, smaller diameter bits and

}

cutters

FEEDING THE ROUTER

WARNING

pockets over the workpiece and always hold the router in a way that allows you to see your finger and thumb.

When using finger pockets, al ways place both fi nger

FIG. 13

WORKPIECE

As seen from the top of the router, the bit turns clockwise and the bit’s cutting edges are positioned to best cut into the workpiece. Therefore, the most efficient cut is made by feeding the router so that the bit turns into workpiece, not away. Figure 14 shows proper feed for vario us cuts. How fast you feed depends on the hardness of the material and the size of the cut. For some materials, it is best to make several cuts of increasing depth.

If the router is hard to control, heats up, runs ve ry sl owly or leaves an imperfect cu t, consider these causes:

1. Wrong direction of feed — hard to control.

2. Feeding too fast — overloads motor.

3. Dull bit — overloads motor.

4. Cut is too large for one pass — overloads motor.

5. Feeding too slow — leaves friction burns on work.

Feed smoothly and steadily (do not force). You will soon learn how the router sounds and feels when it is working best.

Always hold the router off the work when turning the switch on or off. Contact the work with the router after the router has reached full speed, and remove it from the work before turning the switch off. Operating in this manner will prolong switch and motor life and will greatly increase the quality of your work.

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EDGE

the

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When routing or doing related work in wood

RATE OF FEED

and plastics, the best finishes will result if the depth of cut and feed rate are regulated to keep the motor operating at high speed. Feed the router at a moderate rate. Soft materials require a faster feed rate than hard materials.

The router may stall if improperly used or overloaded. Reduce the feed rate to prevent possible damage to the tool. Always be sure the collet chuck is tightened securely before use. Always use router bits with the shortest cutting len gth necessa ry t o pr oduce the desired cut. This will minimize router bit run-out and chatter.

It may be necessary to make the cut in more than one pass with progressively deeper settings to avoid overloading the motor. If the bit cuts freely and the motor does not slow down, the cutting depth is generally correct.

GUIDING THE ROUTER

The router can be guided through the work in any of several ways. The method you use depends, of course, on the demands of the particular job and on convenience.

For routing operations such as grooving or dadoing, it is often necessary to guide the tool in a line parallel t o a st raight edg e. One method of obtaining a straight cut is to securely clamp a board or other straightedge to the work surface, and guide the edge of the router sub-base along this path (Fig. 15).

PR002 STRAIGHT ROUTER GUIDE

(Included with PR20EVSK & PR20EVSNK,

also available as optional accessory)

The router guide is an optional accessory that will guide the router parallel to a straight edge (Fig. 16).

The router guide is supplied in two parts held together with a bolt, wing nut and washer. It also includes a wing screw and washer to fasten the guide to the router.

The guide features a scale for accurately positioning the edge guide relative to the bit. With the guide installed and adjusted, the router should be fed normally, keeping the guide in contact with the edge of the workpiece at all times.

The route r guide can also be positioned directly under the router base for operations where a cut is needed close to or at the edge of the work, such as when rounding off deck planks.

FIG. 14

WORKPIECE

DIRECTION OF ROUTER FEED

FIG. 15

FIG. 16

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Self-piloted bits have an integral round tip or

USING SELF-PILOTED BITS

ball bearing which rides against the work surface above or below the cutter to control horizontal cutting depth (Fig. 17). When using these bits, neither the roller guide or the strai ght gui de is required . When guiding against a laminated surface, use wax or other lubricant and do not apply excess pressure or the piloted end may mar the work. Bearing pilots must be kept clean and free of adhesive or other residu e. Router bit bearings are sealed and permanently lubricated, and should be replaced when they no longer turn freely to avoid damaging the work surface.

PR003 ROLLER/BUSHING GUIDE

(Included with PR20EVSNK, also available as

optional accessory) The optional PR003 Roller/Bushing Guide is used when edge-forming or trimming with unpiloted bits, non-bearing bits.

Attachment of Roller/Bushing Guide

The PR003 roller/bushing guide (Fig. 18) is attached using the wing screw and washer.

Adjustment of Roller/Bushing Guide

Vertical Adjustment:

1. Loosen the wing screw and adjust up or

down as necessary to allow roller/bushing to ride on the intended guiding surface.

2. Tighten wing screw.

Horizontal Adjustment:

Whether making straight or bevel cuts, the width of material removed is determined by the distance between the front of the router bit’s cutter and the front of the roller/bushing. Adjust the front of the roller/bushing as follows:

1. Loosen wing nut at bottom.

2. Rotate the wing nut on the back of the guide

to move the roller/bushing in or out to create amount of cutter exposure needed to trim the laminate flush with the guiding surface or to create the desired bevel.

3. Be sure the bi t clears th e to p of the

roller/bushing guide by at least 1/8" (3 mm) to avoid damage.

4. Tighten wing nut on the bottom of the guide

assembly

5. Make a trial cut to check the setting and

readjust as necessary.

FIG. 17

FIG. 18

Use of the Roller/Bushing Guide

1. With the guide installed and adjusted, the router should be fed normally, keeping the gu ide in contac t wit h the edge of the workpiece at all times.

2. To maintain a consistent width of cut, a co nsistent an gle must be mainta ined between the router and the workpiece.

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PR009 AND PR010 ROUND SUBBASES &

USE OF TEMPLET GUIDE BUSHINGS WITH

PR001 FIXED BASE

(Available as optional accessories) Optional large round subbases are available separately and allow various templet guide bushings to be used with the palm routers.

Templet guide bushings are used to guide the router to repeatedly make consistent openings and inlays using various templets (also referred to as patterns and jigs). Templets for standard routing applications are available commercially, such as the Bosch hinge templet kit; and templets for specialty applications are typically made by users for their specific needs.

The PR009 Round Subbase accepts the Bosch RA-Series Templet Guide Adapters.

The PR010 Round Subbase accepts threaded templet guide adapters.*

*Note: The RA1100 Adapter for Threaded Templets allows use of conventional threaded templet guides with the PR009 Round Subbase.

PR009 Attachment of Templet Guide and

Round Subbase (Fig. 19)

1. Remove regular subbase.

2. Insert templet guide into top of round subbase

such that the anti-rotation stops in the subbase fit into the corresponding places in the templet guide. (When using the RA1100 adapter, first place the rubber O-ring between the antirotation stops and the subbase.) (Fig. 20).

3. Loosely attach round subbase using panhead

screws that come with that accessory.

4. Center the templet guide around the bit. (The

optional Bosch RA1150 Centering Cone can be used to ensure that the templet guide is properly centered.)**

5. Tighten the panhead screws to hold the

templet guide and subbase in position.

Note: If a templet guide seems loose, repeat steps 2- 5 after adding the rubber O-ring.

PR010 Attachment Round Subbase of

Threaded Templet Guide (Fig. 21)

1. Remove regular subbase.

2. Loosely attach round subbase using panhead

screws that come with that accessory.

3. Attach the threaded templet guide by putting

the templet guide through the bottom and attaching the ring from the top.

4. Center the templet guide around the bit. (The

optional Bosch RA1151 Centering device can be used to ensure that the templet guide is properly centered.)**

FIG. 19

PANHEAD

SCREWS

FIG. 20

ANTI-

ROTATION

STOPS

FIG. 21

TEMPLET

GUIDE

PANHEAD

SCREWS

FIG. 22

ROUTER BIT

OFFSET

RUBBER O-RING

(If necessary)

PR009 SUBBASE

TEMPLET

GUIDE

TEMPLET

GUIDE

RUBBER O-RING

(If necessary)

ROTATION

ROUTER BASE

TEMPLET GUIDE

RING

PR010 SUBBASE

COLLET CHUCK

WORKPIECE

5. Tighten the panhead screws to hold the templet guide and subbase in position.

Creating Templets

Templet patterns can be made of plywood, hardboard, metal or even plastic. The design can be cut with a router, jigsaw, or other suitable cutting tool. Remember that the pattern will have to be made to compensate for the distance between the router bit and the templet guide (the “offset”), as the final workpiece will differ in size from the templet pattern by that amount, due to the bit position (Fig. 22).

*See page 26 for available templet guide sizes. **See page 25 for details about centering.

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ROUTER

BASE

ANTI-

STOPS

ROUTER

SUBBASE

TEMPLET PATTERN

BM 2610021461 06-12_BM 2610021461 06-12.qxp 6/26/12 1:38 PM Page 17

(Included with PR20EVSNK. Also available as

The PR004 Offset Base is designed for routing in confined areas, especially for trimming laminates in areas that are inaccessible with the standard fixed base, such as locations that are close to adjacent vertical surfaces like as the tops of already-installed counter backsplash backsplashes (Fig. 23).

The PR004 allows routing extremely close to vertical surface in front of the tool, as close as 1/2” when 3/4” bit is used (Removal of the black offset spindle cover further reduces distance from 3/4” bit and vertical surface to 3/8”.) The 1-1/16” base opening makes it possible to use bits that have cutters as wide 13/16”.

The PR004 can also be used to scribe the back of a new counter backsplash so that it will mate precisely with the wall against which it will rest (Fig. 24).

for more than 10 minutes continuously.

Prolonged continuous use will result in the tool becoming hot to the touch.

The nature of a belt drive mechanism like the one in the PR004 Offset Base creates more heat than when the motor is used in its other bases. To help minimize heat build-up, the PR004 has been designed with large bearings, specially-designed heat sinks, carefully-directed airflow and plastic heat shields. Depending on the application, the PR004 Offset Base can be used for up to about 10 minutes continuously before it will need to be left idle so that it can cool off.

1. Remove collet from motor and install toothed drive pulley using collet wrench. Make sure that drive gear is fully tightened onto the motor’s spindle. (Fig. 25)

2. The motor is then installed into the base according to the instructions on page 9.

3. Insert screwdriver (not included) through the U-shaped opening in the subbase to fit belt over drive pulley. (Fig. 26)

PR004 OFFSET BASE

optional accessory)

Heat Build-Up

WARNING

To reduce the risk of injury, do not use the offset base

Motor Installation

FIG. 23

FIG. 24

FIG. 25

DRIVE GEAR

FIG. 26

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1. Insert bit to the desired depth as per the

Installation of Bit

instructions on page 9.

2. Press large red spindle lock button on top of offset spindle (Fig. 27).

3. Tighten collet nut using the same collet wrench as is used on the motor’s own collet nut. (The collet used on the PR004 is the same type of self-releasing collet used on the motor itself when used with the other bases.)

4. Make a trial cut to check the depth and readjust as necessary.

Using the Offset Router

The principles of using the offset router are basically the same as for the fixed-base router set-up (motor in fixed-base assembly), with the following differences

1. The offset router should be gripped with one hand gripping the motor gripping area and the other hand gripping the back of the base housing (Fig. 23) or gripping the top of the offset spindle.

2. For routing backsplashes and other elevated workpieces, some installers mount the offset base to a wood block that matches the height of the laminated backsplash. This he lps to mai ntain a consisten t an gle between the bit’s cutter and the workpiece and to provide addition stability.

Offset Base Roller/Bushing Guide

The PR004’s roller/bushing guide is required when edge-forming or trimming with unpiloted non-bearing bits.

Attachment of Roller/Bushing Guide

The PR004’s roller/bushing guide is attached using two screws with a Philips screwdriver (not included). Fig. 28

Adjustment of Roller/Bushing Guide

1. Using a Phillips screwdriver, to adjust, loosen screw.

2. Rotate the knurled knob on back of the guide to move the roller/bushing in or out to create amount of cutter exposure needed to trim the laminate flush with the guiding surface or to create the desired bevel.

FIG. 27

FIG. 28

MOUNTING

SCREW

MOUNTING

SCREW

FIG. 29

CLAMPING

SCREW

KNURLED

KNOB

3. Be sure the bi t clears th e to p of the roller/bushing guide by at least 1/8" (3 mm) to avoid damage.

4. Tighten clamping screw using a Phillips screwdriver.

5. Make a trial cut to check the setting and readjust as necessary.

Use of the PR004 with

Roller/Bushing Guide

1. With the guide installed and adjusted, the router should be fed normally, keeping the gu ide in contac t wit h the edge of the workpiece at all times.

2. To maintain a consistent width of cut, a co nsistent an gle must be mainta ined between the router and the workpiece.

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(Included with PR20EVSNK. Also available as

The PR005 Tilt Base (Fig. 30) is used for the following purposes:

• Trimming laminated edges at the point that they reach adjacent vertical surface, such as a kitchen counter’s backsplash (Fig. 32).

• Trimming special angles (Fig. 31)

• Making bevel cuts. One method of obtaining a consistent bevel cut is to securely clamp a board or other straightedge to the work surface, and guide the edge of the router subbase along this path (Fig. 15).

Th e motor is inst al led acc ording to the instructions on page 9.

The total tilt range is 75°, from 45° forward to 30° backward.

To adjust the angle (Fig. 32):

1. Loosen the two wing screws.

2. Adjust the angle as desired using the scale on the left side of the base. Note that there ar e de tents at ev ery 7.5°. Whene ver possible, the base should be positioned with the motor tilted toward the closed end of the base.

3. Tighten the wing screws. Be careful not to over-tighten, or the base may be damaged.

Th e depth is adjust ed ac cording to the instructions on page 12.

The principles of using the tilt router are basically the same as for the regular router setup (motor in fixed-base assembly), with the following difference.

1. The PR005 should always be used with a self-piloted or bearing bit.

2. The proper grip position depends on the angle of the cut and the tool. The router should be gripped with one hand gripping th e motor and the other gripp ing the elsewhere on the back of the tool.

WARNING

above or next to the exposed bit.

3. When trimming edges while the bit is tilted toward the direction of feed, it is extremely important to keep the base square with the

PR005 TILT BASE

optional accessory)

Motor Installation

Angle Adjustment

Depth Adjustment

Using the Tilt Router

To reduce the risk of injury, never grip the base directly

FIG. 30

FIG. 31

FIG. 32

WING

SCREW

SCALE

WING SCREW

surface to be routed. If the tilt router is shifted in the direction of the surface it is riding on, the upper part of the cutter can dig far into the workpiece.

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PR006 UNDERSCRIBE ATTACHMENT

(Included with PR20EVSNK. Also available as

optional accessory)

The PR006 Underscribe Attachment is used to create precision-fit seams between two sheets of laminate (Fig. 33), such as stile and rail

FIG. 33

constructions and very large surfaces. It is attached to the bottom of the PR001 Fixed Base or PR011 Plunge Base. See PR011 Plunge Base for use of PR006 with that base.

Installation (Fig. 34)

1. Remove rear screws used to hold subbase onto PR001 Fixed Base.

2. Attach infeed side of PR006 to the Fixed Base using hex screw*

3. Insert eccentric adjuster into pocket on outfeed side of PR006.

FIG. 34

4. Attach outfeed side of PR006 to the Fixed Base using hex screw*

*When used with PR007 Side-Handle Base, the longer set of attachment screws should be used.

Bit Installation

• The reco mmend bi t for use with t he Un derscribe Attachmen t is the Bosch 85213M with 1/8” cutting diameter.

• It should b e in stalled according t o the instructions on page 9.

Bit Height Adjustment

After installing the bit, the height should be adjusted as follows:

FIG. 35

1. Lower bit until it just enters the recess that is machined in the underscribe attachment’s aluminum plate.

2. The tool is now ready for making a test cut.

Front-to-Back Adjustment

If necessary, the cutting point can be adjusted front-to-back as follows (Fig. 35):

1. Loose n t he t wo s crews holdin g t he

WRENCH

aluminum plate.

2. Using the pin wrench, adjust the eccentric adjuster as follows:

• For a tigh ter seam, turn the e ccentri c adjuster clockwise (as viewed from under the base)

• For a loo ser se am, tu rn the eccentric adjuster counterclockwise, (as viewed from under the base)

3. Retighten the screws

4. Make a test cut

5. Repeat steps 1-4 as necessary

Creating a Seam

1. To create a precision seam, make sure he guiding pi ece of la min ate has a clean, straight edge, because it will serve as the guide for the underscribe attachment.

2. Contact cement should be applied to the substrate core material and the guiding piece of laminate up to 1” from its guiding edge.

HEX SCREW

ECCENTRIC

ADJUSTER

HEX SCREW

ECCENTRIC

ADJUSTER

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3. The overlapping piece of laminate should overlap the guiding piece by about 1/2". (The overlapping sheet of laminate will then pass over the aluminum plate and be cut at the proper point by the router bit.)

4. Keep steady pressure on the tool so that the guiding edge of the base remains in contact with the fixed piece of laminate throughout the operation. This is especially important at the beginning and end of a cut.

5. It is also necessary to keep the laminate pressed down tightly near the seam to keep these chips from getting under the laminate. This is especially important on larger pieces of materia l. The op tional PR0 07 Side Handle Subbase includes a dust extraction hood port that connects to a vacuum hose and helps to keep chips from getting under the laminate.

PR007 SIDE-HANDLE SUBBASE

(Available as optional accessory)

See PR007 instruction sheet for complete information about this accessory.

The PR007 Side-Handle Subbase and Dust Extraction Kit (Fig. 36) is a versatile accessory that provides several useful features:

FIG. 36

• Additional means of supporting the router

• Dust extraction and collection capability

PR007 Attachment to PR001 Fixed base

1. Remove regular subbase

2. Attac h si de handle sub base with the panhead screws that are included with it.

Additional Means of Supporting

the Router

The kno b handle on the PR007 subbase provides an additional gripping point for the palm router / side-handle subbase assembly. It is designed for use when the palm routers are being use d in applic ations that are wide enough that the knob sits over the workpiece. Holding the knob and keeping it pressed down over the workpiece helps keep the routers’

angle to the workpiece unchanged, and is especially helpful when routing edges.

Attachment of PR006 Underscribe

The PR006 Underscribe Attachment can also be used with the palm router and the sidehandle subbase.

Note: When the underscribe attachment is used with the side-handle subbase, the longer set of attachment screws should be used.

Pl ease r efer t o PR00 6 Unde rscribe Attachment section for further instructions.

Dust Extraction & Collection Capability

If you have a shop vacuum system, you can connect it to the PR007’s dust extraction attachment to remove routing dust and debris for enhanced utility, visibility and accuracy.

The dust collection capability of the PR007 can be used in both common types of rou ter applications:

1. Routing on flat surfaces

2. Edge-forming

WARNING

bit while the router is ON or plugged in. To avoid entangling hoses, do not use this dust extraction hood at the same time as any other dust extraction hood.

Dust Extraction when Routing on

Attach the dust port on the back end of the subbase.

1. Position the port on the backside of subbase

2. Affix using two thumbscrews included.

Dust Extraction when Edge-forming

Attach the dust hood and port on the back end of the subbase.

1. Posit ion the hood on the backsi de of subbase

2. Position the port on the backside of the dust hood.

3. Affix using two thumbscrews included.

The dust port is sized to accept 35mm vacuum hoses. The PR007 incl udes the VAC002 adapter that will allow the port to be connected to 1-1/4” and 1-1/2” vacuum hoses. An adapter to connect the hood to 2-1/2" hoses is also available separately.

Vacuum Hose Compatibility

Attachment

To reduce the risk of injury, do not reach in area of the

Flat Surfaces

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(Included with PR004 Offset Base. Also

PR008 BASE COVER

available as optional accessory) The optional PR008 Base Cover (Fig. 37) is available to provide insulation from tool heat in continuous and/or high-usage applications. It can be used on the PR001 Fixed Base, PR005 Tilt Base, and PR004 Offset Base (with which it is standard equipment).

Installation of Base Cover

1. Remove clamp.

2. Slide cover over the top of the base and

into position

3. Reattach clamp. Make sure that washers

sit on outside of cover.

FIG. 37

BASE

REMOVE

CLAMP

COVER

PR011 PLUNGE BASE

To install motor in plunge base:

1. Release the base clamp lever.

2. Line up the double triangle on the base with

double triangle on the motor. (Fig. 38)

•To position switch on the right side of the base, line up the base’s arrow with arrow on the motor housing that is below the cord.

• To position switch on the left, line up the base’s arrow with arrow on the motor housing that is below the switch.

3. Slide motor into base until resistance in felt. (The base’s guide pin is now engaged into slot on motor.)

4. Turn the motor clockwise until it stops.

5. Push the motor into the base as far as it will go.

6. Fasten the base clamp lever.

FIG. 38

BASE

CLAMP

LEVER

DEPTH ADJUSTMENT

Th e plung e feature s implifi es depth adjustments and will allow the cutting bit to easily and accurately enter the workpiece.

1. To lower, push plunge lock lever to the left, apply downward pressure until you reach desired depth, and release pressure on lever to lock (Fig. 39). The plunge lock lever is spring loaded and returns automatically to the locked position.

2. To raise the router, push plunge lock lever to the left, release pressure on router and the router will automatically retract the bit from the workpiece. It is advisable to retract the bit whenever it is not engaged in work piece.

FIG. 39

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The depth rod and the depth stop turret are

DEPTH ROD AND TURRET

used to control cutting depth as follows;

1. With the bit installed, gently lower the motor until the tip of the router bit just contacts the level surface the router is sitting on. This is the “zero” position, from which further depth adjustments can be accurately made.

2. Rotate depth stop turret until the lowest step is aligned with the depth rod. Loosen depth indicator knob and lower the depth rod until it contacts the lowest step of the turret. Slide the depth indicator until the red line indicates zero on the depth scale, indicating the point at w hich the bit jus t contacts the w ork (Fig. 40).

3. Slide the depth rod up until the red depth indicator line attains the desired cutting depth, and secure the rod in position by firmly tightening the depth indicator knob.

4. The desir ed dep th of cut may n ow b e achieved by plunging the router until the depth rod contacts the lowest stop on the turret.

ALTERNATE SET-UP FOR

DEPTH ROD AND TURRET

1. An alternative to place a jig of the desired routing depth (such as a hinge which needs to be mortised) on the bottom step of the turret.

2. Next, lower the depth rod until it contacts the jig.

3. Secur e t he rod in position by fi rm ly tightening the depth indicator knob.

4. Finally, remove the jig.

DEEP CUTS

For deeper cuts, make several progressively deeper cuts by starting with the highest step on the depth turret, and after each cut, rotate the depth turret to progressively lower steps as desired, until the final depth (lowest step or flat) is reached. Steps progress by 1/8” increments.

To be certain that your depth settings are as desired, you may want to make test cuts in scrap material before beginning work.

FINE ADJUSTMENT

The PR011 plunge base is equipped with a fine adjustment system that allows you to micro adjust the plunge depth of the router bit for superior routing accuracy.

Ea ch comple te revoluti on of th e fine adjustment knob adjusts the plunging depth by 1/32”, and each of the four indicator marks on the knob represents 1/128”.

DEPTH

INDICATOR

DEPTH

INDICATOR

KNOB

DEPTH ROD FINE

ADJUSMENT

KNOB

FIG. 40

DEPTH STOP

TURRET

To use the fine adjustment knob, once the depth rod and turret have been set, check the final depth setting and fine-adjust as follows:

To micro-increase the plunge depth, raise the fine adjustment stop by turning it counterclockwise by the desired amount.

To micro-reduce the plunge depth, lower the fine adjustment stop by turning it clockwise by the desired amount.

Notes:

• When micro-adjusting the plunge depth, it is mo re conv enient t o mo ve th e fi ne adjustment stop up than down. Before setting the depth rod and turret, make sure the fine adjustment stop has been turned se veral revo lutions do wn from its top position so that it can be adjusted upward.

• The fine adjustment stop cannot be used to reduce the plunge depth when the depth rod is already touching the depth stop turret.

The router must be raised before such an adjustment can be made.

THE PR012 ROUTER DUST COLLECTION

FOR PLUNGE BASE

This dust extraction hood is designed for use the plunge base (PR011) when routing is done in the middle of the workpiece, such as when creating slots or routing patterns for inlays. If you have a shop vacuum system, you can attach the dust extraction hood for improved visibility, accuracy and utility, particularly in freehand routing.

To attach, position as shown and secure ad apter to base with the thum bscrews provided (Fig. 41).

The dust extraction hood can also be installed with the hose outlet facing the front of the tool.

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FIG. 39

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FIG. 41

Dust Extraction Hood

(Optional Accessory)

M4 Thumb

Screws

EDGEFORMING DUST

EXTRACTION HOOD RA1175

WARNING

Do not reach in area of the

bit while the router is ON or plugged in. To avoid entangling hoses, do not use this dust extraction hood at the same time as any other dust extraction hood.

This dust extraction hood (optional accessory) is used for dust collection when edge-forming (Fig. 42).

FIG. 42

ROUTER

SUBBASE

WORKPIECE

EDGE

DUST EXTRACTION

HOOD

ATTACHING DUST EXTRACTION

HOOD

You can attach the edge-forming hood in several places according to your needs or preferences. The dust hood is attached to the plunge base using two M4 thumb screws Two auxiliary holes are provided in the plunge base for attachment. Attach the dust extraction hood

— over the router’s sub-base — using the screws provided with the hood. Securely tighten the screws. (Figures 42 & 43).

FIG. 43

PLUNGE BASE

SUBBASE

M4 x 16mm

SCREW

M4 x 16mm

SCREW

DUST EXTRACTION

HOOD

DELUXE ROUTER GUIDE

(Not included, available as accessory)

The Bosch deluxe router guide is an optional accessory that will guide the router parallel to a straight edge or allow you to create circles and arcs.

The deluxe router guide is supplied with two rods and screws to fasten the guide (Fig. 44). In addition, it features a fine adjustment knob and indicator for accurately positioning the edge guide relative to the bit. With the guide installed and adjusted, the router should be fed normally, keeping the guide in contact with the edge of the workpiece at all times. The deluxe router guide may also be positioned directly under the router base for operations where a cut is needed close to or at the edge of the work.

The deluxe ro uter guid e includes a dust extraction hood and the VAC002 vacuum hose adapter.

For complete instructions on installation and operation, please refer to the instructions which are included with this accessory.

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FIG. 44

BASE

CUT

WORKPIECE

DESIRED

WIDTH

TEMPLET GUIDES

This plunge base can also be used with the optional Bosch-exclusive quick-change templet guide system, which firmly grips the guides with a spring-loaded ring. Unlike conventional threaded templet guides, there is no threaded ring that can come loose while routing. (Fig. 45)

TEMPLET GUIDE

ADAPTER

FIG. 45

TEMPLET GUIDE RELEASE LEVER

TEMPLET GUIDE

(optional accessory)

INSTALLING TEMPLET GUIDE ADAPTER

(Not included, available as accessory)

Place templet guide adapter over the holes in the center of the sub-base, and align the two threaded holes in the bottom of adapter with the countersunk holes in subbase. Fasten adapter with the screws provided. Note that the adapter is reversible, so the release lever may be positioned as desired. (Fig. 46)

FIG. 46

TEMPLET GUIDE

ADAPTER

(optional accessory)

MOUNTING SCREWS

FEED

DIRECTION

M6 WING SCREW

FINE

ADJUSTMENT

INDICATOR

ROUTER

GUIDE RODS

FINE ADJUSTMENT

KNOB

CENTERING THE SUB-BASE OR

TEMPLET GUIDES

Your PR011 plunge base features the Bosch “Precision Centering Design”. Its subbase is precisely centered at the factory. This positions the bit at t he c enter of the su bbase and optional templet guides.

Precision centering allows you to use the edge of the subbase or templet guides to closely follow jigs such as straight guides, templets, and dovetail fixtures without worrying about bit walk-off from the intended cut line for any reason, including the orientation of the router’s handles relative to the jig.

To most precisely re-center the subbase or templet guides, attach the subbase using the optional Bosch RA1151 Centering Device. Follow steps 1-8 (Fig. 47).

1. If a templet guide is to be centered, Install the templet guide adapter and template guide (optional attachments) as described elsewhere in this manual.

2. Loose n the fo ur screws that hold the subbase to the base.

3. Prepare the Centering Device:

• Use narrow end of steel shaft.

• When centering subbase or templet guide

that has opening of more than ½”, slide the wide plastic sleeve over the steel shaft.

4. Slide centering sleeve through the subbase or templet guide and into collet. Tighten collet nut with fingers to put slight grip on centering cone.

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5. Lightly press centering sleeve into sub-base or templet guide to center.

6. Tighten the pan-head screws. Remove centering sleeve.

CENTERING SHAFT

(optional accessory)

TEMPLET GUIDE

(optional accessory)

MAXIMUM BIT/CUTTER SIZE FOR

TEMPLET GUIDES

When using a templet guide, use only router bit with cutters that are 1/16” less than the internal diameter of the templet guide, such as in the table below.

7. The precision centering of the subbase or templet guide is complete.

CENTERING CONE – Used when centering the subbase itself or wide templet guides.

CENTERING CONE

(optional accessory)

SUBBASE

CENTERING SHAFT

(optional accessory)

PLUNGE BASE

USE WITH THREADED

TEMPLET GUIDES

Also available as an optional accessory is an additional adapter, the RA1100, that allows use of conventional threaded templet guides with the Bosch quick-release system.

FIG. 47

Bosch Bushing External Internal Max

Templet Depth Diameter Diameter Bit/Cutter

Guide Diameter

ABB RA1101 3/16” 5/16” 1/4” 3/16” RA1103 9/64” 5/16” 17/64” 13/64” RA1105 9/64” 7/16” 3/8” 5/16” RA1107 5/16” 7/16” 3/8” 5/16” RA1109 7/16” 1/2” 13/32” 11/32” RA1111 3/16” 5/8” 17/32” 15/32” RA1113 1/2” 5/8” 17/32” 15/32” RA1115 3/16” 3/4” 21/32” 19/32” RA1117 31/64” 13/16” 5/8” 9/16” RA1119 31/64” 1” 25/32” 21/32” RA1121 7/16” 1-3/8” 1-19/64” 1-15/64”

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