Bosch HBN8651UC/02, HBN8451UC/02, HBN5651UC/03, HBN5651UC/02, HBN5451UC/03 Installation Guide

...

Built-In Oven

Installation Manual

500/800/Benchmark TMSeries HBL5351UC, HBL5451UC, HBL5551UC, HBL5651UC,

HBL8451UC, HBL8461UC, HBL8651UC, HBL8661UC, HBLP451LUC, HBLP451RUC, HBLP451UC, HBLP651LUC, HBLP651RUC, HBLP651UC, HBN5451UC, HBN5651UC, HBN8451UC, HBN8651UC

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""-_BOSCH

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Invented for life

Table of Contents

Safety Definitions ............... 1

Safety Information ............... 1

Preparation .................... 3

Before You Begin ..................... 3

Tools and Parts Needed ................ 3

Parts Included ........................ 3

General Information .................... 3

Dimensions and Cabinet

Requirements .................. 4

Removing Packaging ............ 4

Preparing Oven ....................... 4

Installation ..................... 5

Electrical Installation ................... 5

Installing the Oven Unit into the Wall

Cabinet ............................. 6

For Best Installation .................... 6

Correct Inside Oven Lift Point ............ 6

Installing the Oven ..................... 8

Bottom Hinge Doors Only - Remove Prior to

Install ............................... 8

Installing the Oven into the Cabinet

(all ovens) ........................... 9

Ovens with Bottom Hinge Doors Only ..... 10

Ovens with Side Hinge Doors Only ....... 10

Before Calling Service ................. 13

Single Oven 27" Traditional Installation, Cabinet

and Undercounter .................... 15

Single Oven 27" Flush Mount Installation .. 15

Dimensions for 27" Double Oven Units .. 15 Double Oven 27" Traditional Installation ... 15 Double Oven 27" Flush Mount Installation .. 16

Dimensions for 30" Single Oven Units .. 16

Single Oven 30" Traditional Installation,

Cabinet and Undercounter .............. 16

Single Oven 30" Flush Mount Installations 16

Dimensions for 30" Double Oven Units .. 17 Double Oven 30" Traditional Installation ... 17 Double Oven 30" Flush Mount Installion ... 17

Cabinet Dimension Requirements. 15

Dimensions for 27" Single Oven Units .. 15

This Bosch Appliance is made by

BSH Home Appliances Corporation

1901 Main Street, Suite 600

Irvine, CA 92614

Questions?

1-800-944-2904

www.bosch-home.com/us

We look forward to hearing from you!

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Safety Definitions

WARNING

Appliance Handling Safety

Do not lift appliance by door handle. Remove the door for easier handling and installation. See instructions in Use

and Care Manual.

This indicates that death or serious injuries may occur as a result of non-observance of this warning.

CAUTION

This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.

NOTICE: This indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.

Note: This alerts you to important information and/or tips.

Safety Information

IMPORTANT: SAVE THESE INSTRUCTIONS FOR THE

LOCAL INSPECTOR'S USE.

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE AFTER INSTALLATION IS COMPLETE.

OWNER: PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Unit is heavy and it is recommended that at least two people for single ovens and at least three people for double

ovens be used.

Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

Unpacking the Oven

Unpack the oven, remove all tape and packaging material and examine the oven for any damage such as dents, broken door latches or cracks in the door. Notify dealer immediately if oven is damaged. Do not install if oven is damaged.

Safety Codes and Standards

This appliance complies with one or more of the following Standards:

• UL 858, Household Electric Ranges

• UL 923, Microwave Cooking Appliances

• UL 507, The Standard for the Safety of Electric Fans

• CAN/CSA-C22.2 No. 113-M1984 Fans and Ventilators

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

_, WARNING

Electric Safety

If the information in this manual is not followed

exactly, fire or shock may result causing property damage or personal injury.

WARNING

Do not repair or replace any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can

cause injury or property damage. Refer to this

manual for guidance. All servicing should be done by a qualified technician.

9001065629 Rev A English 1

Before you plug in an electrical cord, be sure all controls are in the OFF position.

If required by the National Electrical Code (or Canadian

Electrical Code), this appliance must be installed on a separate branch circuit.

Installer - show the owner the location of the circuit breaker or fuse. Mark it for easy reference.

Important - Save these instructions for the local electrical inspector's use.

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Refer to data plate for more information. See "Data Plate" under "Service" for data plate location.

Be sure your appliance is properly installed and grounded by a qualified technician. Installation, electrical connections and grounding must comply with all applicable codes.

Related Equipment Safety

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.

Never modify or alter the construction of the appliance. For example, do not remove leveling legs, panels, wire covers or anti-tip brackets/screws.

Transport

To avoid damage to the oven vent, use the transport method shown in the picture below.

Support the bottom of the oven from side to side when moving it into the installation location. Leave the unit attached to the shipping pallet until it is in front of the cabinet opening, ready to lift into place.

English 2 9001065629 Rev A

Preparation

Before You Begin

Tools and Parts Needed

• Phillips head screwdriver

• Star-head screwdriver (T20)

• Measuring tape

• Drill with bit (1/8")

• Gloves

Parts Included

• Phillips head screws (6)

Use this checklist to verify that you have completed each step of the installation process. This can help you avoid

mistakes.

__ 1. Before installing the oven, be sure to verify the

cabinet dimensions are correct for your unit and the required electrical connections are present.

, Refer to the installation manual for content

regarding Safety, Cabinet Dimensions, Removing Packaging, Electrical Installation, Testing the

Installation and Customer Service.

__ 3. Remove bottom hinged oven door(s) (not side

swing doors) to reduce the unit weight and to provide access to handholds for lifting.

General Information

Power Requirements

The outlet must be properly grounded in accordance with all applicable codes.

For Best Installation

The oven can be difficult to handle during installation. It is recommended to have three or more people available to assist with lifting the unit into place.

Removal of the bottom hinge oven door during installation (to provide the necessary handholds and to significantly reduce the unit weight) can be cumbersome unless the detailed door removal instructions are followed carefully.

Note: Do not attempt to remove the side hinge door (some models).

Please take time to read and follow the instructions provided for an improved installation experience.

__ 4. Move the oven unit into place infront of the cabinet

opening, leaving the bottom packaging on the unit to avoid damaging flooring.

__ 5. Remove the torx head (T-20 size) screws holding

the unit to the base of the carton (using Star-head screwdriver).

Team lift the unit directly into the cabinet cutout taking care not to pinch fingers or scratch hands or

arms. Make sure the electrical conduit reaches to the connection point properly.

__ 7. Slide the unit all the way into place, making sure to

route the electrical conduit correctly.

__ 8. Fasten the oven unit to the cabinetry opening with

the screws supplied (using Philips screwdriver).

__ 9. Reinstall the oven door(s) removed in step 3

above.

__ 10. Consult the complete installation instructions and

follow the remainder of the procedures listed, including performing an operation test.

__ 11. All product literature and accessories (may be

wrapped or boxed) with the oven.

__ 12. INSTALLER - Leave the literature pack and the

accessories with the customer.

9001065629 Rev A English 3

Dimensions and Cabinet Requirements

Cabinet requirements vary depending on the model to be installed. Please consult the "Cabinet Dimension

Requirements" section at the back of this installation manual for the details pertaining to your particular model.

All models require:

1/4" (6.4 mm) space between the side of the oven and

an adjacent wall or cabinet door when installed at the end of a cabinet run.

Installation of 2x4's extending front to back flush with the bottom and side of the opening to provide oven

Removing Packaging

• Cut straps on the outside of the box.

• Remove the cardboard box by lifting it up and off the unit.

• Remove all top and side cardboard and Styrofoam braces.

• Place the oven (leaving it on the shipping base) in front of the cabinet where it is to be installed.

Remove all accessories, racks, packing materials and literature from the oven cavity (for double ovens, remove such items, if present, from both cavities).

Unscrew unit from packaging brackets as shown below in "Packaging Bracket Removal."

Note: The screws near the base mounting bracket are all torx head (T-20 size). Only the one screw that goes through the slotted hole in the mounting bracket on the left and right sides of the unit needs to be removed in order to lift the unit from the mounting base (the screw circled and shown as "A" in the following illustration.)

NOTICE

Remove one screw only from each bracket. This will release the oven from the shipping base. Do not remove any additional screws from the oven.

support. This supporting base must be well secured to the floor/cabinet and must be level.

The electrical conduit box must be located above the unit to facilitate connecting and servicing the unit.

The cabinet base must be flat and capable of supporting the weight of your oven when in use (varies by model up to 390 Ibs. (177 kg)). See the appropriate

weight for your model in the "Cabinet Dimensions

Requirements" section at the back of this installation manual.

Packaging Bracket Removal (left and right

sides)

Note:

Different models use different packaging materials. Actual brackets may look differently. The bracket remains in the packaging base. The unit should stay on the packaging base until ready to be lifted into cabinet cutout.

Preparing Oven

Place oven in front of the cabinet where it is to be installed so that it is in line with the cabinet cutout.

Check to be sure all packing materials have been removed from the unit. Also remove the accessories, oven racks, literature pack and any shipping materials from inside the oven cavity (remove from both cavities for a double oven or combination oven).

English 4 9001065629 Rev A

Installation

This installation manual provides instructions for the installation of single ovens and double ovens.

Electrical Installation

All model ovens on the front cover of this installation instruction manual are dual rated, designed to be

connected to either 208 or 240V AC, 60 Hz, 4 wire, single- phase power supply.

Model Circuit Required

208V, 60 Hz 240V, 60 Hz

HBN54, HBN84, HBL53, HBL54, 30 AMP HBL84, HBLP4

HBL55 30 AMP / 40 AMP HBN56, HBL56,

HBN86, HBL86, 40 AMP HBLP6

The electrical supply should be a 4-wire single-phase AC. Install a suitable conduit box (not furnished). An appropriately-sized, UL-listed conduit connector must be used to correctly attach the conduit to the junction box.

Important: Local Codes may vary; installation, electrical connections and grounding must comply with all applicable

local codes.

If local codes permit grounding through the electrical supply neutral, connect both the white neutral wire and the green ground wire from the oven to the white neutral electrical supply wire.

Electrical Connection to Main Power Supply

The four-wire connection is preferred, but where local codes permit, the three wire connection is also acceptable.

Four-wire Connection

Ungrounded Neutral

power supply

junction box

red wires

green or bare

wire

green wire white wires

UL listed

connector

-"................ cable from

black wires

oven

• Connect the red oven wire to the red electrical supply wire (hot wire).

• Connect the black oven wire to the black electrical supply wire (hot wire).

• Connect the white neutral oven wire to the white neutral (not bare or green ground) electrical supply

wire.

• Connect the green ground oven wire to the bare or green ground electrical supply wire.

Three-wire Connection

Grounded Neutral

power supply t.

junction box .

red wires ---__._

white, bare, or

green wire

white wire

green wire

-i

black wires

UL listed connector

cable from

oven

• Connect red wire from oven to red wire injunction box.

• Connect black wire from oven to black wire in junction box.

Connect both green ground wire and white wire from oven to white, green or bare neutral wire in junction

box.

The conduit cable, where connected at the oven, swivels. Rotate conduit cable upward (or downward) and direct

through hole prepared in cabinet to attach to the junction box.

To maintain serviceability, the flex conduit must not be shortened and should be routed to permit temporary

removal of the oven.

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Installing the Oven Unit into

the Wall Cabinet

NOTICES

Before installing the oven, be sure to verify the cabinet dimensions and electrical connections.

Check that the cabinet opening is level and plumb for correct installation.

For Best Installation

It is recommended to remove the oven door (bottom hinge models only) to help reduce the unit weight and provide

easier access to the handholds located inside the oven.

Caution

It is recommended to wear gloves and long sleeves to protect hands and forearms from abrasion and potential scratches during the lifting process. It is also recommended to take off watches and jewelry and to wear work shoes during installation for foot protection.

Correct Inside Oven Lift Point

Notice: DO NOT attempt to lift the unit by holding the oven

upper element.

There is a ridge across the top front of the oven cavity. Lift by grasping this ridge with one hand while placing the other hand on the back of the unit (for helpers lifting from the sides of the unit). If a third helper is lifting from the front, both hands should lift by holding this ridge area.

English 6 9001065629 Rev A

Lifting Recommendations Vary Dependent Upon Oven Door Type

Bottom Hinge Door

Side Hinge Door

Lift Locations (with door(s) removed)

Lift Locations (with lower door opened to 90°-110 °) Lift points (1) on the front of the unit are for lifting from the sides of the unit. Lift point (3) on the front of the unit is for a third person to help lift the unit.

Lift point (2) on the back of the unit shows the location of the opposite hand for the helpers lifting from the sides of the unit. Adjust the location as needed to facilitate the lift. Wear gloves, a long sleeved shirt, and avoid sharp edges

to reduce the risk of cuts or abrasions to the arms or hands.

Single Oven Double Oven

Lift points (1) on the front of the unit are for lifting from the

sides of the unit. Lift point (3) on the front of the unit is for a

third person to help lift the unit.

Lift point (2) on the back of the unit shows the location of

the opposite hand for the helpers lifting from the sides of

the unit. Adjust the location as needed to facilitate the lift.

Wear gloves, a long sleeved shirt, and avoid sharp edges

to reduce the risk of cuts or abrasions to the arms or hands.

Single Oven - Side Swing Double Oven Side Swing

[_ J

9001065629 Rev A English 7

Installing the Oven

WARNING

• Make sure oven is cool and power to the oven

has been turned off before removing the door.

Failure to do so could result in burns.

• The oven door is heavy and fragile. Use both hands to remove the oven door. The door front

is glass. Handle carefully to avoid breaking.

• Grasp only the sides of the oven door. Do not grasp the handle as it may swing in your hand and cause damage or injury.

• Failure to grasp the oven door firmly and properly could result in personal injury or product damage.

• To avoid injury from hinge bracket snapping closed, be sure that both levers are securely in place before removing the door. Also, do not force door open or closed - the hinge could be damaged and injury could result.

• Do not lay removed door on sharp or pointed objects as this could break the glass. Lay on a flat, smooth surface, positioned so that the

door cannot fall over.

Bottom Hinge Doors Only - Remove Prior to Install

Holding the door firmly

on both sides and

using both hands,

close the door gently

until it stops against the latch levers, about 30° from the closed

position.

Carefully lift the door

up and out of the

hinge slots. Hold firmly; the door is

heavy.

, Place the door in a

convenient and stable

location until you are

ready to reinstall it.

Lay the door on a towel or section of

protective foam

padding to avoid damage to the door or

the floor.

Important: Do not attempt to remove the side hinge door (side hinge doors are found only on select models).

Ovens with bottom hinge doors permit the oven door(s) to be removed prior to lifting the unit into place. Each door weighs approximately 40 pounds (18.1 kg). Removing and replacing the door are routinely simple procedures. Removing the door lightens the unit significantly and provides easier access to the recommended handhold inside the oven cavity. See instructions below.

, Be sure to read all

warnings and cautions

in the installation manual regarding the

door removal before attempting to remove

the door.

2. Open the door completely.

3. Flip latch levers on hinges toward you.

Placing the Oven Unit Into the Cabinet

Opening

CAUTION

To avoid damage to the door do not lift, pull or push the unit during installation by using the oven door handle as a gripping point.

When lifting the unit into place avoid grasping the upper element to avoid damaging it. See the illustration following for the correct lifting point for a bottom hinge double oven

with the lower door removed. This illustration shows a detailed view of the oven cavity. Note the location of the

ridge inside the top of the cavity. This is the area to grip from the front when lifting the oven.

For your particular oven type, see the preceeding section "Lifting Recommendations Vary Dependent Upon Oven Door Type" for lift points.

English 8 9001065629 Rev A

Installing the Oven into the Cabinet (all

ovens)

1. The unit and its bottom packaging (wood and styrofoam base) should be positioned close to and in front of the cabinet opening prior to beginning to lift the unit into place.

2. Lift or slide unit into the cabinet cutout without allowing the unit base to contact the flooring.

3. Check that the conduit cable does not fall behind the unit during installation. It may help to run the conduit

into the area it will be connected to (such as an overhead or adjacent cabinet) and tape the end down so it doesn't fall out while the unit is being slid into place.

4. Guide the unit straight back into the cabinet cutout. Note: Be careful not to crimp the flexible conduit

between the oven and the cabinet back wall. If necessary, guide the flexible conduit into the wall or

cabinet access hole so it doesn't prevent the unit from being pushed all the way into the cabinet opening. The oven should be straight and level, not crooked.

5. Push the unit straight in until the oven trim is flush with the front of the cabinet trim.

6. Install supplied screws through tap holes in trim. (2 screws for single ovens, 4 screws for double ovens).

9001065629 Rev A English 9

Ovens with Bottom Hinge Doors Only Ovens with Side Hinge Doors Only

Re-Install the oven doors:

" 'iii

1. Hold the door firmly in both hands.

, Hold the door at a 30°

angle from the closed position and insert hinges into the slots.

You may need to rock the door forward and

backward slightly to seat the hinge feet.

The door may need to

be removed and re- inserted until the

hinges sit correctly in

the slots.

4. Open door all the way to expose hinges,

latch levers, and slots.

5. Push latch levers forward and down until

seated on the bracket.

Close and open door slowly to be sure it is correctly and securely in place. Door must be straight, not crooked.

Side Hinge Door Aligment

Note: Only align the side hinge oven doors after the unit is fully installed into the cabinet.

Check to see if the side hinge oven doors

are properly aligned. The door should pull

itself closed smoothly

when the striker engages the roller as

Fig. A

Fig. B

the door is closed.

Too high (Fig. A - door

needs to move down

on latch side) you will feel interference

between the striker

and the catch receiver.

Too low (Fig. B - door

needs to move up on latch side) you will feel

a bump when the striker comes into

contact with the re- alignment roller.

Hint: The gap between

the top of the closed oven door and the

control panel (or upper door for lower cavities

in double ovens)

should be fairly

uniform from side to

side.

English 10 9001065629 Rev A

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