Bosch HCP36E52UC Installation Manual

Hood
Installation Manual
Models: HCP36E52UC, HCP30E52UC, HCP34E52UC
Table of
Safety
CONTENTS
Before you begin ............................................................... 6
Installation Procedure......................................................... 9
Preparing the Installation ........................................... 9
Mounting the extractor hood on the wall.................. 10
Connect Electrical Supply .......................................... 11
Attaching Flue Duct..................................................... 12
DEFINITIONS
WARNING
This indicates that death or serious injuries may occur as a result of non-observance of this warning.
CAUTION
This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.
NOTICE: This indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.
Note: This alerts you to important information and/or tips.
Page 2
This Bosch appliance is made by
BSH Home Appliances Corporation
1901 Main Street, Suite 600
Irvine, CA 92614
Questions?
1-800-735-4328
www.bosch-home.com/us
We look forward to hearing from you!
IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
General Notes
WARNING
Use this unit only in the manner intended by the manufac­turer. If you have questions, contact the manufacturer.
WARNING
When cutting or drilling into wall or ceiling, do not
damage electrical wiring and other hidden utilities.
Ducted fans must always be vented to the outdoors.
INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE AFTER INSTALLATION IS COMPLETE. IMPORTANT: SAVE FOR THE LOCAL INSPECTOR’S USE.
WARNING
When properly cared for, your new appliance has been designed to be safe and reliable. Read all instructions ca­refully before use. These precautions will reduce the risk
of burns, electric shock, re, and injury to persons. When
using kitchen appliances, basic safety precautions must be followed, including those in the following pages.
Proper Installation and Maintenance
WARNING
Remove all tape and packaging before using the applian­ce. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.
This appliance is intended for normal family household use only. It is not approved for outdoor use. Refer to the Statement of Limited Warranty in the Use and Care Ma­nual. If you have any questions, contact the manufacturer.
Do not store or use corrosive chemicals, vapors, ammables
or nonfood products in or near this appliance. It is spe-
cically designed for use when heating or cooking food.
The use of corrosive chemicals in heating or cleaning will damage the appliance and could result in injury. Do not operate this appliance if it is not working properly, or if it has been damaged. Contact an authorized servicer. Do not repair or replace any part of the appliance unless specically recommended in this manual. Refer all servi­cing to a factory authorized service center.
CAUTION
WARNING
Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.
Fire Safety
WARNING
Use this appliance only for its intended use as described in this manual.
Always have a working smoke detector near the kitchen.
In the event that personal clothing or hair catches re, drop and roll immediately to extinguish ames. Have an appropriate re extinguisher available, nearby,
highly visible and easily accessible near the appliance.
Smother ames from food res other than grease res with baking soda. Never use water on cooking res.
WARNING TO REDUCE THE RISK OF INJURY TO PERSONS IN
THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:
SMOTHER FLAMES with a close tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
NEVER PICK UP A FLAMING PAN - you may get burned.
DO NOT USE WATER, including wet dishcloths or towels - a violent steam explosion will result.
Use an extinguisher ONLY if:
a) You know you have a class ABC extinguisher, and you already know how to operate it.
b) The re is small and contained in the area where it started.
c) The re department is being called.
d) You can ght the re with your back to an exit.
a
Based on “Kitchen Fire Safety Tips” published by NFPA.
Whenever possible, do not operate the ventilation system
during a cooktop re. However, do not reach through re to
turn it off.
a
Grease left on lters can melt and move into the vent.
Page 3
WARNING
IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
WARNING
RISK OF FIRE
Hot oil and fat catch re fast. Never leave hot oil and fat
unsupervised.
Never extinguish a re with water. Switch off the cooking
position.
Suffocate ames carefully with a lid, a re blanket or similar.
WARNING
RISK OF FIRE
Grease deposits in the grease lter can ignite. Clean the grease lter at least every two months or as
frequently as necessary.
Never operate the appliance without the grease lter.
WARNING
RISK OF FIRE
Grease deposits in the grease lter can catch re. Never work with a naked ame near the appliance (e.g. am-
béing). Install the unit near a heat-producing appliance
for solid fuels (e.g. wood or coal) only if there is a closed, non-detachable cover. There must be no ying sparks.
WARNING
RISK OF FIRE Use only metal ductwork.
WARNING
RISK OF BURNS The accessible parts get hot during operation. Never touch hot parts. Keep children away.
CAUTION
It is recommended to wear gloves and long sleeves to protect hands and forearms from abrasion and potential scratches during the installation process.
Child Safety
When children become old enough to use the appliance, it is the responsibility of the parents or legal guardians to
ensure that they are instructed in safe practices by qualied
persons. Do not allow anyone to climb, stand, lean, sit, or hang on any part of an appliance. This can damage the appliance or cause injury.
Be sure the entire appliance (including the grease lters
and light bulbs, if applicable) has cooled and grease
has solidied before attempting to clean any part of the
appliance. Do not use steam cleaners to clean the appliance.
Proposition 65 Warnings
This product may contain a chemical known to the State of California, which can cause cancer or reproductive harm. Therefore, the packaging of your product may bear the following label as required by California:
STATE OF CALIFORNIA PROPOSITION 65 WARNING:
WARNING
Cancer and reproductive harm - www.P65Warnings.ca.gov.
Protecting The Environment
Unpack the appliance and dispose of the packaging in line with environmental requirements.
NOTICE
Risk of damage due to corrosion. Always turn appliance on when cooking to avoid condensation buildup. Con­densation can lead to corrosion damage.
Risk of damage due to moisture entering into the electronic circuitry.
Never clean operator controls with a wet cloth. Surface damage due to incorrect cleaning. Clean stainless
steel surfaces in the grind direction only. Do not use any stainless steel cleaners for operator controls. Never use strong or abrasive cleaning agents, since they can cause surface damage.
Risk of damage from condensation back ow. Install exhaust vent at a slight downward slope away from the appliance (1°
slope).
Page 4
General Notes
Fan operation
Note: Ventilation may not exit through an already
operational smoke or exhaust chimney, nor a duct used for ventilating furnace installation areas.
If the ventilation is intended to pass through smoke or exhaust that is not in operation, the responsible area heating inspector must give approval.
If the ventilation passes through an external wall, use a telescope wall sleeve.
Electrical Connection
WARNING
RISK OF ELECTRIC SHOCK Parts inside the appliance can have sharp edges. The connection cable can be damaged. Do not bend or pinch connection cables during installation.
Before connecting the appliance, check the household installation. Ensure sufcient fuse protection of the house­hold installation. Turn off power circuit at service panel and lock out panel before wiring this appliance. Requirement:
120 VAC, 60 Hz 15 A (see rating plate).
The appliance complies with protection class 1 and must only be operated in conjunction with a protective conduc­tor terminal. An all-pole isolating switch with at least a 3 mm contact
gap must be tted in the installation. This must remain
accessible after installation.
Only a qualied electrician who takes the appropriate
regulations into account may lay or replace the connecting cable.
Ventilation line
Note: The manufacturer is not responsible for the operation
or complaints associate with the pipe section.
The device achieves its optimum performance by means of a short, straight exhaust air pipe and as large a pipe diameter as possible.
The optimum extraction performance is not achieved and fan noise is increased if exhaust air pipes are long and rough and if there is a large number of pipe bends
or diameters less than 8” (200 mm).
The pipes or hoses for laying the exhaust air line must consist of non-combustible material.
Round pipes
An inner diameter of 8” (200 mm) is necessary.
Follow all standards, regulations, and laws. Ensure that the electrical connection meets the require­ments of the latest version of all applicable standards. regulations, and laws in the appropriate country, especially the following standards: National Electrical Code, ANSI/ NFPA 70*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91**.
Have a qualied electrical technician check the grounding
of the appliance. Do not ground with a gas line. No fuse protection in the neutral or grounding circuit. Keep these installation instructions. Only connect the appliance with a copper conductor. If possible, connect the appliance to a metal cable guide directly to the fuse box. Ensure that the wire diameter meets the requirements of the latest version of all applicable standards, regulations, and laws in the appropriate country, especially the following standards: National Electrical Code, ANSI/NFPA 70*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91**. For copies of the standards listed, contact: * National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
Page 5
Before you begin
Tools and Parts Needed
Measuring tape
Pencil
Phillips screwdriver (Posidrive) #2
Drill with the following bits:
(9.5 mm)
Spirit-level
Aluminum tape (DO NOT use insulating tape)
Exhaust channel (conguration depends on the
installation situation)
Additional sheet metal screws (if necessary for
installation of the exhaust air duct)
Saw
Parts Included
5
16” (7.9 mm) and 3⁄8
Appliance Dimensions
3
/4"
10
(273 mm)
3
/16"
13
(335 mm)
7
7
/8"
(200 mm)
5
4
/8"
(118 mm)
5"
(126 mm)
A
Extractor hood with fan, back-pressure ap
Lamp, already installed
Metal grease lter
Flue duct
Drill template
1x angle bracket for the ue duct
Installation manual and instructions for use
6x screws, 5x45 mm
8x screws, 4x8 mm
2x washers
2x hollow wall plugs, 8x40 mm
4x hollow wall plugs, 10x50 mm
Torx adapter, 10 & 20
24" (610 mm) or 30" (762 mm) or
36" (914 mm)
A Only for circulating-air mode:
*Max. 42 9/16” (1081 mm) *Min. 28 1/4” (718 mm)
Only for ducted operation:
*Max. 38 7/8” (988 mm) *Min. 24 9/16” (625 mm)
11
19
/16"
(500 mm)
Page 6
Safety clearances
WARNING
RISK OF FIRE
Grease deposits in the grease lter can catch re.
The given safety clearance must be observed to avoid
heat buildup. Observe the specications for your cooking
appliance. If gas and electric cooktops are used together, the largest given clearance applies. The appliance may only be installed directly next to a cabinet or wall on one side. The wall or cabinet clearance
must be at least 2” (50 mm).
The clearance between the shelf on the cooktop and the bottom of the extractor hood may not be less than 24”
(610 mm) in the case of electric cooktops and 27” (686 mm) in case of gas or combined ranges.
If the installation instructions for the gas cooking appliance specify a larger distance, this must be taken into account.
Electrical cooktops
min. 24" (610 mm)
Gas cooktops
Fan operation Note: Ventilation may not exit through an already
operational smoke or exhaust chimney, nor a duct used for ventilating furnace installation areas.
If the ventilation is intended to pass through smoke or exhaust chimney that is not in operation, the responsible area heating inspector must give approval.
If the ventilation passes through an external wall, use a telescope wall sleeve.
Ventilation line Note: The device manufacturer is not responsible for the
operation or complaints associated with the pipe section.
The ventilation opening and the exhaust air ducts must be made according to the local requirements.
The device achieves its optimum performance by means of a short, straight exhaust air pipe and as large a pipe diameter as possible.
As a result of long rough exhaust air pipes, many pipe bends or too-small diameters, the optimum extraction performance is not achieved and fan noise is increased.
The pipes or hoses for laying the exhaust air line must consist of non-combustible material.
Smooth the connection area of the pipes before installation.
Seal the connection points of the pipes appropriately.
Round pipes
An inner diameter of Ø 8” (200 mm) is recommended.
Checking the wall
The wall must be level, vertical and adequately load bearing.
The depth of the bore holes must be the same length as the screws. The wall plugs must have a secure grip.
The enclosed screws and wall plugs are suitable for solid brickwork. Suitable fasteners must be used for other structures.
min. 27" (686 mm)
Page 7
Ventilator Performance Calculation
61
A2
A1
A2
62
82
62
82
61
local hardware store. Bosch does not manufacture all these parts.
Duct Piece
Smooth, straight
3¼" x 10", straight N/A1
3¼" x 14", straight N/A0.7
90° elbow, round
45° elbow, round
3¼" x 10", 90° elbow, round
3¼" x 10", 45° elbow, round
Size (in)
61.2
80.7
10 0.6
612
86
10
65
83
10
N/A5
N/A15
Eq uivalent
Length (ft)
5
2
Duct Piece
Round to 3¼" x 10" 90° elbow,
3¼" x 10" to round 90° elbow,
3¼" x 10" Center reverse elbow, left
3¼" x 10", Center reverse elbow, right
3¼" x 10", Left reverse elbow
3¼" x 10", Right reverse elbow
Round wall cap
Size (in)
N/
N/
N/
10 2
Eq uivalent
Length (ft)
0
0
15N/A
5
5
5
3¼" x 10", Flat elbowN/A 20
61
Round to 3¼" x 10"
3¼" x 10" to round
810
65
82
Round roof cap
10
2’ long, 3¼" x 10" flexN/A 20
3¼" x 10", Roof jack and shutter
NOTE: These commonly used installation parts can be purchased at a
N/A
2
2
Page 8
Installation Procedure
Roof
Wall
Non Vented
A. Roof ca B. 8" (20.3 cm)
C. Seal duct joints
caulk
caulk
caulk
The ducting from this fan to the outside of the building has
a strong effect on the air ow, noise and energy use of the
fan. Use the shortest, straightest duct routing possible for best performance, and avoid installing the fan with smaller ducts than recommended. Insulation around the ducts can reduce energy loss and inhibit mold growth. Fans installed with existing ducts may not achieve their rated airow. Ensure duct joints and exterior penetrations are sealed with caulk or other similar material to create an air-tight path and to minimize building heat loss and gain, and reduce the potential for condensation. Place/wrap insulation around duct and/or fan in order to minimize possible condensation buildup within the duct, building heat loss and gain.
CAUTION
Ensure that there are no electric wires, gas or water pipes in the area where holes are to be made.
A
B
Venting
C
Venting
B
C
A
(Recirculating)*
A B
C
Preparing the installation
1. Mark a vertical center line on the wall from the ceiling to the lower edge of the extractor hood.
2. Align the drill template on the center line and the bottom edge of the extractor hood and glue on.
3. Mark positions for the screws and the contour of the attachment area.
4. Mark holes for the ue’s angle brackets. The center of the angle bracket is marked with a hole. Place the angle brackets in the center of the center line, align them horizontally and mark the positions of the holes.
Fitting the wall retainer
1. Drill holes with Ø 5/16” (7.9 mm) for the angle bracket.
2. Press in the wall plugs ush with the wall.
3. Screw screws (5x34 mm) into the wall plugs by hand in order to spread the plugs apart.
4. Unscrew screws.
5. Screw on the angle bracket for the ue duct.
Making the ceiling breakthrough
p
round vent
with duct tape/
*The recirculating version are neither Energy Star nor HVI certied.
Ensure duct joints and exterior penetrations are sealed
A. Wall cap B. 8" (20.3 cm) round vent C. Seal duct joints with duct tape/
A. Diverter B. 8" (20.3 cm) round vent C. Seal duct joints with duct tape/
with caulk or other similar material to create an air-tight path and to minimize building heat loss and gain, and reduce the potential for condensation. Place/wrap insulation around duct and/or fan to in order to minimize possible condensation buildup within the duct, building heat loss and gain.
1. Using a spirit level, extend the center line of the drill template to the ceiling.
2. Mark the ceiling breakthrough (Ø 8 1/2” (216 mm)) at least 4 5/8” (117 mm) away from the wall.
Making the wall breakthrough
1. Using a spirit level, extend the center line of the drill template to the ceiling.
2. Depending on the curved section of the wall
breakthrough (Ø 8 1/2” (216 mm) mark at least 26 1/2” (660 mm) above the bottom edge of the
extractor hood.
Page 9
Mounting the extractor hood on the wall
C
WARNING
RISK OF INJURY The appliance is heavy. To move the appliance, 2 people are required. Use only suitable tools and equipment.
1. Initially remove the protective foil from the back of the appliance and, following installation, remove foil completely.
2. Mark the upper holes on the wall. Note: Ensure that the holes are horizontal and aligned centered on the center line.
3. Drill the upper holes. Adhere to a distance of 1/4”
(6 mm) between the wall and screw head.
4. Remove grease lters.
Mounting the back-pressure flap
Using 4 screws (4x8 mm), attach the back-pressure ap
to the extractor hood.
5. Hang the extractor hood on the upper screws on the wall.
6. Mark holes for the lower holes.
7. Remove the extractor hood from the wall.
8. Drill the lower holes.
9. Hang the extractor hood on the upper screws on the wall.
10. Tighten the upper and lower screws by hand.
Connecting the air extractor (only for ducted operation)
Note: If an aluminum pipe is used, smooth the connection
area beforehand.
1. Attach exhaust air pipe and seal.
2. Check whether the back-pressure ap works.
Mounting the recirculation model (only for circulating-air mode)
1. Use 4 screws (4x8 mm) to screw the housing to the angle bracket.
A
B
A Screws B Recirculation module C Angle bracket
Page 10
2. Measure the distance (x) between the bottom edge of
A
A
the housing for the recirculation module and the bottom edge of the back-pressure ap.
Connect Electrical Supply
WARNING
B
C
D
A Recirculation module B Clamps C Flue duct D Exhaust air duct
x
3. Shorten the exhaust air pipe to the length measured.
4. Remove the recirculation module.
5. Push the exhaust air pipe onto the bottom side of the recirculation module.
6. Position the recirculation module with exhaust air pipe over the air extraction duct of the extractor hood.
RISK OF ELECTRIC SHOCK Before wiring the appliance, interrupt the main electrical circuit at the electrical control cabinet. A circuit with 120 VAC, 15 or 20 Ampere is required. Grounding notes: this appliance is equipped with a distributor box with 3 cables. Use the green-yellow cable for grounding the appliance. Connect the green-yellow cable to the grounding cable on the house connection to prevent electric shock. Do not under any circumstances damage or remove the green-yellow cable. Non-adheren­ce can cause deadly injuries or electric shock.
1. Remove the left cable passage and the cover of the motor controller. Fasten the connecting piece for the installation pipe (listed in cULus) to the cable passage.
A
B
7. Use 4 screws to fasten the recirculation module to the angle bracket.
8. Secure connections with clamps.
A Cable passage B Cover of the motor controller
2. Connect 1/2” (12.7 mm) installation pipe to motor controller.
B
C
A Installation pipe B Power connection C Cable connector listed in UL
Page 11
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