4en | Table of ContentsMIC440 Explosion-protected Camera
17
18
Technical data57
Appendices58
18.1MIC440 Common Features by Protocol58
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MIC440 Explosion-protected CameraAbout this Manual | en5
1
About this Manual
This user manual has been compiled with great care and the information it contains has been
verified thoroughly. The text was complete and correct at the time of printing. The ongoing
development of products means that the content can change without notice. Bosch Security
Systems accepts no liability for damage resulting directly or indirectly from faults,
incompleteness or discrepancies between the user guide and the product described.
Copyright
This user manual is the intellectual property of Bosch Security Systems, Inc. and is protected
by copyright. All rights reserved.
Trademarks
All hardware and software product names used in this document are likely to be registered
trademarks and must be treated accordingly.
In this manual, the following symbols and notations are used to draw attention to special
situations:
Danger!
High risk: This symbol indicates an imminently hazardous situation such as “Dangerous
Voltage” inside the product. If not avoided, this will result in an electrical shock, serious bodily
injury, or death.
Caution!
Medium risk: Indicates a potentially hazardous situation. If not avoided, this may result in
minor or moderate injury. Alerts the user to important instructions accompanying the unit.
Caution!
Low risk: Indicates a potentially hazardous situation. If not avoided, this may result in
property damage or risk of damage to the unit.
Notice!
This symbol indicates information or a company policy that relates directly or indirectly to the
safety of personnel or protection of property.
2.2
Important Safety Instructions
Read, follow, and retain all of the following safety instructions. Heed all warnings on the unit
and in the operating instructions before operation.
Caution!
TO REDUCE THE RISK OF ELECTRIC SHOCK, DISCONNECT THE POWER SUPPLY BEFORE
OPENING THE POWER SUPPLY UNIT.
POWER DISCONNECT: POWER SUPPLY UNITS HAVE POWER SUPPLIED WHENEVER THE
POWER CORD IS INSERTED INTO THE POWER SOURCE.
Caution!
Installation must be made by qualified personnel and conform to ANSI/NFPA 70 (the National
Electrical Code® (NEC)), Canadian Electrical Code, Part I (also called CE Code or CSA C22.1),
and all applicable local codes. Bosch Security Systems, Inc. accepts no liability for any
damages or losses caused by incorrect or improper installation.
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MIC440 Explosion-protected CameraSafety | en7
Warning!
INSTALL EXTERNAL INTERCONNECTING CABLES IN ACCORDANCE TO NEC, ANSI/NFPA70
(FOR US APPLICATION) AND CANADIAN ELECTRICAL CODE, PART I, CSA C22.1 (FOR CAN
APPLICATION) AND IN ACCORDANCE TO LOCAL COUNTRY CODES FOR ALL OTHER
COUNTRIES. BRANCH CIRCUIT PROTECTION INCORPORATING A 20 A, 2-POLE LISTED
CIRCUIT BREAKER OR BRANCH RATED FUSES ARE REQUIRED AS PART OF THE BUILDING
INSTALLATION. A READILY ACCESSIBLE 2-POLE DISCONNECT DEVICE WITH A CONTACT
SEPARATION OF AT LEAST 3 mm MUST BE INCORPORATED.
Warning!
ROUTING OF EXTERNAL WIRING MUST BE DONE THROUGH A PERMANENTLY EARTHED
METAL CONDUIT.
Warning!
THE CAMERA MUST BE MOUNTED DIRECTLY AND PERMANENTLY TO A NON-COMBUSTIBLE
SURFACE.
2.3
–Ensure that the unit case is properly earthed. If the product is likely to be struck by
lightning, ensure that earth bonding connections are made correctly to the mounting of
the base of the unit.
–Do not point the camera at the sun. Bosch Security Systems will not be liable for any
damage to cameras that have been pointed directly at the sun.
–Do not back drive the pan or tilt axis of the camera. Doing so will damage the motor drive
gear train and will invalidate the warranty.
–For transportation, rotate the ball so that the window points toward the base. This will
protect the wiper and the window during transit.
Important Notices
Notice!
This device is intended for use in public areas only.
U.S. federal law strictly prohibits surreptitious recording of oral communications.
Accessories - Do not place this unit on an unstable stand, tripod, bracket,
or mount. The unit may fall, causing serious injury and/or serious damage to
the unit. Use only with the cart, stand, tripod, bracket, or table specified by
the manufacturer. When a cart is used, use caution and care when moving
the cart/apparatus combination to avoid injury from tip-over. Quick stops,
excessive force, or uneven surfaces may cause the cart/unit combination to
overturn. Mount the unit per the manufacturer's instructions.
All-pole power switch - Incorporate an all-pole power switch, with a contact separation of at
least 3 mm in each pole, into the electrical installation of the building.If it is needed to open
the housing for servicing and/or other activities, use this all-pole switch as the main
disconnect device for switching off the voltage to the unit.
Camera grounding - For mounting the camera in potentially damp environments, ensure to
ground the system using the ground connection of the power supply connector (see section:
Connecting external power supply).
Camera signal - Protect the cable with a primary protector if the camera signal is beyond 140
feet, in accordance with NEC800 (CEC Section 60).Cleaning - Unplug the device before cleaning. Generally, using a dry cloth for cleaning is
sufficient, but a moist, fluff-free cloth may also be used. Do not use liquid cleaners or aerosol
cleaners.
–Do not use caustic or abrasive cleaning products on the camera.
Coax grounding:
–Ground the cable system if connecting an outside cable system to the unit.
–Connect outdoor equipment to the unit's inputs only after this unit has had its grounding
plug connected to a grounded outlet or its ground terminal is properly connected to a
ground source.
–Disconnect the unit's input connectors from outdoor equipment before disconnecting the
grounding plug or grounding terminal.
–Follow proper safety precautions such as grounding for any outdoor device connected to
this unit.
U.S.A. models only - Section 810 of the National Electrical Code, ANSI/NFPA No.70, provides
information regarding proper grounding of the mount and supporting structure, grounding of
the coax to a discharge unit, size of grounding conductors, location of discharge unit,
connection to grounding electrodes, and requirements for the grounding electrode.
Disposal
Your Bosch product has been developed and manufactured using highquality materials and components that can be reused.
This symbol means that electronic and electrical devices that have reached
the end of their working life must be disposed of separately from
household waste.
In the EU, separate collecting systems are already in place for used
electrical and electronic products. Please dispose of these devices at your
local communal waste collection point or at a recycling center.
Environmental statement - Bosch has a strong commitment towards the environment. This
unit has been designed to respect the environment as much as possible.
Electrostatic-sensitive device - Use proper CMOS/MOS-FET handling precautions to avoid
electrostatic discharge. NOTE: Wear required grounded wrist straps and observe proper ESD
safety precautions when handling the electrostatic-sensitive printed circuit boards.
Fuse rating - For security protection of the device, the branch circuit protection must be
secured with a maximum fuse rating of 16A. This must be in accordance with NEC800 (CECSection 60).
Heat sources - Do not install unit near any heat sources such as radiators, heaters, or other
equipment (including amplifiers) that produce heat.
Moving - Disconnect the power before moving the unit. Move the unit with care. Excessive
force or shock may damage the unit.
Outdoor signals - The installation for outdoor signals, especially regarding clearance from
power and lightning conductors and transient protection, must be in accordance with NEC725
and NEC800 (CEC Rule 16-224 and CEC Section 60).Permanently connected equipment - Incorporate a readily accessible disconnect device in the
building installation wiring.
Power lines - Do not locate the camera near overhead power lines, power circuits, or
electrical lights, nor where it may contact such power lines, circuits, or lights.
Ventilation - The camera is a completely sealed device and requires no special consideration
as regards to ventilation.
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MIC440 Explosion-protected CameraSafety | en9
Water - Do not install the camera power supply near water for example near a bathtub,
washbowl or swimming pool. The power supplies have an IP65 rating and are suitable for
outside installation; however, for security reasons, Bosch recommends that they are installed
in a suitable equipment cabinet. The camera is sealed to IP68 and can be used safely in damp
environments or outdoors, as long as the base cable connector is suitably sealed.
Object and liquid entry - With the exception of the base connector, the camera can be
exposed to non-corrosive liquids without damage. Never push objects into the base connector
as this may damage the connection pins and prevent the camera from operating correctly.
Lightning – For added protection during a lightning storm, or when leaving the device
unattended and unused for long periods, unplug the device and disconnect the cable system.
This will prevent damage to the device from lightning and power line surges.
Adjustment of controls - Adjust only those controls specified in the operating instructions.
Improper adjustment of other controls may cause damage to the unit.
Power sources - Use only the power source indicated in this manual / on the device label.
Ensure that the rating of current of the supply cable is adequate for the device. Before
proceeding, disconnect the power from the cable to be installed into the device.
- For external-power-supplied devices, use only the recommended or approved power
supplies.
- For limited power source devices, this power source must comply with EN 60950.
Substitutions may damage the device or cause fire or shock.
- For 24 VAC devices, voltage applied to the device’s power input should not exceed ±10% (or
28 VAC). User-supplied wiring must comply with local electrical codes (Class 2 power levels).
Do not ground the supply at the terminals or at the device’s power supply terminals.
- If unsure of the type of power supply to use, contact your dealer or local power company.
Damage requiring service – Unplug the device from the main AC power source and refer
servicing to qualified service personnel whenever any damage to the device has occurred,
such as:
- the power supply cord or plug is damaged;
- liquid has been spilled into the device;
- an object has fallen into the device;
- the device has been dropped, or its enclosure or the equipment cabinet in which it is located
has been damaged;
- the device exhibits a distinct change in performance;
- the device does not operate normally when the user follows the operating instructions
correctly
Servicing - Do not attempt to service this device yourself. Refer all servicing to qualified
service personnel.
This device has no user serviceable parts.
Replacement parts - Use only replacement parts specified by the manufacturer. Unauthorized
substitutions may cause fire, electrical shock, or other hazards.
Safety check – Safety checks should be performed upon completion of service or repairs to
the device to ensure proper operating condition.
Notice!
This is a class A product. In a domestic environment this product may cause radio
interference, in which case the user may be required to take adequate measures.
Ce produit est un appareil de Classe A. Son utilisation dans une zone résidentielle risque de
provoquer des interférences. Le cas échéant, l’utilisateur devra prendre les mesures
nécessaires pour y remédier.
FCC & ICES Information
(U.S.A. and Canadian Models Only)
This device complies with part 15 of the FCC Rules. Operation is subject to the following
conditions:
–this device may not cause harmful interference, and
–this device must accept any interference received, including interference that may cause
undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules and ICES-003 of Industry Canada. These
limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and
radiates radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of
this equipment in a residential area is likely to cause harmful interference, in which case the
user will be required to correct the interference at his expense.
Intentional or unintentional modifications, not expressly approved by the party responsible for
compliance, shall not be made. Any such modifications could void the user's authority to
operate the equipment. If necessary, the user should consult the dealer or an experienced
radio/television technician for corrective action.
The user may find the following booklet, prepared by the Federal Communications
Commission, helpful: How to Identify and Resolve Radio-TV Interference Problems. This
booklet is available from the U.S. Government Printing Office, Washington, DC 20402, Stock
No. 004-000-00345-4.
Informations FCC et ICES
(modèles utilisés aux États-Unis et au Canada uniquement)
Ce produit est conforme aux normes FCC partie 15. la mise en service est soumises aux deux
conditions suivantes :
–cet appareil ne peut pas provoquer d'interférence nuisible et
–cet appareil doit pouvoir tolérer toutes les interférences auxquelles il est soumit, y
compris les interférences qui pourraient influer sur son bon fonctionnement.
AVERTISSEMENT: Suite à différents tests, cet appareil s’est révélé conforme aux exigences
imposées aux appareils numériques de Classe A en vertu de la section 15 du règlement de la
Commission fédérale des communications des États-Unis (FCC). Ces contraintes sont
destinées à fournir une protection raisonnable contre les interférences nuisibles quand
l'appareil est utilisé dans une installation commerciale. Cette appareil génère, utilise et émet
de l'energie de fréquence radio, et peut, en cas d'installation ou d'utilisation non conforme aux
instructions, générer des interférences nuisibles aux communications radio. L’utilisation de ce
produit dans une zone résidentielle peut provoquer des interférences nuisibles. Le cas
échéant, l’utilisateur devra remédier à ces interférences à ses propres frais.
Au besoin, l’utilisateur consultera son revendeur ou un technicien qualifié en radio/télévision,
qui procédera à une opération corrective. La brochure suivante, publiée par la Commission
fédérale des communications (FCC), peut s’avérer utile : How to Identify and Resolve Radio-TV
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Interference Problems (Comment identifier et résoudre les problèmes d’interférences de radio
et de télévision). Cette brochure est disponible auprès du U.S. Government Printing Office,
Washington, DC 20402, États-Unis, sous la référence n° 004-000-00345-4.
UL Disclaimer
Underwriter Laboratories Inc. ("UL") has not tested the performance or reliability of the
security or signaling aspects of this product. UL has only tested fire, shock and/or casualty
hazards as outlined in Standard(s) for Safety for Information Technology Equipment, UL
60950-1 . UL Certification does not cover the performance or reliability of the security or
signaling aspects of this product.
UL MAKES NO REPRESENTATIONS, WARRANTIES, OR CERTIFICATIONS WHATSOEVER
REGARDING THE PERFORMANCE OR RELIABILITY OF ANY SECURITY OR SIGNALING-RELATED
FUNCTIONS OF THIS PRODUCT.
2.4
Safety Information Specific to Explosion Protection
Warning!
DO NOT OPEN PRODUCT HOUSING!
No repairs requiring opening the product housing are permitted.
Failure to observe this precaution will void the certification and the warranty.
The product is certified for use within the ambient temperature range of -20 °C to +60 ºC and
must not be used outside this range.
The certification of this equipment depends upon the maintenance of the flamepaths and the
use of the following materials in the construction of exposed parts: Aluminum (BS-EN755 1997
6082T6); Stainless Steel (BS-EN10088 No.1.4404). The maximum constructional gaps (Ic) of
the cylindrical flamepaths are less than that required by Table A of EN 60079-1:2007, as
detailed below:
FlamepathMaximum Gap (mm)
Between the tilt center bore and tilt bearing housing shaft (2 off)0.089
Between the yoke arm bore and tilt resolver shaft0.061
Between the yoke arm bore and yoke arm blanking cap shaft0.061
Between the yoke arm bore and yoke spigot shaft0.061
Between the pan body top bore and yoke spigot shaft (2 off)0.061
Between the upper cover bore and wiper motor mount shaft0.060
Between the wiper motor mount bore and base flange shaft0.100
The pan body to pan body top are to be secured with cap head M5 - 0.8 x 10 mm long S316
stainless steel grade A4/70 special fasteners.
If the equipment is likely to come into contact with aggressive substances (for example, acidic
liquids or gases that may attack metals, or solvents that may affect polymeric materials), then
the user is responsible for taking suitable precautions that prevent it from being adversely
affected, thus ensuring that the type of protection provided by the equipment is not
compromised. “Suitable precautions” include regular checks as part of routine inspections or
establishing from the material’s datasheets that it is resistant to specific chemicals.
The camera is designed for use with flammable gases and vapors covered by apparatus groups
IIA, IIB, and IIC, and with temperature classes T1 to T6.
Units must carry the following certification marking: SIRA05ATEX1300X Exd IIC T6 Ta –20ºC
to +60ºC Gb.
EC Directives
This MIC camera complies with the following EC directives:
–EMC Directive (2011/108/EC)
–Machinery Directive (2006/42/EC)
–Low Voltage Directive (2006/95/EC)
–RoHS (Restriction of Hazardous Substances) 2011/65/EC
–WEEE (Waste Electrical and Electronic Equipment) 2002/96/EC
2.5
Customer Support and Service
If this unit needs service, contact the nearest Bosch Security Systems Service Center for
authorization to return and shipping instructions.
Service Centers
USA
Telephone: 800-366-2283 or 585-340-4162
Fax: 800-366-1329
Email: cctv.repair@us.bosch.com
For more information please contact the nearest Bosch Security Systems location or visit
www.boschsecurity.com
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MIC440 Explosion-protected CameraUnpacking | en13
3
3.1
Unpacking
–This equipment should be unpacked and handled with care. Check the exterior of the
packaging for visible damage. If an item appears to have been damaged in shipment,
notify the shipper immediately.
–Verify that all the parts listed in the Parts List below are included. If any items are
missing, notify your Bosch Security Systems Sales or Customer Service Representative.
–Do not use this product if any component appears to be damaged. Please contact Bosch
Security Systems in the event of damaged goods.
–The original packing carton is the safest container in which to transport the unit and must
be used if returning the unit for service. Save it for possible future use.
Caution!
Take extra care lifting or moving MIC440 cameras because of their weight (15.5 kg (34.17
lb)).
Parts List
Quantity Part
1MIC440 with Exd DCA attached
1Quick Installation Guide
1MIC Series 440 Installation Manual
1USB to RS-485 converter kit
4M3 x 25 mm stainless screws
1Nebar gasket
3.2
QuantityProductPart NumberSize
1 per camera Shielded Composite Cable for MIC cameras
QuantityProductPart Number
Additional Products Required
Mounting accessories are sold separately by Bosch. (Refer to the chapter Product Description
for a list.) Users must supply all wiring/cabling for power, video, and telemetry.
The following table lists additional products, sold separately by Bosch, required to operate
each MIC camera:
MIC-CABLE-2M2 m
(See the model numbers and lengths at right.)
MIC-CABLE-10M10 m
MIC-CABLE-20M20 m
MIC-CABLE-25M25 m
MIC-240PSU-2,
1 per cameraPower Supply Unit (PSU) for MIC cameras
MIC Series 440 cameras are high-specification, weatherproof, ruggedized, fully functional day/
night PTZ cameras that have been designed to offer a reliable, robust, and high-quality
surveillance solution for extreme security applications.
MIC440 models have a 18x or 36x optical zoom (12x digital) and flexible mounting options
(upright or inverted) to achieve the perfect field of view.
MIC440 cameras meet the requirements of ATEX Directive 94/9/ EC Exd IIC T6 and CSA Class
I, Division 1, Groups CD, Class II, Division 1, Groups EFG, T6 for safe use in explosive
atmospheres such as those found in oil, gas, chemical processing sites, and petrochemical
refineries.
Precision-engineered to exacting standards, MIC cameras offer numerous benefits over
traditional dome and PTZ cameras. Rated to an industry-leading IP68, the compact, vandalresistant, 6 mm thick aluminum camera housing is pre-treated and then painted with polyester
powder coat paint (Jet black (RAL 9005) or Signal white (RAL 9003)). Brushless motor
technology ensures ultra-reliable, whisper quiet operation with full 360° continuous pan and
320° tilt control. The optically perfect, flat viewing window and integrated wiper ensure that
razor-sharp images are captured in even the most demanding conditions.
The following table identifies the mounting accessories for MIC440 cameras. Refer to the
datasheet MIC Series Mounting Brackets and Other Accessories for details.
MIC-SCA
Shallow Conduit Adapter
MIC-CMBCorner Mount Bracket
MIC-PMBPole Mount Bracket
MIC-WMBWall Mount Bracket
MIC-SPRSpreader Plate
A long-life silicone wiper blade mounted on a spring-loaded arm is standard on all MIC
cameras.
The following table identifies the accessories (not including mounting brackets) for MIC440
cameras.
Accessories
MIC-ALMAlarm and washer pump drive card for non-IR PSU; 8 inputs.
MIC-WKTWasher kit, containing mounting bracket, nozzle, and washer pump
drive card.
MIC-BP4Bosch Biphase converter card for MIC power supplies with an
available expansion slot.
MIC440SUNSHIELD
A two-part plastic sunshield to provide additional protection in sunny
climates for MIC cameras Comes with stainless steel bosses, washers,
and retaining screws.
16en | Installation of a MIC440 CameraMIC440 Explosion-protected Camera
5
5.1
Installation of a MIC440 Camera
This chapter provides an overview for the installation of a MIC440 camera.
Caution!
The MIC440 camera is designed for use with flammable gases and vapors covered by
apparatus groups IIA, IIB and IIC and with temperature class T6. The product is certified for
use within the ambient temperature range of -20 °C to +60 ºC and must not be used outside
this range.
While a MIC440 camera is certified for installation in a hazardous area, its power supply unit
(PSU) is not. The PSU itself can be installed in either a non-hazardous area or in a hazardous
area. If installed in a hazardous area, the PSU must be placed inside a certified enclosure that
is certified for use in hazardous areas.
Warning!
ROUTING OF EXTERNAL WIRING MUST BE DONE THROUGH A PERMANENTLY EARTHED
METAL CONDUIT.
Mounting the Conduit Gland and Cable
The MIC composite cable (8 mm) required to connect the MIC440 to its power supply consists
of two pairs (24AWG) plus 4 cores of (22 AWG), 2 cores of (24 AWG), and one coax core for
the video signal to a maximum distance of 25 m.
Warning!
Bosch recommends connecting the cable to the unit before taking the unit for mounting onsite.
To mount the conduit gland and cable, follow these steps:
1.Remove the 4 x M8 Hexagon bolts holding the conduit adapter (DCA) to the MIC440 unit.
Remove the DCA.
2.Fit the unterminated ends of the composite cable through the 20 mm threaded gland hole
in the DCA. Allow approximately 100 mm of free cable on the inside to connect to the 12-
way cable connector.
3.Screw the Exd conduit gland into the DCA, maintaining approximately 100 mm of cable
on the inside of the DCA to enable the cable connector to be inserted freely into the MIC
unit base connector.
4.Connect the 12-way cable connector into the matching connector in the base of the MIC
unit.
5.Ensure that the connector is fitted properly in the camera’s integral plug. Turn the socket
thread ring approximately two and a half turns to fasten the two halves of the connectors
together properly.
6.Bolt the DCA onto the MIC440 unit; tighten the 4 x M8 hexagon bolts.
7.Ensure that there are no trapped cables.
8.Ensure that there is some slack cable in the DCA, then tighten and seal the Exd barrier
gland per the instructions included with the gland. The unit with the cable tail is now
ready for on-site installation.
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MIC440 Explosion-protected CameraInstallation of a MIC440 Camera | en17
5.2
PSU Installation and Setup in a Non-Hazardous Area
The figure below illustrates an installation of a MIC PSU for MIC440 in a non-hazardous area.
Note that the camera itself is installed in a hazardous area.
Figure 5.1: Installation of MIC PSU in Non-Hazardous Area
5.3
1
2Exd conduit gland
3Composite cable inside metal conduit
4Distance of 25 mm maximum
5Hazardous area
6Exd Barrier
7Non-hazardous Area
8Standard MIC PSU
MIC440 camera
PSU Installation and Setup in a Hazardous Area
Caution!
Any junction box or enclosure used for mounting the power supply or separating cable cores
MUST BE appropriately rated for the installation. MIC PSU enclosures are not Exd rated and
must be placed inside a certified enclosure if installed within a hazardous area.
For additional protection in hazardous area installations, suitable metal conduit must be used
externally for the composite cable run to connect the power supply to the Exd conduit gland
(not supplied) in the Deep Conduit Adapter (MIC-DCA).
18en | Installation of a MIC440 CameraMIC440 Explosion-protected Camera
Installation of the PSU within a hazardous area must have the standard PSU enclosure placed
inside an appropriate certified enclosure and four (4) Exd conduit glands (NOT supplied). The
power supply PCB is usually re-housed, by a third party company, within an Exd enclosure
which is then factory certified and shipped to site. Follow all manufacturers’ instructions when
installing a third party Exd enclosure.
The figure below illustrates a typical installation of both a MIC440 and a MIC PSU in a
hazardous area. Note that the PSU is installed inside an enclosure that is certified for use in
hazardous areas.
Figure 5.2: Installation of MIC PSU in Hazardous Area
No.Description
1MIC440 camera
2MIC440 DCA
3MIC Wall Mount Bracket (not supplied)
4Exd conduit gland
Exd Barrier Gland (not supplied; to be specified by installer to match incoming conduit)
5MIC composite cable (length to be specified; 25 m maximum) inside metal conduit (not supplied)
6MIC PSU
7Hazardous area
8Non-Hazardous area
9Exd Enclosure certified for hazardous areas (not supplied)
2013.11 | 8.1 |Operation ManualBosch Security Systems, Inc.
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