Bosch EX12LED User Manual

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INSTALLATION INSTRUCTIONS

Precision Engineered Opto-Electronics™

EX12LED

Infrared LED Illuminator

MAN-12LED-

IMPORTANT SAFETY INSTRUCTIONS

1. Read these instructions.

2. Keep this instruction.

3. Heed all warnings.

4. Follow these instructions.

5. Do not use this apparatus near water.

6. Clean only with dry cloth.

7. Install in accordance with manufacturer

instructions.

8. Do not install near any heat sources over

manufacture specification temperature

.

9. Only use attachments/accessories specified by

the manufacturer.

10. Refer all servicing to qualified service

personnel. Servicing is required when the
apparatus has been damaged in a way, such
as the apparatus has been exposed to rain or
moisture, does not operate normally, or has
been dropped.

IMPORTANT

For best results, please read this Instruction Booklet prior

to installing the EX12LED Illuminator Unit.

WARNING!

CSA Certified / UL Listed CLASS 2 power adapt ors must

be used in order to comply with electrical safety standards.

EU Directives covered by this declaration:
72/9/EC Low Voltage Directives
89/336/EEC Electromagnetic Compatibility Directive

This installation should be made by a qualified service

person and conform to all local codes.

EXTREME CCTV™ will not be responsible for injuries or

damages resulting from the improper installation or use of

any product sold by EXTREME CCTV™, their agents,

distributors or dealers.

NOTE: This equipment has been tested and found to
comply with the limits for a digital device, pursuant to
part 15 of the FCC rules. These limits are designed to
provide reasonable protection against harmful
interference in a residential installation. As part of its’
normal operation this device can generate radio
frequency energy and if not installed and used in
accordance with the installation manual may cause
interference to radio communications. However, there
is no guarantee that interference will not occur on a
particular installation. If the device does cause
interference to radio or television reception the user is
encouraged to try to correct the interference by one or
more of the following measures:

1) Fit Ferrite beads on all cable to and from the power
supply box, within the box walls.

2) Route the composite cable between the camera and
the power supply in steel conduit piping over the entire
run of the cable up to and including connection to a
deep conduit base fitted under the camera and a conduit
fitting adaptor in the wall of the PSU box.

3) Contact BOSCH Service Center for further advice.

INDEX – EX12LED

Page

Description..................................................1

Unpacking...................................................2

Parts List.....................................................2

Items Required for Installation....................2

Initial Preparations......................................3

Guidelines...................................................3

Section 1. Mechanical Specifications..........4

Section 2. Input Power Connections...........7

Section 3. Mounting – Illuminator Unit ........8

Section 4. LED Adjustments.....................11

Section 5. Illuminator Re-Assembly..........13

Section 6. Troubleshooting Guide.............15

Section 7. General Specifications.............17

DESCRIPTION

The EX12LED Infrared LED Illuminator
provides night-time covert lighting for short
range indoor and outdoor surveillance when
used in conjunction with existi ng or newly
installed monochrome cameras. Its compac t
cube shape is comprised of 42 LEDs mounted
into a solid core CNC machined aluminum
housing and beamed through a dark-tinted
tough wind ow.
The EX12LED has an effective rang e up to
40 feet and is available in 850nm or 940nm
with 30º or 60º beam spread.
A voltage regulator circuit allows for 12-24ac/dc
a range operation; also providing protection from
voltage surge, transient spikes, and reverse
voltage.
The EX12LED is available in several models
designed to meet specific needs.

See the Light. Get the Picture. ™

1

UNPACKING

Care should be taken when unpacking the shipped
unit. Check the parts list and confirm all items have
been located. Inspect the equipment thoroughly to
ensure nothing was damaged in tran sit.

Contact BOSCH Service Center if a problem is
noted, see the rear page of this booklet for cont act
numbers.

PARTS LIST (items supplied w it h unit)

- EX12LED Unit including one “U” shaped
mounting bracket with fasteners

- Installation Instructions booklet

ITEMS REQUIRED FOR INSTALLATION

(Not supplied with unit)

- Philips screwdriver

- Small slotted screwdriver

- Mounting screws, etc.

2

INITIAL PREPARATIONS

 The EX12LED operates in either Vdc or

Vac mode. The power input supply voltages
can be 12-24VAC/DC
See Section 2, Input Power Connections –





Reference On ly.

Determine the optimum location for the
Illuminator unit.

See Section 3, Mounting-Illuminator Unit.

All units have been tested prior to shipm ent,
but it is advisable to check the unit’s
operation before installation.

GUIDELINES

The installation and set-u p of the EX12LED is
explained in Sections 3 and 4.
It is important that these steps are followed in
sequence:

3

1. MECHANICAL SPECIFICATIONS

additional information)

(See Section 7 - General Speci fications, for

FIGURE 1 – 1

Outline Dimensions

4

Front View

FIGURE 1 – 2

5

Rear View

FIGURE 1 – 3

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2. INPUT POWER CONNECTIONS –
Reference Only

The voltage operating range is 12~24AC/DC.
Note

: input leads are not polarity dependent.

LED Power
Input

VRB Power
Input

FIGURE 2 - 1

Voltage Regulator Board (VRB)

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3. MOUNTING - ILLUMINATOR UNIT

Select a suitable location that is protected from
accidental damage, tampering, and
environmental conditions exceeding the LED’s
specifications.

Caution: The selected mounting location should
not place the camera in a situation wh ere its
environmental specificat ions could be exceeded.
See page 17. Ensure the selected location is
protected from falling objects, accidental contact
with moving objects, and unintentional
interference from personnel. Follow all applicable
building codes.

The following installation guidelines must

be followed:

 Locate the camera such that it cannot be

easily interfered with, either intentionally or
accidentally.

 Select a mounting surface capable of

supporting the combined weight of the
camera and mounting hardware under all
expected conditions of vibration and
temperature.

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 Secure all cabling.
 Installations on drywall must use a ¼” bolt

and drywall butterfly type anchor or superior
connection.

The EX12LED can be mounted to any flat
surface. The su pplied “U” shaped mounti n g
bracket allows for tilt as well as rotation. If this
mounting brac ke t do es not suit the needs of the
installation, the installer can utilize either of the
two ¼-20 camera-mount holes located in the
housing (see Figure 1-3 on page 6). The choice
of camera-type mounting brackets is left to the
installer.

Step 3.1 - Mount the “U” br acket to the chosen

mounting surfa ce and attach the
EX12LED with the supplied
adjustment scre ws.

See Figure 3-1 on page 10.
Step 3.2 - Tighten the EX12LED into its

approximate viewing direction.

Proceed to Section 4.

9

Note: The Tilt Adjustment screws should be
loosened only. Do not remove these screws.

FIGURE 3 - 1

Mounting Details

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4. LED ADJUSTMENTS

Note:

The current setting of LED is 0.9A by manufacturer
default. End user not advisable for adjustment.

For photocell “On/Off” light-level adjustment, rotate
VR2. Clockwise is off and counte r-clockwise is on.

Photocell On/Off

Adjustment

FIGURE 4 - 1

LED and Photocell Adjustments

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5. ILLUMINATOR UNIT RE-ASSEMBLY

Make sure the input power wi res are properly
connected a nd ti g htened into the term in al b l ock,
all holes are sealed against moisture penetration
and all mounting screws are tight.

Step 5.1 - Check the gaske t attached to the

rear cover plate has not been
dislodged or warped.

Step 5.2 - Gently pres s t h e rear cover into

place, making sure the gasket is
properly seated and the photocell is
centered in its viewing windo w.

See Figure 5-1 on page 14.

Step 5.3 - Attach the rear cover to the ho using.

Step 5.4 - Ensure the pow er c ab l e ha s enough

slack so that it is not stressed or
crimped when the EX12LED unit is
fixed into its final mounting position.

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FIGURE 5 – 1

Rear Cover Re-Assembly

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6. TROUBLESHOOTING GUIDE

PROBLEM

POSSIBLE SOLUTION

Fuse Blows - Check fuse rating.

- Check for shorting
between the enclosur e
and the input power.

Don’t know if LEDs are
“ON”

850nm LEDs will have a
faint red glow when
“ON”.940nm LEDs are
covert. Aim the LEDs
directly at an IR sensit ive
camera to see the lights
or wait for the LEDs to
warm up (two minutes).
Feel for warmth.

LEDs are not “ON” Cover the photo sensor

to activate power to the
LEDs (up to 30 seconds
delay for activation).
Adjust the photocell’s
variable resistor towards
the “ON” position. Adjust
power to the LEDs.

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PROBLEM

LEDs are not turning
“OFF” when sufficient
ambient light is present

POSSIBLE SOLUTION

- Make sure the photo
sensor is not covered or
hidden behind any
object.

- Check that the photocell
is recessed in the
viewing window.

- Adjust the photocell’s
variable resistor towards
the “OFF” position.
The LEDs will stay “ON”
or “OFF” if the
adjustments are at full
turn.

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7. GENERAL SPECIFICATIONS

LED Type........... High Perf. 850nm / 940nm

LED Beam Angles ...60deg. (W), 30deg. (M)

Operational Range................-20°C to +50°C

( -4°F to 122°F )

Humidity Range.............Up to 85% (relative)

Power Supply ....................12V dc or 24V ac

(60Hz), 9W

Viewing Window................................ Acrylic

Housing ............................... CNC Aluminum

Anodized

Dimensions................... W: 2.875” (73.0mm)

H: 2.750” (69.9mm)
D: 2.750” (69.9mm)

Weight .................................1.0 lbs. ( 454g )

Subject To Change Without Notice

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Americas
Bosch Security Systems, Inc.
850 Greenfield Road
Lancaster, Pennsylvania 17601 USA
Telephone+ 1 888-289-0096
Fax + 1 585-223-9180
Email: [e-mail]
www.boschsecurity .us

Europe, Middle East, Africa:
Bosch Security Systems B.V.
P.O. Box 80002
5600 JB Eindhoven, Netherlands
Phone: + 31 40 2577 284
Fax: + 31 40 2577 330
[e-mail]
www.boschsecurity.com

Asia Pacific:
Bosch Security Systems Pte Ltd.
38C Japan Pemimpin
Singapore 577 180
Phone: [phone]
Fax: [phone]
[e-mail]
www.boschsecurity.com

© Bosch Security Systems., Inc. 2009; Data subject

to change with out notice

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