Seleeting/editing the step size
Aetivating a stop point
Seleeting an
Seleeting the milling eonditions
Calling
Seleeting the start point
Departure/re-entry during automatie
Proeedure
Procedure
Continuous path controi
centres with 3 - 4 axes and a main spindie.
Continuous path control
Iing applications.
Modular continuous path control
with 4 axes and a main spindie.
Continuous path contral
cellular plastic. flame. stone and glass cutting applications,
drilling / milling / scribing PCBs.
Programming to
functions (CPC) and
ce
CD
DIN
120 M
CDCD
for
driiling and milling machines and small machining
for
wood machining. automatie drilling and surface mil-
for
automated systems with max. 5 axes
for
special
66 025 / expandedtoinclude new graphie and computing
customer-specific
CD
CD
cycles.
0
CD
000000
0
00000
0000
0000
00000
CD
CD
or
{I
BOSCH
CD
00
00
00
00
00
00
1 - 1
(@
BOSCH
Flexible Automation
Preface
1 Introduction
The operating instructions only apply to software versions.2
Operating Instructions
850.
ce
120 M
The control unit features 4 group operating
the
ted with
page
1-3).
MEMORY
MACHINE
symbolsinthe upper right hand
[2]
Chapter 2
Chapter
3
modes
corner
~
AUTOMATIC
(execution of
prograrn)
INFO
These
examples.
In
GOMs
the "INTRODUCTION" chapter
[2]
@]
will be describedinthe following chapters, and iIIustrated with
othe control panel,
othe control elements
o
the
manual panel,
othe control elements of the manual panel and
othe screen layout
theCC120 M
of
the symbols used explained.
Please refer
terms.
will
to
the specialised index at the endofthe
Chapter
Chapter
of
be briefly outJined, instructions on use willbeprovided and
4
5
the panel,
(GOM).which can be selec-
of the control panel (see
manual
for
individual
Abbreviations
BAUD
CNC
OCRDigital Cassette Recorder
DFS
DNC
110
GOM
Kbyte
LSV
MP
Transmission rate (baud rate)inbits/sec
Computerized Numerical Contral
Define Store Program
Direct Numerical Control
InputlOutput
Group Operating Mode
1024
bytes
Proceduretosecure cables
Machine Parameters
NeNumericaJ Control
PPart program
Pie
RAM
SK
FFeed
MTB
Programmable Interface Controller
Random
Softkey
Machine T
Access Memory
001
Builder
1 - 2
(§
BOSeH
Flexible
Automation
Control panel
Service
Automatie
Dlrect
machine
1 Introduction
Information
executlonofprograms
mode
ce
120 M
Operating Instructions
Bracketed tunetions
(secondary functlon)
Delete key
I
<:a
I-------------+--~
I:JI
I
[[t]
l------~
~
Memory mode
[2]
Softkeys
Meanlng varies depending on
operating mode and status.
There are several softkey levels
which can be selected consecutively,
Page
back
key ®
"R"
can be used
preselect
the
to
previous
softkey
level.
Axis addresses and
computing functions
CPC:
enter
upper function
Computing
Additional and auxiliary functions
and
root
functions
Digits I branches
ICPC
test
1 - 3
ENTER
key
Additional
tunetions )
Space key
SHIFT: enter
upper functlon
characters
@BaSeH
Flexible Automation
1 Introduction
ce
120 M
Operating Instructions
Control elements
of
the panel
Note:
Dual-assignmenl
ISH'FTI
Press
Press
ISH'FTI
I
CPcl
Explanation
Deseriplionoffunelions
sideofIhe
key:
key
(for leiters)orIhe
onee:
Iwiee:
SHIFT:
CPC:
conlral
keys have 2 funelions. whieh
ICPCI
seleel
reselecl
of
upper
original funetion.
seleel
selecl
functions
panel
funelion.
upper
upper
performedbyIhe
(-+
leller
compuling
see
page
are
selecled
key
(for
eompuling
funelion
IwO rowsofkeysonIhe
1-3)
which are
selecled
with
funclions).
with
eilher
Le.
righl
the
Ihe
hand
~
c:::.J
eTI~
EZlEtJ
IUKIIC~1
~~
~~
- Bracketed funclions (secondary)
- Leiters B,J,O,P
_
Leiters
-
Leiters
-
Leiters
SHIFT
-
- Space key: blank spaee
U.K,C,N
H.A,D-&:
Q.
v.
W, -
key:
see
used only
$:
above
branching
for
Leiters
word
land
L
processing
1 - 4
@BOSCH
Flexible Automation
ce
1 Introduction
Description of the functions performed by the row of keys on the left hand side
of the control panel which are selected wlth the
- Computing functions for addition and subtraction
- Letters G and X
- Computing functions for division and multiplication
- Letters Y and Z
Operating
CPC
key
:
120 M
Instructions
ISI~llc~1
IA~GIIS~RI
.
Numeric
IB~EIIB~lla~ol
_Sine and eosine funetions
- Letters
_Are tangent and root funetions
- Letters T and S
- Equals sign, - Letter E
- TST: used for eonditlon register (CPC
-+
see Programming Manual
-
letter
keypad
Fand
R
- Digits 0 -9
- Parametric functions
- see Programming Manual CC 120 M
-
M
BGE.
BlE.
branches
CC
BEQ.
BNE.BlT. BGT: eonditional
t20 M
test
funetions !
P.
No. 4257)
P.
No. 4257.
- BSR. BRA: uneonditional branehes
- TRF: load ZS table
table
-
DEC:
deerement value
-
CPC
key: see page
- Param. funetion
- Decimal point
- Param. funetion INC: Increment value
- Minus sign
- Delete key (dele1es the eharaeter in front of the
cursor)
ENTER
-
1 - 5
key
or
retrieve values
1-4
COR:
load tool
for explanation
memory
from
ZS
@BOSeH
Flexible
Manual panel
Automation
Front
view
1 Introduction
ce
120 M
Operating Instructions
Electronlc
100%-keys
Functions
Potentiometer
handwheel
Axis
tor
spindie
and 100%-key:
speed,
Feed
mode
selectlon
feedrate
Customer
keypadFI-
E1E1E1E1EJ
E1EJEJDEJ
EJEJEJEJEJ
==
""'"'
swltch
Jog
Emergency
button
Distance
go
key
=
==
Start
keys
FI5
Re-entry
stop
to
\
\0
E11IJ-
Eill:HBIB
key
Stop
key
Departure
trom
contour
The feedrate is set as a % at the potentiometer; the key renders
meter
Potentiometer used in MACHINE and AUTOMATIC operating
Customer
Operative in
and maehine tunetions are initiated by pressing one
inaetive (100%).
keypad:
GOM
MACHINE; the permanently stored manual input funetior
of
the keys.
modes.
the
potentio-
1 - 6
(§l
Flexible
BOSCH
Automation
1 Introduction
Operating
ce
120 M
Instructions
Control elements of
the
manual panel
Electronic
potentiometer
Feed
0%
ANV'
handwheel
120%
The eleetronie handwheel is used to manually
traverse the axes.
Set the axis to be traversed
via the seleetion switch.
Set rotary switch
traversing
The leedrate is determined
potentiometer setting and the handwheel
speed.
(Speed is indicated on panel)
(0 - 120 %) and
Used in
The
potentiometer is set between 80 and 120%.
When the 100%-key is actuated. the
100%
this means that the
irrespective
potentiometer.
mode
GOM
100%-key
leed
to
handwheel
(see below).
100%-key
MACHINE
is only operative when the
value indieated on the panel flashes;
01
the value seleeted via
and AUTOMATie
leedrate
lor
selecting
by
the
leed
is always 100%
leed
the
Spindie
potentiometer
atu
50%
@)
Rotary
switch
150%
lor
This ean be cancelled by pressing the 100%
key
and the selected
(50 - 150%) and
See
The 100%-key is inactive il the spindie
potentiometer setting
(otherwise abrupt speed changes could oeeur).
selecting
I
Wo/'
I
'V'\.o
~
Selection
rates(1to
Feed
once
again: the 100% display ceasestoflash
leed
potentiometer
traversing
leed
100%-key
mode
value is valid.
lor
instructions
< 80%
or
>120%
I Feed with jog keys
I Rapid
STARTbypressing the
leed
with jog keys
Feed with eleetronic handwheel
01
various incremental
10 000 steps)
jog
leed
keys.
1 - 7
@BOSeH
Flexible Automation
1 Introduction
Operating
ce
120 M
Instmctions
Customer
A machine parameter determines the assignment
PLC
Axls
EMERGENCY OFF BUTTON
keypad
lunctions.
selection
switch
Customer keys F1-F15: Ireely assignable via
cycle no. 78
First
15
executed in blocks described in
78
cycle
FunClion keys
The respective axis to be traversed
is set with the axis selection switch.
The axes are traversed via jog keys
electronic handwheel.
lor
PIC
input signals
01
customer
keys with NC
X.
Y,
Z,orE
or
the
or
Function
keys
[!]
c:J
~
~
~tIjll
II[D~
BI
Jog
keys:
Positive traversing direction
Negative traversing direction
from
Departure
Re-entry contour
Stop key
Start key
Display
01
contour
}
distance to go
only operative in
GOM AUTOMATIC
(see
P.4-9)
1 - 8
~
BOSCH
Flexible Automation
1 Introduction
ce
120 M
Operating Instructions
Screen layout in
GOM
I
([iJJ
I
(when "MANUAL INPUT"or"TEACH IN" are active)
Selected axls display:
COMMAND POSITION
LAG
MACHINE POSITION
ln-position symbol
Sub-mode
(actlve
data
block)
OIO()
INDICATION OF
DISTANCE
Error
displays
t
-t:C:o:M::M=A~NrD=P~O~S~I~T~IO~N=;;-_jlln
TO
GO
Current unlt
Inch
(I).
met
S
Posltional
(G lunctlons)
INCH/METRIC
Actlve
group operating
data
mode
MI
Reference line
with
cursor
Function
softkey
(altemating1
Current spindie
speed (0-150%)
Current
cr
window
feedrate
programmed teedrate
4th
axis
(optionai)
Tool
(T
Feed
potentiometer
100%-key
number
No.)
cr
1 - 9
@BOSCH
Flexible Automation
Operating instructions
1 Introduction
ce
120 M
Operating Instructions
1.The CC120M leatures live soltkeys. whieh are situated
Various lunetions are assigned
mand status. the possible lunetions are indieated at the bOllom01the
sereen, direetly above the soltkeys, The eontrol sequenee is determined
via the soltkeys onee a
2.
Eaeh new key assignment is designated as a
3.There are several soltkey levels
seeutively. The next soltkey level is seleeted by aetuating
softkey.
4,The funetions are seleeted (by pressing the respeetive
line by line (soltkey strips).
5.
It
is possible to returntothe previous level
key ® (see page
11
6.
7.
ENTERII
Thekey must be pressedtostore eaeh digital value input.
II a different
former
sereen, indieating that it is still aetive. The
the basie level and seleeting the new GOM. The exeeption
TOMATIC" whieh ean seleeted direetly
GOM
is seleeted without
GOM
designation Ilashesinthe
GOM
1-3).
to
these keys. Depending on the
has been seleeted,
in
eaeh
GOM,
Irom
toptobOllom and
lirst
returningtothe basie level. the
upper right hand
GOM
from
soltkey
These are seleeted eon-
by
aetuating
is ehangedbyreturning to
GOM
under
level.
the
soltkeyinbold)
lram
the
eorner01the
to
MEMORY.
the sereen.
eom-
respeetive
lefttoright.
page
bat?
this is
"AU-
8.
II
neeessary. the eontrol unit will provide the following information during
AUTOMATIC
-
WARNING
-
ERROR
The error message is indieated
===~======:
'-
or
MACHINE
it is possible to eontinue automatie
automatie mode has been interrupted,
mode:
in
S
Actuate
Softkey highlighted:
functionlsactive
) Softkey not highlighted:
>functlon terminated or not active.
Enter numeric
Page back
GOM
INFO
functlon key
vaiue
mode
-+
see page
1-4
1 -
10
@BOSCH
Flexible
Automation
Memory
[2]
ce
120 M
Operating Instructions
GOM
MEMORy[2]
The following initial display appears after selecting
[2]
key:
Initial display
to
99
tools
to6zero
to
827
to
69
Cycles
CPC
BOSCH
(Tl
>
shifts
variables
••
(G54
T99)
CC
...
G60,
(V1..V99,
VARIABLES
120
G160)
VOA..VCZ,
M
VAA..VR2)
GOM
MEMORY via the
MEMORY
Calling
or
Part programs
cycles
Tables
(Tool. zero shift (ZS)
and variable tables)
Input and output functions (data interface)
Page
2-3
Page 2-21
Page
2-25
2 - 1
@BOSCH
Flexible Automation
MEMORY general
Memory
[2]
ce
120 M
Operating Instructions
Memory
Inputofinformation
Outputofinformation
Typesofprotection
Unauthorised access (read, write and delete) can be prevented via the
keys. The executionofcycles is always authorised.