Bosch HBN8651UC/01, HBN8451UC/01, HBN5651UC/01, HBL8751UCC/01, HBL8751UC/01 Installation Guide

...

Built-In Ovens

Installation Manual

500/800 Series

HBL53, HBL54, HBL55, HBL56, HBN54, HBN56, HBN57, HBL84, HBN84, HBL86,

HBN86, HBL87, HBLP75, HSLP75

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Invented for life

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Table of Contents

Safety .............................. 1

Before You Begin ..................... 2

Tools and Parts Needed ................ 2

Parts Included ........................ 2

General Information .................... 2

Dimensions and Cabinet Requirements .. 3

Removing Packaging ................. 3

Preparing Oven ....................... 3

Installation .......................... 4

Determine the Installation Type ........... 4

Pre-Assembly of Combination Ovens Prior to

Installation ........................... 4

Electrical Installation ................... 7

Installing the Oven Unit into

the Wall Cabinet ..................... 8

For Best Installation .................... 8

Removing the Bottom Hinge Oven Door .... 8

To replace the oven door: ............... 9

Testing Operation ................... 10

Service ............................ 10

Before Calling Service ................. 10

Cabinet Dimension Requirements ...... 11

Dimensions for 27" Wall-Mounted Units ... 11 Dimensions for 30" Wall-Mounted Units . 12

This Bosch Appliance is made by

BSH Home Appliances Corporation

1901 Main Street, Suite 600

Irvine, CA 92614

Questions?

1-800-944-2904

www. bosch-home.com

We look forward to hearing from you!

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Safety

WARNING:

If the information in this manual is not followed exactly, fire or shock may result causing property damage or personal injury.

WARNING:

Do not repair or replace any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All servicing should be done by a qualified technician.

Appliance Handling Safety

Do not lift appliance by door handle. Remove the door for easier handling and installation. See instructions in Use

and Care Manual.

Unit is heavy and requires at least two people or proper equipment to move.

Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

Safety Codes and Standards

Important - Save these instructions for the local electrical

inspector's use.

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

Refer to data plate for more information. See "Data Plate" under "Service" for data plate location.

Be sure your appliance is properly installed and grounded by a qualified technician. Installation, electrical connections and grounding must comply with all applicable codes.

Related Equipment Safety

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.

Never modify or alter the construction of the appliance. For example, do not remove leveling legs, panels, wire covers or anti-tip brackets/screws.

Transport

This appliance complies with one or more of the following Standards:

• UL 858, Household Electric Ranges

• UL 923, Microwave Cooking Appliances

• UL 507, The Standard for the Safety of Electric Fans

• CAN/CSA-C22.2 No. 113-M1984 Fans and Ventilators

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

Electric Safety

Before you plug in an electrical cord, be sure all controls are in the OFF position.

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

Installer - show the owner the location of the circuit breaker or fuse. Mark it for easy reference.

To avoid damage to the oven vent, use the transport method shown in the picture below.

Support the bottom of the oven from side to side when moving it into the installation location. Leave the unit attached to the shipping pallet until it is in front of the oven cavity, ready to lift into place.

English 1

Preparation

Before You Begin

Tools and Parts Needed

• Phillips head screwdriver

• Star head screwdriver (T20)

• Measuring tape

• Drill with bit (1/8")

Use this checklist to verify that you have completed each step of the installation process. This can help you avoid

common mistakes.

__ 1. Before installing the oven, be sure to verify the

cabinet dimensions are correct for your unit and the required electrical connections are present.

, Refer to the installation manual for content

regarding Safety, Cabinet Dimensions, Removing Packaging, Electrical Installation, Testing the

Installation and Customer Service.

Parts Included

• Phillips head screws (6)

General Information

Power Requirements

The outlet must be properly grounded in accordance with all applicable codes.

For Best Installation

The oven can be difficult for two people to handle during installation. It is recommended to have three or more

people available to assist with lifting the unit into place.

Removal of the bottom hinge oven door during installation (to provide the necessary handholds and to significantly reduce the unit weight) can be cumbersome unless the detailed door removal instructions are followed carefully.

Note: Do not attempt to remove the side hinge door (some models).

__ 3. Remove the oven door(s) to reduce the unit weight

and to provide access to handholds for lifting.

__ 4. Move the oven unit into place in front of the cabinet

opening, leaving the bottom packaging on the unit to avoid damaging flooring.

__ 5 Remove the T20 screws holding the unit to the

base of the carton (using Star-head screwdriver).

__ 6. If installing a combination unit (oven and

microwave or oven and steam oven) complete the assembly before installing the unit.

Team lift the unit directly into the cabinet cutout taking care not to pinch fingers or scratch hands or

arms. Make sure the electrical conduit reaches to the connection point properly.

__ 8. Slide the unit all the way into place, making sure to

route the electrical conduit correctly.

__ 8. Fasten the oven unit to the cabinetry opening with

the screws supplied (using Philips screwdriver).

Please take time to read and follow the instructions provided for an improved installation experience.

__ 10. Reinstall the oven door(s) removed in step 2

above.

__ 11. Consult the complete installation instructions and

follow the remainder of the procedures listed, including performing an operation test.

__ 12. All product literature and accessories (may be

wrapped or boxed) with the oven.

__ 13. INSTALLER - Leave the literature pack and the

accessories with the customer.

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Dimensions and Cabinet Requirements

Cabinet requirements vary depending on the model to be installed. Please consult the "Cabinet Dimension

Requirements" section at the back of this installation manual for the details pertaining to your particular model.

All models require:

1/4" (6.4 mm) space between the side of the oven and

an adjacent wall or cabinet door when installed at the end of a cabinet run.

Installation of 2x4's extending front to back flush with the bottom and side of the opening to provide oven

Removing Packaging

• Cut straps on outside of box.

• Remove cardboard box.

• Remove all top and side cardboard and Styrofoam braces.

• Place oven in front of cabinets where it is to be installed.

• Unscrew unit from Left and Right Brackets as show in "Left and Right Packaging Bracket Removal."

support. This supporting base must be well secured to the floor/cabinet and must be level.

The electrical conduit box must be located above the unit to facilitate connecting and servicing the unit.

The cabinet base must be flat and capable of supporting the weight of your oven when in use (varies by model up to 429 Ibs. (195 kg)). See the appropriate

weight for your model in the "Cabinet Dimensions

Requirements" section at the back of this installation manual.

Right Packaging Bracket Removal

Left Packaging Bracket Removal

Note:

Different models use different packaging materials. Actual brackets may look differently. Bracket remains in packaging base. Unit should stay on packaging base until ready to be

lifted into cabinet cutout.

Preparing Oven

Place oven in front of cabinets where it is to be installed. Rest it on a sturdy support so that it is in line with the

cabinet cutout.

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Installation

Determine the Installation Type

This installation manual provides instructions for the installation of single ovens, double ovens and combination ovens (a single oven combined with with microwave or steam oven).

Parts Provided

Oven Bottom trim (1) Packed in a plastic sleeve, with mounting screws in a

red bag within the sleeve

Standalone single and double oven units require no pre-assernbly. Unless you are installing a combination

oven, skip over the combination oven pre-assembly instructions and go directly to "Electrical Installation"

which applies to all ovens.

Pre-Assembly of Combination Ovens Prior to Installation

Combination ovens (with microwave or steam oven) require the units to be assembled together prior to installing

the combination unit into the wall cabinet.

Parts Provided

Universal connector bracket (2)

(in parts box on top of oven)

Screws (16) (in red bag, inside parts

box on top of oven)

Decorative trim (1) Packed in bubble wrap, near the oven control panel.

Combo service slide assembly (2)*

* This part is

preassembled on the

oven to accomodate

attachment of a microwave.

Installation with the Microwave Oven

Note: The single oven can be installed with a Steam Oven or with a Microwave Oven. The installation procedure differs between these. The parts contained in the square tube parts box are common to both installations.

Note: Do not place the oven into the wall cabinet until after mounting the microwave on it using the universal connector

brackets.

1. The combo service slide assemblies are attached to the oven spaced to accept the microwave.

2. Install both universal connector brackets using six of the screws provided. Tighten screws securely, but do not overtighten.

Note: The universal connector brackets are interchange- able for the left and right sides of the oven. Be sure the taller vertical edge of the bracket is positioned to the out-

side of the oven.

English 4

3. Install the decorative trim. Position the decorative trim

piece so the flanges with the holes in them face

away from the oven door. Align the outer flanges with

the outside of the universal brackets. Fasten with 1 screw each into the end hole of the universal

bracket. Tighten screws securely, but do not overtighten.

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Place the microwave oven unit on top of the universal connector brackets and fasten in place using three screws per side. Tighten the screws securely, but do not overtighten.

Note: The existing screws in the microwave base help with alignment. When lowering the microwave into place on the universal connector bracket, allow these

screw heads to slide into the slots as shown in the illustration below. The screw nearest the front of the

microwave slides into the base of the slope at the front of the bracket.

Continue with the unit installation in the following sections on electrical connection and installing the

oven unit into the wall cabinet.

Installation with the Steam Oven

Note: Do not place the oven into the wall cabinet until after

mounting the steam oven on it using the universal connec- tor brackets.

Remove the six screws holding the combo service slide assemblies to the support bracket. Use a magnetic screwdriver bit to reach the screws through the large holes in the tops of the slides.

English 5

The screw in position A (nearest the inside edge, near control panel) must be moved to allow the universal bracket to be postioned there. Remove the inside screw (A) from the left support bracket and reinsert it into the third hole (B) from the inside edge of the support bracket. Repeat for the right support bracket.

Reattach the slide assemblies using the holes near the inside edge of the support bracket. Align the slide assembly parallel to the edge of the bracket and insert the first screw in hole (C). Insert all three screws for each slide assembly. Tighten the screws securely, but do not overtighten.

taller vertical edge of the bracket is positioned to the out- side of the oven.

5. Install the decorative trim. Position the decorative trim

piece so the flanges with the holes in them face

away from the oven door. Align the inner flanges with

the inside of the universal brackets. Fasten with one screw each into the end hole of the universal

bracket. Tighten screws securely, but do not overtighten.

Note: When the correct holes are used, the front of the slide assembly will extend just past the edge of the horizon- tal support bar. The slide assembly will be about 118" (3 mm) from the inside edge of the support bracket.

4. Install the two universal connector brackets to the slide assemblies using the screws provided. Tighten screws

securely, but do not overtighten.

Note: The universal connector brackets are interchange- able for the left and right sides of the oven. Be sure the

Place the steam oven unit on top of the universal connector brackets and fasten in place using two screws per side. Tighten the screws securely, but do not overtighten.

Note: The existing screws in the steam oven base help

with alignment. When lowering the steam oven into

place on the universal connector bracket, allow these screw heads to slide into the slots as shown in the

illustration below. The screw nearest the front of the steam oven slides into the base of the slope at the front

of the bracket.

English 6

7. Continuewiththeunitinstallationinthefollowing sectionsonelectricalconnectionandinstallingthe

ovenunitintothewallcabinet.

8. Refer to the Electrical Connection section for further information to complete the electrical connection of the

combination unit to the main power supply.

Connecting the Microwave Oven or Steam Oven Electrical Conduit to the Single Oven

Note: If installing the oven with a microwave or steam oven

mounted as a combination unit, the microwave oven or steam oven power cable must be properly attached to the

oven-mounted junction box. This must be done prior to supplying electric power to the oven unit.

WARNING

Disconnect the oven from the electric power supply

before connecting the microwave oven or steam oven wiring. Failure to do so could result in electrical shock and injury or death.

1. Check to be sure there is no electric power supplied to the oven.

2. Remove the oven mounted junction box cover (located on the rear top of the oven).

3. Remove the cap from the conduit access hole in the side of the oven mounted junction box.

Electrical Installation

All model ovens on the front cover of this installation instruction manual are dual rated, designed to be

connected to either 208 or 240V AC, 60 Hz, 4 wire, single- phase power supply.

Model Circuit Required

208V, 60 Hz 240V, 60 Hz

HBN54, HBN84, HBL53, HBL54, 30 AMP HBL84, HBLP4

HBL55 30 AMP 40 AMP HBN56, HBL56,

HBL57, HBN86, HBL86, HBL87, HBLP6, HBLP7,

HSLP7

The electrical supply should be a 4-wire single-phase AC.

Install a suitable conduit box (not furnished). An appropriately-sized, UL-listed conduit connector must be used to correctly attach the conduit to the junction box.

40 AMP

4. Guide the four wires from the conduit cable coming from the microwave or steam oven through the hole in the oven mounted junction box.

5. Snap the conduit connector into the hole by pressing it in until it clicks into place.

6. Follow the wiring diagram label and match and connect each wire by color to the wires attached to the wiring block inside the oven mounted junction box. Push the bare end of the wire until it is snug in the wiring block then tighten down the retaining screw on each wire. Tighten securely, but do not over tighten.

7. Replace the oven mounted junction box cover and tighten the two screws holding it in place. Tighten the screws securely, but do not over tighten.

Important: Local Codes may vary; installation, electrical connections and grounding must comply with all applicable

local codes.

If local codes permit grounding through the electrical supply neutral, connect both the white neutral wire and the green ground wire from the oven to the white neutral electrical supply wire.

Important: If you have purchased a combination oven unit (one that includes a microwave or steam oven over the single oven), see the preceding section "Connecting the

Microwave Oven or Steam Oven Electrical Conduit to the Single Oven" showing electrical connection of the

combination unit components.

WARNING Complete the connection of the microwave or steam

oven conduit to the single oven before proceeding with the unit electrical connection to the main power supply.

English 7

Electrical Connection to Main Power Supply

Installing the Oven Unit into

The four-wire connection is preferred, but where local codes permit, the three wire connection is also acceptable.

Four-wire Connection Ungrounded Neutral

power supply

junction box --÷

red wires

green or bare

wire

green wire

UL listed

connector cable from

black wires

white wires

oven

• Connect the red oven wire to the red electrical supply wire (hot wire).

• Connect the black oven wire to the black electrical supply wire (hot wire).

• Connect the white neutral oven wire to the white neutral (not bare or green ground) electrical supply

wire.

• Connect the green ground oven wire to the bare or green ground electrical supply wire.

Three-wire Connection Grounded Neutral

power supply _-

junction box

red wires "_N

white, bare, or

green wire

white wire

green wire

black wires

UL listed connector

cable from oven

• Connect red wire from oven to red wire in junction box.

• Connect black wire from oven to black wire in junction box.

Connect both green ground wire and white wire from oven to white, green or bare neutral wire in junction

box.

The conduit cable, where connected at the oven, swivels. Rotate conduit cable upward (or downward) and direct

through hole prepared in cabinet to attach to J-Box.

To maintain serviceability, the flex conduit must not be shortened and should be routed to permit temporary

removal of the oven.

the Wall Cabinet

Note:

Before installing the oven, be sure to verify the cabinet dimensions and electrical connections.Check that the

cavity is level and plumb for correct installation.

Combination units (ovens with a microwave or steam oven) have additional installation instructions. Please see the

preceeding section "Pre-Assembly of Combination Ovens Prior to Installation".

For Best Installation

The double and combination ovens can be difficult for two people to handle during installation. It is recommended to

have three or more people available to assist with lifting the unit into place. It is also recommended to remove the oven door (bottom hinge models only) to help reduce the unit weight and provide easier access to the handholds inside the oven cavity.

Removing the Bottom Hinge Oven Door

Important: Do not attempt to remove the side hinge door (some models).

For ease of installation, some oven doors may be removed to reduce the weight of the oven by 30 Ibs (14 kg) per door, before installing into the cabinet. See instructions below.

WARNING

• Make sure oven is cool and power to the oven has been turned off before removing the door.

Failure to do so could result in burns.

• The oven door is heavy and fragile. Use both hands to remove the oven door. The door front

is glass. Handle carefully to avoid breaking.

• Grasp only the sides of the oven door. Do not grasp the handle as it may swing in your hand and cause damage or injury.

• Failure to grasp the oven door firmly and properly could result in personal injury or product damage.

• To avoid injury from hinge bracket snapping closed, be sure that both levers are securely in place before removing the door. Also, do not

force door open or closed - the hinge could be

damaged and injury could result.

• Do not lay removed door on sharp or pointed objects as this could break the glass. Lay on a

flat, smooth surface, positioned so that the

door cannot fall over.

English 8

To remove the oven door:

, Be sure to read the

above WARNING before attempting to

remove the door.

2. Open the door completely.

3. Flip levers on hinges

toward you.

Holding the door firmly

on both sides and

using both hands, close the door gently until it stops against

the levers, about 30° from the closed

position.

5. Carefully lift the door up and out of the hinge slots. Hold

firmly; the door is

heavy.

6. Place the door in a convenient and stable

location unitl you are ready to reinstall it.

1. The unit and its bottom packaging (pallet) should be positioned close to and in front of the cabinet opening prior to beginning to lift the unit into place.

Placing the Oven Into the Cabinet Opening

CAUTION

To avoid damage to the door do not lift, pull or push the unit during installation by using the oven door

handle as a gripping point.

Note: It is recommended to wear gloves and long sleeves

to protect hands and forearms from abrasion and potential scratches during the lifting process. It is also recommended to take off watches and jewelry and to wear work shoes during installation for foot protection.

When lifting the unit into place avoid grasping the upper element to avoid damaging it. See the illustration following for the correct lifting point.

Lift or slide unit into the cabinet cutout without allowing the unit base to contact the flooring.

Check that the conduit cable does not fall behind the unit during installation. It may help to run the conduit

into the area it will be connected to (such as an overhead or adjacent cabinet) and tape the end down so it doesn't fall out while the unit is being slid into place.

English 9

4. Guidetheunitstraightbackintothecabinetcutout.

Note: Be careful not to crimp the flexible conduit between the oven and the cabinet back wall. If

necessary, guide the flexible conduit into the wall or cabinet access hole so it doesn't prevent the unit from being pushed all the way into the cabinet opening. The oven should be straight and level, not crooked.

5. Install the oven bottom trim while the door is removed and the unit is in place. (Do not push the unit all the

way in, leave about 1 inch extending from the front of the cabinet). Use two of the screws provided in the red

bag included with the trim piece.

1. Align holes in trim ends with holes at bottom of oven.

2. Insert screws and tighten firmly. Do not overtighten.

4. Open door all the way to expose hinges,

levers, and slots.

5. Push levers forward and down until seated on the bracket.

Close and open door slowly to be sure it is correctly and securely

in place. Door must be

straight, not crooked.

Push the unit straight in until the oven trim is flush with the front of the cabinet trim.

Install supplied screws through tap holes in trim. (2 screws for single ovens, 4 screws for double/combo ovens).

To replace the oven door:

1. Hold the door firmly in both hands.

, Hold the door at a 30°

angle from the closed position and insert hinges into the slots.

You may need to rock the door forward and

backward slightly to seat the hinge feet.

The door may need to

be removed and re- inserted until the

hinges sit correctly in

the slots.

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