bosch CC 100M User Manual

ce

100M

User Handbook

Version 1 04

ce

100M

User Handbook

1070073401-104

(532)

(89.04) GB

Reg.

Nr.

16149·03

by

Robert Bosch GmbH,

Reproduction or handing over to third parties are subject to our wrilten permission.

Discretionary charge

applications for protective rights.

21,30

DM

Intemal Tool compensation. general Toollenglh compensation T -address 5-3 Tool radius compensation G40/41/42 Starting point. beginning Entry into contour from different starting points 5-7 Contour transitions with G68 (auxiliary ares) 5-8 Contour transitions with G69 (intersections) 5-9 Examples for G41/42 End point. cancelling the compensation

Change Examples 5-13 Suppression Cancelling compensation at inside corners 5-14 Outside comers 5-15

processing

of

compensation. switching between G41/G42

of

tool technology data

of

contour elements

contour 5-6

5-1 5-2

5-5

5-10 5-11

5-12

5-14

CONTENTS

APPENDIX Page

6

Programming Code

G-codes, 2-<ligit G-codes, 3-<ligit

M-codes Parametric functions Axis information, auxiliary functions, subprograms and jumps, special characters, control characters ASCII

character set

BOSCH

6-1

6-2 6-3 6-4

6-6 6-7

CC

100

M

Qutput

Definition, operating

Error message group 0

Error message group 1 Error message group 2

SUBJECT INDEX

01

Error Messages

6-8 6-9 6-11 6-13

1. 0

ES

C R I

PT

ION

DESCRIPTION COMPONENT

PARTS

BOSCHCC100M

User Handbook

ce

Full CNC continuous path control tor up axes plus controlled main spindie.

Programming based on extended by graphie and arithmetic tunetions.

100

to

M

4 numerically controlled

DIN 66025,

manual

This by the end user

Component parts elements, maintenance, working with the data interface are described in chapter 1 .

Reset conditions, the relerence system, operation

01

the operating panel and the manual panel, and

the technology stores are described

Chapter 3 describes the conventional programming contour

Parametrie lunctions, user graphie, operation

01

the tool compensation and special applications

are described

is

intended tor the use

ot

the contral.

ot

the control, operating

to

DIN, 3-digit G-codes and

cycles.

in

chapters 4 -

7.

1 - 1

in

chapter

2.

DESCRIPTION COMPONENT PARTS

BOSCH User Handbook

CC

100

M

COMPONENT

PARTS

Operating Panel

graphie screen, soft keys main mode input keyboard

Manual Panel

handwheel, customer keyboard reentry

start I stop I emergency stop button

I display distance to

10",

green

jog buttons, override switches

go

1 - 2

Logic

Modules:

CP/MEM connections for 2 serial data panel, and software module

Module Displays for

- Ready (green)

- 24

- internal voltage levels ok (green) reset button

connections for:

- ready 2

-24V

SERVO

connections 5 incremental measuring systems, analogue outputs time-critical

P I C

P L C

module:

110

devices, operating

external

V (green),

module:

module connection

VDU,

PS 75:

for

signals

or

battery

DESCRIPTION COMPONENT

PARTS

OPERATING PANEL

Operating panel

in

main mode AUTOMATie

BOSCHCC100M

User Handbook

axis displays

dislJlay

E,

S,

G,

F,

T

direet seleetion of main mode

DIN

addresses and funetions

figures and branehing

-----;

addttional eharaeters

aetive soft key

dislpla'(--

softkeys 1 to 5 (from

page back

....

leftll-----'

button------'

artthmetie function

1 - 3

input upper

funetion

ENTER

SCRIPTION IPONENT

PARTS

IUALPANEL

BOSCH

User

Handbook

CC

100

M

eleetronie handwheel

override and 100% button spindie speed

lor

seleC1ion traversing mode

CUSTOMER

lunC1ion keys NC

input signals PLC

KEYS

button

(F1-F10) (F11-F15)

extt

lram

eontour

rejoin

contour

::Iions

override and 100% button

leedrate .

lor

Override potentiometers:

The leedrate

on

the potentiometer

set in%. The button deaetivates the potentiometer

value

(sets when the potentiometer is set between

The potentiometers can

be used in

AUTOMATIC modes.

__

axis

seleetion

value is

to

100%

80

MACHINE and

....J

and 120%).

buttons start

display

Customer keys:

Effeetive in Depression keys in the triggers an lunC1ion, in memory.

Sottom row swttehing signals.

01

distanee

MACHINE mode;

01

one

top

two rows

MDI

whieh

is

ler

direet

01

PLC input

to

go

01

the

stored

stop

1 - 4

DESCRIPTION COMPONENT PARTS

BOSCH User Handbook

CC

100

M

CP/MEM

battery

Xll 25-pole

tl~

®

@)

•

E-PRQM

Modul

CP/MEM

•

Battery

~

«

'I

,

,0~

'0'

0

'"

>-

,..

Overwrite protection switch for machine parameter area. I = protected

"Start up" test during the runup phase; switch position 1

Buffer battery for data in The

battery

The battery

each time the

an error is signalled.

normal battery discharge (no defect

With

period of at

,

The CP/MEM incorporates a capacitor for the temporary buffering

RAM

of the off the period for which the To change the battery the battery cover must be opened; the battery is fastened

Battery: 4.5 V alkali battery, part no. 107 • 913 572.

The executive system software is contained

E

(soft-board) under the cover.

T

-

~

'"

>

0 change the software remove the battery cover and

withdraw the soft-board.

Serial Data

I

Interface 1

V.24

or20

= test active

RAM.

must

be

replaced

voltage is checked automatically in a 24

control is switched on. If undervoltage is detected

least 14 days is guaranteed after the first error signal.

data. If the battery is changed with the control switched

to

(POWER OFF first!)

Interfaces

mA

yearly.

on

PCB) a further buffer

supply is interrupted must

the cover

by

means

of

on

a plug-in PCB

a mounting.

hr

cycle and

not

exceed 5 min .

X12 25-pole

X21

X22

20-pole

Xl0

4-pole

,

2

":

~

N

>

,I

,.O@

~~g

e

"'~

..

e

•

"-

'I

,

2

,

1

24V

p

,

a

6.

c=-

~4V

ov ov

Desired characteristics selected by pin allocation.

Connector: sub-miniature D-type socket.

Interface 2 V.24 Second voltage interface; can be connected in addition

Connector: sub-miniature D-type socket.

VDU

Ext. Connection Connector: BNC socket.

Operating Connection between control system and Connector: sub-miniature D-type socket with integral coaxial connector.

External 24 V

I

Connector: Weidmüller terminal strip. Max.

monitor (SAS signals)

for

an additional

panel connection.

logic

DC supply (to supply the VDU in

cable size 1.5

mm

1 - 5

VDU

with 75 Ohm.

CC operating panel.

2

to X 11.

the

operating panel)

DESCRIPTION INTERFACES

INTERFACES, general

INTERFACES

BOSCHCC100M User Handbook

The user can connect up

to

2 external data

terminals at the CPfMEM.

20mA

V.24

Control Signals DTR Data Terminal Ready:

DSR Data Set Ready: Status of permission

Note: Data Lines

1 device of this type can be connected

This interface

andfor

With this type of interface one side is active (serves as source of current). the other must in the connections (see page

1 device of this type can be connected

This interface allows higher transfer speeds than the

more susceptible

Switch off handshake

is

particularly suitable for use where long distances are involved

where there is a high level of interference

be

made passive. This

HO.

1-11).

to

interference.

Status of readyness

by

means of a bridge. Pins 4 and 6 at the contral side.

to

X11

(see

page 1-5).

in

the surroundings.

is

achieved

to

X11

to

send is recognized (input signal).

by

specific pin allocations

or

X12.

TTY

interface but is

receive data is output (output signal).

TX

RX

Data output at the device sending the data.

Receipt

Make sure not Only connect one device per interface

of data at the receiving device.

to

confuse the plugs when connecting the devices!

(V

.24f20mA) !

1 - 6

OESCRIPTION INTERFACES

OATAFORMAT

Control Charac1ers (ASCII)

1 start bit, 7 data bits, 1 stop bit, "even" parity bit .

(1

start bit, 7 data bits, 2 stop bits, "even" parity bit

DeI

Tape reader ON

DC2 Punch ON or output

It starts the transmission.

DC3 Tape reader DC4 Punch

It interrupts (stops) the transmission.

STl<

Start

ETX

End

EOT

End of transmission.

01

OFF

text.

or

input

OFF

or

or output

START.

input

STOP.

Output comes

STOP.

Output comes Irom the controlling device.

BOSCHCC100M User Handbook

lor

110 Bd)

lrom

the controlling device.

Reading

in

Oata

Sub-miniature D-type connector 25-pole

socket on device plug on cable

CC

Command

DTR

-

Data

RX

-

1

..,

\~J·············~~O

O

J\\;zse

•••••••••••

Plug: side for soldering

Tape Reader

l

1

DSR

TX

Status

Data

,.//\

Oata

output

CC

Status

Data

DSR

Tl<

-

/

'.f

1 - 7

Punch

I

1

DTR

RX

Command

Data

DESCRIPTION INTERFACES

V.24CABLE

BOSCH

User Handbook

CC

100

M

Cable length

Signal levels

ce

X11/X12

Tl(

RX DTR

DSR GND

free

2

3

20

6

7

1

-<

-

-<

-

-<

-

-<

-

-<-

max.15 m

transfer rate

9600 Baud. always

max. with handshake

+3Vto

high

low

-3 V

to -12

r-j

!

I

data data

I

Status q

I

Status~

I

Iri

+12V

V

q

~

-

f

,

I

Ir!

,

I

,

I

Peripheral V.24 connection

3

>-

-

2

>-

-

6

>-

-

20

>-

-

7

>-

-

)-

1 screen

RX TX DSR

DTR GND

Note:

X12

interface does not use hand shake signals.

1 - 8

DESCRIPTION INTERFACES

20

mA

CABLE

BOSCHCC100M

User Handbook

CC active

A1location

Gable lengths:

Signal levels:

The

CC

serves as source of current:

CCX11

CC

active

CC

passive

Baudrates: maxI 4800 maxI

300

high

low

maxI

eX1ernal

maxI maxI 100 m

Bd

with handshake

Bd

without handshake

approx. approx.

voltage drop 2 V

Peripheral (e.g. Mini Cass)

15

m

20

0

mA mA

RX+ RX-

TX+

TX-

DSR+ 14 DSR-

DTR+ 16

DTR-

Active

Active out

in

12 24

13

25

18

21

9

10

-<

-

r-

I

'.-'

1

data

I

I I

I

data

I

I I

I

Status<;::=J I

I I

I

!

I

Status

I

!

: I

-

j

~r

I

-

I

I I

I

l J

I

t

I

-

ql

)-

23

)-

13

)-

22

}-

12

}-19

}-

16

)-

11

}-

14

TX+ TX-

RX+

RX-

DTR+ DTR-

DSR+

DSR-

free

1

1 - 9

)-1

screen

DESCRIPTION

BOSCHCC100M

INTERFACES

20

mA TERMINAL

CC

passive

Pin Allocation

The peripheral device serves as source of current. Max.

admissible voltage drap in the contral

The supply

CCXll

RX+

RX-

TX+ TX-

DSR+ DSR-

DTR+

DTR-

to

the driving device can

22

12

-{

23-{

13-{

11-{

14

-{

19-{

16-(

-

n

I I

I

I I

i

I

I I I

,

I

be

data

data q

Status

2V.

up

to

24V.

~

<;=::J

=>:

fl

I I

I

I I

I

User Handbook

-

I

-

I

-

I

,

I

-

I

-

I

-

:

'.

Periphery (e.g.

>-

13

>-

25

>-

12

>-

24

>-

16

}-

21

>-

14

.

>-

18

MINI Cass)

TX+

TX-

RX+ RX-

DTR+

DTR-

DSR+

DSR-

free

1

1 -

10

}-1

screen

DESCRIPTION

BOSCH

CC

100

M

PERIPHERALS

CASSETTE UNIT OCR-TERMINAL

BOSCH

-------------------

( \

I 1

I I

I 1

! (0

1 1 1

1 I 1

L J

1

(

1

"

1..1

____

Cassetten

I)))

r--

- - - -

I \

0

10

"-

__________

PERIPHERALS

Terminal

(((I

I 0) i

--

"""'

00'

~

____

eject button

~,

11

u

?

(",

,1.-,

-~

----.0

~

7

,

User Handbook

~

@ @

5

~

@

5

Q.:D

@ @

~

@

0

P

~

@

Q!!O

lli.O

GENERAL

•

recording process: ECMA34

.storage

256

.data

set on back

.parallel and serial

interface

Read

Write

Search backwards -

capacity:

KB.

unformatted

format and baudrate

(OCR

_serial)

(serial-DCR)-

0

.

DISPLAYS

?

~

----.0

~

OPERATING ELEMENTS

@ @

5 P

-

~

Q.:D

~

@ @

5

O!!D

@

lli.O

@

7

@

~

- device not ready

- bad cassette

- beginning of recording

- end

of

recording

- mains and switched on

-Read

-fast rewind

- Search forwards

DCR

(DCR

- parallel)

1 -

0

1

11

DESCRIPTION PERIPHERALS

BOSCHCC100M

User Handbook

BOSCH

(OCR

REAo

- CC100

Cassetten

M)

Terminal

I

WRITEI

(CC100 M -

insert cassette

Q.5O

0

,

@

OCR)

?

.

....

\

...t.,..

~

QJ

7

I

-,

..

",

Q)

ö)

~

@

s

~

Q.:D

~

@

s

O!!O

@

Qill

@

0

WRITE

(CC100

M-

insert cassette

@

p

11

OCR)

data can now be

transferred

•

@S

0lD

,

@

O=D

,

cassette winds forw. I

. a little, then stops

I

,.

data can now

I

stored

j

@

0

I.

endmarker isgenerated I

be

t

,

@

Q.5O

cassette winds forwards

@

o

I

data can now be

stored

@

o

1

-12

DESCRIPTION PERIPHERALS

OCR

Rear Panel

BOSCH User Handbook

CC

100

M

g

@

Settings:

1.

CODE: BIN

E[N

NETZ

AUS

0,5

A IR

8AUDRATE

Schalterst.

PARALLEL

I~~

~

~\

~}:h:!:!JE

SERIAL

~

I

2::

110

,,'"

}=)OO

7

Baud

150

..

::

1200

..

BAUDRATE

·SchalterS!. ..

..

CODE

[SO@

PARITY

EVEN

8[N

OFF

@

A.

2/100

C:

"300

E",

'1600

STOP-BIT

l1tz

OD01@

Baud

..

2

I·

BAUDRATE:

2.

PARITY:

3.

4.

STOP BIT: 1

5.

Connector tor use with CC 100 M is SERIAL

6. Gable used:

Explanations:

NETZ EIN/AUS MAINS ON/OFF

Schalters!. switch position

Vor Öffnen des Gehäuses Netzstecker ziehen!

C

(=

EVEN

(as

046266

4800 Bd)

in control)

Unplug mains cable betore

opening the housing !

1

-13

DESCRIPTION

BOSCHCC100M

PERIPHERALS

MINI CASSETIE UNIT

GENERAL

User Handbook

DISPLAYS

.recording

ECMA34

.storage

20

KB

.data

set on back

.automatic

after switch-on with

"Ready"

.serial

V24or20

process:

capacity:

each side

format and baudrate

self-diagnosis

indicator

interface with

mA

OPERATING ELEMENTS

Write button

(data transfer

CC 100 --Mini-Gass)

I[

0

l

0 error indicator

Error

0 ready indicator

Test

Reset button

I1

I

1

0

-14

l

Read button

(data transfer

Mini-Gass

__

CC 100)

DESCRIPTION PERIPHERALS

BOSCH

User Handbook

CC

100

M

Rear Panel

Settings:

1.

code:

of MINI CASS

000000000

ON

SfLECT

BIN

OFF

VOlTAGf

0.61 T llNE

MODE·

=

-~

[]0

y

24

12O","

0000000000000

000000000000

.AUDRATE

l

.......

·..

..... • ......

• • w

..

-

"

·1-

I

noo

a.

HOG

c·uoo

•

·_00

[J

BAUO-

RATE

!~}

......

2. MODE: 4

3.

BAUDRATE: 7

4.

cable used:

Data carrier:

Digttal mini-cassette

~on1rol

micro

pe

5/8

100/200/300

(=

20

mA -

LDB

Mode

4

1200

Baud)

2.5

m part no. 046266

400

part no. 910749

Number of

data

Ms

7

Partty btt

even

Start btt

1

Stop

btt

1

Operating buttons active

yes

Binary data

no

1 -

15

DESCRIPTION

BOSCH

CC

PROGRAM HEADER User Handbook

100

M

EXTERNAL PROGRAM PRODUCTION

following text explains the methods by which part

The programs and part program type subprograms (or cycies) are produced.

Such programs are constructed lrom program language elements to

DIN 66025 and can be produced by one of the lollowing

methods:

1. via keyboard input, using the program editor

2. via the manual panel with 'Teach In',

3. via a programming unit onto a data carrier (paper

tape, for instance), outside the

PROGRAM

HEADER

in

the

Ne

in

the

Ne

Note:

4. by computer, outside the

Programs produced outside the Ne

machine code and the

In

addition programs which are input from a data carrier

(tape

or

digital cassette)

Ne

must conform to the

Ne

syntax.

or

via an interface (V24/20 mAl

must have aleader (header) and a trailer. Leader and

trailer, the beginning

as

weil

as

the program identifications

of

data blocks must be provided

When

data needs

of the individual program

to

be transmitted the external data carrier

01

in

the correct format.

Iines,

the header lines

must be activated before the contro!.

1 -

16

DESCRIPTION PROGRAM HEADER

1 2 J L 5 6 7 8 9 "0 »

54

1

2

,

=

121314 15

I F

58.7

,

5

6

7

1

2

,

5

6

7

CC100 - PROGRAM HEADER (general format)

17

'6

18

'S

1!J"l'12232,"526'Z12l3:r;3'32D343'S"Xln38J91.l)

y =

70

1.1'2

'3

34.

2 E -

44

'5

1.6"

LS,9S05'S2SJSLS55651S8

BOSCH

User Handbook

CC

590061

100

62 6364

I

-

M

l

I

.)

I

1

2

,

5

6

7

•

Note:

Program header with 1 and 2-dign program numbers

Program header with program numbers of over 2 digits

The control characters listed below are generated as folIows: DC2

= CTRL R (device control

STX

= CTRL B (start of text)

ETX

=

CTRL

C (end

EOT

=

CTRL

0 (end

DC4

= CTRL T (device control

CR

LF

muS!

be

in

columns

of

text)

of

transmission)

63

and

2)

4)

64

respectively.

1 - 17

DESCRIPTION

PROGRAM HEADER

Program Header • Original Print-out

BOSCHCC100M

User Handbook

Taol

Zero Shift

Variable

Data is output programming data externally (see also previous page).

I IDENTIFICATION

by

the control in this format, and the same format must be used when

AS

TOOl

DATA

I

-----TOOL-------------------------------------1------------Tl

T2

R=

18.0

R=

0.0

I IDENTIFICATION

DR= DR=

0.0

L=

200.0

L=

0.0

AS

ZERO SHIFT I

--ZERO-SHIFT----------------------------------2------------G54

G55

---VARIABLE--------------·

X=

91.20052

X=

0.0

I IDENTIFICATION

VI = 45.0

V2

Y=

0.0

Y=

0.0

AS

-----

= 0.107106

Z=

55555.0

Z=

0.0

VARIABLE I

·_------------3-------------

S= S=

E= E=

0.0

Program

Cycle

Identification

LeIters

PROGR.

NAME INCH/METR. ACCESS

I

~

_

R/W

ENABLED

lEVEL

---PROGRAM----1---REF---------------M--RWED---4------------N 1

N 2

N 3

N 4

G879 GI

X200

F2000

M2

(PROGRAM

I IDENTIFICATION

END)

AS

CYClE

I

-----CYCLE----20--***************---M--RWED---5-------------

N 1 N 2

G92

XO

YO

M21

- = space character

The access level is identified as

RWED

RE

E execute permitted (cycles only)

read, write execute, delete permitted

read, execute permitted

folIows:

Dimensioning:

= melric

M

I = inch

1 - 18

DESCRIPTION PROGRAM HEADER

PROGRAM HEADER IN DFS FORMAT

BOSCH

User Handbook

CC

100

M

Different possibilities

Explanations

The ce 100 program header in

header format of the ce

the future.

The uniform

(DFS'

At the positions indicated by an asterisk it insert one, several or no space character (s).

(DFS, Pxx) (DFS, Pxx, • (DFS, Pxx, name . suffix) (DFS, Pxx, • suffix, (DFS,

-

DFS

Specific types

DFS program header has the following (basic) format:

, •

Pxx, name • suffix,

file

type

suffix)

200/300, in order

RWED)

DFS

format has been designed on the basis

to

of

files can be loaded and output.

• file • [ • [ file • ] number'

is

RWED)

create uniformity in this area for

name

possible

suffix'

to

]

•

of

the

access)

level

Identification

-

Filetype

Specific letters identity the file type:

P

C

E K compensation

V

=

X variables

L

=

File number

- Program numbers can contain up

File name

The file name can contain Tables are transferred without name. The

identified as

of

the program header in DFS format (defined storage).

program cycle

text

table

zero shit! table

machine parameters

XO,

VO

(XO)

or

up

KO.

(VO)

to

(KO)

to

9 digits, cycle numbers

15

characters, which can be letters as weil as numbers.

1

-19

file type

to

be transferred

up

to

2 digits.

is

simply

DESCRIPTION

PROGRAM HEADER

- Suffix

of

The suffix consists method It is separated fram the file name

(I

= inch/M = metric).

one letter and determines the dimensioning

by

a decimal point.

BOSCH User Handbook

CC

100

M

Note

Examples

- Access

The access level is defined by a 2-character code. 2-char.: 4-char.:

Input

They are purely

If no file name

automatically assume the dimensioning to be metric If a file name is stated in the program header the suffix must be entered too.

01

DFS program header

(DFS,

level

RE RWED

cf

file name, suffix and access level is not eompulsory.

P12)

P10,.M)

(read, execute)

(read, write, execute, delete)

optional .

is

pragrammed the suffix can be ommitted. The contral will then

(=

suffix

M).

lor

different

Iile

types

- transfer pragram number

- transfer program number

of

a single program,

12

of

a metric program,

10

(DFS,

C 4,TOOL CHANGE.

(DFS,

P1,

TEST RAPID.M,RWED)

(DFS,

XO)

(DFS,

KO)

(DFS,

VO)

I)

- transfer

cycle in inch format

- transfer metrie dimensions under aceess level

- transfer

1 -

20

of

the tool change

of

program

RWED

of

the variable lable

compensalion lable

zero shift lable

Pl

with

DESCRIPTION PROGRAM HEADER

Examples:

BOSCH User

Handbook

CC

100

M

(DFS,P

(DFS,C

iDFS,K

OPERATING SEQUENCES FOR OUTPUT AND INPUT

The files screen in reverse video:

SELECTED

1,TEST

RAPID.M,RUED)

79,.H,RUEDI

01

to

be

output

FILE

ONl

are determined via soft key and marked on the

Y

- Output if specific file had previously been selected.

OR

PROGRAMS

PROGRAMS AND FILE +

FILE + ZERO SHIFT FilE

Files

If loading via interface is selected in main mode MEMORY a specific

number

lALL

!vES

TOOlS

+ VARIABLES

to

be

of

FILES

NO

CYClES

loaded

files can

START

- Output if no specific file

had previously been selected. Whether programs or cycles are output depends on the file type active

CYClES

can

be

transferred several at a time in

be

selected by soft key operation:

PORT

- Selection via soft key.

- Output as weil as tool, zero shift or

variable file.

NO

BAUDRATE

at

the time.

of

a specific file,

any

CONTROl

YES NO

sequence.

How

rnany?

(1

...

99) 0

1 -

21

DESCRIPTION PROGRAM HEADER

BOSCH User Handbook

CC

100

M

CHECKS UM

-Whatever the tape format, programs can be output with

-The

DFS

program header is output without checksum.

In

each pragram block the checksum is inserted directly before the

-

Position, calculation, input/output

1) Position

At

the

the character

e.g.

2)

How

Every character between the calculation. The removed until 255 or less remain, and this remainder

e.g. N-11---G1-:nnCR CODE

of

the

checksum

end

of the data and before

":"

and then the checksum value

N-11- - N-11---G1-:nnCRLF

nn

to

G1

CR

LF

space

2-digit number for the checksum

calculate the checksum

ASCII

value of each character is added up and multiples of 256 are

ASCII

VALUE

becomes

LF

of

the

checksum

CR

LF,

a space,

(a

2-digit number)are written.

of the previous line and the

or

is

converted into a hexadecimal number.

without checksum.

CR

LF

contral character.

":"

is included into the checksum

N

78

32

1 1

49 49 32 32 32

G

71

49 32

456

- 256 ~ 200 =

The

block will now read: N-11- - -G1-:C8

3) Input/output

INPUT

OUTPUT

C8

of

the checksum

SK

"CONTROL

SK

"CONTROL

SK

"CHECKSUM YES/NO" is called up via

SK

"CHECKSUM

YES"

NO"

CR

LF

active -contral checks syntax

active

YES"

active - pragrams are stored with checksum

- control checks the checksum, exists, otherwise it checks the syntax

SK

"FORMAT".

if it

SK

"CHECKSUM

NO"

active -programs are stored without checksum

22

1 -

2. 0

PER

A

TIN

G

OPERATING MAIN MODES

BOSCHCC100M

User Handbook

SURVEY The operation

directly selectable by pushbuttons:

EDIT

W

working with stored data

display input, modification programs, subprograms, cycles, tools

zero shifts

variables

input and output via

data interfaces V.24/20 mA

baud rates

automatie generation header lines for PROGRAM/

CYCLE

01

etc.

01

the control

MACHINE

00

manual operation

direct execution

without storage

01:

execution

reference axes, relerence cycle, MOl,

manual

operation,

teach

customer keys handwheel jog buttons

distance display

MAIN

is

subdivided into the following main modes, which are

01

cycles

machine,

in

to

go

MODES

AUTOMATIC INFO

C2J

execution

programs information

execution of status stored programs, cycles

execution deletion of: continuous/ programs, block by block, variable step size,

block

break points, control reset reentry

with/without path compensation only for machine toollength tool builder compensation

CPC test distance to display

milling logbook conditions set clock

of

selection,

go

@]

additional

NC/lO, axis

displays, error list

variables, tool/zero shift

tables

MTBSERVICE

SERVICE

load M-parameters

mode read in text

displays,

is

The active main mode

01

To come out

Use the page back button then seleet new mode. Exception: For change-over no paging back required.

To come

Select a different main mode directly. The old main mode (display flashes) and can be reactivated

the current main mode altogether:

out

of

the current main mode temporarily:

displayed continuously in the top right corner

to

revert through the levels until the 1 st soft key level

by

2 - 1

01

the screen.

is

reached,

MEMORY/EDIT

is

retained in the background

pressing the relevant mode key once more.

to

AUTOMATIC

OPERATING

MAIN

MODES

BOSCH

User

Handbook

CC

100

M

Subdivision

VDU

Display

Reset Conditions

of

active

data

block

data

depending

onmain

command

Immediately after switch-on

G

1 linear interpolation

G17 plane G39 programmed G40 radius compensation off

G53

G62

G65 G66

G68/ G69

GOO

G90 G94 G97

line

SKl

I SK2 I SK3 J SK4 I

XJY

no

zero offset in position operation off programmed !eedrate applies

!eedrate and spindie speed can contour

no

absolute dimensions leedrate in direct spindie speed programming scale no

transition

flXed cycle active

lor

lactor

leedrate effective

I

mode

mirror

as

mm/min

1

active main

mode

SK5

the

!oliowing

image off

arc/intersectiori (dependent

modal

to

cutter

be

conditions are active:

centre

modHied

data

blocks:

program cycle

variable table

zero shift table

tool

table

path

on

machine parameter)

Note

These modal conditions are active in all main modes.

The G-codes which

in the lollowing descriptions,

When

working

the

lollowing

MESSAGE

ERRORxxx

The content

xxx

of

become

in AUTOMATIC

types

01

messages, as and

- further operation possible

-

lurther

the

message can

active

on

Le.

G39A.

or

MACHINE

operation is inhibited

be

displayed in INFO mode.

switch-on are denoted with an "A"

mode

the control will

when

appropriate:

2-2

output'

OPERATING MAIN MODES

EDiT

BOSCHCC100M

User Handbook

Access

10

Data

Levels

In this main mode all user data can be handled (see EDITOR).

Selectable data blocks:

-tool table

- zero shift table

- variable table

- programs

-

cycles

The menue for part programs and cycles can be paged forwards with soft key

Unauthorized accessing of the data can be prevented via softkey operation. Execution

The access levels are expressed as folIows:

-

RWED

-

RE

- E only executing is possible (cycles only)

"NEXT

read, write, execute and delete are possible only reading and executing are possible

PAGE".

is

always permitted.

Dimensioning

Commands

Data

Interfaces

Copy

The dimensions can be selected by soft key to be in metric

Display in index and in "active datablock" line:

- M metric

-I

inch

Under this

- resequence block numbers

- transfer program

- rename a

- inch/metric

See chapter on "Data Handling"

Programs stored

The user must enter a new file name and the control will selee! the file number.

SK the following functions are available in 2 levels:

-

to

a cycle - file protection

file

in

the memory can be duplicated with SK function

- delete file

or

copyfile

inch.

"COPY".

2-3

OPERATING

MAIN

MOOES

BOSCH

User

Handbook

CC

100

M

arrow

edit line

cursor

Cursor

Functions

r---.

r-)

-I

SEARCH;I-I GRAPHIC

Switch-over

Scrolling simultaneous actuation

t INSERT

between MODIFY/INSERT

blocks up/down

-'-

SCROLL 1 r IMODIFY

by

01

1-

Selection or

"CYCLES", program name

or

number

SK"EDIT"

The position

indicates being worked block

edit line cursor (bright rectangle)

....

;==1=-11

via SK "PROGRAMS"

01

which

is repeated in the

which

or

I

the

arrow

line is

with. This

contains a

MODIFY INSERT

t"

I + I SCROLL

Block

Selection

Search

Functions

Delete

Line Delete

Modify

Insert

Moving cursor sideways

cursor

The

at which a letter is

A characteristic string (sequence

characters)

- individual character

- content

- First delete individual character,

- then key in

- enter

is placed

lrom

of

the line

new

character(s)

to

the right

to

be inserted/modified.

the

required line is entered, i.e. G41.

to

the left

to

the right

character(s)

01

....

01

the position

olletters,

the

the cursor is deleted

numbers and

cursor

I

I MODIFY I

[SHIFTJ

[2]

8

I INSERT

'[ENTER]

[

ff

1

2-4

OPERATING MAIN

MODES

MACHINE

BOSCH

User Handbook

CC

100

M

MANUAL MACHINE

The manual panel is always aetivated

REFERENCE

AXES

drMng to the referenee

point

in

one or several axes

(all)

referenee eycle call (eyele start button

OPERATION

REFERENCE

CYCLE

input direet exeeution; exeeution with e.g. see

79)

of

instructions for

GOl

Xl00

page

2-6

in

MACHINE mode.

MOl

NC start

START,

TEACH

IN

INCH METRIC

switehing of dimensioning unit INCH-METRIC

TEACHIN

Reeording of elements of a sampie eontour (see

__

----------------------~

p.

2 -

7)

2-5

OPERATING MAINMODES

MOl

After SK selection the

relevant data has been entered. The execution is initiated

the

with Under the milling as weil as the user-definable

start button.

SK

cycles can be selected, parameterized and executed,

01

HELP

MOl one

the

block

can be executed after

permanently stored drilling and

cycles.

BOSCHCC100M

User

Handbook

Note:

REFERENCE AXES

I HELP

MTB-specific soft keys (cycles)

- It is

not

possible

while a block/cycle is being executed.

- G41/G42 are not penmitted.

-

MTB cycle PRIOTITY ROUTINE can not be called up.

REFERENCE

CYCLE

..

to

return

to

MOl

previous SK levels

TEACHIN

! BORING

CYCLES

INCH METRIC

I CLEAR

BLOCK

!CONTOUR

CYCLES

- Axes which have been driven onto the software limit switches can only be moved by means

buttons

When working in manual mode the type

- With in incremental steps

The max. leedrate corresponds

machine parameter

-The electronic handwheel can be activated

- Change-over between leed and rapid.

the

11

+.

1110

jog

buttons the axes can

(01

1,10,100,1000

lor

manual leed

in reverse direction.

to

of

the JOG

01

traversing movement needs

be

traversed individually

or

10,000 increments).

the

limit detenmined

(1

- 120,000 mm/min).

lor

indMdual axes.

2-6

by

the

to

be defined:

OPERATING MAINMODES

TEACH IN

Definition

MOl

function

Operating

BOSCHCC100M User

Handbook

By

tracking the outline contour leatures are recorded by key actuation (soft key During this procedure the control stores the position values A circular movement is generated

(soft key

As in MDI mode blocks can be keyed in. The data is translerred into memory wtth

CIRCLE COMPUTE).

SK

"RECORD".

01

a sampie

contour

by

positioning

with the machine the specilic

RECORD).

01

all axes.

to

three points

01

the circle

Main mode MACHINE (

REFERENCE AXES

IRECORD

Function

Keys

Storing posttions

-

Storing entered blocks

-

- Storing posttions

- Automatie calculation

-The CC 100 calculates circle data

(SK 'RECORD POINT

- Circular interpolation

11

Key in memory

,S,

)

RECORD

CIRCLE COMPUTE

REFERENCE

CYCLE

01

moved axes

01

blocks generated internally

G2/G3

a linear movement is

GO/Gl

before the linear movement and transfer into

wtth

SK

RECORD.

MDI

ICIRCLE

COMPUTE

01

circles

lrom

3 scanned points

1', 'RECORD POINT 2' and 'RECORD POINT 3')

is also modal in TEACH IN mode.

to

lollow

GO/Gl

must be programmend:

TEACH

IN

INCH METRIC

ICLEAR

BLOCK

CLEAR

BLOCK

- Clearing blocks which have not yet been stored from the edtt line.

2-7

OPERATING

BOSCHCC100M

MAINMODES

TEACHIN

Calculation Circles

of

with

Parameter R

Display

Note

User Handbook

The control

generates the circular contour.

The current axis position is the

The display

G2/3

The block is stored with soft key RECORD.

- The

I1

a program with this name has the newly entered TEACH IN lunctions added I1

several independent programs are to be generated via TEACH IN, the old

program mus! lirst be renamed in EDIT mode with

calculates the radius R

will

show the last axis position with the calculated radius.

X...

Y...

R.

CC

100

automatically generates a program with the name ''TEACH IN".

••

lrom

the 3 recorded axis positions and

Ist point

is

al ready stored in the memory, this program

lor

the calculation

to

it.

SK

RENAME.

01

the circle.

Switching

is not permitted.

Should it be attempted an error message will be displayed: "inch/metric selection

of

the dimensioning unit INCH/METRIC during TEACH IN operation

incorrect".

2-8

OPERATING

BOSCH

CC

100

M

MAIN MODES User

AUTOMATIC

QJ

Execution

PROGRAM / CYCLE - Selection

The stored cycles and programs are listed in ascending numericalorder. The selection is made

OPERATING PROCEDURE BEFORE START OF PROGRAM/CYCLE NORMAL

DRY RAPID

RUN

01

programs and/or cycles

by

entering the name

step: no

STEP

Irom

memory.

or

the number.

SELECT

BREAKPOINT

setting 1

break point in the program

MILLING CONDITIONS

setting 1

programstart point

Handbook

SELECT STARTPOINT

Selection DRY

RAPiD

NORMAL active mode displayed in the

prompt

COLL TEST WITHSTOP LENGTHCOMF ON/OFF YES/NO

when executing

programs with path compensation

the

monitoring can

be

switched off (shortening blockcycle

time)

of:

RUN

line.

1

tool coll.

- test without movement

- test in rapid

- execution as per program

selection 1 :

2 : double block

9 : ninelold block

01

step size (1-9):

single block

(=

stop every 9 blocks)

ON/OFF

I

01

during ifYESthe program stops at error lound; if

program runs tothe errors are

displayed in INFO

dry

NO the

end;

mode

I

run,

CUT.COMP ON/OFF

I

switching off tool compensation test purposes

I

lor

Note:

II a start point ha s

been selected a nd

the

program is re

after M30 the exe

at

will begin start point.

CPC

TEST

CPC test facllitates the parametric programs

the s

I

DEBUGGING

..

started

cution

et

of

2-9

OPERATING MAIN MODES

AUTOMATIC

Sequence

BOSCHCC100M User Handbook

INTERRUPTION / RE-ENTRY during program execution

of

Possibility not active, after at least one block has been executed completely:

a)

Cycle stop -

external intervention

0

111

by

the operator with tool compensation active /

Response and possible aclions:

feed hold

of

machine

is

effeclive

b)Press

c) Manual intervention

movemenl away from conlour measuring purposes, for instance

d) T

001 change with

- replacement

ToolChange

~

by

idenlicallool

bya

different tool

for

manual mode/MOl are activated

manual panel is aelive. spIndie can be slopped

old values are relained, input

of

new 1001 dala

possible (tool wear

it

is

also possible to modity the aelive block; re-entry circular conlour elemenls

onlo

or

oriented

is

linear and

is

set to

0)

Note:

This

position

e)

Drive

to

suitable position S

start re-entry

~

Press

g)

- G92 must not be active (see chapter

-If abandoned and the basic display for main mode AUTOMATIC is displayed. Continuation

is

I~l

1

11

I I

11

main mode AUTOMATIC

possible via reselection

to

3)

is

selected between exil and reentry the reentry operation

of

the program and CYCLE

2

-10

direct

traversing contour.(no of

obstacles)

control drives back onto contour, with the tool centre

vertical above the beginning of the unfinished conlour·program execution

START.

must

allow

onto

aUlomatie evasion

is

resumed

the

is

OPERATING MAIN MODES

OPERATING PROCEDURE AFTER CYCLE START

BOSCHCC100M

User

Handbook

DRY RUN RAPID

Switches RAPID enter

(~FEED

is active safety

lunction)

SEARCH

FOR

to

HOLD

STEP

after selection (1-9)

steps (blocks) to

be executed, conclude with ENTER.lfa step

al ready been set the actuation this soft key

will switch

the stepping

operation

number

!

SELECT BREAKPOINT ON/OFF

this soft key

of

has

of

allowsa

breakpoint be temporarily

deactivated;

NC

the then execute the complete program

off

SCROLL

BREAKPOINT

see neX!

to

will

breakpoint: N

t

TABLE

I

pate

SET BREAKPOINT

select block

displayed program

BLOCK

a

block

displayed program can

be

directly

After selection appear once more. The breakpoint should then be set.

of

block

in

in the

selected

or a jump

target the previous SK line will

mark selected block, which be displayed above

JUMP TARGET

jump in the displayed program can selected

targets

will

I

($)

be

2 -11

OPERATING MAINMODES

TABLES

BOSCHCC100M

User

Handbook

TOOLS

I

DRY

RUN

RAPID

ITOOLS

Zero

shifts and variables can be checked, tools can be

checked and edited.

STEP

I ZERO

SHIFTS

I ZERO

SHIFTS

Tool data appears in the edit line.

ITOOl

NUMBER

Tool data can be selected directly via their number The cursor is positioned on

now

value can

be updated by an incremental input. Conclude with ENTER (see

the

SELECT BREAKPOINT BREAKPOINT

I VARIABLES

I

SCROll

DR

value (wear). The wear value compensation

(+

ENTER)

TABlE

or

by

cursor contro!.

p.

4 -

1).

ZEROSHIFTS

VARIABLES

I

TOOlS

Zero

shift data appears in the edit line.

I ZERO

SHIFTS

I ZERO SHIFT I

NUMBER

Direct selection via number

I

TOOlS

I ZERO

SHIFTS

I VARIABLE

NUMBER

I VARIABLES

I SCROLL

(+

ENTER)

I VARIABLES

I SCROLL

or

by

cursor control

t

(+

SCROLL).

Operating and function as

for

zero shifts.

2

-12

OPERATING MAIN MODES User Handbook

BOSCH

CC

100

M

INFO (

<17

The INFO mode is subdivided

ethe machine toal builder section, protected

.the

Within the user section additional information is made available

MACHINE STATUS

]

user section.

-load

machine

into!wo

SERVICE MTB

SERVICE

paSS\ol

see next

parameter

separate sections:

by

the MTB

LlNES SERVICE

ord

lew

page~

code

to

the operator.

RESET DELETE

deJion

tools

-

- zero shifts

-variables

- programs

create reset condition

of:

control

- display and output

-set

clock

-load

text

Text cycles and diagrams can be loaded.

- mode setection ON UNE PANEL The contral is controlled via the operating panel

LlNE PIC/PLC

ON

CC100M STATUS

CC 100M STATUS zero shifts, scale factors, SW limit switches

1/0

STATUS

1/0

STATUS

- Display

-Status

logbook

The control is contralled lacilities available on the operating panel

Modes EDIT, MACHINE. AUTOMATIC are inhibited.

MESSAGE LIST

01

the set modal lunctions. potentimeters,

of

the CNC-PIC interface

OTHER PIC/PLC SELECTION DISPLAY

by

the PLC; only limited

MESSAGE LIST error number and error location (program, block)

- Display

01

the last 10 error texts with

2 - 13

OPERATING MAIN

MODES

selection

BOSCH

User Handbook

CC

100

M

ce

100M

STATUS

I

TABLE

I

TABLE

Display

(Seperate

EXTERNAL

STATUS

MESSAGE UST

lUST

I

lUST

01

machine status conditions, defined by

DNC

description

PAGE

in

preparation)

+

AXES

DISPLAY

I PAGE-

MTB.

PIC/PLC DISPLAY

2 -

14

OPERATING MAIN MODES User Handbook

BOSCH

CC

100

M

AXES THE FOLLOWING DISPLAY

COMMAND POSITION

LAG

MACHINE

POSITION

DISTANCE TOGO

INCH METRIC

SOFT

KEYS

APPEAR:

LAG

-The programmed position

-The

lag, (also called tollowing error),

The

actual position is displayed as long as there

are

netther zero shifts nor

MACHINE POSITION results trom the

The COMMAND

-The difference between the programmed command position and the distance

detault setting

-The system

the

display in the other main modes; a change-

over is however

MACHINE POSITION

POSITION minus the lag.

actual position,

to

go, is displayed.

is

metric. The dimensioning

selected wtth this soft key determines

also possible in these modes.

DISTANCE INCH

TOGO

is

displayed.

is

displayed.

G92

active.

i.

e.the

METRIC

PIC/PLC DISPLAY

The

PIC

program

are offered:

ISEARCH

is

displayed and the tollowing soft keys

t

SEARCH

It astring

an instruction, a command etc.

It NOT FOUND in the edit line.

SOFTKEYS

is

not tound the message

Wtth

this soft key

- addresses

- instructions (command + operator)

- commands (CMD)

- operators be

can etther wtth the tull number or part ot the number or

-

The

program display can be scrolled up and

down

line

I TABLES

t

searched tor and displayed, entered

wtthout the number.

STRING

is

not tound the NC gives the message

by

line (no repeat tunction)

NOT FOUND appears in the edtt line.

TRIGGER

2

-15

OPERATING MAINMODES

BOSCHCC100M

User

Handbook

TABLES

COUNTER

I

courrters and are with current andloaded value.

INPUT

soft INPUT OUTPUT TEMP.STORE

1-8

timers 1-8

displayed

keys

TIMER

I

t

-

makes

-

These data is

marked

Data

Severa!

the

lollowing soft

1/0 TEMP.STORE

OUTPUT

soft

keys

are

or

c1ear

them Irom the

by

highlighting

used

in

the

er

all

sets

used

NC-PLC

of

data

keys

available:

TEMP.STORE

l

to select the corresponding

screen.

01

the

interface

can

SeleC1ed

corresponding soft

are

be

se!ected

data

highligh1ed

simu!taneos!y.

in

key.

the display.

soft

keys

00

TRIGGER

LOW

soft

keys

LOW,

HIGH

soft

keys

II

one

01

these soft

ISEARCH

keys

-

The or down line

-

makes

-

The

-

The

is

aC1uated

t

selected data displayed on the screen

by

line

(no

repeat lunction).

the lollowing soft

I

HIGH

trigger lunction

trigger lunction responds to a rising or lalling

,

the lollowing soft

keys

available:

res

ponds to a low

keys

I

TABLES

appear:

can

I

TRIGGER OFF

signal

or a high signal.

I

TRIGGER

OFF

be

scrolled

edge.

up

The

seleC1ed

trigger condition

is

displayed in the

2

-16

highligh1ed

line at the top

01

the

screen.

OPERATING MAINMODES

BOSCHCC100M

User

Handbook

The highlighted line at the

STATUS

SIGNAL TYPE as selected by soft key

-Iowlevel

- high level

-

-talling edge

top

01

the screen contains the lollowing information:

- watting (signal has

- triggered (signal has occurred)

rising edge

lor

not

occurred yet)

INSTRUCTION

ADDRESS

While the trigger lunction is

Soft key TRIGGER OFF swttches the trigger lunction off. The purpose

trigger lunction is the

tt

is an important aid

UNES SERVICE SOFTKEY

Unes

service

PORT SETUP RESET

(separate DNC description in preparation)

UNE

I

-

instruction marked

address

-

monttoring

lor

lault finding.

FOR

DNC OPERATION

by

the cursor in the displayed program

01

the displayed instruction

swttched

on

tt

is possible

01

signals which

DNC STATUS

I

to

page through the program.

occur

intermittently;

DNC

MASK

ON

I I

01

the

OFF

I

2

-17

OPERATING MAiNMODES

DIMENSIONING - SWiTCHING BETWEEN INCH/METRIC

BOSCHCC100M

User

Handbook

MEMORY

TOOLS

!ACCESS

ON/OFF

ACCESS

ON/OFF

I TOOLS

mode

ZERO VARIABLES

SHIFTS

INCH METRIC

I ZERO

I~~

PROGRAMS

I EDIT

EDIT LOAD

I VARIABLES !PROGRAMS

I LOAD

CYCLES

I SAVE

SAVE

! CYCLES

I SAVE

Effect:

ICOMMAND

e.g.l

I EDIT

IENTER I

I LOAD

I~~

I INCH

METRIC

can

not

be

VARIABLES Whether the file types, tools and zero shifts are effeetive in metrie

The file types program and eycles are stored with the dimensioning index

switehed

or

inch is determined

11M.

Metrie is preset for

to

INCH/METRIC.

by

soft key.

new

to

files.

be

ISAVE

IRENAME

2

-18

OPERATING

MAIN MODES

BOSCHCC100M User Handbook

Effect:

MACHINE

In main mode MACHINE the INCH/METRIC swttching is effected in the first soft key line:

REFERENCE AXES

The selection is effective for all functions in MACHINE mode. The selection is retained even after a hardware reset and also applies after a switch into INFO mode.

AUTOMATIC

File types such as programs and cycles are al ready defined wtth respect The chosen dimensioning method also

mode

REFERENCE MOl CYCLE

mode

to

the dimensioning during the generation process.

applies for the execution.

TEACHIN

I INCH

METRIC

it

INFO

mode

The axis measurement format (INCH/METRIC) selected sets the

MACHINE STATUS

CC100M STATUS

COMMAND POSITION

priortty for the axis display

SERVICE

1/0

STATUS

1

EXTERNAL

STATUS

LAG

in

machine mode.

MTB SERVICE

MESSAGE LIST

MACHINE POSITION

LlNES RESET

SERVICE

OTHER SELECTION DISPLAY

I

AXES

DISPLAY

DISTANCE DISPLAY

in

INFO mode

IPIC/PLC

DELETE

I

PIC/PLC DISPLAY

INCH METRIC

- The desired dimensioning method is selected for the particular axis display (command/position, machine

On switch-on the dimensioning method last active is reactivated.

-

posttion, lag, distance

2 -

19

to

go).

OPERATING DATA

I1ANDLING

BOSCH

User

Handbook

CC

100

M

GENERAL

LOAD / SAVE

DATA

The CC100M has

are located

The first interface, which is identified by the control as

"Port No. interface, identified as

to

socket X

1",

!WO

serial data interfaces,

on

the CP/MEM board.

is connected

"Port No. 2", is connected

12.

to

HANDLING

socket X

the

11.

The second

sockets

1st

PERIPHERAL

V24/TTY Port

NO.1

50-9600 Bd

of

which

V24 Port

2nd

PERIPHERAL

and output

Input EDIT. Interface selection and parameterisation are made via soft keys.

In main

mode

of

data is possible in main modes INFO and

"EDIT" the following types of data can be loaded and saved:

(soft keys:)

TOOLS ZERO VARIABLES PROGRAMS

SHIFTS

CYCLES

mode

In "INFO" M-functions, texts and graphics. Programs, tools, zero shifts and variables can only be cleared.

it is possible load machine parameters,

2-20

OPERATING DATA

HANDUNG User Handbook

BOSCH

CC

100

M

LOAD

Operating procedure:

Select

main

-

-Actuate soft

TOOLS

mode

keys

as

ZERO SHIFTS

I NEXTPAGE

- Optional:

I

COMMAND I NEXT

ALL

YESI

Key

FILES

NO

in

program number or

START

EDIT

rn

shown below:

PAGE I EDIT

,

VARIABLES

name

and

PORT

NO

PROGRAMS

I

LOAD

press

"ENTER".

I

LOAD

BAUDRATE

CYCLES

I

SAVE

I

SAVE

CONTROL

YES]NO

- Soft

key

"ALL

FILES"

"YES"

selected:

"NO"

selected: Only

files (number

-

Soft

key

"START": control waits for soft key changes to

data transfer.

- Soft key interface

- Soft numbers for the baudrates appears

set

-

Soft key

With

"PORT

key

"BAUDRATE":

on the control

"CONTROL

CONTROL

(X11

All

files

the

is

requested)

The

data.

"STOP"

NO":

or

X12)

must

YES

on the data carrier

specified number of successive

are loaded.

loading operation

After the initial actuation

and

Enter port number 1 or

will

be

aClivated.

Set

baudrate. A list

be the

same

YES/NO":

the

syntax

can

be

on

as

is

checked.

are

is

started; Ihe

used

cf

the

screen.

the one

loaded.

the

to

stop the

2.

The

corresponding

the code

The

set

on the peripheral.

baudrate

With

CONTROL

If the program or cycle does not contain checksums the control will carry out a syntax check.

NO

only the checksum

2 -

21

is

checked,

if

it

exists.

OPERATING DATA HANDLING User Handbook

BOSCH

CC

100

M

Nole Under

compensations, zero shifts and variables; the same applies Cycles are loaded When the last program is stopped. the data carrier loading II the subsequent files are to

Protection

SAVE

When loading data via serial interfaces programs are automaticaJly

protected against overwriting. a1ready

- overwrite the existing program

- store the program under a new number

- abort the loading operation A program with overwrite protection can not Error message:

Operating

SK

"PROGRAMS"

II there are tool, zero shift and variable files on

stored

in

the memory the control will ask whether

'1ile

procedure:

it

is

also possible

in

succession, like the programs.

or

cycle has been loaded the load operation

is

stopped after each lile, il an

be

loaded too

II a program is loaded wh ich

protected".

to

load cycles, tool

SK

(input (input (SK

be

EOT

"START"

overwrit1en.

must be actuated

1)

2)

"STOP")

lor

SK

"CYClES".

signal separates the Iiles.

lor

each one.

is

to

Select main mode

-

- Actuate soft keys as shown below:

TOOlS

- Optional: Key in program

ANOTHER SELECTION

The screen displays the message "SElECTED

Soft keys

-

"START",

EDIT

ZERO SHIFTS

I

"PORT

VARIABLES

PAGE I lOAD

or

cycle name or number and actuate

PORT

NO

NO" and

"BAUDRATE"

PROGRAMS

BAUDRATE

FilE

ONlY"

are operated as

CYClES

"ENTER".

CHECKSUM YES/INO

(highlighted characters)

lor

loading.

Soft key "CHECKSUM" switches the generating

which is

PROGRAMS

+ CYCLES

to

be

output, on and off.

START

FILE + TOOlS

2

-22

01

achecksum,

FILE

+ I FILE + I

ZEROSHIFTS VARIABLES

T

PERATING

nAHANDUNG

BOSCH User Handbook

Soft key "PROGRAMS + CYCLES" determines whether only etther

programs

in the lirst

be

output. (Display wtth highlighted characters.)

The page back button resets the display

- Soft keys "FILE + TOOLS", "FILE + ZEROSHIFTS" and "FILE + VARIABLES". When one will be displayed in

or

cycles are to be saved, depending on the selection

SK line,

or

whether programs and cycles are

to

"SELECTED FILE ONLY".

01

these

is

selected the corresponding term

highlighted characters.

to

CC

100

M

lte

liane

of these soft keys is selected the parameters 'from" and 'ta" must be

or

defined. Unless this is done no page back The parameter ranges are as

1

tools zero shifts 54 variables 1 -

Only the numbers should be entered, not the associated letter

codes. The sequence

Output wtthout fiie seiection:

TOOLS ZERO

PROGRAMS+ CYCLES

-48;

lor

SHIFTS

INEXTPAGE

START

lollows:

inpute.g.: 1,7,14,15,16,23,44

59;

input e.g.:

99,

A -

Z;

the variables is numbers lirst, then letters.

54, 57,

input e.g. 7,9,10,25, 49,A,C,L,X

VARIABLES

PORT NO

other selection is possible.

58

PROGRAMS CYCLES

I LOAD

BAUDRATE

ISAVE

FORMAT

omment

elete

I CHECKSUM

YES NO

Soft key "PROGRAMS + CYCLES" offers the choice programs depending on the choice made in the lirst

During the output the dimensioning unit "INCH"

Main mode

Operating procedure:

- Activate main

- Continue with soft key operation

MACHINE STATUS

or cycles. Either programs

01

programs and cycles the selection

or

INFO

mode

(<a)

"INFO"

SERVICE

or

cycles are preselected,

"METRIC" is output in the program header.

MTB SERVICE

2

-23

I FORMAT

softkey

DFS

line.

UNES

SERVICE

CC1DD

01

outputting

01

RESET+ DELETE

OPERATING

DATA

HANDLING

BOSCHCC100M User

Handbook

Caution

DELETE TOOlS

The selected soft key is highlighted The delete operation can be aborted with the page back button.

When the "ENTER" key is pressed deleted, even those with write protection.

Delete lunction in main mode EDIT W

In main mode "EDIT" programs are deleted individually (or cycles, depending without read/write protection can

Operating procedure:

-

Select main mode "EDIT"

DELETE ZEROSHIFTS

on

the soft key selection), and only those

DELETE DELETE VARIABLES PROGRAMS

on

the display.

all programs will be

be

deleted in this mode.

CONTROl RESET

Note

- Continue with soft

key

operation:

ZERO SHIFTS

I NEXTPAGE

program

Select

ICOMMAND

COMMAND PROTECTION

II

an anempt is made

read/write protection the message

In "EDIT" mode it is zero shifts.

or

cycle by name

I NEXT PAGE

ON

OFF

to

delete a program

not

possible

I EDIT

to

I VARIABLES

or

number.

INCH

or

'file protected" will appear

delete tool data, variable data and

PROGRAMS I

I

lOAD

I

lOAD

DELETE

cycle with

on

CYClES

I

I SAVE

IRENAME.

I

the screen.

2-24

OPERATING DATA HANDUNG

TOOLS, ZERO SHIFTS, VARIABLES

BOSCH

User

Handbook

CC

100

M

Load

These types they can only be deleted in

mode

Main

Soft keys:

TOOLS ZEROSHIFTS VARIABLE PROGRAMS CYCLES

I ACCESS

ON/OFF

ACCESS ON/OFF

The soft key "INCH/METRIC"

of

data can be loaded and saved in

"INFO" mode.

EDIT W

I EDIT

INCH

METRIC

I START

EDIT LOAD

does

not

appear

I PORT NO

"EDIT"

for

mode;

variables.

I BAUDRATE

I SAVE

SAVE

Note

Data can also Write protection is then is not stored

be

loaded under "PROGRAMS"

on

the data carrier and must be made at the control.

not

effective. The selection

or

"CYCLES"

of

inch

or

metric made in this

way

2

-25

OPERATING DATA HANDUNG

BOSCH User Handbook

CC

100

M

Save

Machine Parameters, Text Strings and Graphics

I

TOOLS

I

ACCESS

ON/OFF

The

delete funetion

deseribed

In

"INFO"

mode these types

ZEROSHIFTS I VARIABLES

I

START

in

ehapter

"INFO"

"Load

mode works

and

of

IEDIT

I

PORT

I

CHECKSUM YES

save

programs

data

ean

NO

as

only

IPROGRAMS

I

BAUDRATE

I

FORMAT

.

DFS

and

eyeles".

be

loaded.

CC100

ICYCLES

I

SAVE

I

FORMAT

Note

Operating proeedure:

-

Seleet

- Continue

I

During the loading operation Enter only the appropriate data under the

type of

H you

"INFO"

wtth

LOAD

MACH.

PARAMETER

data.

Le.

have

previously

mode

wtth

(

-<a

soft keyoperation:

SERVICE

LOGBOOK

I

the

data previously

do not

seleet

seleeted

soft key

LOAD

)

key.

MTB SERVICE

SET

CLOCK

PORT

"LOAD

MACHINE

NO

seleeted

TEXT"

UNES SERVICE

MODE

I

BAUDRATE

in

the memory

PARAMETERS.

IRESET

DELETE

LOAD

TEXT

is

overwrttten.

I

2

-26

OPERATING DATA

HANDLING

BOSCH

User

Handbook

CC

100

M

Logbook

II a

logbook

Operating procedure:

Select main mode "INFO"

-

- Continue with soft key operation:

MACHINE SERVICE STATUS

LOAD MACH. PARAMETER

ACTIVATE

LOGBOOK DISPLAY

exists the data can

With@]

LOGBOOK

be

I MTB I LlNES

output in "INFO" mode.

key.

RESET

SERVICE SERVICE

SET MODE CLOCK TEXT

ClEAR LOGBOOK LOGBOOK

SAVE

DELETE

LOAD

I

. Note

II no

logbook

not

be displayed.

I START I PORT NO

has been generated the soft key "LOGBOOK DISPLAY" will

I BAUDRATE

2

-27

3.

PRO

G R A M M I N G

PROGRAMMING General

Program Production

GENERAL

BOSCH

User

Handbook

CC

100

M

Memory

Allocation

Part programs can

- directly

-

at

The loIlowing

Memory areas

part program

techno!ogy

at

the

control via

programming stations

types

memory

tab!e

be

produced

01

user data are stored in the controI:

by

the lollowing methods:

panel input in modes EDIT MACHINE (TEACH IN)

Fortransmissions the instructions in seetions: DATA

INTERFACES (chapter 1)

Data

handling (chapter

Contents

part programs and cycles,

with the relevant subprograms

tool

geometry

cutting speeds

please note

and

tool

or

2)

wear

or

data,

Basic Conditions

zero s h i I t table variable table

machine parameter

Descriptions in the control as used on a machine tool (milling machine) with a Cartesian axis conliguration within a clockwise coordinate system. G-Iunctions are assumed

memory

the

programming instructions relate

Unless otherwise stated the

to

be

active:

G17

G27

G40rrOO

G53 G62

G90

zero shifts G54 CPC varables

machine specific data

planeXY no

field limitation

no

tool

compensation

no

zero shift active in position function off absolute dimensions

VI-V99 and VA-VZ

to

lollowing

to

G59

The reset status

mode

is indicated

or

the

status after switching

by'A'.

3 - 1

to

automatie

PROGRAMMING General

BOSCH

User

Handbook

CC

100

M

Memory Allocation

Possibilities

Programs

PROGRAM 1 CYCLE 1

01

Program Construction

Cycles

-

M2/M30 SUBPROGRAM SUBPROGRAM SUBPROGRAM

·

PROGRAM2

1 2 3

-

M2 SUBPROGRAM SUBPROGRAM SUBPROGRAM

·

CYCLE 2

2 3

1

'-

-

Explanations

M2jM30

SUBPROGRAM SUBPROGRAM SUBPROGRAM

·

PROGRAM 3 CYCLE 3

M2/M30 SUBPROGRAM SUBPROGRAM SUBPROGRAM

·

=

o

Up

to 99 suprograms

r-

";:,..

fe-

1-

2 3

1 2 3

1

.

TI

can

be assigned 10 a program or

M2

SUBPROGRAM SUBPROGRAM SUBPROGRAM

·

M2 SUBPROGRAM SUBPROGRAM SUBPROGRAM

·

-

D

cycle.

1 2 3

2 3

1

-

=

n

-

Main

programs From within cycles can

be

called

ecall-up source

and

up.

their subprograms

and

their suprograms other cycles

up

to a 10-fold total

can

nesting

3-2

call

depth.

up

cycles.

and

subprograms

PROGRAMMING

General

PART

PROGRAMS

AND

CYCLES

BOSCH

User Handbook

CC

100

M

Block

Word

A program and is subdivided into lunctions, axis inlormation, miscellaneous and auxiliary lunctions.

A block is made up

Example: N120

or

a cycle describes a sequence

blocks. The blocks contain preparatory

01

the block number and one or several words.

GO

X100

Z100

M3

01

machining operations

S1000

TT=rTT:T

block number words

The

block length words can be wrilten in any order. The the beginning

blocks. But note the gap between the block number and the lirst

word (see transmission protocol,

A word consists

which represent the address contents.

Only those ligures which contain inlormation need be wrilten.

N10

GO

Nl0

GO

is

variable. During external programming the

block number must be at

01

the block. No space characters required between

p.

3-4).

01

an address letter and a sequence olligures,

X5.100 X5.1

ZO.500 Z.5

M3 M3

Tm

TOl

or

Block

Numbers

- sequence

steps

-

Blocks

Example:

With

The lirst word It is made up a

During to

During automatically

Block numbers are programmed

I!

will mark these blocks with a " + The deletions sine they are marked with symbolic "labels".

are built

DIN programming

110

4-digit sequence

external

be programmed. The control will store data in ascending order.

panel

additional blocks are entered via

up

lrom

individual words which begin with

.Lr--l.----,l------

N

120

X 125 Z

11...

__ 1'-_1-'-

01

a program block is the block number.

01

the address letter

program production no block numbers need

160

_____

an

address may only be programmend once in each block.

"N"

(ISO

of

ligures.

address

address content

lormat) and

input the control generates the block numbers

in

the course of the input dialogue.

or

generated in steps

"INSERT"

the control

of

an

1.

".

jump

addresses remain valid after insertions or

address letter.

3-3

PROGRAMMING

General

or

The control can store 1 these programs can be marked as main programs,

several user programs. During the programming

BOSCH User Handbook

or

subprograms (SBP),

CC

or

100

eyeles.

M

Program

Header

Program end

Subprogram

A program is deHned

-HEADER

- PROGRAM END instruetion in the last line.

by

the

in the lirst

data type 'part program'

line and

I

PROGRAM"

The header line is generated automatically by the eontrol after

caJl-up

M2 M30 program end - renewed exeeution wtth CYCLE

Subprograms are

assigned

repealedly as long as Ihey are assigend

used

••

t-,,,~

program melrie aeeess soft key no. number and name (4th

01

the program

program end

ollocal

to

a speeifie program. Subprogram numbers may be

...

" T "

...

or

input

eharaeter;

T

01

i.e.

......

t

lor

the program name.

they are always

to

different programs.

"PROGRAMS"

lrom

left)

START

Cycle

Header

Cycie end

(SBP)

A subprogram

$"

G99

The subprogram and the main program are slored in Ihe same lile.

Cycies are In other words: Eaeh eyele number may only in the program memory, but can be program/subprogram

""CYCLE"""-?"",,

01

global eharaeter.

I

is defined

up

to

subprogram end in Ihe last line

or

~"'"

by

2-digit subprogram number in lirst line

be

used onee

ealled

up

Irom eaeh

wtth a direet call-up.

data type 'eyele'

I

T"'"

RWED

i

".".5

T T

eycie number and name

M2

cyele end

During panel input the headers are generated

melrie access soft key no.

lar

"CYCLES"

by

soft key selection.

3-4

PROGRAMMING General

BOSCHCC100M User Handbook

Jump Instructions

Program jumps can

the individual program segments. The jump instructions relate to jump addresses (labels) which are

are retained even when program alterations are carried out

by

inserting

Programming

to

be previously delined. These symbolic addresses

or

G24 P x x (unconditional jump)

be

used

deleting blocks.

01

lor

a more efficient usage

01

or

G23 P x x (conditional jump)

= jump address number

P effects branching to a program line which

is

marked as a jump address:

$ xx.

Example

SBP Call-ups

Nl0 Nl1

$ 2

::Y~J

N21 N ..

N22

N24 N25

The calling up

.

Y

..

.

X

...

G24

P2

01

subprograms must only be possible by programming

P .. L.. unconditional

G22 G21

P

•.•

L.. conditional

SBP

=

SBP

P

L = repetition 0 .... 99

number 1

sequence if signal OPITIONAL JUMP = high:

SBP

call-up

Nl010 sequence il signal

Nl0

N20/

Nll

to

OPTIONAL JUMP = low:

10

N25 /

Nl1

10

N25.

or

to

99

N20

For this reason the subprogram call-ups G21/G22 in the

be

main program must themeselves

by

M2/M30.

separated Irom the subprograms

SBP

One places within the relevant main program.

can be called up repeatedly and Irom different

3-5

PROGRAMMING

General.

Example

Main program

and sub-

program must be separated

by

M2/M30

Nl0

G22

N22G21

P5

BOSCHCC100M

User Handbook

L2

2 passes

A

--

---

Subprogram

Decisions

N30M2 N31

$5

N32

2nd pass

Nl0

N40G99

Subprogram

The jumps Theyare not carried out (and the program is continued the next line)

-

caUs

or

jumps can be linked

-the logic state

- the result (parametric lunctions)

or

caUs

are carried out if the stated condition is fulliUed.

if

the condition is not lulliUed.

return

to

a condition, which can be

01

interface contacts

01

a mathematical comparison

or

at

3-6

PROGRAMMING General

PARALLEL PROGRAMMING

BOSCH User Handbook

CC

100

M

Definition Parallel programming allows the control

Functions

Tables

mode while an active program In edit mode tool data, zero shift tables, variables and part programs can

Active programs and cycles can not be edited in

PARALLEL

available

TOOL, ZERO SHIFT and VARIABLE lables can be edited, entered and output. Contents active program can not be edited in A possibility does, however, exist during program execution. After the program has been completed the existing lable

(updated). The control generates a passive table tor this purpose.

be entered, edited and output.

PROGRAMMING

editing, input and output in EDITmode

in

Parallel Operation

01

tables which need

is

overwritten with the modilications

is

being executed.

simullaneously

parallel operation.

to

edit table contents

to

be used in EDIT

parallel operation.

to

be accessed by the

AUTOMATIC execution part programs

01

output

ACTIVE

TABlE

.J

access

ACTIVE PROGRAM

.-

-1

I

~

!A":>SIV~T~lE

--1

I I

I EDITING I

I POSSIBLE I

I

~

3-7

PROGRAMMING

General

BOSCHCC100M

User

Handbook

CYCLES

PROGRAMS

Soft key

TABLES

Cycles can not be edited in parallel operation. But they can be input and output via the serial interface.

Programs can be edited in parallel operation and can also

to

be input !rom and output

active

The There program in the memory belore starting program execution. The copied program can then be edited.

During

operation the soft key T

Under this soft key it is possible

TOOlS,

01

out

program can not be edited.

is,

however, the possibility

AUTOMATIC execution

ZERO SHIFTS and VARIABLES without having

main mode AUTOMATIC.

external data carriers.

01

copying the active

01

a program while in parallel

ABlES

appears.

to

look

at the tables

to

come

3-8

PROGRAMMING

General

BOSCHCC100M

User Handbook

DRIP

DEFINITION

DRIP FEEDING - SINGLE ACTIVATION

DRIP FEEDING

DRIP FEE DING - CONTINUOUSL Y ACTIVE

IACTIVEONI 'pOWER ON,

FEEDING

Long programs which can be loaded via interface

drip

Single

IN AUTOMATIC mode (direct selection).

II

drip

AUTOMATIC mode is selected the operator must switch

leeding operation is activated via soft key

leeding is

do

to

be activated automatically when

not fit into the program

lor

direct execution.

memory

to

(reverse video) in the 3rd soft key level (INFO mode).

DRIP FEEDING - USER INTERFACE

In AUTOMATie mode the preset parameters

Example

will

START

appear

on

the display once it is activated.

BLOCn

POPT

BHUD

OFFSET:

:;IZE

~

110:

RH

TE

OF

BUFFEP

1

24(l1)

12

:

lor

DRIP FEEDING

512

IIE>:T

PAGE

I

PF:OGPHIE.

C,,.CLES

3-9

PROGRAMMING General

The

DRIP

FEEDING parameters are preset in INFO mode.

The parameters

do

not affect the pragram which is

to

be executed.

BOSCH

User Handbook

CC

100

M

Meaning

ACTIVEON POWER ON

BUFFER SIZE

01

Main mode

MACHINE STATUS

INFO

SERVICE

MTB LlNES SERVICE

I DRIP

FEEDING

ACTIVEON POWER ON

the

DRIP FEEDING parameters

If

this parameter

defaults to

The BUFFER SIZE parameter determines the buffer size in

0.5 kBytes, which is to be kept free the part program memory of the

nput format: 512 bytes

I

Min. buffer size: 1 Max. buffer size:

BUFFER

SIZE

is

active (reverse video) the control

DRIP

FEEDING mode when AUTOMATIC

(;

512 bytes)

.:s.max. available memory capacity (see

Drip Feeding and main memory)

PORT NO.

for

DRIP

contral.

SERVICE

BAUDRATE

is

selected.

FEEDING in

RESET DELETE

BLOCK

OFFSET

IpORTNO.

IBAUDRATE

Selection of the interface on the CP/MEM

1 -V.24/20 mA (with handshake)

Port Port 2 -V.24

Setting of the baudrate.

following baud rates are recommended (-1800 Bd):

The

(with or without handshake)

8 ; 1800Bd

;

2000Bd

9

10

;

2400Bd

11

;

3600Bd

12

;

4800Bd

13

;

7200Bd

14 ;

9600Bd

3

-10

PROGRAMMING

General

BOSCHCC100M

User

Handbook

BLOCK OFFSET

START POINT? Input

This parameter is originally preset so that the program execution begins after

The setting

the execution is

Possibilities: n =

(1

= beginning

NC blocks before the start point are ignored.

"n" determines after

to

n 0

n > 12

of

the

block

number at which DRIP FEEDING is

01

12 program blocks have been loaded (min.).

how

rnany loaded blocks

begin.

-1

the program).

execution begins when the

lull

or

buffer is is transferred FEEDING

Execution begins when

blocks

Execution begins when the specffied blocks are loaded.

are loaded.

when M30/M2

Irom

program.

number

the DRIP

12 program

(n)

01

program

to

start

Note:

The

DRIP FEEDING parameters can only be changed mode. Port no. and baudrate are independent parameters

as

described in chapter "Data Handling".

01

the

in

INFO

3 -11

PROGRAMMING

General

BOSCH

Handbook

User

CC

100

M

DRIP FEEDING AND

Part programs and part program memory; the remaining is used

When in mode the control checks whether the selected buffer size exceed the available storage capacity. II it does an error message will be produced. II the buffer size is not delined the user can utilize the max.

Input:

II

there are

- deletion

MAIN

MEMORY

cycles

occupy

lor

DRIP FEEDING.

the

buffer size

INFO

mode

available storage capacity.

available

the

available storage capacity is

two

possibiltties:

of

individual programs

the available storage capacity

lor

DRIP FEEDING has been determined

and DRIP FEEDING is activated

storage capacitv

512

a certain area in the

available storage capacity

in

AUTOMATIC

(see basis display

AUTOMATIC)

in

not

sufficient

or

cycles

to

increase

does

not

INFO

- reduce the buffer size in

PROGRAM EXECUTION WITH DRIP FEEDING AFTER

The DRIP FEEDING operation is started wtth Cycle Start.

During program execution only the active

I DRY RUN

RAPID

By actuating SK block can be listed.

Program execution is possible wtth the lollowing options:

- step size in program

- rapid

I

dry

I STEP

UST

run

01

the 6 blocks loIlowing the active

the program

mode

CYCLE

block

START

is displayed on the screen.

I TABLE

- starting the program at a set start point

3 -

12

(block N)

PROGRAMMING General

Recommenclations for achieving fast data input with drip feeding

BOSCH

User

Handbook

CC

100

M

- When the or

FEED HOLD active) it loads

It

is be "live" on

where the

minimum

cycle

- Drip teeding

Drip teeding programs should

with checksum in transmission. Also the baudrate should not

control

therelore advantageous

as large as possible. The

data

the

block

loading

number

time will then be

has "some time" (e.g.

trom

the

buffer

cycte

time

ot

new

blocks is inhibited until

01

blocks

the

and

checksum:

order

to

same

increase

long

data

into

the

to

choose

control

tor

those

is critical. In this case

are

in

be

the buffer

is then able

program

the

buffer. The

as

when

translerred

the

speed

only

working

be

1800.

Position and calculation

(see program header in DFS format. page 1-22

of

the checksum

traversing path. G4 active.

buffer.

to

parts

the

block

trom

memory.

to

the

control

01

the

below

Restrictions

- Jumps. subprograms and not

permitted in DRIP FEEDING programs;

- Parallel programming is not possible since there are several functions active simultaneously

DRIP FEEDING:

- automatie program execution

block

-

- transfer function

- The REENTRY function is

processing

the

trom

not

setting

external

possible.

of

stop

points are

during

data

carrier (LOAD. SAVE)

3

-13

PROGRAMMING

ADRESSES

ADDRESSES

BOSCH

User Handbook

CC

100

M

ADDRESS

Gl F

..

G2 F ..

G3 F .. G5 F ..

G04F

..

G93F

..

G94F

..

G95F

..

F

F defines the path feedrate

as

dweil

F takes ellect

F takes effect path section in seconds.

F takes effect on switch-on.

Programmable

F takes effect

The

programmed

actual

speed

G95

is

uSed

as

range:

as

of the

lor tapping

in

execution time tor the pragrammed

teedrate

FO.OOl

feedrate

path

feedrate

main

and

in

mm/min.

seconds.

in

mm/min.

to F 50

in

mm/rev.

is

spindie.

linishing.

G94

is

active

000

derived fram

the

ADDRESS

T

CONTROL

T determines the tool number. which and/or the

intemally.

T

..

L

II T is programmed with only 2 digits interpreted

RESET

toollength compensation. which

T is programmed with 2 or 4 digits.

"t--

__

as

clears any programmed

tool number to tothe

PIC

programmable range: 0 to

compensation graup

technology memory pragrammable

the

compensation graup.

be

output

01

to

range: 0 up

is

to

the

be

applied

these

F-address.

be

output.

is

99

to

max.

are

to

be

48

always

applied

The

operation

is

described in detail under TOOL

01

the toollength and tool radius compensation

COMPENSATION.

3

-14

chapter

5.

PROGRAMMING ADRESSES

ADDRESSM Definition

Range M-Functions

of

Output signals can be generated

The

control itsell allows all M-codes

can utilize

all M-functions which have a machine

by

means

Irom

01

the program.

MO

to

M99

to

be used. The user

lunction

assigned

BOSCHCC100M User

Handbook

to

them.

Internal

Functions

Usted below are a

Code

MO

M2 Main program end, cycle end, programmed separately system then

M3

M4

M5

M6 M13 M14

M19 Orientation

M21 M22 M30

M40

M41M44 M98

M99

number

Intemal

Program stop after execution

other conditions unchanged; does

All New start with next

switches into program Irrespective at the beginning. Spindie rotation, clockwise. A direction speeds Spindie rotation, counter-clockwise, otherwise Spindie stop, programmed separately, spindie speed and gear range remain stored internally. Call-up Spindie CW coolant on Spindie CCW coolant

S

....

M19 M19 is

output Call-up Call-up Program end.

Mode

cf

Change

Dependent program after Automatic

(Active Selection (machine specific operation). SINGLE BLOCK Programmed in a SINGLE BLOCK is possible, i.e. M98 is cancelled. M99 is active

Programmed in a

01

codes

which have lixed internal lunctions:

function

01

the block.

not

cause spindie stop.

block

number via CYCLE START.

selection level

01

the start point selection a

cf

rotation

or

gear

01

automatic tool change cycle (cycle

01

main spindie

: positioning

atthe

01

MTB cycle 76.

01

MTB cycle 75.

operation and other conditions are retained.

cf

mode

on

the start point selection

M30 will be executed Irom the selected start point onwards.

gear

on

switch-on, machine specific operation).

cf

fixed

on

must

be active when spindie

ranges are programmed.

on

to

fixed position in degrees.

to

programmable position.

interface; address S is

No

output at interface.

No

output at interface.

after reset.

range selection

gear

ranges 1

command

block

01

switch-on.

block

01

to

is not allowed

its own.

its own

arestarted

4

new

program will start

as

M3.

n)

not

lor

as

long

as M98 is active.

machine specific effect

1

Extemal details must be provided

delivery and removal

effects

and further M-Iunctions are particular

01

by

the machine tool builder;

workpieces.

3 - 15

to

each machine and

lor

instance: coolant on/off,

PROGRAMMING

ADRESSES

ADDRESS S

BOSCH

User

Handbook

CC

100

M

Definition

G92 S

M19 S

S

.....

..

.

Definition

Programmed speed,

When programmed in

the

limits

The spindie is oriented

If M 19 is programmed parameter

Spindie speed in rpm. The direction

on

its

own

or

the

position

maximum speed

111

will

apply

the

S-address determines

for

spindie orientation.

conjunction

of

the

main spindie.

onto

the

position programmed with S (degrees).

on

its

own

as orientation point (range 00 - 359.999").

SPINDLE SPEEDS

Inputs are evaluated as folIows: With G 97 S = spindie speed

The direction the

programming Minimum and maximum speeds particular machine (M-parameters).

of

rotation must

of S or

directly

be

determined together with

belorehand.

are

with G92

the

of

predetermined

the

value defined

rotation (M3/M4)

in rpm format 4.3

the

spindie

S-address

by

machine

must

lor

the

have been defined.

ADDRESSM

Fixed

Selection

GEARRANGES

Machines with a

One particular gear range is programmed in

M41-44 with

The control assists with

idling speeds,

If a speed is programmed which the

Automatie Selection

M40

When M40 is active appropriate gear range

-

up output

1

to

-

when automatically selected, on the basis of

- where gear ranges overlap

lower

gearbox

M41

to

44, corresponding

by

the

control outputs

to

4 gear ranges with min.

range

for

the

9999 rpm (MTB can restrict

S is programmed

of

any

two

possible gear ranges (higher

which can

the

change-over between

processing

the

max.

the

control itsell selects on

the

speed:

the

be

controlled via

the

to

gear

ranges 1

of

signals relating

is

not

achievable within

or

min. speed possible within that range.

the

basis

of

the following criteria:

and

max. speed values can be controlied

the

range

for

appropriate gear range is

the

current

the

control

selects

the

CNC

user

program

to

4:

gear

ranges

to

the

gear

the

selected

the

particular machine)

program

the motor

data

speed).

can

operate in

by

the

output

ranges etc. .

gear

range,

two

01

ways:

G9S + M40

A

new

gear range is only selected achieved in correct gear range has

the

active gear range. Idling speed

for

the

not

been acknowledged.

3 -

16

following

is

block

output

if

the

required speed can

for

as

long

as

the

activation

not

of

be

the

PROGRAMMING ADRESSES

BOSCH

User Handbook

CC

100

M

H-ADDRESS

Definition

Use

Programming

Hxx Hxxxx

H-address = "FL

As

opposed traversing movement, the H-address is output simulaneously with the traversing movement. This simultaneous output prevents drops

This function can used in programs tor machining operations during which any momentary stopping of the axes would result in damage to the workpiece (tor instance during laser cutting).

4-digit auxiliary tunction permits additional control and

This switching tunctions tor time-critical applications.

-The H-address should be regarded

auxiliary tunction; it should not be programmed with other auxiliary functions

-

The

programming format is up to 4-digit.

- Variables can be allocated to the H-address

N1

= 1:>1:>' H =

..

- -

----,

YING

OUTPUT"

to

the M-address, which

in

the same block.

V1\

- - -

"'-

is

output betore each

in

the command value.

as

an additional

Output

Note

The H-address is output to the interface

I! the address has 4 digits the last two are output tirst.

H-addresses can also be used tor the extension ot certain

(e.g.

tunctions

51 = 1000

speed programming

rpm; H =

500

rpm).

in

BCD

code.

in

dual spindie operation:

3

-17

PROGRAMMING ADRESSES

OPERATOR INSTRUCTION PROGRAMMING

BOSCH

User

Handbook

CC

100

M

Definition

Programming

Usage

Example:

The operator instruction display These texts can give instructions

The contents

or

The text is programmed in brackets and must be written in

a separate block.

This facility can be used

Since the display always shows the next execution while the program is being actioned it is possible

MO

If a an operator instruction, it will this

of

texts

during

be

to

of

the

machine functions in any way.

to

put message

beforehand.

program

way

block

blocks

can

programming

the

program purely informative the

operator.

texts

do

not

to

provide documentation

up

on

the screen

is programmed in brackets,

not

be

blanked

out

facility allows

execution.

or

they

allect the

be actioned. In

program

block

by

in a program.

the

can

sequence

for

the

to

be

programming

Le.

as

program.

N5

N6

N7

MO

N8 (NOTE - SWITCH ON COOLANT N9 X

... Y ..

Nl0X

... Y ..

The

program

The operator instruclion will then

.

sequence

stops

in

block

be

7 (due

displayed.

to

MO).

3 -

18

PROGRAMMING

TABLES

Tools

TABLES

Up

to

48 tool compensation stores are available.

Each tool compensation store comprises

T1

R = uuu.uuu

DR

= u.uuu

I

tool

T

no. tool radius

or

(mm

Input dimension defined

inch)

wear max.10% radius, max. 1 mm, increm.

as

metric

of

input

or

inch via soft key.

the

following:

L =

T

toollength

(mm

UUU.UUU

or

inch)

BOSCH

User

Handbook

S =

uuu

T

cutting speed

or

m/min

inch/min

CC

100

M

Example:

Zero

Shifts

Example:

Variables

*****TOOL*************************************l*************

Tl

6 zero shifts are available (G54-G59). See under section "G-Functions"

Each zero shift comprises the

G54

I

nO.of zero shift offset

The dimension is defined

**ZERO*SHIFT**********************************2*************

G54

A maximum variable programs Variables

R=

16.0

* = space character

DR=

0.9

following:

L=

G53,G54-G59

25.0

for

definition.

S=

10.0

x - uuuu.uuu Y - uuuu.uuu Z - uuuU.uuu E - uuuu.uuu

amount

X=

10.0

of

represent numbers

of

--,--I

_1'-------'--1

as

metric

125 variables are available

(V1

...

V99 and VA

Y=

of

or

inch via soft key.

20.0

...

up

to

7 digits.

for

the writing

VZ).

Z=

30.0

of

_----'I

E=

40.0

Example:

Header

line:

***VARIABLE***********************************3*************

V1 = 116.0

When programming tool data, zero shifts, variables, programs, cycfes

and

(M)

parameters externally, identifying HEADERS

as

shown above must be provided. These

a specific format which is explained

V2 = 8.0

3

on

page 1-17.

-19

V3 = 0.6

must

be written in

V4

=-1.0

PROGRAMMING G - FUNGTIONS

G-FUNCTIONS

BOSCH User Handbook

CC

100

M

Definition

Feedrate

Interaction

Programming

Path

LINEAR INTERPOLATION IN RAPID

The axes travel interpolation. The speed is determined

No

feedrate should be programmed (address

parameter values for rapid will become ellective.

This mode remains

GO

cancels modes GI,

Execution

"IN POSITION". THE IN POSITION range

are

Positioning with

GO

X..... Y.....

Programmable with

The traversing movement for

the individual axes are different, or if the axes have different rapid speeds.

The override potentiometer can be deactivated for

AUTOMATIC

to

the programmed position with linear

modal until a different mode of motion

2,

01

the next block

GO

is

possible when the main spindie is stopped.

z......

or

without axis addresses.

by

machine parameter.

by

machine parameter.

F).

3 and

5.

is

not started until all axes

is

delined by machine parameter.

E ......

is

linear even if the distances

The machine

GO

and

GO

is

selected.

Example

N1

GO

N2

N3

N4 M30

Resulting movement with different distances in

+y

300

GO

X 100

X500

Y 100 (starting position

Y 300 (end position

B

B)

\Wo

A)

axes:

200

100

Speeds

Note -GO by

means of a command ramp. The constant acceleration parameters are programmed axes via machine parameters (see Connections This does not

slope: Axis acceleration and deceleration during rapid traverse are controlled.

The axis which has the The speeds all axes reach the programmed position simultaneously.

apply

to

A

'Iv

100

200

300

400

500 + X

longest distance

of other axes are regulated

manual, Chapter 4).

the 4th axis if it is defined as a Hirth axis.

to

in

such a way that

3 - 20

cover traverses at maximum speed.

for

the different

PROGRAMMING

G - FUNCTlONS

Definition

UNEAR INTERPOLATION

The axes traverse

at the active feedrate (F-word). The movement is coordinated axes (up

to

4 axes:

to

the programmed point in a straight line

X,

Y,

Z,

IN

E)

BOSCHCCtOOM

User Handbook

Gt

A

FEED

in

such a way that

reach the programmed point simultaneously.

aU

involved

(A=active switch-on)

on

Feedrate

Interactions

Programming

(F)

The programmed feedrate value feedrate; this means that if several axes are involved in

of

the movement the portion

The speed can be influenced via the feedrate override potentiometer.

If

X,

Y,

Z and a rotary axis

is

an anqular velocity

to

advisable both linear and rotary axes (see G2,

Gt

cancels

feedrate (main address

Gt

X....

G t can be programmed with It must be programmed together with an F-word if Once a feedrate is programmed it remains ellective until it

is

overwritten

(Servo Error

The programming of

use time programming G93 for movements involving

GO,

Y....

bya

or

calculated for

2,

3,

5 and

z....

new value.

switching

"FO"

each individual axis

(E)

is

modal, as is the programmed

F).

E....

or

oll

cancels the modal feedrate).

is not admissible.

takes ellect

are

to

traverse together,

E.

It

is

G3,

G5).

(F

.... )

without axis information.

as

is

therefore

the path

smaller than

no

F-word

F.

is

active yet.

Example

Nt

N2 N3

+Y

30

20

10

Gt

M30

W

X50 Y30 X30 Y20

B/

10

20

Xl

t.O

FtOOO

A

50

3 -

21

(feedrate 1000 mm/min)

+X

PROGRAMMING G-FUNCnONS

BOSCH User

Handbook

CC

100

M

Definition

Feedrate

Interactions

CIRCULAR INTERPOLATION

The axes traverse teedrate The movemenl is coordinaled

axes reach

Circies can generaled There musl

The lollowing lunctions, are possible:

G641

G93 programming in

G94 programming in mm/min

G95 programming in mm/rev

The achievable leedrale can be the leedrate and programmed distance.

The max. leedrale is delermined

GO/1/2/3/5

on a circular

by

musl

be programmed in

G65 leedrale applies

cancel each other.

to

Ihe programmed point at the aclive

or

helical path.

in

such a

Ihe programmed point simullaneously.

only lie in parallel

two

01

the coordinale axes.

al

ready be a leedrale active,

Ihe

conlour

wilh

one

Ihe

same block.

10

Ihe

lime

segments

limiled

radius,

See F-address.

by

way

Ihal

all involved

01

the planes

or

a leedrale

contour

as

machine parameIer.

11001

cenlre

by

Ihe ralio between

weil as the

G2, G3,

G5

Entry

into

Circle

Direction Rotation

Exil

from

Circle

of

the

G5

G2/G3

x ... Y

X.

..

Y...

X.

..

Y...

...

R...

I...

G2

+Y

)G2~

w

JG2(

-y

Any size using

tull circle programming. The are

01

arc can

I,J,K

The cenlre coordinales are always necessary

no

restrictions regarding the exil from a circular contour

be

langenlial enlry, aU10matic calculalion

any

type

01

enlry wilh programming

J...

any

Iype

01

entry wilh programming

G3

+y

~G3~

w

+X

~G3r

-y

defined. Full circles can be programmed

tor

3

-22

01

Ihe

the

the radius

radius

cenlre

01

+X

Ihe

circle

PROGRAMMING

G-FUNCTIONS

CIRCULAR INTERPOLATION WITH ANV TYPE OF ENTRV INTO THE CIRCLE

BOSCH User Handbook

G2/G3

with

CC

R

100

M

Programming

Entry

into

the

Are

Radius R

Definition

the

Are

Examples

of

G2

X....

If the radius is defined during the programming any entry into the are can

The radius is programmed Maximum inputvalue: Negative sign: are smaller than a semicircle. No

sign: are larger than a semieircle.

(see examples)

Given the same starting and end points and radius

4 different ares are possible.

These are distinguished

rotation and the sign

G2

eloekwise

V.

• . • R • •

be realized.

100

of

the radius as folIows:

••

(XIV

plane)

by

the R-address wtth sign.

m.

by

determining the direetion

of

+y

1"0

P1

-10

--

(+)R

10

20

M

"\

30

\+X

1

Programming: Nl

GO

XO

VO

N2 G2

or N2

N3

XO

V-20

R22

(broken line eirele)

G2

XO

Y-20

R-22

(eontinuous line eirele)

M30

(point

Fl000

Pl)

Note

-30

G3

eounter-cloekwise

/--

/

I

\

" /

No

programming

M

.......

_-"

P

2

"

---'"

10

P

1

-R

-10

P2

-30

of

full eireles possible wtth

/

10

3-23

/

20 +X

M'

R.

Programming: Nl

GO

XO

YO

N2 G3

or

N2 G3

N3

XO

V-20

(broken line eirele)

XO

Y-20

R-22

(eontinuous line eirele)

M30

R22

F 1000

Fl000

PROGRAMMING

G - FUNCTlONS

BOSCHCC100M User

Handbook

CIRCULAR INTERPOLATION WITH INTO

THE

CIRCLE

Programming

Entry

into

the

Are

Parameters Centre Cirele

of

the

G2 G2 X •••• Z .••• G2 Y .••• Z ••..

II the position

I, be NOTE: II

of

the

The position

I.

J and K are modal in ellec!.

x/y,Z, as

In

G90

X

•••• Y ••••

01

J,

(K)

any type

realized. as

absolute

absolute dimensions G91 distances

weU

I. J or

K = 0 then this value need not be entered into the program.

01

the centre

weU

as

or

incremental dimensions.

ANY

the

01

I,

J and

TYPE

centre

entry

as

luU

OF

ENTRY

I.

...

J

....

I.

...

K

•...

J

....

K

.•..

01

the

circle is delined with

onto

the circular contour can

circles.

01

the circle is determined

Kare

programmed

lXfY

(XfZ

CffZ

plane) plane)

plane)

by

I,

J and

to

existing position

G2/G3

K.

with

I,

J,

K

J

K

Example

G2, G90

01

X position

Y position

Z position

starting point =

+Y

-40

centre, absolute

01

centre, absolute distance

cf

centre, absolute distance

XA=O

J

-60

-BO

-100 M

"XM

-120

=0

YM=-100

A,

end point

YA=O

XB YB

B,

80

=100 = -100

distance in X-direction

centre

01

circle M

Calculation

1=

100

+X

J = Programming with G90:

Nl N2 N3 G2 N4 N5 M30 (G90 active on switch-on)

Programming with N1

@

N2 N3 X40Y20

®

N4 G2 X100 Y-100 J-100 N5 N6 M30

-24

3

in

Y -direction

in

Z -direction

XM-X

A

YM-Y

Gl

X-40 Y-20

XO

YO

Xl00

Gl

Xloo

G1

X-40 Y-20

G91

G1

XO

cf

A

= 0

=

centre:

Y-100

Y-120

Y-20

(XM - X

CfM

- VA)

(ZM -ZA)

-100-0

Fl000

J-l00

G91

:

F 1000

)

A

= -100

I

@

~

PROGRAMMING

G-FUNCTIONS

BOSCH User Handbook

CC

100

M

Examples

G90

G2

+Y

120

100

80

60

40

:~

CIRCULAR INTERPOLATION

Starting point Radius:

A = starting point B = end point M = centre

40

mm.

01

X40

circle

Y60.

I

®

XA = 40 Y A= 60

I

20

I

40

I

60

M

XM = 80 YM = 60

®~

I

80

~

J-

I

100

120

J

•

+X

G2/G3

Calculations:

Programming with R

Nl

Gl

X40

Y60

Fl000

N2

G2

X80

Y20

R40

N3

M30

Programming with I, J Nl

Gl

X40

Y60

Fl000

N2

G2

X80

Y20

180

N3

M30

~

J60 B

G3

+Y

160

140

120

100

80

60

40

20

W

Full

circle wtth a radius

®

20

XA

,A=100

40

I

=30

60

A'

80

M

J

01

XM= YM=

100

50

mm

80

100

120

3

140

-25

A and

lor

The into 2 parts when programming wtth

Programming with R Nl N2 N3 N4

FuU Nl

N2 N3

+X

Bare

identical

a lull circle.

circle must be subdivided

GO

X30

Yl00

G3

X80

Y150

R50

X30

Yl00

R-50

M30

circle programming with

Gl

X30

Yl00

G3

X30

Yl00

180

Jl00

M30

~

I,

J

~

B

R.

PROGRAMMING G - FUNCTIONS

CIRCULAR INTERPOLATION WITH TANGENTIAL ENTRY G5

G5

Programming

into

Entry

Are

Different End Points

the

When entry into the circular contour. No radius Only those contour transitions are considered tangential which caleulates the size and the position

iIIustrated in the

When several entry tangent influenees

X....

G5

do

Y

....

is

programmed the control will calculate a tangential

is

programmed.

not involve areversal

lollowing examples:

G5

movements lollow one another the 1 st

all

01

direction. The control

01

the are as

subsequent contour elements with

BOSCH

User Handbook

G5.

CC

100

M

.Y

70

1~W

Different Tangents

.Y

70

30

Tl

k:~El

I I

50

Nl

Gl

N2 X50 N3 G5 X110 N4 M30

T-

A

W

MSO

XO

Y70 F200

110

Y10

E

..

·x

-.x

M

.Y

100

Tl

7

~w

I

50

N1

Gl

N2 X50

N3

G5

N4 M30

XO

Y70 F200

Y130

.Y

70

A

T~

30

W

M E

50

130

110

..

.x

Y100

.x

.Y

120

-1

Nl

Gl N2 G2 X50 Y70 N3 G5 X90 Y120 N4 M30

SO

90

X-15 Y40 F200

.Y

70

30

W

SO

R-60

110

.x

~X

Restrietion

G5 can not be programmed in part program, sinee it would not be possible

T n tangent A

Mn

= eentre

01

eirele E = end point of arc

MOl

or

as the lirst block in a

= starting point of are

3 - 26

to

ealeulate a tangent.

PROGRAMMING G - FUNCTIONS

BOSCHCC100M

User Handbook

Definition

Operation

Programming

Example

DWELL

01

The execution

the programmed time has elapsed.

only becomes effective in the block in which it is

G4 prgrammed and mus! be programmed on its own.

Modal conditions are retained.

G4

F

.•..

N12

Gl

X10

N13

G4 N14 N15 N16

N17

Z-60

G4

ZO

M3Q

the subsequent blocks

F in seconds input range

Yl00

Fl50

F2

F 1.78

is

0.01

not started

to

9 999 999.

2 sec.dwell

1.

78 sec. dweil

G4

untß

3-27

PROGRAMMING G-FUNCnONS

BOSCH

User Handbook

CC

100

M

Definition

UNEAR INTERPROLATION EXTENDED

In interpolation mode the control waks until an In Poskion

interpolation

G6 corresponds

In poskion range (as a rule). As opposed as a constant value in the machine parameters (see MP is

related to the max. rapid leedrate (see

IN-POS range = max.rapid feedrate

The

smaller

machine parameters the more precise (smaller) IN-POS range.

After this range is reached the control stops

short time betore the interpolation is

started. The length

in aseparate machine parameter (MP

311

axes.

IN

POSITION RANGE

range

is

reached before starting the

lor

the next block.

to

the

to

the

GO

IN-POS range, which

49,

69,

89, 109) the IN-POS range

the max. rapid feedrate determined by the

01

IN

RAPID WITH

GO

lunction, but with a larger

01

MP

1000

lor

the next block

this stop time

is

determined

23) and applies

is

determined

the G6 function

35, 55, 75, 95):

G6

is

the

a

lor

Reactivation

GO,

G1, G2, G3 or G5.

01

the "normal" IN-POS range by programming

3

-28

PROGRAMMING G-FUNCnONS

BOSCHCC100M User Handbook

Definition

Interactions

PLANE SELECTION

These G-codes are used They also influence the operation and

G5.

of

the tool radius compensation and

toollength compensation.

G17.

18.

19 are modal functions and cancel each other.

The

definition

makes a plane

of a pole

selection.

to

determine the working plane.

with

G20

+Z

( 7 +X

+YIJ

01

functions

also

~'

G2.

of

the

effectively

G2

G3

..

G17 A G18 G19

+Z

X!Y

Z/X

yrz

plane plane plane

+vj/

Programming A change in the working

Plane

the first

A change in the working plane must not be programmed while

tool radius or toollength compensation (G41.G42.Txx)

Selectlon

G-code

circular movement

circular interpolation tool positioning standard boring cycles

'TZ

+y

+X

G18

plane must be programmed before

(G2.

G3).

is

tooll length camp.

radius comp.

plane for

feed-in axis for

standard boring

+x

active.

cycles

G17 G18 G19

X/Y

Z/X

yrz

plane plane plane

3

Z-axis y-axis

X-axis

-29

PROGRAMMING

G-FUNCnONS

BOSCHCC100M User

Handbook

Definition

Programming Polar

Coordinateswhich

Terms

SETTING A POLE

The pole and the associated plane G17/18/19 are determined which are programmed together with

of

The setting

withContour points are defined

is

within the

Polar plane

Pole

Radius D

AngieA

the pole

to

be

defined, and a plane. Positions described

control into command values

does

by

Plane defined the

polar coordinates lie.

Centre Position Without/before G20: AfterG20:

Program address assigned

Program address assigned terms

of

the

not

the radius and an angle. The

the polar coordinate system.

of

the pole:

angie reiates

G20.The pole relates

produce any axis movement.

tor

standard axes in a Cartesian system.

by

2 cartesian axes within which

on

the active program zero point

on the point defined with

to

the vector length.

to

the vector angle. In mathematical

to

the active reierence piane

G20

by

2 axis addresses,

to

the active zero point.

data

relates

in

this

way

are converted

G20

to

..

a pole,

Operation

+Y

500

400

300

200

100

Reference axis forangleA

The interpolation modes

200

300 400 500 600 700 + X Programming:

The axis

in

GI7XY

GO,

I,

bold

print

written first in the plane selection.

G18ZX

2,

3,

5 etc. are not affected

GI9VZ

P

Xp

Yp

A angle

D vector length

G20

by

this function.

pole

distance

from the Cartesian zero

distance

from the Cartesian zero point in

Xl00

of

point

of

Y200

the pole

in X

the pole

Y

Example

Effect

with

G17 Setting a pole in plane

G91 Angle A absolute, vector length D incremental.

XV

(polar plane)

at

3-30

position X = 100 Y = 200

PROGRAMMING G-FUNCnONS

BOSCH

User Handbook

CC

100

M

Example

.Y

600

500

400

300

200

100

W

P

100

POLAR

Machining a row

A3

200

COORDINATES

0'\

300

01-

400

01

holes with GBl

600

500

700

800

.x

G

20

Program: Nl N2

N3 N4 N5

N6 0400 N7 0600 NB N9 M30

Fl000 GBl

G20 Xl00 A30

0800

S500

VI

=BO

Xl00

Y200

0200

M3

V2=30

Y200

0

G

®

@

TOl

Example

.Y

800

700

600

500 400

300

200

P = position

Machining a bolt hole pattern with GBl

of

the pole

®

""

. 90°

~.

. .

~400

Y500

Programm:

Nl

N2 GBl N3 N4

N5 N6 X400 Y800 N7 NB N9 Nl0 Nl1 N12

Fl000

G20 X700 A45

A135 Al80 A225 A270 A315 M30

S500

VI

=80 X400 Y500 Y500 0300

M3

TOl

V2=30

100

W

100

200

300

400

500

600

700

800

3 -31

.x

PROGRAMMING G - FUNCTIONS

BOSCH User Handbook

CC

100

M

Definition

Operation

CONOITIONAl SUBPROGRAM CALL-UP

The subprogram call-up is dependent on the status of I/F signal "CONDITIONAL SUBPROGRAM CAlL-UP" Any program label (marked wtth

The interface signal

must be present at least 3 blocks before the block in which

Status of signal "CONDITIONAL SUBPROGRAM CALL-UP": High The subprogram Law The subprogram

(Next block is executed.)

By using backwards jumps it

for series production for instance.

Subprogram nesting up (nesting: one

MP

N1/

N8 N9 N10

N11

/

~/

:V...-L

JG21

P5

--

~',

"CONDITIONAL SUBPROGRAM CALL-UP"

to

SBP

calls up other subprograms).

SBP5

;'1$5

/

iJ///

N23 G22 N24

,

11127

N18

M30

"

G99

"$")

can

be

used.

G21

is

carried out.

is

not carried out.

is

possible to produce endless program repetitians,

10

programs deep is possible

SBP2

~:J1$2

/ /

/

~~~$7

/

l!//

P2

r"

,

N39

N32 G22 N33

r"

,

G99

P7

L1

"

N44 N45

,

N55

G21

is

programmed.

SBP7 SBP8

N56

/~

/

~//

/'G22

PB

L3

r,,,

,

"

G99

N75

$B

1

G99

General Format

Programming

MP

= main program

Explanation All

the subprograms are only carried out if signal "CONDITIONAL

SUBPROGRAM CALL-UP"

G21 P

= subprogram number ranging from 0

L = repetttion factor (in addttion

Example:

G21

must not be used if tool radius compensation is active.

G21

must

of above example:

P,..

ranging tram 1 input

l

...

of

L is dispensable

G21

Pl0

SBP

10

be

programmed on its own.

is

high when block 8 is read

to

99

L 1

is executed

,

to

1 st execution)

(1 + 1)

3

-32

SBP

to

99

= 2 limes.

= subprogram

in.

ifthe

signal

is

at high level.

PROGRAMMING G-FUNCnONS

BOSCHCC100M

User Handbook

SUBPROGRAM CALL-UP G22

Definition

Operation

Programming

Programs whieh are marked as subprograms are called

Any

program label (marked

Subprograms called up

The subprograms

in other words they are always assigned

Example:

Subprogram nesting up (nesting: one

MP

N1

G22

01

the ce

P5

Subprogram 5

SBP

calls up olher subprograms).

SBP5 SBP2

N19

/

~~

~//

N10l/G22

N11

PS

N231/G22

N24

"$")

ean be used.

wtth G22

10

1 0 programs deep is possible

$5

100

P...

are

(L

01

local character,

to

is

carried out once.

N28

/

...

a particular main program

$2

/

Lr///

P2

L:-///

N32VG22

N33

up

wtth G22

) are carried out uncondttionally.

or

cycle.

SBP7

N40

/

$7

/

N55;

/

~//

P7

l1

N4411/1322 N45

PB

L3

SBP8

$8

/

N18

M30

MP

Explanation On ns own the call-up 4 program runs (1.execution The preceding call-up will produce 2 runs

Total number program runs:

General Format G22

P = subprogram number ranging

= repetnion faelor (in addnion

L

G22 mus! be programmed on

= main program

of

the above example:

01

of

MP

P...

ranging trom 1 input

L

•.•

of

L is dispensable

G99

01

SBP 8 in block 44 will produce

N39 G99

SBP

+ 3 repemions).

01

SBP 7 in block

SBP

7.

SBP5 SBP2 SBP7 SBP8

1 1

to

99

ns own.

32,

on tts own,

1+1

lrom 0 to

to

lirst execution)

3

-33

=2

99

G99

= subprogram

2x(1+3)=8

PROGRAMMING G - FUNCTIONS

BOSCHCC100M

User Handbook

Definition

Operation

Programming

Example

CONDITIONAL JUMP

is

The jump "OPTIONAL JUMP" is present. II this

only carried out if the interface signal

cond~ion

is

not

lullilled, the subsequent block will be executed.

Any programmed

label can

Program labels are marked

be

used as jump address.

w~h

$. The interface signal "OPTIONAL JUMP" must be present at least three blocks belore the block in which the jump is programmed.

G23 P

G23 G23

•••

must always be programmed on must not be used while tool radius compensation is active.

Drilling holes at different

~s

workpiece, if

identification triggers the I/F

P = 1

to

99 tor the program label

~s

pos~ions,

depending on the

own.

signal "OPTIONAL JUMP". Signal = high Blocks 1 0-12,

Signal =

10\.·--:

B!ocks 10

to

19-24,

18

are

16-18 are executed.

execL.rted.

G23

Nl N2 N3 N4 N5 N6 N7 N8 N9 Nl0 Nll N12

GO G23 Gl Z100

GO Xl

00 $15 GO Gl Zl00

GO

M30

XOOO P15 ZO

XO

Y400 Z-20

XO

Y500

F500

YO

F400

YO

Z100

optional jump dependent on I/F signal

3

-34

PROGRAMMING

G • FUNCTIONS

BOSCHCC100M

User Handbook

UNCONDITIONAL JUMP G24

Definition

Operation

Programming

Example

During the execution the program next block but

The program label

The jump By programming backwards jumps it endless program repetitions. for series production for instance.

General format:

G24

P._

The programming range for P is 1 A

jump

must not be programmed together with other instructions in the same block.

Backwards jump from the main program

N9 N10 $5 N11

GO

N12

G1

N13

G1

N14

GO

atthe

program label defined in the

is

marked with $.

is

carried out unconditionally.

P for the program label

X5Q

Y100 $1000 M3

X52

Y98 F500 Y80 Xl40

is

not continued at the

jump

is

possible to produce

99.

to

the second block.

instruction.

main program 2

N16

GO

N17 N18

G1

N19

X78

N20

X76

N21

G23

N22 G24 N23

$6

N24 M2

Explanation of above program:

Program 2 is repeated continually for as As

soon as this signal goes high machining

X80

Z120 51000 M3

XO

F300

Zl18

~IFHi9h

P6 PS

.

------L

--

IFLow

long as input "OPTIONAL JUMP" is low.

is

concluded with blocks 23 and

24.

3

-35

PROGRAMMING G - FUNCTIONS

FIELD LIMITATION

BOSCH User Handbook

CC

100

M

Definition

Operation

1001

G25 G26 G27A

wear.

SETTING MINIMUM VALUES SETTING MAXIMUM VALUES CANCEWNG

The field limttation prevents the axes from being driven into areas where collisions might

occur.

Unlike the limtt swttches these limitations must

The axes can not position

The input of the axis

limrtation values relate

The Any offset programmed

limitation funclion

The

I1

takes into

field limrtation does not become activated until the

The software

LIMITATION

be

determined separately for each program.

to

any point wtth values

- under those programmed wtth G25

- above those programmed values does not produce any axis movement.

to

Ihe aclive program zero point.

with

G92

X.

is

modal for all machining modes.

accounllool

limit switches are set and Ihe axes have been referenced.

radius compensalion as weil as

..

wrth G26

Y...

is not considered.

Programming

Cancelling

Example

Note

x

...

Y

G25 The axes must

limrtations set with

The G27 X Y The software limit switches remain valid.

500

400

300

200

100

W

Nl0

GO

Nll

G92 G25

N12 N13

G26 part program

N80 G27 X Y

The traversing field limrtation set in the machine parameters

can not be extended, but

... Z ••• E •••

al

ready

be

posilioned within Ihe field of operation.

G25

and G26 are cancelled

Z without numerical values as weil as by CONTROL

'"'1-0----

G26

Y

________

G25

-Y

100

200

X750 Y 400

XO

X-550 X150

permitted traversing I

range I

300

YO Y-300 Yl00

200<

X<

900

~

G25

-x

500

400

Z300

Z-280 Z200

Z

only be limited further wrth G25/G26.

3

600

-36

by

programming

--I

~G54

IG26

X

700

OCXJ

900

axes position above workpiece zero poinl clamping position is taken into account lower limit upper limrt

limitation

is

is cancelled

RESET.

T

100<Y<

500

1

1000

determined

determined.

+ X

PROGRAMMING

G-FUNCnONS

BOSCH

User

Handbook

CC

100

M

Definition

SCAUNG

Modification

The contour

in the

the

programming

The scallng faetor always relates

(see next page);

FACTOR

cf

lines

specnied faetor area, without having

SWITCHING

the scaling

of

cf

the!wo

lactor

a workpiece are enlarged

the aetual

axes

contour

of

+Y

r-------,

I

I I

I I I

I I

, I

L

______

..

J

01

the coordinate system.

or

reduced

to

change

lines.

to

a particular plane

a plane can

1 < Factor < 99.0

Faetor = 1

not

be modified separately.

1 > Factor > 0.00001

G36

Modification range

of

scaling

faetor

Format

scaling faetor plane G 17

+X

...

0.00001

reduetion enlargement

)(.xxxxx

Scaling factor data is accepted in decimal format, for instance:

XO.2 XS.O

(5

digits behind decimal point)

= 5-fold reduetion (corresponds

= 5-fold enlargement

to

99.0

reciprocal value

of

5)

3

-37

PROGRAMMING G - FUNCTIONS

BOSCHCC100M

User

Handbook

Display

Operation

The defined scaling faetors displayed in main mode

- G36 always relates

Example: The programming cf the scaling

automatically influences X and

- G36 is modal and can

Cf,

Z,

E)

to

lactor

1. A change in plane (G17/18/19) also resets a delined scaling lactor. This means that the scaling factor needs

- G36 also operates in the E-axis, alinear

-

Any variables called up in the program are subject to the variable

G36

-

axis, whatever working plane is selected.

the scaling laetor. The scaled values are, however,

lable

or

does

affect the contents

lor

the different axes can be

INFO

underthe

to

a particular plane.

Y in plane G17.

be

reset wtth CONTROL RESET, G36

to

be redelined after each plane selection.

ff

tool lable.

cf

the

ce 100M STATUS display.

lactor

this is delined as

zero shift lable if

lor

X

Xl

to

modification according

not

transferred into

it precedes G54-59 in the program.

G36

does

not

affect any preceding zero shifts.

Programing

Example

- II

G36 is programmed in several blocks they overwrite each other. The block

prgrammed has highest priority and the programmed scaling

last remains effeetive until the next change in scaling lactor. The scaling

cf

the

scaling faetor is switched off

- G36 can be programmed together with main addresses T,

H, but

6,

19,21,22

- G36 is plane; axes Z and E can be programmed independently in the same block wtth a different scaling factor.

Nl N2 N3 N4 N5 N6 M30

not

with any other G-codes

in one block.

to

be programmed with only one axis

lorworking

GO G17

G36 GO G36

plane G17 this is either X

YO

XO

X2

Y50 Xl

ZO

selection scaling

traversing

swttch off scaling

by

programming the scaling laetor 1.

F,

S,

or

with M-codes

01

the working

orY;

01

X!Y

plane, clearing all programmed scaling faetors

lactor

lor

X and Y-axis, 2-lold magnification

to

Y100

mm

factor

by

means

3-38

PROGRAMMING G-FUNCnONS

BOSCH

Handbook

User

CC

100

M

Definition

Operation

Reference

Points

PROGRAMMABLE MIRRORING

or

2 specified axis(es) is (are) mirrored within the selected plane.

1 The

axes

are

programmed

The programmed workpiece positions are interpreted with

inverted sign in the are mirrored around the active zero point. This is the zero point which the position stores with G92, presets

relevant axis. The position values

resulted after any possible setting

+Y

together

Y'

with

G3S.

or

zero shilts.

of

x

G38 switch G39A

switch off

on

Programming

~;;;;;;;;;;;;;;;;;;;;~~----X'

x

y

~~--------------------------~~+X

M

M = machine zero point

= workpiece zero point

W

= clamping zero point (G92)

A

X'

= axis values after zero shilt

Y'

x = X-axis values are mirrored

= Y -axIs values are mirrored

Y

Nl0 Nl1

G17 G3B

(G1B/G19) XorYorZ

plane selection

(rnax. 3 axes)

to

N10 G39 N11

G39

XM(Z)

axis addresses are always programmed without axis values.

The

cancel all mirroring selective cancelling particular axes

3-39

of

mirroring in

PROGRAMMING

G - FUNCTIONS

BOSCHCC100M

User

Handbook

Example

Original Contour

G17

PROGRAMMABLE MIRRORING

+Y

360

2

30

200

3

100

1.6---------<i

100

Nl0 Nl1 N12

N13

N14

N15

N16

N17 N18

_ö--':':::LO--oS

200 300

(G17)

(G39)

G22

G38

G22

G38

G22

G38 G22

1.00

Pl

Y400

X

Pl

X500 XY

Pl

Y400

Y

Pl

E

6

!

5

500

+X

N21 N22 N23 N24 N25 N26 N27 N28 N29

G38/

G39

subprogram

$1

GO

Gl X250 G3 Gl X450 Y360 G99

execution in 1 st quadrant

no mirroring

program

execution in 2nd quadrant

X-va

lues

program

execution in 3rd quadrant

X and Y-values mirrored

program

execution in 4th quadrant (IV)

Y-values mirrored

"contour":

X500 Y300 Start X450 F200 F500 Xl00 Y50

call-up

Y150 R-150

End (E)

(I)

mirrored

(111)

(11)

(S)

Operating

Sequence

during

Mirroring

Note

N19 N20 M30

..

t~

'I

I~

L / S

S3

G39

r.------~----

1

~s,

w

~

-

------

-;I

Cl

I.

-

When the values are mirrored G41

into G42 and G3 into G2 etc. internally. See also examples

This is

See

not

the case when

example

111.

the

for

just

values

3 - 40

one axis the control converts

for

2 axes are mirrored.

mirroring cancelled in both axes

- tool path

for

mirroring

operations

eauxiliary points

11

and

IV.

PROGRAMMING

G-FUNCTIONS

BOSCHCC100M User Handbook

Delinition

Interactions

TOOL RADIUS COMPENSATION

apart

When carrying out

tool is guided along an equidistant parallel to the programmed path.

the Equidistant The

toollength

= path with a constant distance to the programmed contour.

is

taken into account

program with tool radius compensation

by

the call-up

01

the T-address .

G40

./-,.-I;.l...G~

+

---------------~

GL.1

G40 Cancelling radius

Active on switch-on, also automatically active when switching

AUTOMATie mode.

into

compensation.

G40

must be active at the end

01

A I

G41

I G42

each program.

Programming

G41

Call-up programmed

Call-up

G42

programmed contour, viewed in the direction of the path.

G40/41

142

traversing movement.

G41

X,

G1

X

contour

G40 X ... V ...

For detailed description see TOOL

01

tool radius compensation

contour,

01

tool radius compensation

are modal, exclude one another, and become active with the subsequent

G41/G42 can not be used

•.

...

V

...

V

... F ..

(T

viewed

...

)

.

RADIUS

to

the left

in

the direction

to

the

right

in

During the phasing in of the compensation, T must either already be active

feedrate, compensation group call-up and cancellation with

a positioning movement in the involved axes is

suitable far phasing

the compensation.

COMPENSATION, Chapter

01

the

01

the path.

01 the

manual operation.

or

be programmed

(XV

for G 17), wh ich

in/out

5.

Note:

Salety Consideration

- A block with axis address without traversing movement, because al

the axes have

- During the exit Irom the contour areversal

mus! be prevented. The angle und er which the cutter moves away must therelore always be smaller than 90 .

ready positioned,

is

not allowed with G41/42.

01

direction

3 -

41

01

the cutter movement

bosch CC 100M User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS